Exhaust Gas Cooled During Recirculation Patents (Class 123/568.12)
  • Publication number: 20150057910
    Abstract: Methods and systems are provided for indicating water at an oxygen sensor based on power consumption of a heating element of the oxygen sensor. In one example, water may be indicated at an oxygen sensor positioned in an intake of an engine responsive to power consumption of the heating element of the oxygen sensor increasing above a baseline level. Engine operating parameters may then be adjusted based on the water indication and the power consumption.
    Type: Application
    Filed: August 20, 2013
    Publication date: February 26, 2015
    Applicant: Ford Global Technologies, LLC
    Inventors: Gopichandra Surnilla, Richard E. Soltis, Dan A. Makled, Timothy Joseph Clark
  • Publication number: 20150053185
    Abstract: A marine engine includes a first turbocharger, a first intercooler, a second turbocharger, a second intercooler, an oil filter, and a top cover. The first turbocharger and the second turbocharger supply air by using an exhaust gas. The first intercooler and the second intercooler cool gases having passed through the turbochargers, respectively. The top cover is a cover arranged in an upper region of the marine engine. These devices are arranged so as not to overlap one another when seen in the thickness direction of the top cover.
    Type: Application
    Filed: January 24, 2013
    Publication date: February 26, 2015
    Inventors: Mitsuhiro Hibino, Kazuki Maetani
  • Patent number: 8960168
    Abstract: An arrangement for cooling of recirculating exhaust gases of a combustion engine (2) in a vehicle (1). The arrangement comprises a first EGR cooler (14), a driving means (15, 31) adapted to driving air through the first EGR cooler (14) in order to cool the exhaust gases in a return line (11) which are subjected to a first step of cooling in the first EGR cooler (14), and at least one second EGR cooler (19, 20) in which the exhaust gases in the return line (11) are intended to undergo a second step of cooling. The arrangement comprises an air line (16) which extends at least from the first EGR cooler (14) to the exhaust pipe (4) at a location between the turbine (5) and the exhaust-treating component (18a, 18b), which air line (16) is adapted to leading warm air from the first EGR cooler (14) into the exhaust line (4) at said location.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: February 24, 2015
    Assignee: Scania CB AB
    Inventors: Zoltan Kardos, Erik Söderberg, Rolf Dybdal
  • Publication number: 20150047619
    Abstract: An exhaust gas radiator for at least one of an exhaust gas system and an exhaust gas recirculation system of an internal combustion engine may include an exhaust gas path, which leads from an exhaust gas inlet to an exhaust gas outlet, and a coolant path, which is coupled in a heat-transferring manner to the exhaust gas path. The exhaust gas path may have an inlet region, which includes the exhaust gas inlet and has an inlet cooling capacity. The exhaust gas path may have downstream of the inlet region an intermediate region, which has an intermediate cooling capacity that is lower than the inlet cooling capacity. The exhaust gas path may have downstream of the intermediate region an outlet region, which includes the exhaust gas outlet and has an outlet cooling capacity that is greater than the intermediate cooling capacity.
    Type: Application
    Filed: March 27, 2013
    Publication date: February 19, 2015
    Applicant: Mahle International GmbH
    Inventors: Tobias Fetzer, Boris Kerler, Lisa Von Rabenau
  • Publication number: 20150047618
    Abstract: Methods and systems are provided for using compressor recirculation flow via a venturi to enhance low pressure EGR flow. The opening of a compressor recirculation valve can be adjusted based on EGR flow demand to recirculate cooled compressed air through a venturi while generating vacuum for drawing EGR. The approach allows for concurrent EGR control and surge control.
    Type: Application
    Filed: August 13, 2013
    Publication date: February 19, 2015
    Applicant: Ford Global Technologies, LLC
    Inventors: Joseph Norman Ulrey, Gregory Patrick McConville, Daniel Joseph Styles, Ross Dykstra Pursifull, Michael Howard Shelby
  • Patent number: 8955499
    Abstract: An exhaust gas recirculation system according to the present invention includes an EGR passage for introducing a part of exhaust gas emitted from an engine to an intake passage, the EGR passage communicating at one end thereof with the intake passage whereas at the other end thereof with an exhaust passage, an EGR control valve for controlling the flow rate of the exhaust gas flowing therein, the EGR control valve being disposed at one end of the EGR passage, an on-off valve for opening or closing the EGR passage, the on-off valve being disposed at the other end of the EGR passage, and a heat exchanger for cooling the exhaust gas introduced to the EGR passage, the heat exchanger) being disposed nearer the other end of the EGR passage than the on-off valve.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: February 17, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Fumio Takamiya
  • Publication number: 20150040875
    Abstract: A cooling apparatus for EGR gas and engine oil may include coolant lines through which coolant circulates, an EGR heat exchange part provided between the coolant lines, wherein the EGR gas circulates through the EGR heat exchange part so as to exchange heat with the coolant, a bypass part spaced apart from the EGR heat exchange part, wherein the EGR gas circulates through the bypass part, or bypasses the bypass part so as not to exchange heat with the EGR heat exchange part, an oil heat exchange part provided on the coolant lines and spaced apart from the EGR heat exchange part, wherein engine oil circulates through the oil heat exchange part so as to exchange heat with the coolant, and a control valve provided at an entrance side of the EGR heat exchange part so as to control circulation of the EGR gas into the oil heat exchange part.
    Type: Application
    Filed: November 13, 2013
    Publication date: February 12, 2015
    Applicant: HYUNDAI MOTOR COMPANY
    Inventor: Jung Jae Han
  • Patent number: 8950182
    Abstract: A method of adjusting an external exhaust gas recirculation mixture in response to engine knock of a spark-ignition turbocharged engine, and related products.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: February 10, 2015
    Assignee: BorgWarner Inc.
    Inventor: David B. Roth
  • Publication number: 20150033710
    Abstract: For exhaust gas recirculation in internal combustion engines operating, for example, with low sulphur marine diesel oil, an exhaust gas cooler with a cooling unit may be applied that uses a liquid injection system to maintain clean and/or clean a cooling surface of the cooling unit. The liquid injection system may provide liquid into an exhaust gas passage upstream of and or along a condensation starting region the cooling surface, thereby reducing the formation of films and deposits from particulate matter and condensing liquid of an evaporated liquid within the exhaust gas such as sulphuric acid and/or water, as those deposits could otherwise at least partially block the exhaust gas cooler.
    Type: Application
    Filed: February 8, 2013
    Publication date: February 5, 2015
    Inventors: Dietmar Krauss, Jan Dreves, Michael Sturm, Carsten Rickert, Udo Schlemmer-Kelling
  • Publication number: 20150034056
    Abstract: A heat exchanger (1) for gases, in particular for the exhaust gases of an engine, comprising a bundle of tubes (2) arranged inside a casing (3), intended for the circulation of the gases in order to exchange heat with a coolant, at least one gas tank (6) that can be fitted to one end of the casing (3) and connected to the gas recirculation line, and a particle filter (7) for filtering the exhaust gases, associated with said gas tank (6). Said filter (7) is incorporated into the gas tank (6) and forms a single inseparable part that can be fitted to the casing (3) of the exchanger (1). Preferably, the filter (7) is incorporated into the gas tank (6) by welding. A filter which is fully incorporated into the gas tank in a single part is obtained, which therefore facilitates the assembly thereof to the exchanger casing.
    Type: Application
    Filed: February 22, 2013
    Publication date: February 5, 2015
    Inventors: Javier Cuesta, Francisco Lopez Lazaro, Benjamin Gracia, Jesus Jimenez Palacios
  • Patent number: 8943801
    Abstract: A valve (10) may be used with an internal combustion engine exhaust breathing system (12) and may include a body (60), a partition (62), and a plate (66). The body (60) may define a first port (70) that has a first interior surface (76), and may also define a second port (82) that has a second interior surface (84). The partition (62) may be located within the body (60), may at least partially separate the first port (70) and the second port (82) from each other, and may define an opening (104). The plate (66) may be dimensioned to seat and seal against the opening (104) and against the first and second interior surfaces (76, 84). The plate (66) may rotate, depending on predetermined factors, between a first position and a second position.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: February 3, 2015
    Assignee: BorgWarner Inc.
    Inventor: Todd R. Peterson
  • Patent number: 8943823
    Abstract: A fluid handling system for a use with an engine is provided. The fluid-handling system may have a first turbine connected to receive a portion of an exhaust flow from the engine, a first compressor driven by the first turbine to pressurize an airflow, and a heat exchanger configured to receive a remaining portion of the exhaust flow from the engine and the airflow from the first compressor. The fluid-handling system may also have a second turbine connected to receive the airflow from the heat exchanger, and a generator driven by the second turbine to generate power.
    Type: Grant
    Filed: November 18, 2010
    Date of Patent: February 3, 2015
    Assignee: Caterpillar Inc.
    Inventor: Scott B. Fiveland
  • Patent number: 8944036
    Abstract: An engine and a method of operating an engine. One method includes: routing air to both a donor and a non-donor cylinder of an engine; combusting an air fuel mixture in the cylinders; routing exhaust gas from the non-donor cylinder through an exhaust manifold; and recirculating exhaust gas from the donor cylinder through an aftertreatment system and a cooler back to the intake manifold. Another method includes: recirculating exhaust gas from a first cylinder of an engine to an intake stream or air-fuel mixture of the engine, whereby: the recirculated exhaust gas from the first cylinder flows through an after treatment system; and the recirculated exhaust gas is cooled to a lower temperature after the after treatment system; and routing exhaust gas from the second cylinder through an exhaust manifold.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: February 3, 2015
    Assignee: General Electric Company
    Inventor: Adam Edgar Klingbeil
  • Publication number: 20150027387
    Abstract: The influenced of condensed water on an EGR device is alleviated. A device (100) that controls a cooling system including adjusting means for being able to adjust a circulation amount of coolant in a first flow passage, including an engine cooling flow passage, an EGR cooling flow passage and a radiator flow passage, and a second flow passage, including the engine cooling flow passage, the EGR cooling flow passage and a bypass flow passage and not including the radiator flow passage, includes: measuring means for measuring a temperature of the coolant; limiting means for limiting circulation of the coolant at starting an internal combustion engine; and control means for circulating the coolant preferentially through the second flow passage via control over the adjusting means based on the Measured temperature in a period in which circulation of the coolant is limited.
    Type: Application
    Filed: December 19, 2011
    Publication date: January 29, 2015
    Inventors: Nobumoto Ohashi, Taro Aoyama, Naoya Okamoto, Yoshio Yamashita, Yuki Haba, Hajime Takagawa, Koki Uno, Naoki Takeuchi, Masashi Shinoda, Teruhiko Miyake, Koji Nakayama
  • Publication number: 20150027419
    Abstract: The invention relates to an exhaust gas cooler for an exhaust gas recirculation system, in particular of a motor vehicle, said exhaust gas recirculation system having a total cooling power (PG) and a total pressure loss coefficient (DG). The exhaust gas cooler comprises: at least one cooling portion (20, 20?) which has at least one cooling duct (22, 22?) and at least one additional duct (24, 24?); at least one bypass which bypasses at least one of the cooling portions (20, 20?); and an exhaust gas routing device (40) which has at least one closing member (42); wherein the cooling duct (22, 22?) has a first cooling power (P1) and a first pressure loss coefficient (D1), and the additional duct (24, 24?) has a second cooling power (P2) and a second pressure loss coefficient (D2). The first cooling power (P1) is greater than the second cooling power (P2), and/or the first pressure loss coefficient (D1) is greater than the second pressure loss coefficient (D2).
    Type: Application
    Filed: September 10, 2012
    Publication date: January 29, 2015
    Applicant: COOPER-STANDARD AUTOMOTIVE (DEUTSCHLAND) GMBH
    Inventor: Marcel Tischer
  • Patent number: 8938964
    Abstract: A Rankine circuit (40) includes, as a plurality of heat exchangers, an EGR cooler (36) of an EGR circuit and an exhaust gas heat exchanger (41) associated with an exhaust passage. The EGR cooler and the exhaust gas heat exchanger are arranged such that the EGR cooler is located upstream of the exhaust gas heat exchanger as viewed in the flowing direction of a working fluid in the Rankine circuit. The amount of heat transferred from EGR gas to the working fluid in the EGR cooler is controlled by a control unit (60) so that the temperature of the EGR gas detected by an EGR gas temperature detector (39) may fall within a predetermined temperature range (e.g., 150° C. to 200° C.).
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: January 27, 2015
    Assignee: Sanden Corporation
    Inventors: Yasuaki Kanou, Junichiro Kasuya
  • Patent number: 8938962
    Abstract: An exhaust system for an engine includes a first exhaust manifold configured to receive exhaust from the engine, a second exhaust manifold configured to receive exhaust from the engine in parallel with the first exhaust manifold, and at least two turbochargers configured to receive exhaust from the first and second exhaust manifolds. The system also includes a first turbocharger valve fluidly connected to one of the at least two turbochargers. The first turbocharger valve is configured to selectively fluidly connect the one of the at least two turbochargers to the first and second exhaust manifolds. The system further includes a recirculation circuit in fluid communication with the first exhaust manifold. The recirculation circuit includes a first recirculation valve configured to regulate passage of exhaust through the recirculation circuit.
    Type: Grant
    Filed: January 31, 2012
    Date of Patent: January 27, 2015
    Assignee: Caterpillar Inc.
    Inventor: David Andrew Pierpont
  • Publication number: 20150020783
    Abstract: A second recirculation passage recirculates blow-by gas at an upstream section, which is upstream of an impeller of a turbocharger in an intake passage. A first passage branches and extends from a downstream section, which is downstream of the impeller in the intake passage. A second passage that forms part of the second recirculation passage connects the first passage and the upstream section to each other. A third passage, which is provided separately from the second passage, connects the first passage and the upstream section to each other. A change mechanism changes, in different manners, the flow rate of compressed gas recirculating to the upstream section through the second passage, and the flow rate of compressed gas recirculating to the upstream section through the third passage.
    Type: Application
    Filed: March 5, 2012
    Publication date: January 22, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takahiro Sadamitsu, Atsushi Nakagaki, Osamu Maeda, Tomoyuki Isogai, Tatsuo Iida, Koichi Yonezawa
  • Patent number: 8936070
    Abstract: A device for cooling a gas flow of an internal combustion engine includes a housing, an inlet and an outlet for a gas of the internal combustion engine, which is to be cooled, an inlet and an outlet for a liquid coolant, a heat exchanger for heat transfer between the gas and the coolant, a first wall section of the housing, wherein the first wall section is arranged between the coolant and the gas flow, and a second wall section of the housing, wherein the second wall section is arranged between the coolant and the atmosphere, wherein the first wall section and the second wall section are integrally formed in one piece.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: January 20, 2015
    Assignee: Behr GmbH & Co.KG
    Inventors: Peter Geskes, Bernd Grünenwald, Wolfgang Knödler
  • Patent number: 8936012
    Abstract: The first aspect of the present invention is a cylinder head containing a water jacket in which a passage for EGR gas is disposed, and the EGR gas passage has a hollow pipe that is disposed in the hollow pipe and through which the EGR gas passes and an end member that is formed with an insert hole into which the end of the hollow pipe is inserted and fixed. The end member has a bottom that is provided with the insert hole, a side wall that is formed continuously to the bottom, and a wedge portion that is projected outward from the outer peripheral of the side wall and includes a inclined surface facing the wall of the cylinder head and inclined to the flow direction of the EGR gas. The EGR gas passage is fixed to the cylinder head by holding the wedge portion of the end member between a fastening member for fastening the EGR gas passage to the cylinder head and the wall of the cylinder head.
    Type: Grant
    Filed: September 27, 2010
    Date of Patent: January 20, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahiko Asano, Toshiaki Hamaguri
  • Patent number: 8935917
    Abstract: A partially integrated manifold assembly is disclosed which improves performance, reduces cost and provides efficient packaging of engine components. The partially integrated manifold assembly includes a first leg extending from a first port and terminating at a mounting flange for an exhaust gas control valve. Multiple additional legs (depending on the total number of cylinders) are integrally formed with the cylinder head assembly and extend from the ports of the associated cylinder and terminate at an exit port flange. These additional legs are longer than the first leg such that the exit port flange is spaced apart from the mounting flange. This configuration provides increased packaging space adjacent the first leg for any valving that may be required to control the direction and destination of exhaust flow in recirculation to an EGR valve or downstream to a catalytic converter.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: January 20, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: Alan W. Hayman, Rodney E. Baker
  • Patent number: 8919328
    Abstract: A waste heat recovery (WHR) system and method for regulating exhaust gas recirculation (EGR) cooling is described. More particularly, a Rankine cycle WHR system and method is described, including an arrangement to improve the precision of EGR cooling for engine efficiency improvement and thermal management.
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: December 30, 2014
    Assignee: Cummins Intellectual Property, Inc.
    Inventors: Christopher R. Nelson, Timothy C. Ernst
  • Publication number: 20140366854
    Abstract: The present invention relates to a method for operating a drive assembly having a gasoline engine (1) and an exhaust gas cooling system. According to the method, combustion air fed through an inlet valve to a cylinder (3) of the gasoline engine (1) is compressed by an exhaust turbocharger (12) having a turbine (13) with variable turbine geometry. The inlet valve is closed before a piston in the cylinder (3) reaches bottom dead center. The exhaust gas fed to the turbine is cooled in a section of an exhaust gas line, in particular in the exhaust manifold.
    Type: Application
    Filed: December 19, 2012
    Publication date: December 18, 2014
    Inventors: Henrik Hoffmeyer, Paul Gnegel, Nils Lindenkamp, Joerg Theobald
  • Publication number: 20140360475
    Abstract: A cooling module, composed of at least one first and one second heat exchanger, are connected in a common frame or directly to one another, it being possible for cooling air to flow through both heat exchangers. The second heat exchanger has a greater structural depth than the first heat exchanger in the flow direction of the cooling air. The first heat exchanger and the second heat exchanger have a catalytic coating and the second heat exchanger is composed of at least one first and one second partial heat exchanger which are arranged one behind the other in the flow direction of the cooling air and which are operatively connected to one another. By means of the configuration according to the invention, the largest possible catalytically active coating surface area is attained.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 11, 2014
    Inventor: Stephan STUMPF
  • Patent number: 8905009
    Abstract: When a failure occurs in synchronizing mechanism, an intake air throttle valve is rotated in a direction that is opposite from a normal operational time valve closing direction, so that an arm of a driven plate contacts a throttle valve side stopper to stop rotation of the intake air throttle valve. Thereafter, when a low pressure EGR valve is rotated from a full close position to a full open position, an EGR valve side stopper contacts the arm of the driven plate to stop the low pressure EGR valve. A rotational angle of the EGR valve is sensed with a sensor and is outputted to an ECU. The ECU determines that a failure mode is set when a valve angle sensed with the sensor coincides with a rotation stop position of the EGR valve.
    Type: Grant
    Filed: April 24, 2012
    Date of Patent: December 9, 2014
    Assignee: Denso Corporation
    Inventors: Yuichiro Moritani, Shinsuke Miyazaki, Kazushi Sasaki, Koji Hashimoto
  • Patent number: 8905008
    Abstract: The invention relates to a gas supply module (20) for an engine, comprising a heat exchanger (22) capable of cooling gases for the intake thereof in an intake space of a cylinder head of the engine, and a gas supply valve (24) capable of directing said gases toward the intake space of said cylinder head and/or through said heat exchanger (22), said module (20) further comprising an interface element (26) closing said intake space of said cylinder head. According to the invention, said interface element (26) and said valve (24) are shaped such that said valve (24) can be attached to said cylinder head via at least a first attachment means extending through at least the interface element (26). The invention also relates to an assembly of an engine cylinder head and such a module, and to a motor vehicle engine comprising such an assembly. The invention can particularly be used in the field of motor vehicles.
    Type: Grant
    Filed: November 8, 2010
    Date of Patent: December 9, 2014
    Assignee: Valeo Systems Thermiques
    Inventor: Samuel Leroux
  • Publication number: 20140352670
    Abstract: A method for operating an engine is disclosed. In one example, internal EGR is increased during conditions where cooled EGR is at a higher concentration during a decreasing engine load so that homogeneous compression ignition may be initiated at lower engine loads.
    Type: Application
    Filed: June 4, 2013
    Publication date: December 4, 2014
    Inventors: Gopichandra Surnilla, Eric Warren Curtis, Daniel Joseph Styles, Satheesh Makkapati
  • Publication number: 20140352671
    Abstract: A method of rebuilding a salvaged EGR coolers is disclosed in which the existing heat exchanger elements are removed from the salvaged stock EGR cooler housing and replaced with a heat exchanger element made from a pair of heat exchanger tube sub-assemblies. Each of the heat exchanger tube sub-assemblies includes an end plate with a selected number of attached tubes and a selected number of bores, which are adapted to receive the ends of the tubes attached to the other tube sub-assembly. The tube sub-assemblies are mated together with the free ends of the tubes received into the bores of the opposite end plate. Exhaust fittings are then welded to the ends of the housing.
    Type: Application
    Filed: August 18, 2014
    Publication date: December 4, 2014
    Inventors: Eugene Neal, Kennieth Neal
  • Patent number: 8903631
    Abstract: Various methods and systems are provided for regenerating an exhaust gas recirculation cooler. One example method includes, routing exhaust gas from a donor cylinder group of an engine to an intake passage of the engine through the exhaust gas recirculation cooler, routing exhaust gas from a non-donor cylinder group of the engine to an exhaust passage of the engine, and adjusting fuel distribution among the donor cylinder group and the non-donor cylinder group responsive to a temperature of the exhaust gas recirculation cooler.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: December 2, 2014
    Assignee: General Electric Company
    Inventors: Adam Klingbeil, Roy Primus, Michael Easter, Eric David Peters
  • Patent number: 8899016
    Abstract: An integrated water-gas-shift (WGS) and emissions control device (ECD) catalyst for treating exhaust from an internal combustion engine. The engine is assumed to have an EGR loop, such that exhaust is recirculated back to the engine's intake. A WGS catalyst on the EGR loop, for conditioning the EGR flow, is integrated with a catalyzed ECD on the main exhaust line, for reducing pollutant emissions.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: December 2, 2014
    Assignee: Southwest Research Institute
    Inventors: Jess W. Gingrich, Steven H. Almaraz
  • Patent number: 8903632
    Abstract: Various methods and systems are provided for regenerating an exhaust gas recirculation cooler. One example method includes, initiating an EGR cooler regeneration mode, wherein the EGR cooler regeneration mode comprises changing a fuel distribution of a donor cylinder group relative to a non-donor cylinder group of an engine, and increasing at least one of engine speed or load of the engine.
    Type: Grant
    Filed: May 14, 2012
    Date of Patent: December 2, 2014
    Assignee: General Electric Company
    Inventors: Eric David Peters, Roy Primus, Paul Lloyd Flynn, John Stephen Roth, Franz-Joseph Foltz, James Robert Mischler, Luke Henry, Roshan Shekhar Kotian, Michael Easter, Stephen Mark Geyer
  • Publication number: 20140345579
    Abstract: A method includes operating an internal combustion engine producing, as a byproduct, exhaust gases. The flow of exhaust gases are segregated into a first, relatively hot flow and a second, relatively cold flow. The second flow is directed to an intake of the internal combustion engine for combustion with fresh intake air and fuel. Heat energy from the first flow is stored in a latent heat storage device. Heat energy is released from the latent heat storage device to reduce cold start emissions during a subsequent operation of the internal combustion engine after a period of shutoff.
    Type: Application
    Filed: October 23, 2013
    Publication date: November 27, 2014
    Applicant: ROBERT BOSCH GMBH
    Inventor: Brent Keppy
  • Publication number: 20140338643
    Abstract: A heat exchanger for an exhaust gas recirculation unit is provided. A tube core of the heat exchanger includes a plurality of coolant channels disposed between a plurality of exhaust gas tubes extending from an upstream face to a downstream face. A coolant inlet line and a first coolant outlet line is disposed in a first quarter section of the tube core defined between the upstream face and one fourth of a length of the tube core adjacent to the upstream face. The first coolant outlet line is configured to draw at least a portion of a coolant flow across the upstream face and into the first coolant outlet line. Further, a second coolant outlet line is provided and is configured to discharge a remaining portion of the coolant flow from the plurality of coolant channels that was not drawn out of the first coolant outlet line.
    Type: Application
    Filed: May 15, 2013
    Publication date: November 20, 2014
    Applicant: Caterpillar Inc.
    Inventors: Vivek Sundararaj, Scott R. Schuricht, David Allen Akers
  • Patent number: 8887702
    Abstract: The present invention provides an internal combustion engine with a self-cleaning exhaust gas recirculation (EGR) system. The engine can have an intake, a combustion chamber, and an exhaust with the EGR system accepting exhaust gas from the exhaust and supplying exhaust gas to the intake. The internal combustion engine also has a hydrogen source in fluid communication with a hot side of the EGR system, the hydrogen source affording hydrogen to flow into and through the EGR system and remove at least a portion of carbon-containing deposits therewithin.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: November 18, 2014
    Assignee: FEV GmbH
    Inventors: Dean Tomazic, Marek Tatur
  • Publication number: 20140331978
    Abstract: An engine system for a machine is disclosed. The engine system may have a first intake manifold configured to distribute air into a first cylinder bank of an engine. The engine system may also have a second intake manifold configured to distribute air into a second cylinder bank of the engine. The engine system may have a first exhaust manifold configured to discharge exhaust from the first cylinder bank to the atmosphere. The engine system may further have a second exhaust manifold configured to discharge exhaust from non-donor cylinders in the second cylinder bank to the atmosphere. In addition, the engine system may have a third exhaust manifold separate from the first and second exhaust manifolds and configured to recirculate exhaust from donor cylinders in the second cylinder bank to the first and second intake manifolds.
    Type: Application
    Filed: May 8, 2013
    Publication date: November 13, 2014
    Applicant: Electro-Motive Diesel, Inc.
    Inventors: Michael B. GOETZKE, Reddy POCHA SIVA SANKARA, Stephen M. BEDNARZ, Deep BANDYOPADHYAY, Steven Dallas JOHNSON
  • Publication number: 20140318512
    Abstract: An exhaust gas recirculation (EGR) cooler for cooling exhaust gas includes at least one channel configured to allow the exhaust gas to flow through it, and a casing defining a cooling chamber around the at least one channel. The cooling chamber is configured to enable heat transfer between the exhaust gas and the coolant. The at least one channel has an interior surface and an exterior surface made of a first metal and a second metal, respectively, and configured to be in contact with the exhaust gas and the coolant, respectively. The second metal has a higher thermal conductivity than the first metal. The casing includes a coolant inlet and a coolant outlet configured to enable the coolant to enter and exit the cooling chamber, and an exhaust gas inlet and an exhaust gas outlet configured to enable the exhaust gas to enter and exit the at least one channel.
    Type: Application
    Filed: April 25, 2013
    Publication date: October 30, 2014
    Applicant: GM Global Technology Operations, LLC
    Inventors: Joseph C. Kopchick, Hossein Bina
  • Publication number: 20140318513
    Abstract: An engine arrangement includes an engine, a charge air cooler connected to an engine inlet side of the engine, an air bypass for bypassing the charge air cooler, and including an EGR system connected between engine outlet side and an engine inlet side of the engine via one or more EGR lines. The air bypass enters the EGR system at an air-bypass port of an EGR line for mixing air with exhaust gas at the engine outlet side of the EGR system and/or upstream of an EGR cooler. An engine arrangement can also comprise an engine, a charge air cooler connected via an air line to an engine inlet side of the engine, an air bypass for bypassing the charge air cooler, and including an EGR system connected between an engine outlet side and an engine inlet side of the engine via one or more EGR lines. A control device is provided for controlling an engine inlet temperature of an air/exhaust gas mixture by controlling a ratio of cooled/uncooled air and/or cooled/uncooled exhaust gas in the air/exhaust gas mixture.
    Type: Application
    Filed: February 11, 2011
    Publication date: October 30, 2014
    Applicant: VOLVO LASTVAGNAR AB
    Inventors: Aleksander Kovac, Erik Dahl, Katarina Jemt
  • Patent number: 8869757
    Abstract: A cooling system of a vehicle may include a high and low temperature radiators that cool a high and low temperature coolants respectively circulating an engine and passing a water cooled intercooler and a low exhaust gas recirculation cooler of a turbo charger, a cooling fan that blows air to the high temperature radiator and the low temperature radiator, a high temperature coolant pump that pumps the high temperature coolant, a low temperature coolant pump that pumps the low temperature coolant, and a control portion that controls the high temperature coolant pump, the low temperature coolant pump, and the cooling fan according to driving conditions of the vehicle and environmental conditions. A controlling method may include detecting driving conditions of the vehicle and environmental conditions, setting an operating target for the cooling system and/or a lubrication system, and determining operating conditions for the cooling system and/or the lubrication system.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: October 28, 2014
    Assignees: Hyundai Motor Company, Kia Motors Corporation, Ajou University Industry Cooperation Foundation
    Inventors: Woo Seok Kim, Jonghwa Lee, Jinil Park, Kyoungseok Park, Hyoseong Wi
  • Publication number: 20140311466
    Abstract: A heat exchanger for an exhaust gas recirculation system is provided, the heat exchanger including a tube core having a plurality of tubes extending from an upstream header of the tube core to a downstream header of the tube core and also having a plurality of coolant channels disposed between and separating the tubes, and a coolant inlet collar disposed about the tube core near the upstream header, the coolant inlet collar being comprised of at least two separately formed pieces that have been joined together.
    Type: Application
    Filed: April 17, 2013
    Publication date: October 23, 2014
    Applicant: Caterpillar Inc.
    Inventors: Scott R. Schuricht, Kenneth Dean Themanson, Vasanthakumar Ganesan
  • Publication number: 20140305415
    Abstract: An arrangement for control of an engine, the arrangement having a super-charger adapted to be disposed between an air intake and an inlet manifold of the engine, the super-charger device being adapted to boost the pressure of the intake air to the engine. The arrangement also has an exhaust gas recirculation, EGR, system, and a super-charger bypass conduit arranged to facilitate a variable bypassing of the super-charger device, the EGR flow level to be controlled such that the effect of the EGR system on the combustion process of the engine can be continuously varied. The arrangement is further adapted to sense a boost pressure level and an inlet temperature level of the inlet air at the inlet manifold of the engine, and to adjust said super-charger bypass and EGR level in order to reach a pre-determined inlet temperature and boost pressure level, thus facilitating control of the combustion process.
    Type: Application
    Filed: April 15, 2013
    Publication date: October 16, 2014
    Applicant: Volvo Car Corporation
    Inventors: Joop Somhorst, Hakan Persson, Annika Kristoffersson
  • Patent number: 8862369
    Abstract: The invention relates to a method for controlling an exhaust gas recirculation circuit (2c) for an internal combustion engine (M) of a motor vehicle. The engine (M) is linked to an air intake circuit (2a) and to a gas exhaust circuit (2b) linked to the air intake circuit (2a) by the recirculation circuit (2c). A first valve (15) controls the flow of air upstream from the recirculation circuit (2c), and gases that are recirculated within the a second valve (16) controls the flow of exhaust recirculation circuit (2c). In the method of the invention, the recirculation of the exhaust gases is in particular controlled by means of measuring a pressure difference across the terminals of the second valve (16).
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: October 14, 2014
    Assignee: Valeo Systemes de Controle Moteur
    Inventors: Nicolas Vitiello, Sébastien Potteau, Sébastien Adenot, Grégory Hodebourg
  • Publication number: 20140299115
    Abstract: The present invention discloses an exhaust gas inlet structure of an exhaust gas recirculation (EGR) Cooler which includes a water shell, a gas inlet pipe, a bellow, an insulated pipe, an inlet chamber, a pre-cooling water chamber and a main board. The water shell is equipped with a water inlet pipe. Its main feature is the insulated pipe is placed within the bellow and connected with the gas inlet pipe at one end while the other end is suspended. The large-bore end of the inlet chamber is connected with the main board to form a gas inlet cavity while leaving a space to form a coolant channel between the joining part and the water shell. An external surface of a middle pipe body connects to the bellow to form a pre-cooling cavity connected to the coolant channel.
    Type: Application
    Filed: September 11, 2012
    Publication date: October 9, 2014
    Applicant: ZHEJIANG YINLUN MACHINERY CO., LTD.
    Inventors: Wenfeng Zhang, Xiaojun Qin, Zhao Youqi, Hao Liu
  • Publication number: 20140290631
    Abstract: Various methods and systems are provided for estimating a wall temperature in a heat exchanger and reducing the risk of boiling on a coolant side of the heat exchanger. In one embodiment, a method for an engine comprises estimating a wall temperature at a location in a heat exchanger and adjusting an engine operating parameter of an engine coupled to the heat exchanger based on the wall temperature.
    Type: Application
    Filed: March 28, 2013
    Publication date: October 2, 2014
    Applicant: General Electric Company
    Inventors: Luke Henry, Roshan Shekhar Kotian
  • Patent number: 8844504
    Abstract: An exhaust gas recirculation cooler includes an inlet configured to receive exhaust gas from an engine, an outlet configured to direct the exhaust gas back toward the engine, and an exhaust gas flow conduit. The flow conduit includes a first end adjacent the inlet, a second end adjacent the outlet, a first narrow side, a second narrow side, substantially flat broad sides extending between the narrow sides, a first channel adjacent the first narrow side and extending between the ends, a second channel adjacent the second narrow side and extending between the ends, and a plurality of third channels located between the first and second channels and extending between the ends. A plate is located at one end of the flow conduit to inhibit the exhaust gas from flowing through at least one of the first channel and the second channel while allowing exhaust gas flow through the third channels.
    Type: Grant
    Filed: March 18, 2011
    Date of Patent: September 30, 2014
    Assignee: Modine Manufacturing Company
    Inventors: Dan R. Raduenz, Jason J. Braun, Steve P. Meshenky, Thomas R. Grotophorst, Daniel E. Hornback
  • Publication number: 20140283799
    Abstract: A method for improving operation of a turbocharged engine is presented. In one embodiment, the method may reduce engine emissions and improve engine efficiency during an engine start.
    Type: Application
    Filed: June 3, 2014
    Publication date: September 25, 2014
    Applicant: Ford Global Technologies, LLC
    Inventors: Joseph Norman Ulrey, Ross Dykstra Pursifull
  • Publication number: 20140283798
    Abstract: An EGR passage recirculates a part of exhaust gas from an exhaust passage to an intake passage. An EGR valve opens and closes the EGR passage. An exhaust cooling passage includes an EGR cooler closer to the exhaust passage than the EGR valve. A bypass passage branches at an upstream of the exhaust cooling passage to bypass the EGR cooler and to extend toward a downstream of the exhaust cooling passage. In a bypass open mode, a bypass switching valve opens both the exhaust cooling passage and the bypass passage. In a bypass close mode, the bypass switching valve opens the exhaust cooling passage and closes the bypass passage. In a cooler close mode, the bypass switching valve closes the exhaust cooling passage and opens the bypass passage. The bypass switching valve is set at the bypass open mode when the EGR valve is closed.
    Type: Application
    Filed: January 10, 2014
    Publication date: September 25, 2014
    Applicant: DENSO CORPORATION
    Inventor: Osamu SHIMANE
  • Publication number: 20140251289
    Abstract: The invention concerns an intake housing 1 for an internal combustion engine, capable of receiving a heat exchanger for exchanging heat between a feed gas stream circulating in the housing and a coolant, wherein said intake housing 1 includes a space 3 for the circulation of the feed gas and a space 2 for receiving the heat exchanger, said receiving space 2 being defined by at least a first metal component 4, 5 including at least one extension 16, 17 that is in one piece with the first metal component 4, 5, said extension 16, 17 at least partially defining the space 3 for the circulation of the feed gas.
    Type: Application
    Filed: February 13, 2012
    Publication date: September 11, 2014
    Applicant: Valeo Systemes Thermiques
    Inventors: Nicolas Vallee, Yoann Naudin, Olivier Schild, Demetrio Onetti, Yann Pichenot
  • Patent number: 8831858
    Abstract: Various methods and systems are provided for operating an internal combustion engine, the engine having a plurality of cylinders including one or more donor cylinders and one or more non-donor cylinders. In one example, a method includes, during an exhaust gas recirculation cooler heating mode, operating at least one of the donor cylinders at a cylinder load sufficient to increase an exhaust temperature for regenerating an exhaust gas recirculation cooler, and operating at least one of the non-donor cylinders in a low- or no-fuel mode.
    Type: Grant
    Filed: May 31, 2011
    Date of Patent: September 9, 2014
    Assignee: General Electric Company
    Inventors: John Stephen Roth, Kyle Craig Stott, James Robert Mischler, Paul Flynn, Kirk Heywood, Daniel Allan Moser
  • Publication number: 20140245999
    Abstract: The invention relates to a method for cooling compressed charge air of a turbocharged internal combustion engine, wherein starting from a compression temperature the compressed charge air is cooled in a first cooling device to a first lowered temperature and in a subsequent second cooling device is cooled to a second lowered temperature which is lower than the first lowered temperature, wherein after the second cooling device the compressed charge air is cooled in a third cooling device to a third lowered temperature which is lower than the second lowered temperature, wherein the cooling or the compressed charge air in the third cooling device is effected only intermittently during operation of the internal combustion engine.
    Type: Application
    Filed: May 9, 2014
    Publication date: September 4, 2014
    Applicant: GE Jenbacher GmbH & Co OG
    Inventor: Friedrich GRUBER
  • Patent number: 8820301
    Abstract: A vehicular heat exchanger processes a exhaust gas recirculation flow. A method to manage combustion by-product contaminant deposits within the heat exchanger includes repeatedly cycling a flow control device controlling the exhaust gas recirculation flow through the heat exchanger from an original position to an intermediate position and back to the original position. The original position is determined based upon a required exhaust gas recirculation flow into an intake manifold.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: September 2, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Alexander Knafl, Patrick G. Szymkowicz