Exhaust Gas Cooled During Recirculation Patents (Class 123/568.12)
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Publication number: 20150057910Abstract: Methods and systems are provided for indicating water at an oxygen sensor based on power consumption of a heating element of the oxygen sensor. In one example, water may be indicated at an oxygen sensor positioned in an intake of an engine responsive to power consumption of the heating element of the oxygen sensor increasing above a baseline level. Engine operating parameters may then be adjusted based on the water indication and the power consumption.Type: ApplicationFiled: August 20, 2013Publication date: February 26, 2015Applicant: Ford Global Technologies, LLCInventors: Gopichandra Surnilla, Richard E. Soltis, Dan A. Makled, Timothy Joseph Clark
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Publication number: 20150053185Abstract: A marine engine includes a first turbocharger, a first intercooler, a second turbocharger, a second intercooler, an oil filter, and a top cover. The first turbocharger and the second turbocharger supply air by using an exhaust gas. The first intercooler and the second intercooler cool gases having passed through the turbochargers, respectively. The top cover is a cover arranged in an upper region of the marine engine. These devices are arranged so as not to overlap one another when seen in the thickness direction of the top cover.Type: ApplicationFiled: January 24, 2013Publication date: February 26, 2015Inventors: Mitsuhiro Hibino, Kazuki Maetani
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Patent number: 8960168Abstract: An arrangement for cooling of recirculating exhaust gases of a combustion engine (2) in a vehicle (1). The arrangement comprises a first EGR cooler (14), a driving means (15, 31) adapted to driving air through the first EGR cooler (14) in order to cool the exhaust gases in a return line (11) which are subjected to a first step of cooling in the first EGR cooler (14), and at least one second EGR cooler (19, 20) in which the exhaust gases in the return line (11) are intended to undergo a second step of cooling. The arrangement comprises an air line (16) which extends at least from the first EGR cooler (14) to the exhaust pipe (4) at a location between the turbine (5) and the exhaust-treating component (18a, 18b), which air line (16) is adapted to leading warm air from the first EGR cooler (14) into the exhaust line (4) at said location.Type: GrantFiled: March 1, 2010Date of Patent: February 24, 2015Assignee: Scania CB ABInventors: Zoltan Kardos, Erik Söderberg, Rolf Dybdal
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Publication number: 20150047619Abstract: An exhaust gas radiator for at least one of an exhaust gas system and an exhaust gas recirculation system of an internal combustion engine may include an exhaust gas path, which leads from an exhaust gas inlet to an exhaust gas outlet, and a coolant path, which is coupled in a heat-transferring manner to the exhaust gas path. The exhaust gas path may have an inlet region, which includes the exhaust gas inlet and has an inlet cooling capacity. The exhaust gas path may have downstream of the inlet region an intermediate region, which has an intermediate cooling capacity that is lower than the inlet cooling capacity. The exhaust gas path may have downstream of the intermediate region an outlet region, which includes the exhaust gas outlet and has an outlet cooling capacity that is greater than the intermediate cooling capacity.Type: ApplicationFiled: March 27, 2013Publication date: February 19, 2015Applicant: Mahle International GmbHInventors: Tobias Fetzer, Boris Kerler, Lisa Von Rabenau
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Publication number: 20150047618Abstract: Methods and systems are provided for using compressor recirculation flow via a venturi to enhance low pressure EGR flow. The opening of a compressor recirculation valve can be adjusted based on EGR flow demand to recirculate cooled compressed air through a venturi while generating vacuum for drawing EGR. The approach allows for concurrent EGR control and surge control.Type: ApplicationFiled: August 13, 2013Publication date: February 19, 2015Applicant: Ford Global Technologies, LLCInventors: Joseph Norman Ulrey, Gregory Patrick McConville, Daniel Joseph Styles, Ross Dykstra Pursifull, Michael Howard Shelby
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Patent number: 8955499Abstract: An exhaust gas recirculation system according to the present invention includes an EGR passage for introducing a part of exhaust gas emitted from an engine to an intake passage, the EGR passage communicating at one end thereof with the intake passage whereas at the other end thereof with an exhaust passage, an EGR control valve for controlling the flow rate of the exhaust gas flowing therein, the EGR control valve being disposed at one end of the EGR passage, an on-off valve for opening or closing the EGR passage, the on-off valve being disposed at the other end of the EGR passage, and a heat exchanger for cooling the exhaust gas introduced to the EGR passage, the heat exchanger) being disposed nearer the other end of the EGR passage than the on-off valve.Type: GrantFiled: February 10, 2011Date of Patent: February 17, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventor: Fumio Takamiya
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Publication number: 20150040875Abstract: A cooling apparatus for EGR gas and engine oil may include coolant lines through which coolant circulates, an EGR heat exchange part provided between the coolant lines, wherein the EGR gas circulates through the EGR heat exchange part so as to exchange heat with the coolant, a bypass part spaced apart from the EGR heat exchange part, wherein the EGR gas circulates through the bypass part, or bypasses the bypass part so as not to exchange heat with the EGR heat exchange part, an oil heat exchange part provided on the coolant lines and spaced apart from the EGR heat exchange part, wherein engine oil circulates through the oil heat exchange part so as to exchange heat with the coolant, and a control valve provided at an entrance side of the EGR heat exchange part so as to control circulation of the EGR gas into the oil heat exchange part.Type: ApplicationFiled: November 13, 2013Publication date: February 12, 2015Applicant: HYUNDAI MOTOR COMPANYInventor: Jung Jae Han
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Patent number: 8950182Abstract: A method of adjusting an external exhaust gas recirculation mixture in response to engine knock of a spark-ignition turbocharged engine, and related products.Type: GrantFiled: March 10, 2010Date of Patent: February 10, 2015Assignee: BorgWarner Inc.Inventor: David B. Roth
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Publication number: 20150033710Abstract: For exhaust gas recirculation in internal combustion engines operating, for example, with low sulphur marine diesel oil, an exhaust gas cooler with a cooling unit may be applied that uses a liquid injection system to maintain clean and/or clean a cooling surface of the cooling unit. The liquid injection system may provide liquid into an exhaust gas passage upstream of and or along a condensation starting region the cooling surface, thereby reducing the formation of films and deposits from particulate matter and condensing liquid of an evaporated liquid within the exhaust gas such as sulphuric acid and/or water, as those deposits could otherwise at least partially block the exhaust gas cooler.Type: ApplicationFiled: February 8, 2013Publication date: February 5, 2015Inventors: Dietmar Krauss, Jan Dreves, Michael Sturm, Carsten Rickert, Udo Schlemmer-Kelling
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Publication number: 20150034056Abstract: A heat exchanger (1) for gases, in particular for the exhaust gases of an engine, comprising a bundle of tubes (2) arranged inside a casing (3), intended for the circulation of the gases in order to exchange heat with a coolant, at least one gas tank (6) that can be fitted to one end of the casing (3) and connected to the gas recirculation line, and a particle filter (7) for filtering the exhaust gases, associated with said gas tank (6). Said filter (7) is incorporated into the gas tank (6) and forms a single inseparable part that can be fitted to the casing (3) of the exchanger (1). Preferably, the filter (7) is incorporated into the gas tank (6) by welding. A filter which is fully incorporated into the gas tank in a single part is obtained, which therefore facilitates the assembly thereof to the exchanger casing.Type: ApplicationFiled: February 22, 2013Publication date: February 5, 2015Inventors: Javier Cuesta, Francisco Lopez Lazaro, Benjamin Gracia, Jesus Jimenez Palacios
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Patent number: 8943801Abstract: A valve (10) may be used with an internal combustion engine exhaust breathing system (12) and may include a body (60), a partition (62), and a plate (66). The body (60) may define a first port (70) that has a first interior surface (76), and may also define a second port (82) that has a second interior surface (84). The partition (62) may be located within the body (60), may at least partially separate the first port (70) and the second port (82) from each other, and may define an opening (104). The plate (66) may be dimensioned to seat and seal against the opening (104) and against the first and second interior surfaces (76, 84). The plate (66) may rotate, depending on predetermined factors, between a first position and a second position.Type: GrantFiled: March 12, 2009Date of Patent: February 3, 2015Assignee: BorgWarner Inc.Inventor: Todd R. Peterson
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Patent number: 8943823Abstract: A fluid handling system for a use with an engine is provided. The fluid-handling system may have a first turbine connected to receive a portion of an exhaust flow from the engine, a first compressor driven by the first turbine to pressurize an airflow, and a heat exchanger configured to receive a remaining portion of the exhaust flow from the engine and the airflow from the first compressor. The fluid-handling system may also have a second turbine connected to receive the airflow from the heat exchanger, and a generator driven by the second turbine to generate power.Type: GrantFiled: November 18, 2010Date of Patent: February 3, 2015Assignee: Caterpillar Inc.Inventor: Scott B. Fiveland
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Patent number: 8944036Abstract: An engine and a method of operating an engine. One method includes: routing air to both a donor and a non-donor cylinder of an engine; combusting an air fuel mixture in the cylinders; routing exhaust gas from the non-donor cylinder through an exhaust manifold; and recirculating exhaust gas from the donor cylinder through an aftertreatment system and a cooler back to the intake manifold. Another method includes: recirculating exhaust gas from a first cylinder of an engine to an intake stream or air-fuel mixture of the engine, whereby: the recirculated exhaust gas from the first cylinder flows through an after treatment system; and the recirculated exhaust gas is cooled to a lower temperature after the after treatment system; and routing exhaust gas from the second cylinder through an exhaust manifold.Type: GrantFiled: February 29, 2012Date of Patent: February 3, 2015Assignee: General Electric CompanyInventor: Adam Edgar Klingbeil
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Publication number: 20150027387Abstract: The influenced of condensed water on an EGR device is alleviated. A device (100) that controls a cooling system including adjusting means for being able to adjust a circulation amount of coolant in a first flow passage, including an engine cooling flow passage, an EGR cooling flow passage and a radiator flow passage, and a second flow passage, including the engine cooling flow passage, the EGR cooling flow passage and a bypass flow passage and not including the radiator flow passage, includes: measuring means for measuring a temperature of the coolant; limiting means for limiting circulation of the coolant at starting an internal combustion engine; and control means for circulating the coolant preferentially through the second flow passage via control over the adjusting means based on the Measured temperature in a period in which circulation of the coolant is limited.Type: ApplicationFiled: December 19, 2011Publication date: January 29, 2015Inventors: Nobumoto Ohashi, Taro Aoyama, Naoya Okamoto, Yoshio Yamashita, Yuki Haba, Hajime Takagawa, Koki Uno, Naoki Takeuchi, Masashi Shinoda, Teruhiko Miyake, Koji Nakayama
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Publication number: 20150027419Abstract: The invention relates to an exhaust gas cooler for an exhaust gas recirculation system, in particular of a motor vehicle, said exhaust gas recirculation system having a total cooling power (PG) and a total pressure loss coefficient (DG). The exhaust gas cooler comprises: at least one cooling portion (20, 20?) which has at least one cooling duct (22, 22?) and at least one additional duct (24, 24?); at least one bypass which bypasses at least one of the cooling portions (20, 20?); and an exhaust gas routing device (40) which has at least one closing member (42); wherein the cooling duct (22, 22?) has a first cooling power (P1) and a first pressure loss coefficient (D1), and the additional duct (24, 24?) has a second cooling power (P2) and a second pressure loss coefficient (D2). The first cooling power (P1) is greater than the second cooling power (P2), and/or the first pressure loss coefficient (D1) is greater than the second pressure loss coefficient (D2).Type: ApplicationFiled: September 10, 2012Publication date: January 29, 2015Applicant: COOPER-STANDARD AUTOMOTIVE (DEUTSCHLAND) GMBHInventor: Marcel Tischer
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Patent number: 8938964Abstract: A Rankine circuit (40) includes, as a plurality of heat exchangers, an EGR cooler (36) of an EGR circuit and an exhaust gas heat exchanger (41) associated with an exhaust passage. The EGR cooler and the exhaust gas heat exchanger are arranged such that the EGR cooler is located upstream of the exhaust gas heat exchanger as viewed in the flowing direction of a working fluid in the Rankine circuit. The amount of heat transferred from EGR gas to the working fluid in the EGR cooler is controlled by a control unit (60) so that the temperature of the EGR gas detected by an EGR gas temperature detector (39) may fall within a predetermined temperature range (e.g., 150° C. to 200° C.).Type: GrantFiled: September 21, 2011Date of Patent: January 27, 2015Assignee: Sanden CorporationInventors: Yasuaki Kanou, Junichiro Kasuya
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Patent number: 8938962Abstract: An exhaust system for an engine includes a first exhaust manifold configured to receive exhaust from the engine, a second exhaust manifold configured to receive exhaust from the engine in parallel with the first exhaust manifold, and at least two turbochargers configured to receive exhaust from the first and second exhaust manifolds. The system also includes a first turbocharger valve fluidly connected to one of the at least two turbochargers. The first turbocharger valve is configured to selectively fluidly connect the one of the at least two turbochargers to the first and second exhaust manifolds. The system further includes a recirculation circuit in fluid communication with the first exhaust manifold. The recirculation circuit includes a first recirculation valve configured to regulate passage of exhaust through the recirculation circuit.Type: GrantFiled: January 31, 2012Date of Patent: January 27, 2015Assignee: Caterpillar Inc.Inventor: David Andrew Pierpont
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Publication number: 20150020783Abstract: A second recirculation passage recirculates blow-by gas at an upstream section, which is upstream of an impeller of a turbocharger in an intake passage. A first passage branches and extends from a downstream section, which is downstream of the impeller in the intake passage. A second passage that forms part of the second recirculation passage connects the first passage and the upstream section to each other. A third passage, which is provided separately from the second passage, connects the first passage and the upstream section to each other. A change mechanism changes, in different manners, the flow rate of compressed gas recirculating to the upstream section through the second passage, and the flow rate of compressed gas recirculating to the upstream section through the third passage.Type: ApplicationFiled: March 5, 2012Publication date: January 22, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takahiro Sadamitsu, Atsushi Nakagaki, Osamu Maeda, Tomoyuki Isogai, Tatsuo Iida, Koichi Yonezawa
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Patent number: 8936070Abstract: A device for cooling a gas flow of an internal combustion engine includes a housing, an inlet and an outlet for a gas of the internal combustion engine, which is to be cooled, an inlet and an outlet for a liquid coolant, a heat exchanger for heat transfer between the gas and the coolant, a first wall section of the housing, wherein the first wall section is arranged between the coolant and the gas flow, and a second wall section of the housing, wherein the second wall section is arranged between the coolant and the atmosphere, wherein the first wall section and the second wall section are integrally formed in one piece.Type: GrantFiled: July 13, 2007Date of Patent: January 20, 2015Assignee: Behr GmbH & Co.KGInventors: Peter Geskes, Bernd Grünenwald, Wolfgang Knödler
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Patent number: 8936012Abstract: The first aspect of the present invention is a cylinder head containing a water jacket in which a passage for EGR gas is disposed, and the EGR gas passage has a hollow pipe that is disposed in the hollow pipe and through which the EGR gas passes and an end member that is formed with an insert hole into which the end of the hollow pipe is inserted and fixed. The end member has a bottom that is provided with the insert hole, a side wall that is formed continuously to the bottom, and a wedge portion that is projected outward from the outer peripheral of the side wall and includes a inclined surface facing the wall of the cylinder head and inclined to the flow direction of the EGR gas. The EGR gas passage is fixed to the cylinder head by holding the wedge portion of the end member between a fastening member for fastening the EGR gas passage to the cylinder head and the wall of the cylinder head.Type: GrantFiled: September 27, 2010Date of Patent: January 20, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masahiko Asano, Toshiaki Hamaguri
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Patent number: 8935917Abstract: A partially integrated manifold assembly is disclosed which improves performance, reduces cost and provides efficient packaging of engine components. The partially integrated manifold assembly includes a first leg extending from a first port and terminating at a mounting flange for an exhaust gas control valve. Multiple additional legs (depending on the total number of cylinders) are integrally formed with the cylinder head assembly and extend from the ports of the associated cylinder and terminate at an exit port flange. These additional legs are longer than the first leg such that the exit port flange is spaced apart from the mounting flange. This configuration provides increased packaging space adjacent the first leg for any valving that may be required to control the direction and destination of exhaust flow in recirculation to an EGR valve or downstream to a catalytic converter.Type: GrantFiled: January 28, 2013Date of Patent: January 20, 2015Assignee: GM Global Technology Operations LLCInventors: Alan W. Hayman, Rodney E. Baker
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Patent number: 8919328Abstract: A waste heat recovery (WHR) system and method for regulating exhaust gas recirculation (EGR) cooling is described. More particularly, a Rankine cycle WHR system and method is described, including an arrangement to improve the precision of EGR cooling for engine efficiency improvement and thermal management.Type: GrantFiled: January 20, 2012Date of Patent: December 30, 2014Assignee: Cummins Intellectual Property, Inc.Inventors: Christopher R. Nelson, Timothy C. Ernst
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Publication number: 20140366854Abstract: The present invention relates to a method for operating a drive assembly having a gasoline engine (1) and an exhaust gas cooling system. According to the method, combustion air fed through an inlet valve to a cylinder (3) of the gasoline engine (1) is compressed by an exhaust turbocharger (12) having a turbine (13) with variable turbine geometry. The inlet valve is closed before a piston in the cylinder (3) reaches bottom dead center. The exhaust gas fed to the turbine is cooled in a section of an exhaust gas line, in particular in the exhaust manifold.Type: ApplicationFiled: December 19, 2012Publication date: December 18, 2014Inventors: Henrik Hoffmeyer, Paul Gnegel, Nils Lindenkamp, Joerg Theobald
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Publication number: 20140360475Abstract: A cooling module, composed of at least one first and one second heat exchanger, are connected in a common frame or directly to one another, it being possible for cooling air to flow through both heat exchangers. The second heat exchanger has a greater structural depth than the first heat exchanger in the flow direction of the cooling air. The first heat exchanger and the second heat exchanger have a catalytic coating and the second heat exchanger is composed of at least one first and one second partial heat exchanger which are arranged one behind the other in the flow direction of the cooling air and which are operatively connected to one another. By means of the configuration according to the invention, the largest possible catalytically active coating surface area is attained.Type: ApplicationFiled: August 22, 2014Publication date: December 11, 2014Inventor: Stephan STUMPF
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Patent number: 8905009Abstract: When a failure occurs in synchronizing mechanism, an intake air throttle valve is rotated in a direction that is opposite from a normal operational time valve closing direction, so that an arm of a driven plate contacts a throttle valve side stopper to stop rotation of the intake air throttle valve. Thereafter, when a low pressure EGR valve is rotated from a full close position to a full open position, an EGR valve side stopper contacts the arm of the driven plate to stop the low pressure EGR valve. A rotational angle of the EGR valve is sensed with a sensor and is outputted to an ECU. The ECU determines that a failure mode is set when a valve angle sensed with the sensor coincides with a rotation stop position of the EGR valve.Type: GrantFiled: April 24, 2012Date of Patent: December 9, 2014Assignee: Denso CorporationInventors: Yuichiro Moritani, Shinsuke Miyazaki, Kazushi Sasaki, Koji Hashimoto
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Patent number: 8905008Abstract: The invention relates to a gas supply module (20) for an engine, comprising a heat exchanger (22) capable of cooling gases for the intake thereof in an intake space of a cylinder head of the engine, and a gas supply valve (24) capable of directing said gases toward the intake space of said cylinder head and/or through said heat exchanger (22), said module (20) further comprising an interface element (26) closing said intake space of said cylinder head. According to the invention, said interface element (26) and said valve (24) are shaped such that said valve (24) can be attached to said cylinder head via at least a first attachment means extending through at least the interface element (26). The invention also relates to an assembly of an engine cylinder head and such a module, and to a motor vehicle engine comprising such an assembly. The invention can particularly be used in the field of motor vehicles.Type: GrantFiled: November 8, 2010Date of Patent: December 9, 2014Assignee: Valeo Systems ThermiquesInventor: Samuel Leroux
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Publication number: 20140352670Abstract: A method for operating an engine is disclosed. In one example, internal EGR is increased during conditions where cooled EGR is at a higher concentration during a decreasing engine load so that homogeneous compression ignition may be initiated at lower engine loads.Type: ApplicationFiled: June 4, 2013Publication date: December 4, 2014Inventors: Gopichandra Surnilla, Eric Warren Curtis, Daniel Joseph Styles, Satheesh Makkapati
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Publication number: 20140352671Abstract: A method of rebuilding a salvaged EGR coolers is disclosed in which the existing heat exchanger elements are removed from the salvaged stock EGR cooler housing and replaced with a heat exchanger element made from a pair of heat exchanger tube sub-assemblies. Each of the heat exchanger tube sub-assemblies includes an end plate with a selected number of attached tubes and a selected number of bores, which are adapted to receive the ends of the tubes attached to the other tube sub-assembly. The tube sub-assemblies are mated together with the free ends of the tubes received into the bores of the opposite end plate. Exhaust fittings are then welded to the ends of the housing.Type: ApplicationFiled: August 18, 2014Publication date: December 4, 2014Inventors: Eugene Neal, Kennieth Neal
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Patent number: 8903631Abstract: Various methods and systems are provided for regenerating an exhaust gas recirculation cooler. One example method includes, routing exhaust gas from a donor cylinder group of an engine to an intake passage of the engine through the exhaust gas recirculation cooler, routing exhaust gas from a non-donor cylinder group of the engine to an exhaust passage of the engine, and adjusting fuel distribution among the donor cylinder group and the non-donor cylinder group responsive to a temperature of the exhaust gas recirculation cooler.Type: GrantFiled: June 17, 2011Date of Patent: December 2, 2014Assignee: General Electric CompanyInventors: Adam Klingbeil, Roy Primus, Michael Easter, Eric David Peters
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Patent number: 8899016Abstract: An integrated water-gas-shift (WGS) and emissions control device (ECD) catalyst for treating exhaust from an internal combustion engine. The engine is assumed to have an EGR loop, such that exhaust is recirculated back to the engine's intake. A WGS catalyst on the EGR loop, for conditioning the EGR flow, is integrated with a catalyzed ECD on the main exhaust line, for reducing pollutant emissions.Type: GrantFiled: March 15, 2012Date of Patent: December 2, 2014Assignee: Southwest Research InstituteInventors: Jess W. Gingrich, Steven H. Almaraz
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Patent number: 8903632Abstract: Various methods and systems are provided for regenerating an exhaust gas recirculation cooler. One example method includes, initiating an EGR cooler regeneration mode, wherein the EGR cooler regeneration mode comprises changing a fuel distribution of a donor cylinder group relative to a non-donor cylinder group of an engine, and increasing at least one of engine speed or load of the engine.Type: GrantFiled: May 14, 2012Date of Patent: December 2, 2014Assignee: General Electric CompanyInventors: Eric David Peters, Roy Primus, Paul Lloyd Flynn, John Stephen Roth, Franz-Joseph Foltz, James Robert Mischler, Luke Henry, Roshan Shekhar Kotian, Michael Easter, Stephen Mark Geyer
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Publication number: 20140345579Abstract: A method includes operating an internal combustion engine producing, as a byproduct, exhaust gases. The flow of exhaust gases are segregated into a first, relatively hot flow and a second, relatively cold flow. The second flow is directed to an intake of the internal combustion engine for combustion with fresh intake air and fuel. Heat energy from the first flow is stored in a latent heat storage device. Heat energy is released from the latent heat storage device to reduce cold start emissions during a subsequent operation of the internal combustion engine after a period of shutoff.Type: ApplicationFiled: October 23, 2013Publication date: November 27, 2014Applicant: ROBERT BOSCH GMBHInventor: Brent Keppy
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Publication number: 20140338643Abstract: A heat exchanger for an exhaust gas recirculation unit is provided. A tube core of the heat exchanger includes a plurality of coolant channels disposed between a plurality of exhaust gas tubes extending from an upstream face to a downstream face. A coolant inlet line and a first coolant outlet line is disposed in a first quarter section of the tube core defined between the upstream face and one fourth of a length of the tube core adjacent to the upstream face. The first coolant outlet line is configured to draw at least a portion of a coolant flow across the upstream face and into the first coolant outlet line. Further, a second coolant outlet line is provided and is configured to discharge a remaining portion of the coolant flow from the plurality of coolant channels that was not drawn out of the first coolant outlet line.Type: ApplicationFiled: May 15, 2013Publication date: November 20, 2014Applicant: Caterpillar Inc.Inventors: Vivek Sundararaj, Scott R. Schuricht, David Allen Akers
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Patent number: 8887702Abstract: The present invention provides an internal combustion engine with a self-cleaning exhaust gas recirculation (EGR) system. The engine can have an intake, a combustion chamber, and an exhaust with the EGR system accepting exhaust gas from the exhaust and supplying exhaust gas to the intake. The internal combustion engine also has a hydrogen source in fluid communication with a hot side of the EGR system, the hydrogen source affording hydrogen to flow into and through the EGR system and remove at least a portion of carbon-containing deposits therewithin.Type: GrantFiled: September 1, 2010Date of Patent: November 18, 2014Assignee: FEV GmbHInventors: Dean Tomazic, Marek Tatur
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Publication number: 20140331978Abstract: An engine system for a machine is disclosed. The engine system may have a first intake manifold configured to distribute air into a first cylinder bank of an engine. The engine system may also have a second intake manifold configured to distribute air into a second cylinder bank of the engine. The engine system may have a first exhaust manifold configured to discharge exhaust from the first cylinder bank to the atmosphere. The engine system may further have a second exhaust manifold configured to discharge exhaust from non-donor cylinders in the second cylinder bank to the atmosphere. In addition, the engine system may have a third exhaust manifold separate from the first and second exhaust manifolds and configured to recirculate exhaust from donor cylinders in the second cylinder bank to the first and second intake manifolds.Type: ApplicationFiled: May 8, 2013Publication date: November 13, 2014Applicant: Electro-Motive Diesel, Inc.Inventors: Michael B. GOETZKE, Reddy POCHA SIVA SANKARA, Stephen M. BEDNARZ, Deep BANDYOPADHYAY, Steven Dallas JOHNSON
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Publication number: 20140318512Abstract: An exhaust gas recirculation (EGR) cooler for cooling exhaust gas includes at least one channel configured to allow the exhaust gas to flow through it, and a casing defining a cooling chamber around the at least one channel. The cooling chamber is configured to enable heat transfer between the exhaust gas and the coolant. The at least one channel has an interior surface and an exterior surface made of a first metal and a second metal, respectively, and configured to be in contact with the exhaust gas and the coolant, respectively. The second metal has a higher thermal conductivity than the first metal. The casing includes a coolant inlet and a coolant outlet configured to enable the coolant to enter and exit the cooling chamber, and an exhaust gas inlet and an exhaust gas outlet configured to enable the exhaust gas to enter and exit the at least one channel.Type: ApplicationFiled: April 25, 2013Publication date: October 30, 2014Applicant: GM Global Technology Operations, LLCInventors: Joseph C. Kopchick, Hossein Bina
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Publication number: 20140318513Abstract: An engine arrangement includes an engine, a charge air cooler connected to an engine inlet side of the engine, an air bypass for bypassing the charge air cooler, and including an EGR system connected between engine outlet side and an engine inlet side of the engine via one or more EGR lines. The air bypass enters the EGR system at an air-bypass port of an EGR line for mixing air with exhaust gas at the engine outlet side of the EGR system and/or upstream of an EGR cooler. An engine arrangement can also comprise an engine, a charge air cooler connected via an air line to an engine inlet side of the engine, an air bypass for bypassing the charge air cooler, and including an EGR system connected between an engine outlet side and an engine inlet side of the engine via one or more EGR lines. A control device is provided for controlling an engine inlet temperature of an air/exhaust gas mixture by controlling a ratio of cooled/uncooled air and/or cooled/uncooled exhaust gas in the air/exhaust gas mixture.Type: ApplicationFiled: February 11, 2011Publication date: October 30, 2014Applicant: VOLVO LASTVAGNAR ABInventors: Aleksander Kovac, Erik Dahl, Katarina Jemt
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Patent number: 8869757Abstract: A cooling system of a vehicle may include a high and low temperature radiators that cool a high and low temperature coolants respectively circulating an engine and passing a water cooled intercooler and a low exhaust gas recirculation cooler of a turbo charger, a cooling fan that blows air to the high temperature radiator and the low temperature radiator, a high temperature coolant pump that pumps the high temperature coolant, a low temperature coolant pump that pumps the low temperature coolant, and a control portion that controls the high temperature coolant pump, the low temperature coolant pump, and the cooling fan according to driving conditions of the vehicle and environmental conditions. A controlling method may include detecting driving conditions of the vehicle and environmental conditions, setting an operating target for the cooling system and/or a lubrication system, and determining operating conditions for the cooling system and/or the lubrication system.Type: GrantFiled: November 21, 2011Date of Patent: October 28, 2014Assignees: Hyundai Motor Company, Kia Motors Corporation, Ajou University Industry Cooperation FoundationInventors: Woo Seok Kim, Jonghwa Lee, Jinil Park, Kyoungseok Park, Hyoseong Wi
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Publication number: 20140311466Abstract: A heat exchanger for an exhaust gas recirculation system is provided, the heat exchanger including a tube core having a plurality of tubes extending from an upstream header of the tube core to a downstream header of the tube core and also having a plurality of coolant channels disposed between and separating the tubes, and a coolant inlet collar disposed about the tube core near the upstream header, the coolant inlet collar being comprised of at least two separately formed pieces that have been joined together.Type: ApplicationFiled: April 17, 2013Publication date: October 23, 2014Applicant: Caterpillar Inc.Inventors: Scott R. Schuricht, Kenneth Dean Themanson, Vasanthakumar Ganesan
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Publication number: 20140305415Abstract: An arrangement for control of an engine, the arrangement having a super-charger adapted to be disposed between an air intake and an inlet manifold of the engine, the super-charger device being adapted to boost the pressure of the intake air to the engine. The arrangement also has an exhaust gas recirculation, EGR, system, and a super-charger bypass conduit arranged to facilitate a variable bypassing of the super-charger device, the EGR flow level to be controlled such that the effect of the EGR system on the combustion process of the engine can be continuously varied. The arrangement is further adapted to sense a boost pressure level and an inlet temperature level of the inlet air at the inlet manifold of the engine, and to adjust said super-charger bypass and EGR level in order to reach a pre-determined inlet temperature and boost pressure level, thus facilitating control of the combustion process.Type: ApplicationFiled: April 15, 2013Publication date: October 16, 2014Applicant: Volvo Car CorporationInventors: Joop Somhorst, Hakan Persson, Annika Kristoffersson
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Patent number: 8862369Abstract: The invention relates to a method for controlling an exhaust gas recirculation circuit (2c) for an internal combustion engine (M) of a motor vehicle. The engine (M) is linked to an air intake circuit (2a) and to a gas exhaust circuit (2b) linked to the air intake circuit (2a) by the recirculation circuit (2c). A first valve (15) controls the flow of air upstream from the recirculation circuit (2c), and gases that are recirculated within the a second valve (16) controls the flow of exhaust recirculation circuit (2c). In the method of the invention, the recirculation of the exhaust gases is in particular controlled by means of measuring a pressure difference across the terminals of the second valve (16).Type: GrantFiled: December 22, 2010Date of Patent: October 14, 2014Assignee: Valeo Systemes de Controle MoteurInventors: Nicolas Vitiello, Sébastien Potteau, Sébastien Adenot, Grégory Hodebourg
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Publication number: 20140299115Abstract: The present invention discloses an exhaust gas inlet structure of an exhaust gas recirculation (EGR) Cooler which includes a water shell, a gas inlet pipe, a bellow, an insulated pipe, an inlet chamber, a pre-cooling water chamber and a main board. The water shell is equipped with a water inlet pipe. Its main feature is the insulated pipe is placed within the bellow and connected with the gas inlet pipe at one end while the other end is suspended. The large-bore end of the inlet chamber is connected with the main board to form a gas inlet cavity while leaving a space to form a coolant channel between the joining part and the water shell. An external surface of a middle pipe body connects to the bellow to form a pre-cooling cavity connected to the coolant channel.Type: ApplicationFiled: September 11, 2012Publication date: October 9, 2014Applicant: ZHEJIANG YINLUN MACHINERY CO., LTD.Inventors: Wenfeng Zhang, Xiaojun Qin, Zhao Youqi, Hao Liu
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Publication number: 20140290631Abstract: Various methods and systems are provided for estimating a wall temperature in a heat exchanger and reducing the risk of boiling on a coolant side of the heat exchanger. In one embodiment, a method for an engine comprises estimating a wall temperature at a location in a heat exchanger and adjusting an engine operating parameter of an engine coupled to the heat exchanger based on the wall temperature.Type: ApplicationFiled: March 28, 2013Publication date: October 2, 2014Applicant: General Electric CompanyInventors: Luke Henry, Roshan Shekhar Kotian
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Patent number: 8844504Abstract: An exhaust gas recirculation cooler includes an inlet configured to receive exhaust gas from an engine, an outlet configured to direct the exhaust gas back toward the engine, and an exhaust gas flow conduit. The flow conduit includes a first end adjacent the inlet, a second end adjacent the outlet, a first narrow side, a second narrow side, substantially flat broad sides extending between the narrow sides, a first channel adjacent the first narrow side and extending between the ends, a second channel adjacent the second narrow side and extending between the ends, and a plurality of third channels located between the first and second channels and extending between the ends. A plate is located at one end of the flow conduit to inhibit the exhaust gas from flowing through at least one of the first channel and the second channel while allowing exhaust gas flow through the third channels.Type: GrantFiled: March 18, 2011Date of Patent: September 30, 2014Assignee: Modine Manufacturing CompanyInventors: Dan R. Raduenz, Jason J. Braun, Steve P. Meshenky, Thomas R. Grotophorst, Daniel E. Hornback
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Publication number: 20140283799Abstract: A method for improving operation of a turbocharged engine is presented. In one embodiment, the method may reduce engine emissions and improve engine efficiency during an engine start.Type: ApplicationFiled: June 3, 2014Publication date: September 25, 2014Applicant: Ford Global Technologies, LLCInventors: Joseph Norman Ulrey, Ross Dykstra Pursifull
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Publication number: 20140283798Abstract: An EGR passage recirculates a part of exhaust gas from an exhaust passage to an intake passage. An EGR valve opens and closes the EGR passage. An exhaust cooling passage includes an EGR cooler closer to the exhaust passage than the EGR valve. A bypass passage branches at an upstream of the exhaust cooling passage to bypass the EGR cooler and to extend toward a downstream of the exhaust cooling passage. In a bypass open mode, a bypass switching valve opens both the exhaust cooling passage and the bypass passage. In a bypass close mode, the bypass switching valve opens the exhaust cooling passage and closes the bypass passage. In a cooler close mode, the bypass switching valve closes the exhaust cooling passage and opens the bypass passage. The bypass switching valve is set at the bypass open mode when the EGR valve is closed.Type: ApplicationFiled: January 10, 2014Publication date: September 25, 2014Applicant: DENSO CORPORATIONInventor: Osamu SHIMANE
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Publication number: 20140251289Abstract: The invention concerns an intake housing 1 for an internal combustion engine, capable of receiving a heat exchanger for exchanging heat between a feed gas stream circulating in the housing and a coolant, wherein said intake housing 1 includes a space 3 for the circulation of the feed gas and a space 2 for receiving the heat exchanger, said receiving space 2 being defined by at least a first metal component 4, 5 including at least one extension 16, 17 that is in one piece with the first metal component 4, 5, said extension 16, 17 at least partially defining the space 3 for the circulation of the feed gas.Type: ApplicationFiled: February 13, 2012Publication date: September 11, 2014Applicant: Valeo Systemes ThermiquesInventors: Nicolas Vallee, Yoann Naudin, Olivier Schild, Demetrio Onetti, Yann Pichenot
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Patent number: 8831858Abstract: Various methods and systems are provided for operating an internal combustion engine, the engine having a plurality of cylinders including one or more donor cylinders and one or more non-donor cylinders. In one example, a method includes, during an exhaust gas recirculation cooler heating mode, operating at least one of the donor cylinders at a cylinder load sufficient to increase an exhaust temperature for regenerating an exhaust gas recirculation cooler, and operating at least one of the non-donor cylinders in a low- or no-fuel mode.Type: GrantFiled: May 31, 2011Date of Patent: September 9, 2014Assignee: General Electric CompanyInventors: John Stephen Roth, Kyle Craig Stott, James Robert Mischler, Paul Flynn, Kirk Heywood, Daniel Allan Moser
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Publication number: 20140245999Abstract: The invention relates to a method for cooling compressed charge air of a turbocharged internal combustion engine, wherein starting from a compression temperature the compressed charge air is cooled in a first cooling device to a first lowered temperature and in a subsequent second cooling device is cooled to a second lowered temperature which is lower than the first lowered temperature, wherein after the second cooling device the compressed charge air is cooled in a third cooling device to a third lowered temperature which is lower than the second lowered temperature, wherein the cooling or the compressed charge air in the third cooling device is effected only intermittently during operation of the internal combustion engine.Type: ApplicationFiled: May 9, 2014Publication date: September 4, 2014Applicant: GE Jenbacher GmbH & Co OGInventor: Friedrich GRUBER
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Patent number: 8820301Abstract: A vehicular heat exchanger processes a exhaust gas recirculation flow. A method to manage combustion by-product contaminant deposits within the heat exchanger includes repeatedly cycling a flow control device controlling the exhaust gas recirculation flow through the heat exchanger from an original position to an intermediate position and back to the original position. The original position is determined based upon a required exhaust gas recirculation flow into an intake manifold.Type: GrantFiled: September 1, 2010Date of Patent: September 2, 2014Assignee: GM Global Technology Operations LLCInventors: Alexander Knafl, Patrick G. Szymkowicz