Having Specific Exhaust Gas Outlet Structure At Intake Manifold Patents (Class 123/568.17)
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Patent number: 6895948Abstract: An exhaust gas recirculation system for an internal combustion engine in which at least one metal plate is interposed between a cylinder head and an intake manifold, and an EGR gas passage is formed in the plate, wherein the EGR gas passage is formed in its lowest portion with an EGR gas outlet port communicated with an intake passage formed in the plate, so as to prevent condensed water from steam in the EGR gas from collecting within the EGR gas passage, thereby preventing corrosion of the plate.Type: GrantFiled: October 20, 2003Date of Patent: May 24, 2005Assignee: Aisan Kogyo Kabushiki KaishaInventors: Michihiro Mori, Hironori Tanikawa
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Patent number: 6889673Abstract: In a device for exhaust gas recirculation, with an intake duct and an exhaust gas recirculation duct, which projects into the intake duct and via which exhaust gas is recirculated to the fresh air in the intake duct, the exhaust gas recirculation duct has an outlet orifice oriented toward the fresh gas inlet flow and a diverting device is disposed in front of the outlet orifice for redirecting the exhaust gas discharged front the outlet orifice in the direction of flow of the fresh air in the intake duct.Type: GrantFiled: March 12, 2003Date of Patent: May 10, 2005Assignee: DaimlerChrysler AGInventors: Franz Bender, Hermann Büter, Philipp Weber
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Patent number: 6886544Abstract: A system of operating an internal combustion engine is disclosed. The engine includes an engine block, an exhaust air system in fluid communication with the engine block, the exhaust air system having an exhaust air conduit, an intake air system in fluid communication with the engine block, the intake air system having an intake air conduit, and an intake air compressing device, an EGR system extending between the exhaust air system and the intake air system upstream of the intake air compressing device, and an ECM in communication with the EGR system. The EGR system includes an EGR injector, the EGR injector includes an EGR injector valve, an intermediate portion of intake air conduit, a throat portion positioned coaxially with the intermediate portion of intake air conduit.Type: GrantFiled: March 3, 2004Date of Patent: May 3, 2005Assignee: Caterpillar IncInventor: Yung T. Bui
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Patent number: 6874487Abstract: An exhaust gas re-circulation (EGR) tube includes a dual seal assembly that prevents exhaust gas leakages. The EGR tube has a first end in communication with an exhaust gas source and has a second end extending into an intake manifold enclosed within an intake manifold housing. A tapered sleeve surrounds the EGR tube at the second end. The sleeve has a first end that is directly attached to the EGR tube and a second end that is spaced apart from the EGR tube to define a gap. The sleeve has a tapered body such that the cross-sectional area of the gap increases from the first end to the second end of the sleeve. A first seal is positioned between the sleeve and the intake manifold housing and a second seal is positioned between the sleeve and the intake manifold. Grooves are formed within the exterior surface of the tube to receive the seals.Type: GrantFiled: August 20, 2003Date of Patent: April 5, 2005Assignee: Siemens VDO Automotive, Inc.Inventor: Kevin A. Murphy
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Patent number: 6851415Abstract: An exhaust gas recirculation system for an internal combustion engine by which a portion of exhaust gas from the engine is recirculated from an exhaust line of the engine into an intake line of the engine, introducing the exhaust gas flow into the intake port around the intake valve seat region. The present invention provides a unique means of introducing EGR/Crankcase gas into the combustion chamber of an engine. The location for introducing EGR/Crankacse gas is above the intake valve seat region. The system does not require any pumping arrangement either through the use of external pumps or by raising the exhaust back presssure in the system. This system does not penalize airflow into the system as the flow passage does not require reduction in size to the air passage. Introducing the EGR just during the air induction process means the quantity of exhaust gas in the system is minimal. This results in improved transient response. Use of minimal EGR also results in smaller EGR cooling system.Type: GrantFiled: July 16, 2001Date of Patent: February 8, 2005Inventors: Budhadeb Mahakul, Randy Paul Hessel
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Patent number: 6829888Abstract: The invention relates to the starting of an internal combustion engine. The engine is coupled to an exhaust aftertreatment device that has a minimal threshold temperature for proper operation. Within a certain period of time after engine start, the load on an electrical generator driven by the engine is increased. Also, the air intake is throttled to reduce the intake manifold pressure to a target pressure. Both measures provide faster engine and catalyst warm-up and, thus, reduced emissions, particularly for a diesel engine in connection with an oxidation catalyst.Type: GrantFiled: September 4, 2002Date of Patent: December 14, 2004Assignee: Ford Global Technologies, LLCInventors: Johannes Kuenstler, Paul Eduard Moraal
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Patent number: 6810867Abstract: A mixing device is provided for an exhaust gas recirculation system of an internal combustion engine with an intake air line and an exhaust gas recirculation line. The outlet opening of the recirculation line or admission opening of the intake air line opens into the intake air line and a swirl generating element and/or a turbulence generating element is provided in the area of the admission opening of the mixing device.Type: GrantFiled: April 21, 2003Date of Patent: November 2, 2004Assignee: DaimlerChrysler AGInventors: Hans-Peter Schmid, Matthias Seltsam
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Publication number: 20040177838Abstract: A exhaust gas recirculation assembly for an engine having an intake manifold and an exhaust manifold, the exhaust gas recirculation assembly including a flow control body, a closing member, an electric motor coupled to the closing member, and an electronic controller electrically connected to the electric motor. The flow control body includes a manifold conduit and an inlet conduit in fluid communication with the manifold conduit. The manifold conduit includes a recirculation opening and a mounting member. The mounting member is adapted to connect the manifold conduit in fluid communicate with the intake manifold. The inlet conduit includes a mounting member adapted to connect the inlet conduit in fluid communication with the exhaust manifold.Type: ApplicationFiled: March 14, 2003Publication date: September 16, 2004Applicant: Siemens VDO Automotive Inc.Inventor: Andre Veinotte
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Patent number: 6789524Abstract: An air intake system includes an intake pipe and a throttle body. The throttle body is inserted in a middle section of the intake pipe between upstream and down stream ends so as to define an intake passage. The throttle body movably receives a throttle valve which opens and closes the intake passage. Flow blocking members are integrally formed with the intake pipe for blocking specific fluid, such as condensate of intake gas, from flowing into the throttle valve in the intake passage. Therefore, it can prevent the specific fluid from sticking to the throttle valve. Besides, because the throttle body need not to be integrally formed with the flow blocking members, a dimensional accuracy of the throttle body can be secured.Type: GrantFiled: February 3, 2004Date of Patent: September 14, 2004Assignee: Denso CorporationInventors: Masao Ino, Toshiaki Nakayama
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Patent number: 6776146Abstract: An apparatus for and method of obstructing an air intake flow (115) improves the mixing and driving force when an EGR flow (111) is introduced to the air intake flow (115). Before the EGR flow (111) enters a passage (113) where it is intended to be mixed with an air flow (115), the air flow (115) is obstructed to enable better and faster mixing of the EGR flow (111) with the air flow (115). A pressure differential is created to increase suction of EGR flow (111) into the intake air flow (115), thereby resulting in increased EGR flow (111) into the cylinders of an engine.Type: GrantFiled: January 27, 2003Date of Patent: August 17, 2004Assignee: International Engine Intellectual Property Company, LLCInventors: Laura Ricart-Ugaz, Ivana Jojic
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Patent number: 6772729Abstract: An integrated intake manifold assembly including a first poppet valve assembly disposed at the manifold air inlet to regulate air flow into the manifold; a second poppet valve assembly disposed on the manifold to regulate exhaust gas flow into the air intake system; and a bi-directional camshaft with cams for operating simultaneously the manifold vacuum regulating valve and the exhaust gas recirculation valve. The valve bodies are integrally formed in the wall of the intake manifold. The cams are arranged on the shaft to provide optimum synchronized opening and closing of the related valves. When used on a diesel engine, the manifold assembly may further include a swirl valve plate disposed between the manifold and the engine head and having a plurality of ganged swirl valves actuated by levers, connected to the camshaft internally of the manifold and swirl plate, for coordinated motion with the MVR and EGR valves.Type: GrantFiled: June 7, 2002Date of Patent: August 10, 2004Assignee: Delphi Technologies, Inc.Inventors: Michael R. Brosseau, Roger M. Brisbane
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Publication number: 20040144372Abstract: An apparatus for and method of obstructing an air intake flow (115) improves the mixing and driving force when an EGR flow (111) is introduced to the air intake flow (115). Before the EGR flow (111) enters a passage (113) where it is intended to be mixed with an air flow (115), the air flow (115) is obstructed to enable better and faster mixing of the EGR flow (111) with the air flow (115). A pressure differential is created to increase suction of EGR flow (111) into the intake air flow (115), thereby resulting in increased EGR flow (111) into the cylinders of an engine.Type: ApplicationFiled: January 27, 2003Publication date: July 29, 2004Inventors: Laura Ricart-Ugaz, Ivana Jojic
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Publication number: 20040112345Abstract: Apparatus and a process for supplying recirculated exhaust gases to incoming air to a piston-type internal combustion engine. The apparatus includes a duct (2) for incoming air and a feed pipe (1) for exhaust gases and is especially well characterized in that the feed pipe (1) opens out into an outlet section (3) having at least one outlet (4) for the supply of the exhaust gases, which outlet section constitutes an outlet path (a) extended in the longitudinal direction of the duct.Type: ApplicationFiled: August 29, 2003Publication date: June 17, 2004Applicant: VOLVO LASTVAGNAR ABInventors: Bert-Inge BERTILSSON, Robert VULIN, Lennart ABERG
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Patent number: 6742335Abstract: EGR mass fraction or a value indicative thereof can be calculated based on temperature measurements rather than mass flow and/or pressure measurements, hence negating the need for expensive and relatively unreliable measurement devices in an active EGR system for an internal combustion engine. The EGR system may be a low pressure EGR system configured to direct cooled, filtered EGR to the engine's air intake system using an effective, simple venturi and/or a continuously regenerated catalytic particulate trap. The resultant system can reduce NOx emissions in a diesel engine on the order of 50% and approximately 90% for CO, HC, and PM. NOx and other emissions can be reduced still further when the EGR system is combined with other pretreatment and/or after treatment devices. Many components of the low pressure EGR system are also usable in a passive EGR system.Type: GrantFiled: July 11, 2002Date of Patent: June 1, 2004Assignee: Clean Air Power, Inc.Inventors: N. John Beck, Hoi Ching Wong, Kresimir Gebert
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Patent number: 6742495Abstract: The invention comprises at least two independent intake ports 14a, 14b connected to a combustion chamber 15, two intake valves 12a, 12b, and two exhaust valves 13a, 13b. Upper and lower channels 22a, 22b which are defined by a partition wall, and an intake control valve 25 for opening and closing the lower side channel 22b are provided in the interior of the first intake port 14a. An intake control valve 26 for opening and closing the first intake port 14b is also provided. The invention further comprises a controller 50 for controlling the opening and closing of the intake control valves 25 and 26, and the degree of opening of these intake control valves 25 and 26 is controlled in accordance with the operating conditions.Type: GrantFiled: April 3, 2003Date of Patent: June 1, 2004Assignee: Nissan Motor Co., Ltd.Inventors: Masaaki Ashida, Kouichi Mori, Ritsuo Sato, Yoshinao Ugomori
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Publication number: 20040099257Abstract: An arrangement for mixing a first and a second gas flow, for example, an inlet flow with a exhaust gas return flow in a diesel engine, comprising a line (16) for the first flow, an inlet (7) for the second flow in the line (16), in order to achieve the mixing; a streamlined body (8) arranged to be displaced in the longitudinal direction of the line (16) at the inlet (7) in order to achieve a variable venturi effect and in this way a variable suction effect and mixture of the mixed flow; and actuating means for displacing the body forwards and backwards in the line. In order to minimise the need for throttling and the accompanying pressure losses, the streamlined body (8) and the supply part (2) are designed to achieve maximal throttling in the line (16) close to the inlet (7), independently of the position of the body.Type: ApplicationFiled: July 7, 2003Publication date: May 27, 2004Inventors: Gustav Berggren, Fredrik Jansson, Fredrik Westin, Hans-Erik Angstrm
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Patent number: 6732524Abstract: A method and a device for exhaust gas recycling (EGR) in a combustion engine having two exhaust collectors. EGR gasses from the two exhausts collectors are combined in a mixing section of the EGR channel where they are accelerated, in a contraction portion, mixed and expanded. EGR gasses from a first exhaust collector are led into a first and EGR gasses from a second exhaust collector are led into a second portion of the contraction portion, which is arranged sideways with respect to the first portion of the contraction portion and separated therefrom up to the upstream area of the transition portion.Type: GrantFiled: November 21, 2002Date of Patent: May 11, 2004Assignee: Scania CV AB (publ)Inventor: Ove Spontón
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Publication number: 20040079347Abstract: In a device for exhaust gas recirculation, with an intake duct and an exhaust gas recirculation duct, which projects into the intake duct and via which exhaust gas is recirculated to the fresh air in the intake duct, the exhaust gas recirculation duct has an outlet orifice oriented toward the fresh gas inlet flow and a diverting device is disposed in front of the outlet orifice for redirecting the exhaust gas discharged front the outlet orifice in the direction of flow of the fresh air in the intake duct.Type: ApplicationFiled: March 12, 2003Publication date: April 29, 2004Inventors: Franz Bender, Hermann Buter, Philipp Weber
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Publication number: 20040079348Abstract: An exhaust gas recirculation system for an internal combustion engine in which at least one metal plate is interposed between a cylinder head and an intake manifold, and an EGR gas passage is formed in the plate, wherein the EGR gas passage is formed in its lowest portion with an EGR gas outlet port communicated with an intake passage formed in the plate, so as to prevent condensed water from steam in the EGR gas from collecting within the EGR gas passage, thereby preventing corrosion of the plate.Type: ApplicationFiled: October 20, 2003Publication date: April 29, 2004Inventors: Michihiro Mori, Hironori Tanikawa
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Publication number: 20040050047Abstract: An Exhaust Gas Recirculation (EGR) system for an internal combustion engine is provided. The EGR system utilizes a turbocharger having a compressor with more than one stage. The first stage of the compressor boosts the intake air to an intermediate pressure below the pressure at the intake manifold of the engine. The recirculated exhaust gas is maintained at approximately this intermediate pressure, thus providing a lower back pressure on the exhaust manifold of the engine, thereby improving fuel efficiency. The exhaust gas and intake air are mixed and subsequently boosted by a second stage of the compressor to a pressure required to supply the demanded mass flow to the engine.Type: ApplicationFiled: August 21, 2003Publication date: March 18, 2004Inventor: Steven Don Arnold
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Publication number: 20040040549Abstract: An exhaust gas re-circulation (EGR) tube includes a dual seal assembly that prevents exhaust gas leakages. The EGR tube has a first end in communication with an exhaust gas source and has a second end extending into an intake manifold enclosed within an intake manifold housing. A tapered sleeve surrounds the EGR tube at the second end. The sleeve has a first end that is directly attached to the EGR tube and a second end that is spaced apart from the EGR tube to define a gap. The sleeve has a tapered body such that the cross-sectional area of the gap increases from the first end to the second end of the sleeve. A first seal is positioned between the sleeve and the intake manifold housing and a second seal is positioned between the sleeve and the intake manifold. Grooves are formed within the exterior surface of the tube to receive the seals.Type: ApplicationFiled: August 20, 2003Publication date: March 4, 2004Applicant: Siemens VDO Automotive, Inc.Inventor: Kevin A. Murphy
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Patent number: 6698407Abstract: A pipe mechanism for an exhaust gas recirculation system includes a joint pipe connected to an exhaust pipe, an inner tube through which flows exhaust gas, and an outer tube. The inner tube has an upstream end and a downstream end, with the downstream end being located in the intake pipe. The outer tube has an upstream end connected with the joint pipe and a downstream end attached on the outer surface of the inner tube. The outer tube is located around the inner tube with a predetermined clearance between the inner and outer tubes.Type: GrantFiled: March 28, 2002Date of Patent: March 2, 2004Assignee: Aisin Seiki Kabushiki KaishaInventor: Atsutoshi Ikegawa
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Patent number: 6691686Abstract: Intake manifolds for an internal combustion engine and methods of using the same are disclosed. The intake manifolds accommodate the introduction of exhaust gas that has been recirculated from the main exhaust gas stream. The exhaust gas can be introduced into the intake manifold through aerodynamically shaped members that are located inside the manifold. Alternatively, the exhaust gas can be introduced into the manifold at or near the intersection of the primary runners and the plena, or the exhaust gas can be introduced into a mixing chamber located between the primary runners and the plena.Type: GrantFiled: December 28, 2001Date of Patent: February 17, 2004Assignee: Visteon Global Technologies, Inc.Inventors: Jeffrey J. Klas, Lakhi N. Goenka, Mark D. Miller
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Patent number: 6672061Abstract: An internal combustion engine with an exhaust turbocharger and an exhaust-gas recirculation device comprises a turbine, assigned to the exhaust turbocharger, in the exhaust section and a compressor in the intake duct, the turbine having at least two flow passages, via which exhaust gas can be fed to the turbine rotor. For the purpose of dimensioning the two flow passages, an asymmetry factor is determined as a function of the displacement of the internal combustion engine.Type: GrantFiled: October 24, 2002Date of Patent: January 6, 2004Assignee: DaimlerChrysler AGInventors: Wolfram Schmid, Siegfried Sumser
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Patent number: 6672292Abstract: A fluid inlet suitable for introducing a hot exhaust gas into the air intake tract of an internal combustion engine. The exhaust gas is conducted through an inlet pipe (15) and a deflector (18) into the intake pipe or tract (13). A preferably tubular insert (23) is disposed in the intake tract (13). The insert has walls (22) which are oriented in the direction of flow of the aspirated exhaust gas. The fluid inlet reduces the thermal stress on the walls of the intake tract (13) to a minimum and makes high exhaust recovery or recirculation rates possible. In order to additionally support cooling of the insert, the insert may be provided with apertures (26) through which a secondary air current of the intake air which flows through an intermediate chamber (25) can shift to the interior of the tube in order to achieve film cooling of the insert (23).Type: GrantFiled: March 25, 2002Date of Patent: January 6, 2004Assignee: Filterwerk Mann & Hummel GmbHInventor: Jochem Fischer
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Patent number: 6659092Abstract: A bypass venturi assembly for recirculating exhaust gas in an internal combustion engine, and particularly suitable for use in a vehicle, is provided with a housing having an outlet, a combustion air inlet and an exhaust gas inlet. A center piece is positioned within the housing and in communication with the combustion air inlet. The center piece defines a combustion air bypass section therein. An annular venturi nozzle positioned between the housing and the center piece is in communication with the combustion air inlet and defines a combustion air venturi section. The venturi nozzle is in communication with the exhaust gas inlet and defines an exhaust gas venturi section. A combustion air bypass valve is positioned in association with the combustion air bypass section. An exhaust gas valve is positioned in association with the exhaust gas inlet. The venturi nozzle is separate from the housing and allows a nozzle with a particular configuration to be utilized, depending upon the application.Type: GrantFiled: December 20, 2001Date of Patent: December 9, 2003Assignee: Caterpillar IncInventors: Gerald N. Coleman, Dennis D. Feucht, Michael P. Harmon, David A. Pierpont, Matthew D. Rampenthal
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Patent number: 6640542Abstract: An internal combustion engine, particularly suitable for use in a work machine, is provided with a combustion air supply and an exhaust manifold. A bypass venturi assembly includes a housing having an outlet, a combustion air inlet and an exhaust gas inlet. A center piece is positioned within the housing and is in communication with the combustion air inlet. The center piece defines a combustion air bypass section therein. A combustion air bypass valve is positioned in association with the combustion air bypass section. An exhaust gas valve is positioned in association with the exhaust gas inlet. A single shaft is coupled with and carries each of the combustion air bypass valve and the exhaust gas valve.Type: GrantFiled: December 20, 2001Date of Patent: November 4, 2003Assignee: Caterpillar IncInventors: Gerald N. Coleman, Dennis D. Feucht, Michael P. Harmon, David A. Pierpont, Matthew D. Rampenthal
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Publication number: 20030196636Abstract: The invention comprises at least two independent intake ports 14a, 14b connected to a combustion chamber 15, two intake valves 12a, 12b, and two exhaust valves 13a, 13b. Upper and lower channels 22a, 22b which are defined by a partition wall, and an intake control valve 25 for opening and closing the lower side channel 22b are provided in the interior of the first intake port 14a. An intake control valve 26 for opening and closing the first intake port 14b is also provided. The invention further comprises a controller 50 for controlling the opening and closing of the intake control valves 25 and 26, and the degree of opening of these intake control valves 25 and 26 is controlled in accordance with the operating conditions.Type: ApplicationFiled: April 3, 2003Publication date: October 23, 2003Applicant: NISSAN MOTOR CO., LTDInventors: Masaaki Ashida, Kouichi Mori, Ritsuo Sato, Yoshinao Ugomori
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Publication number: 20030188728Abstract: First heat exchangers (H4, H3, H2) are disposed within an exhaust port (18), within a pre-catalytic device (34), and on the downstream of a main catalytic device (35); the exhaust port (18), the pre-catalytic device (34), and the main catalytic device (35) being provided in each exhaust passage (33) of a multicylinder internal combustion engine. These first heat exchangers (H4, H3, H2) are independently provided for each of the exhaust passages (33), and a second heat exchanger (H1) is disposed in a section where these exhaust passages (33) are combined. Since the first heat exchangers (H4, H3, H2) are disposed on the upstream side of the exhaust passage (33), high heat exchange efficiency can be obtained by high temperature exhaust gas, and, moreover, the occurrence of exhaust interference can be avoided, thereby preventing any decrease in the output of the internal combustion engine.Type: ApplicationFiled: November 6, 2002Publication date: October 9, 2003Inventors: Masashi Shinohara, Tsuneo Endoh, Tsutomu Takahashi, Hideharu Izumi
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Publication number: 20030178013Abstract: A mixing device is provided for an exhaust gas recirculation system of an internal combustion engine with an intake air line and an exhaust gas recirculation line. The outlet opening of the recirculation line or admission opening of the intake air line opens into the intake air line and a swirl generating element and/or a turbulence generating element is provided in the area of the admission opening of the mixing device.Type: ApplicationFiled: April 21, 2003Publication date: September 25, 2003Applicant: DaimlerChrysler AGInventors: Hans-Peter Schmid, Matthias Seltsam
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Patent number: 6609374Abstract: An internal combustion engine, particularly suitable for use in a motor vehicle, is provided with a combustion air supply, an exhaust manifold, and a bypass venturi assembly. The bypass venturi assembly includes a housing having an outlet, a combustion air inlet connected and in communication with the combustion air supply, and an exhaust gas inlet connected and in communication with the exhaust manifold. A venturi nozzle is positioned in communication with the combustion air inlet. The venturi nozzle defines a bypass venturi section therein. The venturi nozzle and the housing define an exhaust gas venturi section therebetween terminating at an induction area. The venturi nozzle has a plurality of through holes in communication with a downstream portion of the exhaust gas venturi section. The exhaust gas inlet terminates at the induction area. A bypass valve is positioned to open and close the bypass venturi section.Type: GrantFiled: December 20, 2001Date of Patent: August 26, 2003Assignee: Caterpillar IncInventors: Dennis D. Feucht, Paul F. Olsen
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Patent number: 6609373Abstract: An internal combustion engine, particularly suitable for use in a work machine, is provided with an exhaust manifold, a turbocharger, and a bypass venturi assembly. The turbocharger includes a turbine and a compressor, with the turbine having a variable geometry inlet coupled with the exhaust manifold, and the compressor having an outlet. The bypass venturi assembly includes a housing having an outlet, a combustion air inlet and an exhaust gas inlet. The combustion air inlet is coupled with the compressor outlet. The exhaust gas inlet is coupled with the exhaust manifold. A center piece is positioned within the housing and is in communication with the combustion air inlet. The center piece defines a combustion air bypass section therein. A combustion air bypass valve is positioned in association with the combustion air bypass section. The exhaust gas valve is positioned in association with the exhaust gas inlet.Type: GrantFiled: December 19, 2001Date of Patent: August 26, 2003Assignee: Caterpillar IncInventors: Gerald N. Coleman, David A. Pierpont, Dennis D. Feucht, Matthew D. Rampenthal, Michael P. Harmon
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Publication number: 20030121508Abstract: Intake manifolds for an internal combustion engine and methods of using the same are disclosed. The intake manifolds accommodate the introduction of exhaust gas that has been recirculated from the main exhaust gas stream. The exhaust gas can be introduced into the intake manifold through aerodynamically shaped members that are located inside the manifold. Alternatively, the exhaust gas can be introduced into the manifold at or near the intersection of the primary runners and the plena, or the exhaust gas can be introduced into a mixing chamber located between the primary runners and the plena.Type: ApplicationFiled: December 28, 2001Publication date: July 3, 2003Inventors: Jeffrey J. Klas, Lakhi N. Goenka, Mark D. Miller
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Publication number: 20030116145Abstract: A bypass venturi assembly for recirculating exhaust gas in an internal combustion engine, and particularly suitable for use in a vehicle, is provided with a housing having an outlet, a combustion air inlet and an exhaust gas inlet. A center piece is positioned within the housing and in communication with the combustion air inlet. The center piece defines a combustion air bypass section therein. An annular venturi nozzle positioned between the housing and the center piece is in communication with the combustion air inlet and defines a combustion air venturi section. The venturi nozzle is in communication with the exhaust gas inlet and defines an exhaust gas venturi section. A combustion air bypass valve is positioned in association with the combustion air bypass section. An exhaust gas valve is positioned in association with the exhaust gas inlet. The venturi nozzle is separate from the housing and allows a nozzle with a particular configuration to be utilized, depending upon the application.Type: ApplicationFiled: December 20, 2001Publication date: June 26, 2003Inventors: Gerald N. Coleman, Dennis D. Feucht, Michael P. Harmon, David A. Pierpont, Matthew D. Rampenthal
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Publication number: 20030111065Abstract: A variable capacity modular venturi system for exhaust gas recirculation in a diesel engine having elements readily formed by die casting or injection molding. A throttle body controls the amount of fresh air being admitted directly to the engine intake manifold and variably diverts a portion of the air into exhaust gas mixing elements of the device. A mixing body connected to the throttle body receives the diverted air from the throttle body through an injection cone, receives exhaust gas diverted from the exhaust gas stream, and uses the diverted air stream to aspirate exhaust gas into a mixing chamber via a venturi element disposed concentrically within the mixing body. The mixed gases are combined with the stream of fresh air passing into the engine through a mounting base attachable to the intake manifold of the engine.Type: ApplicationFiled: December 18, 2001Publication date: June 19, 2003Inventor: David E. Blum
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Patent number: 6546919Abstract: A cooling system has an air-to-air or first heat exchanger and a fluid or second heat exchanger mounted remotely from a main radiator for cooling an internal combustion engine. A filter filters a recipient fluid, such as an ambient air, before the recipient fluid passes through the first heat exchanger and the second heat exchanger. A cooled fluid is conducted to a flow of intake air for the internal combustion engine. A fan causes the recipient fluid to pass through the filter and the first heat exchanger and the second heat exchanger. The spent recipient fluid is discharged to atmosphere.Type: GrantFiled: April 16, 2002Date of Patent: April 15, 2003Assignee: Caterpillar IncInventors: James J. Callas, Ronald L. Dupree, Donald W. Heston
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Patent number: 6543230Abstract: A method for setting a supercharged internal combustion engine having exhaust-gas recirculation in which exhaust gas is fed from an exhaust tract of the engine arranged upstream of a turbine into an intake tract of the engine arranged downstream of a compressor. The fuel quantity injected into the combustion spaces of the internal combustion engine is set in dependence on the load. To adapt the exhaust-gas recirculation to any operating point of the engine, there is a provision for recirculating exhaust gases from only some of the cylinders, which assume the function of exhaust-gas dispenser cylinders, and for setting the injection of fuel into these dispenser cylinders independently of the remaining cylinders.Type: GrantFiled: June 27, 2001Date of Patent: April 8, 2003Assignee: DaimlerChrysler AGInventor: Wolfram Schmid
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Patent number: 6543397Abstract: The invention relates to a method for limitation of at least one controllable operating parameter that can cause ageing of at least one component or one material in connection with an engine. The method includes the steps of determination of a maximum limit value allowed regarding the operating parameter and control of the engine so that the limit value is not exceeded, thereby limiting ageing of the component or material. The invention includes continuous determination of a measure that corresponds to the degree of impairment of the component that depends on ageing, wherein said determination of the limit value is made depending on the measure. The invention also relates to an arrangement for accomplishing this method.Type: GrantFiled: October 19, 2001Date of Patent: April 8, 2003Assignee: Volvo Car CorporationInventors: Lars Sandberg, Martin Litorell
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Patent number: 6516787Abstract: An intake air separation system for an internal combustion engine is provided with purge gas or sweep flow on the permeate side of separation membranes in the air separation device. Exhaust gas from the engine is used as a purge gas flow, to increase oxygen flux in the separation device without increasing the nitrogen flux.Type: GrantFiled: May 8, 2002Date of Patent: February 11, 2003Assignee: Caterpillar IncInventors: Charles H. Dutart, Cathy Y. Choi
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Patent number: 6513507Abstract: There is provided an intake manifold module that integrates an intake air manifold with an exhaust gas recirculation system resulting in a compact design that optimizes vehicle engine compartment space, and results in reduced engine manufacturing time and cost. The intake manifold module comprises an integrally cast intake air manifold having an EGR valve aperture, an EGR cooler mounting, an EGR gas-out passage, and an EGR coolant-out; an EGR valve operatively mounted in the EGR valve aperture, and an EGR cooler cooperatively attached to the intake air manifold. Further, the EGR cooler comprises a gas outlet attached to the EGR gas-out passage, an exhaust gas inlet, a coolant inlet passage, a coolant outlet attached to the EGR coolant-out passage, and an EGR cooler mounting bracket. In operation, exhaust gases enter the EGR cooler, are cooled by EGR coolant, pass through the EGR valve and into the intake manifold.Type: GrantFiled: January 24, 2001Date of Patent: February 4, 2003Assignee: International Engine Intellectual Property Company, L.D.C.Inventors: Priyankar S. Balekai, Ivana Jojic
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Patent number: 6513508Abstract: A fluid feed duct, which may be used for feeding a stream of recirculated exhaust gas into a stream of intake air for an internal combustion engine. The feed duct includes a hollow structure (10) into which a feed connection (12) is introduced via a joint structure (34). A ceramic pipe (16) is used to prevent heat from the exhaust gas stream from being conducted to mounts in the hollow structure (10) which represents the intake duct of the engine. Consequently, the intake duct can be manufactured of a thermoplastic synthetic resin material, since the risk of thermal overstressing is avoided. The feed connection also has a deflecting segment (19) which is provided in its sides with outlet openings (20). This enables the exhaust gas to be introduced in the direction of flow of the intake air, so that optimal mixing is assured and the hot exhaust gas stream is prevented from passing directly to the wall of the thermoplastic intake duct, thereby preventing the intake duct from being melted.Type: GrantFiled: January 15, 2002Date of Patent: February 4, 2003Assignee: Filterwerk Mann & Hummel GmbHInventors: Jochem Fischer, Helmut Neuschwander
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Publication number: 20030010328Abstract: An exhaust gas recirculation system for an internal combustion engine by which a portion of exhaust gas from the engine is recirculated from an exhaust line of the engine into an intake line of the engine, introducing the exhaust gas flow into the intake port around the intake valve seat region. The present invention provides a unique means of introducing EGR/Crankcase gas into the combustion chamber of an engine. The location for introducing EGR/Crankacse gas is above the intake valve seat region. The system does not require any pumping arrangement either through the use of external pumps or by raising the exhaust back presssure in the system. This system does not penalize airflow into the system as the flow passage does not require reduction in size to the air passage. Introducing the EGR just during the air induction process means the quantity of exhaust gas in the system is minimal. This results in improved transient response. Use of minimal EGR also results in smaller EGR cooling system.Type: ApplicationFiled: July 16, 2001Publication date: January 16, 2003Inventors: Budhadeb Mahakul, Randy Paul Hessel
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Publication number: 20030010314Abstract: An integrated intake manifold assembly including a first poppet valve assembly disposed at the air inlet to the manifold to regulate air flow into the manifold; a second poppet valve assembly disposed on the manifold to regulate exhaust gas flow into the air intake system; and a bi-directional camshaft with cams for operating simultaneously the manifold vacuum regulating (MVR) valve and the exhaust gas recirculation (EGR) valve. The valve bodies are integrally formed in the wall of the intake manifold. The camshaft is driven by a DC motor and gear train. The cams are arranged on the shaft to provide optimum synchronized opening and closing of the related valves. When used on a diesel engine, the manifold assembly may further include a swirl valve plate disposed between the manifold and the engine head and having a plurality of ganged swirl valves actuated by levers, connected to the camshaft internally of the manifold and swirl plate, for coordinated motion with the MVR and EGR valves.Type: ApplicationFiled: June 7, 2002Publication date: January 16, 2003Inventors: Michael R. Brosseau, Roger M. Brisbane
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Patent number: 6494041Abstract: A total pressure exhaust gas recirculation duct system includes a turbocharger having a turbine inlet scroll, an exhaust gas recirculation duct and a valve assembly disposed between a port and inlet scroll and the inlet to the exhaust gas recirculation duct. The valve is situated so that the valve blade member extends from the inlet scroll port into the exhaust gas stream to divert a portion of the exhaust gas into the EGR duct. The valve has a pivot shaft disposed within a corresponding channels of the inlet scroll housing and the EGR duct with a free end extending beyond the inlet scroll and the EGR duct for actuation of the valve. Alternatively, the valve can include a blade element attached to the distal end of an actuating rod and positioned in the port of the inlet scroll. The proximal end of the actuation rod extends through a passageway in the EGR duct or the inlet scroll for actuation of the valve.Type: GrantFiled: July 2, 2001Date of Patent: December 17, 2002Assignee: BorgWarner, Inc.Inventor: Robert Shawn Lebold
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Patent number: 6446617Abstract: An induction manifold for an internal-combustion engine, comprising an elongate main body having longitudinal inner cavity provided with an opening adapted to communicate with the intake orifices of the engine, an inlet duct provided with an air-inlet opening and communicating with the cavity, a feed duct for EGR gases formed integrally with the manifold and comprising a first portion extending inside the main body from an inlet orifice for EGR gases to the air-inlet duct and from a second portion extending inside the inlet duct and provided with an outlet opening in the inlet duct itself, and a baffle disposed in the inlet duct between the air-inlet opening and the outlet opening of the feed duct for directing the air and the EGR gases towards a mixing zone inside the inlet duct and situated at a predetermined distance from the cavity of the main body.Type: GrantFiled: February 23, 2001Date of Patent: September 10, 2002Assignee: Iveco Fiat S.p.A.Inventors: Pietro Bianchi, Claudio Sparti
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Patent number: 6443134Abstract: An invention relates to an intake device for an internal combustion engine, to which at least combustion air and an additional fluid can be supplied via an air inlet line (1). The air inlet line (1) has an opening, in particular a hole (9), through which a guide tube (11) projects into the air inlet line (1).Type: GrantFiled: November 14, 2000Date of Patent: September 3, 2002Assignee: Mannesmann VDO AGInventors: Martin Von Werder, Reinhard Fischer
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Patent number: 6439212Abstract: A bypass venturi assembly for recirculating exhaust gas in an internal combustion engine, Particularly suitable for use in an on-road vehicle, is provided with a housing having an outlet, a combustion air inlet and an exhaust gas inlet. A center piece is Positioned within the housing and is in communication with the combustion air inlet. The center piece defines a combustion air bypass section therein. A combustion air bypass valve is positioned in association with the combustion air bypass section. An exhaust gas valve is positioned in association with the exhaust gas inlet. An elbow is coupled with the outlet and defines a fluid flow path. The elbow includes a vane therein which is positioned in association with the flow path.Type: GrantFiled: December 19, 2001Date of Patent: August 27, 2002Assignee: Caterpillar Inc.Inventors: Gerald N. Coleman, Dennis D. Feucht, Michael P. Harmon, David A. Pierpont, Matthew D. Rampenthal
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Publication number: 20020112708Abstract: A fluid feed duct, which may be used for feeding a stream of recirculated exhaust gas into a stream of intake air for an internal combustion engine. The feed duct includes a hollow structure (10) into which a feed connection (12) is introduced via a joint structure (34). A ceramic pipe (16) is used to prevent heat from the exhaust gas stream from being conducted to mounts in the hollow structure (10) which represents the intake duct of the engine. Consequently, the intake duct can be manufactured of a thermoplastic synthetic resin material, since the risk of thermal overstressing is avoided. The feed connection also has a deflecting segment (19) which is provided in its sides with outlet openings (20). This enables the exhaust gas to be introduced in the direction of flow of the intake air, so that optimal mixing is assured and the hot exhaust gas stream is prevented from passing directly to the wall of the thermoplastic intake duct, thereby preventing the intake duct from being melted.Type: ApplicationFiled: January 15, 2002Publication date: August 22, 2002Inventors: Jochem Fischer, Helmut Neuschwander
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Patent number: 6427671Abstract: This invention relates generally fluid mixer assembly and more particularly to an exhaust gas recirculation (EGR) mixer comprising an inlet conduit, an exhaust conduit, and a shielded conduit. The shielded conduit is partially disposed in the inlet conduit and has a fluid diverting portion and fluid passing portion. The fluid diverting portion diverts intake air into a first fluid stream and a second fluid stream. Exhaust gas is passed through fluid passing portion and is mixed with the first fluid stream and second fluid stream generally at a point downstream of the shielded conduit.Type: GrantFiled: July 17, 2000Date of Patent: August 6, 2002Assignee: Caterpillar Inc.Inventors: Gordon H. Holze, Keith E. Lawrence, Samuel L. Montooth
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Patent number: 6425382Abstract: An air-exhaust mixer assembly includes an air intake to supply air and an exhaust gas intake to supply exhaust gas. A mixer is fluidly coupled to the air intake and the exhaust gas intake. The mixer has an inner passage and an outer passage defined therein along a longitudinal axis. The inner passage and the outer passage are adapted to mix the air and the exhaust gas by expanding the air and the exhaust gas in radially opposite directions with respect to the longitudinal axis.Type: GrantFiled: January 9, 2001Date of Patent: July 30, 2002Assignee: Cummins Engine Company, Inc.Inventors: Michael J. Marthaler, Gregory H. Henderson