Abstract: A device and method for the creation of a water proof component void form unit to create space between concrete structures and expansive soil for the passage of utility conduit lines is described. The unit includes a plurality of panels interlocked with one or more connectors and supports that pass internally through flutes within the panel members. The void space is formed from a singular panel that is scored along a score line. The score line passes only through an upper surface. The panel member is folded about the lower surface at the score line to form the void space. The panels are located in a trench and configured to define a void space underground for the passage of the utility conduit lines. The unit is configured to resist soil expansive forces so as to protect the placement and integrity of the utility conduit lines.

Abstract: A device and method for the creation of a water proof component void form unit to create space between concrete structures and expansive soil for the passage of plumbing lines, electrical lines and other utility conduit lines is described. The unit includes a plurality of panels interlocked with one or more connectors. The panels are aligned opposite one another and are configured to abut one another to create a route. The panels are located in a trench and configured to define a void space underground for the passage of the utility conduit lines. A top cap overlays across the panels. Utility conduit lines are routed within the void space and adjusted according to needs. The unit is configured to resist soil expansive forces so as to protect the placement and integrity of the utility conduit lines.

Abstract: A method for making a device including a polyisobutylene-polyurethane block copolymer. The method includes polymerizing a polyisobutylene diol, a diisocyanate, and a chain extender within a solvent system to form a polyisobutylene-polyurethane block copolymer solution, depositing the polyisobutylene-polyurethane block copolymer solution onto at least a portion of the device, and evaporating the solvent system from the deposited polyisobutylene-polyurethane block copolymer solution.

Abstract: The invention relates to a method for manufacturing a sheet from the pseudostem of the banana plant, including the steps of: cutting out a beam from a central portion of the pseudostem; cutting leaves from the beam; forming a sheet by assembling the leaves such that the latter overlap over a predetermined width; and pressing the resulting sheet.

Abstract: Hollow core door apparatus for preventing the build up of pressure in a room having a register through which air flows into the room and the door includes an inside door skin and an outer door skin, and the door skins includes openings in which a box is disposed. The box includes a center panel and a single opening through the center panel; the box also includes an inside panel and an outside panel, both of which panels are secured to and spaced apart from the center panel. The inside and outside panels have peripheral openings and which peripheral openings define areas at least as great as the area of the opening in the center panel and are offset from the opening in the center panel to provide for a non-linear flow of air through the door to prevent the build up of pressure in the room. An embodiment combining a noxious gas absorbent material with the pressure build up prevention capability is also illustrated.

Abstract: Waterproof engineered floor and wall planks have a wear layer, an underlayer about an extruded dust and plastic composite core and a click-lock edge fastening system.

Abstract: A method of producing a building panel (1), including: providing a core (2), applying a balancing layer (6) having a first moisture content on a first surface (3) of the core (2), the balancing layer (6) comprising a sheet impregnated with a thermosetting binder, applying a surface layer (12) having a second moisture content on a second surface (4) of the core (2), the surface layer (12) comprising a thermosetting binder, adjusting the first moisture content of the balancing layer (6) such that the first moisture content of the balancing layer (6) is higher than the second moisture content of the surface layer (12) prior to curing, and curing the surface layer (12) and the balancing layer (6) by applying heat and pressure. Also, a semi-finished product adapted to be cured for forming a building panel (1).

Abstract: A method of processing bamboo to produce bamboo composite blocks for use in a wood frame. The method includes forming rectangular bamboo stickers, wherein a rectangular bamboo sticker comprises of consistent dimensions as to at least one other of the rectangular bamboo stickers, steaming the rectangular bamboo stickers, kiln drying the rectangular bamboo stickers, and acclimatizing the rectangular bamboo stickers. The method also includes assembling the rectangular bamboo stickers to form bamboo composite blocks, and hot pressing the bamboo composite blocks.

Abstract: The present disclosure is directed generally towards systems and methods for manufacturing composite wood products. In some embodiments, the method includes performing an initial manufacturing step and performing a subsequent manufacturing step before residual heat from the initial manufacturing step completely dissipates. The initial manufacturing step includes combining veneers with an adhesive and heating and consolidating the veneers to form a core laminate. The one or more subsequent manufacturing steps each include applying one or more layers to the core laminate. The one or more layers each include a veneer component and an adhesive component. The core laminate and the one or more layers are sequentially heated and pressed to form a composite wood product. The disclosure also relates to systems for manufacturing composite wood products.

Abstract: Decorative engineered bamboo product and a method of forming a decorative engineered bamboo product in which a block of engineered bamboo product is sliced to expose an edge grain formed by edges of strands of bamboo of the product. The slices can be used directly or attached to a substrate. The slices can be further treated to produce additional decorative features. Additives can be introduced to the engineered bamboo product during the manufacture thereof to incorporate decorative elements therein which are made visible by slicing the engineered bamboo product to expose edge grain, inclusive of the cross-section of the additives.

Abstract: A method for producing a manufactured wood product using less desirable or discarded natural wood and a manufactured wood product produced by the described method. This inventive method comprises utilizing less desirable or discarded natural wood pieces by slicing the wood pieces into elongated strips that are then partially separated into elongate sections that maintain fibrous connectivity between the elongate sections. The elongate sections are dried and covered or impregnated with an adhesive. A second drying follows the adhesive application and the elongated strips are then arranged lengthwise in a mold for cold or hot pressing.

Abstract: A method and a system for glulams fabrication, comprising obtaining wood pieces of a target length from raw materials; and assembling them into structural timbers of a target thickness in a continuous line, whereby moisture content, end joints, mixing and applying of adhesives, glue line pressure and clamping time are continuously controlled.

Abstract: A method and a system for glulams fabrication, comprising obtaining wood pieces of a target length from raw materials; and assembling them into structural timbers of a target thickness in a continuous line, whereby moisture content, end joints, mixing and applying of adhesives, glue line pressure and clamping time are continuously controlled.

Abstract: A disposable wooden utensil includes a handle having a distal end and an opposite neck end. A load-engaging member extends cantilevered from the neck end in generally coplanar alignment with the handle so as to form a neck between the handle and the load-engaging member. A raised dorsal ridge is formed substantially medially along the handle and extends substantially along the load-engaging member.

Abstract: A method of manufacturing elongate wooden handles for floor mops and the like comprises (a) splitting a green bamboo cane lengthwise and then spreading it into the shape of a sheet, (b) planing both surfaces of the sheet to give it a substantially uniform thickness, (c) cutting the bamboo sheet into an elongate section of selected width, (d) drying that bamboo section, (e) providing an assembly comprising a pair of dowels, at least one elongate core member, said bamboo sections and an adhesive, with the bamboo section wrapped around the dowels and the core member and the adhesive disposed between the bamboo section and the dowels and core member, (f) heating that assembly under pressure so the adhesive will bond the dowels and core member to the surrounding bamboo section and thereby form an elongate pole, and (g) turning the elongate pole to a selected outer diameter.

Abstract: A barrel made of wood, in particular oak wood, for containing a liquid, such as wine, the barrel comprising a hollow body closed by two barrel heads, each barrel head comprising an assembly of substantially rectangular wooden battens assembled parallel to one another via facing lateral faces, the barrel being characterized in that the adjacent lateral faces (101, 201) of two assembled-together battens (100, 200) are in intimate leaktight contact, with fibers of the wood of each of said battens being tangled together and held in a matrix of fused intercellular materials.

Abstract: A wooden wick for use in a wax candle comprising a strip of a predetermined wood having each of a first predetermined length, a first predetermined width and a first predetermined thickness. Such wick further includes a booster member having each of a second predetermined length, a second predetermined width and a second predetermined thickness adhered to the strip of wood.

Abstract: A method for forming a timber from a palm has acts of gathering a timber piece from a palm trunk, processing the timber piece into a rectangular cross section, first pressure treatment to the timber piece to reduce a moisture content of the timber piece, drying the timber piece, applying glue into the timber piece in a vacuum condition, second pressure treatment to the timber piece to remove redundant glue from the timber piece, drying the timber piece in a mold under a pressed condition and removing the timber piece from the mold.

Abstract: A method and apparatus of manufacturing glued laminated wood such as laminated veneer lumber (LVL) are disclosed. The glued laminated wood is made of a number of wood sheets such as veneer sheets which are laminated together by a hot press with a thermosetting adhesive into a continuous length of multiple-layered board of the glued laminated wood wherein wood sheets in each layer of the multiple-layered board are arranged in a staggered relation in the lengthwise direction of the board to wood sheets in an adjacent layer. The hot press has a pair of heating plates arranged substantially in facing relation to each other and an auxiliary heating plate disposed adjacent to one end of each heating plate. The auxiliary heating plate is adapted to press part of wood sheet which extends out beyond the above end of the heating plate.

Abstract: A method of forming a laminated beam includes assembling a plurality of individual wood laminations in a juxtaposed relationship, and joining the assembled laminations together to form a laminated beam. The assembled laminations define a tension zone of individual wood laminations, a core zone of individual wood laminations, and an compression zone of individual wood laminations. The average thickness of the laminations in the tension zone is less than the average thickness of the laminations in the core zone, and the average thickness of the laminations in the compression zone is less than the average thickness of the laminations in the core zone.

Abstract: The invention described is a method for compressing wood products in a manner which achieves fixation of compression deformation. The method includes two compression stages. In between those stages the wood is coated and impregnated with a fatty acid. The wood, after the second compression step is annealed to set the compressor. The product may be used for flooring, panelling and for making wooden articles.

Abstract: A bamboo mat board element with a double-layered construction, a constant dimension, each of the elements is formed with a projecting tenon at each of two adjacent sides, respectively, and a concave mortise at each of the other two adjacent sides, respectively, for inter-tenoning the elements of the mat board, in which a surface layer of the mat board is obtained by matting a plurality of mat board stuffs having different orientations, shapes, and sizes, while each of the mat board stuffs is obtained by matting a plurality of lumbers having a parallel orientation, respectively, to form a plurality of patterns having parallel stripes by specially matting at the longitudinal section thickness of the lumbers. A method for producing the bamboo mat board at least comprises steps as follows: cutting step, boiling for blanching step, drying step, rough shaving, bottom layer pre-forming step, adhesive applying and pressing step, pattern selecting step, matting step, and refined shaving, etc.

Abstract: Methods for forming compressed and adhesively bonded structural beams of strands divided from wood waste, and the beams resulting from such methods, are disclosed.

Abstract: An apparatus and method for simultaneously pressing together longitudinally a plurality of individual strips of wood, each strip being provided with a finger joint at each end. The strips are jointed end to end in a number of rows to form a floorboard. The apparatus includes a mechanism for simultaneously applying longitudinal pressure to each of the rows of wood strips during the curing process. The resulting floorboard is mechanically improved, has greater protection against humidity and increases the fatigue resistance of the floorboard, which can be used for trailer floors or the like.

Abstract: A method of manufacturing glued laminated wood such as laminated veneer lumber (LVL) is disclosed. The glued laminated wood is made of a number of wood sheets such as veneer sheets which are laminated together by a hot press with a thermosetting adhesive into a continuous length of multiple-layered board wherein the end joints of the wood sheets are disposed in a staggered array. There is provided an initial base material having an end which is shaped in the form of a flight of steps including a series of alternate horizontal surface having a lengthwise dimension smaller than the length of the wood sheet and a vertical surface having a height corresponding to the wood sheet thickness, and the glued laminated wood board is formed extending from the end of such initial base material. The hot press includes a pair of heat plates each having an effective pressing area capable of covering the entire surface of the wood sheet.

Abstract: An apparatus and method for simultaneously pressing together longitudinally a plurality of individual strips of wood, each strip being provided with a finger joint at each end. The strips are jointed end to end in a number of rows to form a floorboard. The apparatus includes a mechanism for simultaneously applying longitudinal pressure to each of the rows of wood strips during the curing process. The resulting floorboard is mechanically improved, has greater protection against humidity and increases the fatigue resistance of the floorboard, which can be used for trailer floors or the like.

Abstract: A method for manufacturing bamboo stats uses high quality window blinds. The method comprises the steps of slicing and smoothing, streaming and boiling, drying, further smoothing, assembling, and cutting. Through a refinement process with chemical substances, the bamboo slats can be a pressure-resistant, moisture-proof, and insects-proof product. The processed bamboo slats are manufactured by an integrated operation of mass production so as to form a high quality bamboo window curtains with a lower cost.

Abstract: Methods for forming compressed and adhesively bonded structural beams of strands divided from wood waste, and the beams resulting from such methods, are disclosed.

Abstract: The invention is a wane-free engineered wood product and the method of its manufacture. Lumber having wane along one or more edges is first milled to produce rectangular notches along each of the four edges. The notches are sized to remove all or most of the wane. The notched piece is then ripped lengthwise to produce two strips. These are rotated 180° and placed adjacently so that the notched edges face each other and form longitudinal channels. Strips of oriented strand board or a similar material are then affixed into the channels, preferably by gluing, reuniting then again into a unitary wane-free structural member.

Abstract: A bamboo venetian blind panel is made without restrictions of bamboo types.

Abstract: A method for fabricating bamboo blind slats is disclosed. The steps include splitting a selected bamboo stem into several bamboo strips, removing the skins and joints from the bamboo strips before being disinfected and dried and then trimming them to fine bamboo strips. Further at least two bamboo strips are indented to joint with the corresponding ends, and then is trimmed to a fine jointed bamboo strip. A bamboo plate is obtained by joining fine jointed bamboo strips and/or the fine bamboo strips together in conjunction with a pneumatic press, and then is trimmed and polished. After slicing the bamboo plate into several bamboo slats, the bamboo slats need to be polished before covering a base coating, polished again before covering a face coating. Finally the bamboo slats are punched with two cord holes to be used for making a Venetian blind.

Abstract: The invention relates to a process for greatly increasing the elasticity and bendability of diffuse-porous wood and comprises the following steps: a) supplying a specimen of diffuse-porous wood; and b) isostatically pressing the specimen in a) with a pressure of at least 500 bar. The rigidity is increased once again by immersing the wood specimen in a liquid for up to 2 hours, after which the specimen is dried. This can be utilized when producing shaped products made of diffuse-porous wood.

Abstract: The present invention is directed to a process whereby low-grade lumber, (i.e., lumber having surface defects such as knots, voids, wane, and bark pockets, and warp defects such as twist, bow, crook and sweep), is converted to higher grade lumber and panel products. The process of the present invention involves first categorizing low-grade lumber, arranging a specified number of the categorized low-grade lumber side by side in a manner which offsets the surface defects on adjacent lumber by a minimum distance, and then face-laminating the categorized low-grade lumber together to form a cant. Warp defects such as bow, twist and crook are also offset in the arrangement of the cant and are straightened through the clamping and bonding process. The cant is then re-sawn to produce new, laminated wood products of a higher grade, each new laminated wood product including portions of the original lumber.

Abstract: The present invention concerns a method that is timesaving, more economical and facilitates the handling and processing of short solid wood planks. Tongue-and-groove joints are machined on the short sides of the short green planks enabling their releasable tight assembly in rows for the seasoning process in the kiln dryer. This temporary attachment between adjacent planks prevents exposition of the short sides to the drying air thus avoiding the usual end grain checking on the latter during kiln drying, and eliminates the need of performing any subsequent machining and trimming steps after the expensive kiln drying step. This process then also improves the saving opportunities by increasing the volume of wood drying capacity and by increasing the production of reusable green wood shavings as opposed to unusable wood shavings following the kiln drying operation.

Abstract: The invention relates to a process and a device for the manufacturing of a glued block made of triangular cross-sectioned elongated staves of wood. The staves of wood are laid beside each other with alternate staves with their base sides downwards and alternate ones with their base sides upwards, and adhesive applied between adjoining surfaces between the staves. A press (13, 14, 21-33) applies main pressure force to glue the staves firmly together is transverse to the base sides of the staves.

Abstract: A method for making a beveled laminate corner on an edge piece for laminate countertop includes making a first cut into a laminate-covered edge piece at the angle of the bevel at the front edge of the edge piece. The first cut terminates below the laminate at the top of the edge piece. A second cut is made through the laminate and into the edge piece at an angle that is normal to the first cut. The second cut intersects the first cut at its upper extremity and has a predetermined depth. A rectangularly cross-sectioned laminate-covered bevel piece, having a thickness equal to said predetermined depth, is then adhesively attached to the edge piece abutting the surfaces formed by the first and second cuts.

Abstract: Engineered structural wood products particularly useful in critical applications such as joists, headers, and beams where longer lengths, greater widths, and higher and predictable stress ratings may be required and to a method for making the wood products. Most logs by nature are radially anisotropic, having wood of higher density and stiffness in their outer portion adjacent the bark than is found in the inner portion. The logs are machined to segregate the denser, stiffer outer wood. A first generally rectangular component is formed from the less dense inner wood. Second generally rectangular components are formed from the stiffer outer wood. Second components are adhesively bonded to at least one edge of the first component, more usually to opposite edges. The stiffer wood is thus specifically placed where it will contribute most effectively to the properties of the product.

Abstract: A method is designed for making bamboo blind slats. The method comprises an initial step in which a selected bamboo stem is split into a plurality of bamboo strips, which are then skinned and disinfected with a sulfur fume for over 12 hours. The disinfected bamboo strips are dried by baking before they are provided with a layer of adhesive. The coated bamboo strips are joined together in conjunction with a pneumatic press to form a rectangular bamboo plate, which is subsequently sliced into a plurality of bamboo slats, with each having a width and a thickness. The bamboo slats are smoothed by grinding and are then covered with a base coating and a face coating which is applied on the base coating. The twice-coated bamboo slats are punched so as to enable them to accommodate the pull cords of a Venetian blind comprising the bamboo slats which are made by the method of the present invention.

Abstract: Procedure for producing elongated wooden objects, such as, for example, posts (10) used for frames, and elongated objects (10) produced according to the procedure. Rounded timber (1), preferably in the form of a log, is divided down its length along at least one cleaved cut (2), after which the two semi-circular sectional pieces of timber (4) are each bevelled (5) to an isosceles trapezium with its base comprising the cleaved cut (2) and with a nose angle that can be imagined to be 90.degree.. Four such planed pieces of timber (4) are glued together with their bevelled sides against each other and the trapezium's short sides facing the middle of the elongated object (10) formed.

Abstract: A method is used to make bamboo slats which are intended for use in making a blind. The method comprises a first step in which a bamboo stem is split into a plurality strips. The bamboo strips are barked, polished, and bleached before they are adhered side by side to form a base plate. A plurality of base plates are adhered in a stack to form a rectangular bamboo block having bamboo fibers which are arranged in an interlacing manner. The bamboo block is sliced into a plurality of bamboo slat, with each having bamboo fibers which are arranged in the interlacing manner.

Abstract: An automated system and process for managing building materials which requires a minimal amount of manual labor and supervision. The automated system and method are especially suited for precutting lumber used for building trusses and frames having predetermined specifications.

Abstract: A method for preparing a laminate including pressing a heater against the upper and lower surfaces of a veneer during which an inner portion of the veneer in the thickness direction is dried to the smallest extend then the surfaces so that a water content of the inner portion is kept higher than that of the surfaces, dividing the veneer in terms of its thickness into two counter veneers, placing a ligneous board between the counter veneers using an adhesive so that the surfaces resulting from the diving are disposed as outer surfaces, and pressing a heater against the outer surfaces to effect bonding of the counter veneers and the ligneous board.

Abstract: A two-ply or even-ply veneer laminate panel created by the steps of: pre-flexing a substrate veneer ply sufficiently to substantially break the grains of the substrate ply, and bonding the substrate ply to a face veneer ply. Preferably, the substrate ply is pre-flexed in a direction parallel to the direction that the grains of the substrate ply run. And preferably, the grains of the face ply are oriented in a substantially perpendicular direction to the grains of the substrate ply.

Abstract: An automated system and process for managing building materials which requires a minimal amount of manual labor and supervision. The automated system and method are especially suited for precutting lumber used for building trusses and frames having predetermined specifications.

Abstract: A method of fabricating bamboo slats for bamboo blinds, including the steps of: i) cutting bamboo wood into bamboo strips subject to a predetermined length; ii) removing the skin and joints from both sides of the bamboo strips, then boiling the bamboo strips in a diluted hydrogen peroxide solution to prevent decay, and then polishing the bamboo strips after drying; iii) bonding the bamboo strips into a rectangular bamboo plate, then polishing the bamboo plate thus obtained; iv) splitting the polished bamboo plate thus obtained into raw bamboo slats subject to a predetermined thickness, then polishing the bamboo slats, and then coating the bamboo slats with a base coating and then with a face coating; v) punching two punch holes on the bamboo slats thus obtained for the insertion of a pull cord so that the finished bamboo slats thus obtained can be assembled with a pull cord into a bamboo blind.

Abstract: The invention is a method for producing flitches prepared from roundwood logs, a method for the manufacture of wood slices or slats from the flitches, and methods of combining the strips into composite lumber products. The methods are based in part on the concept of preparing flitches that retain the sweep or natural longitudinal curvature of the log and slicing or sawing around the sweep to prepare the slats for further conversion into composite lumber products. An opening cut is made in the log essentially following or parallel to the curve of any sweep to divide it into two approximately equal volume pieces. An opposing surfaces is machined parallel to the surface generated by the opening cut to produce a flitch. The flitches are then flattened so that the sweep curvature is made planar. They are then sliced or sawn parallel to the now planar surface to produce slats. The natural surface of the log is preferably retained on the sides of the flitches.

Abstract: A wooden tube made up of tubular layers of wood veneer and the method of making it in which the various tubular layers are made from flat sheets of wood veneer having the grain in one layer extending longitudinally and the grain in an adjacent layer extending circumferentially of the tube so that the grain in adjacent layers extend transversely of each other with all joints extending in the direction of the wood grain being edge to edge butt joints and all joints extending transversely to the wood grain being interlocking finger joints and with adjoining tubular layers being bonded to each other to form a unitary tube.

Abstract: The invention comprises a method for joining pieces of unseasoned or undr wood, by finger jointing or other joining technique. The wood may have a moisture content above the fibre saturation point of the wood, and as high as 50% to 100% or higher moisture content. An adhesive having a sufficiently high molecular weight or viscosity to avoid adhesive degradation or migration due to moisture in the wood during forming and curing of the joint, or which will cure to achieve such a sufficiently high molecular weight or viscosity during forming and curing of the joint is employed. Optionally a cure promotor or chemical which increases the rate of cure of the adhesive may be used. Preferred adhesives are formaldehyde based adhesives. Preferred cure promotor or chemicals are ammonia or amine compounds, organic acids including low molecular weight carboxylic acids, and Lewis or Bronsted class acids.

Abstract: A bowing press apparatus which includes a subassembly. The subassembly comprises a housing, a mandrel supported by the housing, a wiper plate connected to said housing and capable of pivoting with respect to said mandrel, and an actuator that exerts a force against the wiper plate, causing the wiper plate to pivot. An overbender capable of pivoting with respect to the mandrel and the wiper plate may be connected to the wiper plate. An actuating device that exerts a force against the overbender and causes it to pivot also may be included.

Abstract: A variable radius bowing press including a mandrel, a mandrel support and a subassembly. The subassembly comprises a housing, a wiper plate capable of pivoting with respect to the mandrel, and an actuator that exerts a force against the wiper plate, causing the wiper plate to pivot. An overbender capable of pivoting with respect to the mandrel may be connected to the wiper plate. An actuating device may be provided that exerts a force against the overbender and causes the over bender to pivot. The apparatus may include two substantially similar subassemblies capable of synchronized operation.