Abstract: A sealable housing for an optical scanner includes at least one surface operable to float with respect to other housing surfaces. An O-ring can be situated about a perimeter of a lid an inserted into a container to define a sealed volume. The lid can serve to remove heat while one or more container surfaces are used to establish optical axis directions for one or more optical systems.

Abstract: Embodiments provide grade annunciator systems that allow a lumber workpiece traveling in a workflow path to be labeled with a projected image that conveys information about the grade, a cut line, and/or the location of a defect in the workpiece. In some embodiments, the system includes a conveyor configured to convey lumber workpieces in a workflow path, and a projector or series of projectors configured to project an image or symbol onto a surface of the workpiece, wherein the image or symbol indicates grade, a cut line, and/or the location of a defect in the workpiece. Other embodiments are methods of labeling a lumber workpiece in a workflow path, the methods includes conveying the lumber workpiece along the workflow path, and projecting an image or symbol onto a surface of the workpiece as it is conveyed along the workflow path.

Abstract: In various embodiments, a splitter profiler apparatus may include at least one profiler head and at least one circular saw mounted to a common arbor. The circular saw may be mounted to a saw arm, and the saw arm may be coupled with an actuator that is selectively operable to move the circular saw along the arbor. The circular saw may be used in a profiling position, in which the circular saw and profiler head are in close proximity, such that the profiler head and circular saw function collectively to form a sideboard edge with a sawn finish. The circular saw may also be used in a splitting position, in which the circular saw is at a distance from the profiler, to divide the sideboard into narrower sideboards before the sideboards are sawn from the primary workpiece. Corresponding methods and systems are also described herein.

Abstract: Methods, devices, and systems for acquiring three-dimensional (3D) measurements of object surfaces are provided. In one aspect, an optical scanning system includes: a first digital illuminator configured to illuminate a sequence of first patterns along a first optical path directed upon an object surface, a second digital illuminator configured to illuminate at least one sequence of second patterns along a second optical path onto the object surface, and at least one digital camera disposed facing the object surface and configured to capture both images of the sequence of first patterns reflected from the object surface and images of the at least one sequence of second patterns reflected from the object surface to generate 3D reconstruction data of the object surface. The second optical path is different from the first optical path, and the at least one sequence of second patterns is different from the sequence of first patterns.

Abstract: A system for sorting moving objects is disclosed. The system comprises a light source, an image capturing device, a controlling and processing device, and an object sorting device. Particularly, the controlling and processing device is configured to decide a first setting parameter so as to apply a parameter adjustment to the light source, and is also configured to decide a second setting parameter so as to apply an parameter adjustment to the image capturing device. After deciding an object classifier based on the first setting parameter, the second setting parameter, and object images received from the image capturing device, the object sorting device is controlled to apply an object sorting process to the of objects that are delivered by the belt conveyor, thereby sorting the objects into at least two object group consisting of a normal object group and a defective object group.

Abstract: A method of connecting or disconnecting a first tubular to a second tubular includes engaging the first tubular with a power tong; engaging the second tubular with a backup tong; and rotating the first tubular relative to the second tubular. The method also includes, while rotating, monitoring a distance between the backup tong and the power tong and comparing the distance to a first threshold value; and stopping rotation of the first tubular when the distance equals to the first threshold value. According to one embodiment, a tong assembly includes a power tong, a backup tong, a sensor configured to measure a distance between the power tong and the backup tong, and a controller configured to compare the distance to a threshold value.

Abstract: A hybrid 3D optical scanning system combining methodologies of active stereo 3D reconstruction and deflectometry to provide accurate 3D surface measurements of an object under inspection. In a preferred embodiment, the present system comprises a calibrated digital camera stereo pair and first digital projector for active stereo 3D reconstruction metrology positioned at selected distance apart on the same horizontal plane facing the inspection object at an optimal incidence angle relative to the object surface. A secondary digital projector for deflectometry is directed to project a pattern sequence across the optical projection path of the first digital projector and onto a nonplanar deflection screen extended between the digital camera and the inspection object at a selected angle relative thereto, the selected angle being chosen so that that the pattern projected onto the deflection screen by the secondary digital projector reflects from the surface of the inspection object towards the digital camera.

Abstract: Embodiments provide grade annunciator systems that allow a lumber workpiece traveling in a workflow path to be labeled with a projected image that conveys information about the grade, a cut line, and/or the location of a defect in the workpiece. In some embodiments, the system includes a conveyor configured to convey lumber workpieces in a workflow path, and a projector or series of projectors configured to project an image or symbol onto a surface of the workpiece, wherein the image or symbol indicates grade, a cut line, and/or the location of a defect in the workpiece. Other embodiments are methods of labeling a lumber workpiece in a workflow path, the methods includes conveying the lumber workpiece along the workflow path, and projecting an image or symbol onto a surface of the workpiece as it is conveyed along the workflow path.

Abstract: A system and an apparatus capable of independently driving movers are described herein. The system and apparatus includes: a track that forms a path for movers; a plurality of movers movably mounted on the track for moving along the path; and a plurality of drive elements fixedly arranged along the track. The drive elements each have a surface that is oriented to contact a driven member of the movers. The drive elements are configured to sequentially engage the driven member of a plurality of the movers to provide controlled independent motion of the movers along the track. The drive elements may be driven by rotary motors. A method of independently driving movers is also described herein.

Abstract: A system and an apparatus capable of independently driving movers are described herein. The system and apparatus includes: a track that forms a path for movers; a plurality of movers movably mounted on the track for moving along the path; and a plurality of drive elements fixedly arranged along the track. The drive elements each have a surface that is oriented to contact a driven member of the movers. The drive elements are configured to sequentially engage the driven member of a plurality of the movers to provide controlled independent motion of the movers along the track. The drive elements may be driven by rotary motors. A method of independently driving movers is also described herein.

Abstract: In an apparatus for producing thin layers on substrates for solar cell production, wherein the thin layers are applied by an APCVD process at temperatures of more than 250° C., the substrates are conveyed on a horizontal conveyor path and coated by means of an APCVD coating in continuous operation. The conveyor path has conveyor rollers, which consist of a temperature-resistant, non-metallic material, preferably of ceramic. A heating device and/or a purge gas feeding device is/are arranged on that side of the conveyor path which is remote from the coating apparatus.

Abstract: A lumber edger and method of edging lumber using a positioning system having a plurality fetcher fingers driven by a non-hydraulic drive.

Abstract: The problem of penetrating through nets and other objects is solved by cutting the object using various cutter systems, which include, for example a track and a moving carriage containing a cutter, a stationary carriage with a fixed or rotating arm, and/or abrasive cutters. The object is cut by a severing, slicing, or wearing action caused by a moveable blade or abrasive surface. An underwater vehicle incorporating an embodiment of the cutter system can cut a sufficiently large opening in the object to allow the vehicle to pass through.

Abstract: Methods and systems for capturing motion and/or determining the shapes and positions of one or more objects in 3D space utilize cross-sections thereof. In various embodiments, images of the cross-sections are captured using a camera based on reflections therefrom or shadows cast thereby.

Abstract: This invention provides a system and method for the high-accuracy measurement of an object's surface displacement at a plurality of measurement points using a laser displacement sensor and a sensor process that corrects for noise and other accuracy-reducing factors. A camera assembly with an imager and optics package acquires images of an object surface, and a laser assembly projects a line on the object surface. These tasks can include (a) defining patches of the surface based upon a grid; (b) registering the object and aligning the grid with respect to the object; (c) excluding from the analysis of the image, irregular surface features; (d) oversampling one or more patches to improve overall accuracy; (e) specifying measurement resolution (i.e. in the (x, y z) dimensions), including choosing appropriate pixel sizes and number of measurements per measurement point; and (f) selecting optimal acquisition/image formation parameters.

Abstract: Embodiments provide a pre-cut infeed system for a machine center, such as an edger. A pre-cut infeed system may include an infeed, one or more saws arranged along the infeed, and a scanner optimizer system. The scanner optimizer system may scan a workpiece and determine whether greater value can be obtained from the workpiece by cutting the workpiece transversely into two or more pieces upstream of the machine center. If so, the workpiece may be cut transversely by the saw(s) positioned along the infeed, and the cut pieces may be fed sequentially into the machine center.

Abstract: Processing of a cant may include determining a rotational orientation about a longitudinal axis of the cant that optimizes a recovery from the cant from subsequent sawing operations. Such may include optimizing a width of a board that will be produced dependent on the particular rotational longitudinal orientation. Such may include determining a surface area of a board which would be produced, a thickness of a board that would be produced, and/or a volume of a board that would be produced. Such may include accounting for any premium associated with various width categories in which a board that would be produced would fit. Such may account for any premium associated with grade or quality of a board that would be produced. A corresponding signal may provide information to a human operator and/or automated machinery to orient the cant in an optimized orientation.

Abstract: Methods for reducing warp potential of lumber derived from a raw material, such as a log or stem are provided. The methods involve examining the log or stem for shrinkage properties and/or properties of spiral grain. The location of the shrinkage properties and/or properties of spiral grain determine how the log is oriented relative to a cutting device. In another embodiment, these characteristics determine what cutting pattern is selected for creating the lumber. In the case of a stem, these characteristics determine how the stem will be bucked.

Abstract: A method and system for detecting and controlling the quality of debarking at the surface of a wooden log provide information on main parameters related to the debarking quality of the log surface, including fiber loss and residual bark. The debarking quality detecting method and system involve measurement of three-dimensional profile of at least a portion of the log surface to generate corresponding profile image data, which is processed to generate data indicative of the texture of the log surface. The texture data is then analyzed to generate resulting data on the debarking quality parameters. That quality indicative information can be generated on a continuous basis to provide an objective assessment of the quality performance in real-time in view of target productivity, and may then be used to perform optimal adjustments of the debarker operating parameters, either manually by the operator or automatically through feedback control.

Abstract: An audit system and method audits operation of an optimizer system in a mill, for example auditing operation of a cant optimizer which optimizes sawing patterns. The audit system may be completely independent of the optimizer. For example, the audit system may acquire information (e.g., optically) indicative of a geometry of boards downstream from a piece of equipment such as a gangsaw. The audit system may computationally reconstruct a cant from which the boards were sawn, determine an outside dimension indicative of wane, and simulate alternative sawing patterns, determining a theoretical amount of recovery that would have resulted from each and comparing such to actual recovery from the log or cant. Alternative sawing patterns may take into account various wane rules and comparison may take into account current demand and/or prices for dimensional lumber.

Abstract: Sawmill auditing and control apparatus and methods employ information from one or more scan zones and/or controllers (e.g., PLCs). Boards may be logically associated with mill equipment which produced the boards, allowing defects or imperfections to be tied to certain equipment. For example, boards may be associated with a primary breakdown machine or a gangsaw, or with a pair of cutters (e.g., saws, chip heads). Such allows auditing of mill operations to identify improperly functioning machinery or out of tolerance conditions, to correct such, and/or provide notification.

Abstract: A guide arm for a gang sawmill is provided adjacent to an inlet of a gang saw and is movable about a pivot pin depending on the actual curvature of a cant to adjust (continuously or fixed) the position of an incoming cant to maximize the yield of usable boards produced by the gang saw by moving the cant relative to the saw as a conveyor feeds the cant through the gang saw.

Abstract: A method of positioning lumber in a given orientation in a handling apparatus having a base frame, a longitudinal transport assembly, and at least two gripper arm support platforms with a pair of gripper arms positioned on each of the support platforms. A work piece is gripped with the gripper arms without the work piece engaging the longitudinal transport assembly. The gripper arms are adjusted on at least one of the support platforms in a direction generally perpendicular to the longitudinal transport assembly in order to selectively position the work piece. The work piece is then brought into engagement with the transport assembly and the gripper arms are released from the work piece.

Abstract: A method and a system for classifying a plurality of random length boards of random grade, using a conveyer provided with reading units to read both the length and the grade of each board at a first end of said conveyer; a processor, receiving length and grade data from the reading units; calculating combinations of board lengths and grades and selecting a preferred combination of boards from the combinations; and a distribution section, located at a second end of the conveyer, and operated by the processor according to the preferred combination; the processor being fed with a large number of identified boards, from which to calculate the combinations of board lengths and grades, before they reach the distribution section.

Abstract: The undersurface (22) of the floorboards (10) is used as a main reference for taking measurements in a tongue and groove floorboard quality control process. The process comprises measuring at least one distance (X, Y) between the undersurface (22) and a downwardly facing surface of at least one of a tongue and a groove profile of selected ones of the floorboards (10). Measurements can be taken from the undersurface (22) of the selected boards (10) on both sides thereof to vertically adjust the relative position of groove cutter head (18) and the tongue cutter head (16) of the moulding machine (M) used to manufacture the boards (10). A depth gage (G) can be used to take the measurements.

Abstract: A system for measuring the length of a tree being processed through a delimber including a log feed roller mechanism for moving the tree, a delimbing head for delimbing the tree that is movable in a forward and reverse direction relative to the log feed roller mechanism, a measuring wheel resiliently mounted on the delimbing head, and a trimsaw movably mounted on the delimbing head. The length of the processed tree extending beyond the delimbing head may be calculated from signals encoded by the log feed roller mechanism and the measuring wheel. Logs may be cut from the tree by the trimsaw. Two photosensors located at known positions may be used to calculate the total length of the tree.

Abstract: In some embodiments, the disclosure includes method for optimizing lumber derived from a log. The method may include the steps of debarking the log and cutting the log to provide a plurality of boards. The plurality of boards are then scanned to determine knot properties and/or warp stability for each of the plurality of boards and a lumber upgrade process is selected based on the knot properties and/or warp stability. Finally, one or more of the plurality of boards are planed after being subjected to the lumber upgrade process.

Abstract: A floor planks production method, for producing wood flooring from raw lumbers, by surfacing top and lower faces of the lumbers to a final thickness of the lumbers; optimizing the lumbers along a length thereof to determine lengths of best faces; and profiling edges of the optimized lumbers. The system comprises a surfacing unit processing both top and lower faces of each lumber to final dimensions; an optimizing unit receiving lumbers from the surfacing unit; and a profiling unit processing edges of each length of best faces positioned by the optimizing unit.

Abstract: A process for sub-dividing a laminated flooring substrate into a plurality of laminated flooring planks and a system therefore are described. The process can include providing a laminated flooring substrate having a decorative pattern on a core wherein the decorative pattern can include a plurality of indicators, and independently detecting the indicators with a plurality of detecting devices, each assigned a respective indicator. The detecting devices can individually obtain the position of the detected indicators and a control unit can align a separate saw blade per each position detected. The system includes a cutting unit with individually adjustable saws or an alignment device configured to align the laminated flooring substrate with the saws, to cut the laminated flooring substrate along positions relative to the detected indicators, for example, in the center thereof or off-set therefrom.

Abstract: Methods for optimizing lumber are provided. In an embodiment, boards cut from a log are examined for warp stability and/or knots. This occurs prior to and/or after the planing process. Based on the examination for warp stability and/or knots, the boards can be sent to a lumber upgrade process, such as for example, re-drying, edging, splitting, trimming, chopping, chipping, or the like. Accordingly, the method of the present invention enables more efficient allocation of lumber towards manufacturing needs.

Abstract: Method and device for the determination of a thickness of a cross-section (S) of a tree trunk (30) received in a harvesting assembly (10) comprising a pair of opposite feed wheels (14) engaging with the tree trunk and a delimbing knife (18) abutting against the tree trunk. The mutual position of the feed wheels is detected as a measure of a transverse dimension (D1) of the cross-section of the tree trunk. The position of the delimbing knife (18) in relation to an abutment surface (22) of the tree trunk opposite thereto is detected as a measure of an additional transverse dimension (D2) of the cross-section (S) of the tree trunk, which additional transverse dimension forms an essentially right angle with the first-mentioned transverse dimension. The thickness of the cross-section (S) of the tree trunk is calculated based on the two measures of the transverse dimensions (D1, D2).

Abstract: A light source is used to illuminate a sawn portion of a piece of wood and exposed surfaces of the saw blade on both sides of the sawn portion. The sawn portion and the exposed surfaces of the saw blade are then imaged substantially concurrently using a single image generator. At least one geometric characteristic of the sawn portion and at least one geometric characteristic of the saw blade are determined based on the imaging.

Abstract: Embodiments of the present invention provide a log rotation verification system having an optimizer configured to determine an optimized cutting solution for the log and configured to identify an optimized rotational position, and a position indicator applicable to a log to indicate a reference rotational position of the log. A log rotator may be configured to rotate the log to reduce the difference between the reference rotational position and the optimized rotational position. And, a primary detector may be configured to detect a current rotational position of the position indicator.

Abstract: A log on a surface of a translatable carriage against head blocks of the carriage is turned by rolling the log on the surface of the translatable carriage after releasing the log from engagement by reciprocating dogs that are carried by the head blocks and before advancing the translatable carriage toward a saw. The turning of the log on the surface is accomplished by engaging the log by a reciprocating dog that is carried by a pivoting arm at a location away from the engagement of the log by the reciprocating dogs that are carried by the head blocks. After turning of the log on the surface of the translatable carriage, the log is pushed along the surface of the translatable carriage back toward the head blocks by pushing against the log by spaced-apart double-acting cylinders that are mounted on non-translatable stands respectively.

Abstract: A system for lineally transporting logs, lugs therefore, and an associated method are provided. The system includes first and second tracks connected to a frame to provide continuous track surfaces. Lugs having support surfaces that correspond to the track surfaces are configured to be driven longitudinally along the tracks by a continuous conveyor belt.

Abstract: A method for identifying the cutting pattern for pieces of wood such as logs comprises the operating steps of: obtaining a virtual three-dimensional model (1) of the density of a piece of wood; selecting a possible first virtual cutting pattern (4) for the piece of wood which may allow one or more semi-finished products (3) to be obtained from the piece of wood; virtually applying the first virtual cutting pattern (4) to the three-dimensional model (1) of the piece of wood to obtain one or more virtual semi-finished products (3); virtually associating with the virtual semi-finished products (3) the corresponding density identified on the basis of the three-dimensional model (1); repeating the selection, application and association steps for a plurality of different possible cutting patterns (4); comparing the semi-finished products (3) which can be obtained with the different cutting patterns (4) and, on the basis of said comparison, selecting the actual cutting pattern (4).

Abstract: The present invention relates to an apparatus and method for shaving the inside of barrels. In particular, the present invention relates to reconditioning used wine barrels by shaving the inside surface to a predetermined depth, ready for re-crozering, toasting, and re-use. Conventional shaving methods typically involve routing the internal surface by hand, but this technique is problematic in that it is a very slow process, the quality of the wood is often adversely affected, and there is no way of ensuring that the surface will be shaved to the same depth across the entire surface. Therefore, the resultant internal dimensions of the barrel are not reflective, relatively, of the original barrel surface. The apparatus of the present invention includes a scanning means adapted to scan the internal dimensions of the barrel, and a cutting means adapted to shave the internal surface to a predetermined depth relative to the scanned internal dimensions.

Abstract: At least one geometric characteristic for each of a number of pieces of lumber is determined. Each of the pieces of lumber may then be logically associated with at least one of a log or a cant from which the piece of lumber was sawn.

Abstract: An automated floor board texturing cell includes a programmable robot that stores, or has access to, a plurality of patterns. The robot automatically selects a stored pattern for at least one of the floor boards introduced into the cell. The robot textures the floor boards to exhibit the selected pattern. The robot may select a pattern for a batch of floor boards or for each individual floor board. Pattern selection can be random or based on stored information such as a production schedule.

Abstract: A sawing apparatus (1) for cutting elongated timber (3) to form cut-to-size pieces, the apparatus including a horizontal processing line (2), through which the timber being processed is guided; transfer means for transferring the timber longitudinally along the processing line as well as machining means for machining the timber in the processing line. The machining means include at least one circular saw (9) whose sawing angle is adjustable and whose blade can be moved across the processing line for cutting the timber. According to the invention, the transfer means include an elongated magnetic rail (6) parallel to the processing line (2); at least two linear motor slides (7) arranged to be movable independently with respect to one another along the magnetic rail; and for each linear motor slide, a transfer gripper (4) connected to the slide and arranged to grasp the timber being processed for moving it longitudinally along the processing line.

Abstract: In a first aspect of the invention, there is provided a new method for edging a wood board. This method comprises the steps of constructing from the scanned images of a wood board, a virtual entity of the wood board; determining from the scanned images an optimized cut line along the virtual entity; displacing the forward edge of the virtual entity ahead of the leading edge of the wood board; displacing the rear edge of the virtual entity behind the trailing edge of the wood board and sawing the wood board along the optimized cut line on the virtual entity. In another feature, the saw blades inside the board edger are mounted in saw collars and are shifted along the arbor by an electric setworks mounted on the top of the saw box and a shifting arm extending vertically between the setworks and a respective saw collar.

Abstract: The invention concerns an apparatus and method for guiding a plank towards cutting tools for curve sawing of the plank. The apparatus comprises a first guide and drive mechanism mounted on a platform for receiving, guiding and driving the plank along a path. The first mechanism comprises two first elements arranged opposite relative to the path. The apparatus comprises a second guide and drive mechanism mounted on the platform for guiding and driving the plank from the first mechanism along the path on the support surface up to the cutting tools. The second mechanism comprises two second elements arranged opposite relative to the path while being parallel to the path. The elements of the mechanisms located on the same side of the path are connected through a pivot pin. The apparatus further comprises displacing means for parallel and equidistant displacement relative to the path of the elements of the mechanisms.

Abstract: At least one geometric characteristic for each of a number of pieces of lumber is determined. Each of the pieces of lumber may then be logically associated with at least one of a log or a cant from which the piece of lumber was sawn.

Abstract: A light source is used to illuminate a sawn portion of a piece of wood and exposed surfaces of the saw blade on both sides of the sawn portion. The sawn portion and the exposed surfaces of the saw blade are then imaged substantially concurrently using a single image generator. At least one geometric characteristic of the sawn portion and at least one geometric characteristic of the saw blade are determined based on the imaging.

Abstract: A veneer composer is provided including a skew correcting station adapted to square at least one edge of a veneer piece to a first or reference side, a clipping station adapted to move in the same direction and at the same material being clipped, and a gap closing station adapted to close the gap between adjacent veneer pieces without causing excessive force between the adjacent edges.

Abstract: The geometric characteristics for a plurality of boards that have been completely sawn by a gangsaw are determined. A sawn surface of one of the plurality of boards is then logically associated with one of the plurality of saw blades in the gangsaw.

Abstract: An optimizing planer system includes a control system; a workpiece feed path; and, an optimizing planer. The optimizing planer is operably coupled to the control system. The optimizing planer is located along the workpiece feed path and has an entrance, for receipt of a rough workpiece, and an exit, for discharge of an at least partially finished workpiece. The optimizing planer includes a cutting element. A workpiece interrogator is situated along the workpiece feed path, upstream of the entrance. The interrogator is operably coupled to the control system so to provide the control system with workpiece property information for each workpiece entering the optimizing planer. The control system provides the optimizing planer with control information based upon the workpiece property information for each workpiece.

Abstract: Embodiments of the present invention provide a wood processing machine adapted to cut wood workpieces along multiple optimized cutting paths. In various embodiments, the wood processing machine includes a first saw assembly and a second saw assembly that is disposed down stream from the first saw assembly. The first saw assembly is adapted to cut the workpiece along the first optimized cutting path and the second saw assembly is adapted to cut the workpiece along the second optimized cutting path.

Abstract: The use of a harvester head, processor head or merchandiser to deploy or place probes into a standing tree, felled stem or trunk, log, cant or the like whereby a time of flight of a stress or acoustic wave can be measured for the purpose of comparing a relationship to a threshold for the purpose of attributing a characteristic to be harvested, processed or broken down tree, stem or trunk, log, cant or the like.

Abstract: There is disclosed a system, apparatus and method for preparing wood blocks. The embodiments disclosed may comprise paddle designs, trimming unit designs and methods, scanner unit designs and methods, for use in the trimming of wood blocks. The blocks may be used for finger jointing.