Abstract: A system and method of producing, large, very thin veneer patterns that can be used to decorate furniture such as table tops, flooring and interior decor or any other flat surface that show a plurality of wood end grain patterns. The process includes cutting a plurality of various diameter pieces of wood such as branches to expose the end grain. The pieces are then arranged in a holder with each piece sticking upward so that looking down, the end grain on each piece can be seen. The holder is then filled with a clear or pigmented resin and allowed to set. The hard resin slab is then removed and sawed in to very thin slices. Each thin slice is a desired veneer that can then be further glued onto a table top or the like. Symmetry patterns can be created by arranging veneers from subsequent layers side-by-side in various configurations.

Abstract: Floor panels are provided with a mechanical locking system having small local protrusions which reduce displacement along the joint when the panels are laying flat on the sub floor and locked vertically and horizontally. A method to install a floor comprising a plurality of rectangular floor panels laying in parallel rows on a sub floor with long and short edges which are connectable to each other along one pair of adjacent long edges and one pair of adjacent short edges.

Abstract: Methods are described for mechanically scraping surfaces of boards, such as flooring boards, to impart random-looking scraped profiles therein. An apparatus for mechanically scraping boards to form the scraped board products also is described. A board, such as a flooring board, having a random-looking scraped appearance that includes overlapping multiple scrape patterns is described. Boards, such as flooring boards, having a simulated rustic or distressed appearance made with the methods and apparatus also are described.

Abstract: Implementations described herein comprise knives and cutting systems for forming a predetermined impression into a wood layer and methods associated therewith. In some aspects a cutting system comprises at least one knife, and a means for rotating the wood block about a rotation axis. Each knife of the at least one knife can have a cutting portion and a base portion, wherein the cutting portion comprises a cutting surface defining a pattern. The at least one knife can be operatively positioned relative to the wood block such that, upon rotation of the wood block about the rotation axis, the peripheral surface of the wood block is urged against the cutting surface of the at least one knife to form the wood layer and the pattern defined on the cutting surface of the at least one knife is configured to form the predetermined impression into the wood layer.

Abstract: A method is provided of laser marking a graphic design in an unassembled multi-component structure. A graphic design to be laser marked in a multi-component structure is partitioned into a plurality of graphic design sections, with each of the graphic design sections being assigned to a corresponding component of the multi-component structure. The graphic design sections are laser marked in their corresponding components of the multi-component structure while the multi-component structure is in an unassembled state. The laser-marked components are adapted for assembly together into an assembled state in which the multi-component structure has a viewable expansive surface with the graphic design sections collectively simulating an overall appearance of a graphic design spanning across the corresponding components of the multi-component structure. A kit for assembling laser-marked components into a multi-component structure is also provided.

Abstract: Floor panel, more particularly a laminate floor panel, wherein this floor panel comprises a decor, a top layer on the basis of synthetic material, and an underlying substrate (13), whether or not composed of several layers or parts, wherein the floor panel (1), in the surface over which the decor (10) extends, is provided with embossed portions.

Abstract: A method is provided for treating the decorative face of a panel to simulate the visual effect of a distressed panel. The decorative face may include at least a layer of wood or the like. The method may involve passing the panel with respect to two or more distressing tools. The passing may be performed in an automated way by first driving means. The method may also involve advancing the distressing tools intermittently toward the moving panel to apply distress marks. The intermittently advancing may be performed in an automated way by second, third and optional further driving means. At least one of the passing of the panel and the advancing of the distressing tools toward the moving panel may be performed according to an irregular rhythm in order to obtain irregularly spaced distress marks. At least one of the first driving means, the second driving means, the third driving means, and the optional further driving means is steered by and therefore coupled to program means.

Abstract: Wood substrate having antique appearance effects, based on only one structural substrate, which may utilize composites such as plywood, particle board, high density board, bamboo, non-wood fiber boards and other synthetic or semi-synthetic materials. A board using a composite may be formed to desired dimensions, and optionally may have tongue and groove or other interconnection structure. The board may have holes, grooves, cracks, and other intruding formations imposed therein, and may have simulated patches formed thereon. The board may then have wood grain printed thereon. Abraded texturing may be introduced to the surface. Other treatments such a staining, sealing, sanding, drying, and coating may be provided.

Abstract: Methods for determining appropriate span lengths for a given piece of lumber for use as a joist and conveying that information to a user are provided. The appropriate span length may be a function of load type, amount of load, bending stiffness, joist spacing, or the like. The span lengths may be conveyed via, for example, printing of a table onto the lumber piece itself. A user may then review the table and determine into which applications the lumber may be implemented. Accordingly, the method of the present invention enables more efficient allocation of lumber towards building needs.

Abstract: A combination gang saw and edger system cuts both cants and flitches into boards. Cants and flitches are fed singly, lengthwise into the system on an infeed conveyor. On the conveyor, the cant or flitch is scanned to produce a lengthwise cross-sectional profile. An optimizer determines whether the profile is for a cant or flitch and determines how the piece will be cut. A controller responsive to the optimizer directs the positioning of a first and second set of saws on a pivotably mounted saw arbor to cut either a cant or flitch, respectively. The boards cut from the cant or flitch are fed outfed from the system. The system can cut cants with longitudinal curvature and can cut cants or flitches that are placed at an angle to the length of the infeed conveyor.

Abstract: A process for treating wood to create a worn appearance. The process involves impacting the surface of the wood with a mixture of garnet particles and glass beads sufficiently to cause the soft rings to wear away at a rate greater than the hard rings.

Abstract: A process for producing a decoration, in particular a wood decoration, and a relief, corresponding to the decoration, on the top side of a woodbased-material board which is pressed in a press, by means of a pressing plate, with a cover layer made of a synthetic resin, in particular a paper layer impregnated with melamine resin, which has been applied to the top side of the woodbased-material board, the relief being stamped, during the pressing operation, by a female die which interacts with the pressing plate, is distinguished in that the decoration and the relief are introduced simultaneously into the cover layer.

Abstract: A method for providing a decorative wood surface that is two-dimensional but creates a three-dimensional visual pattern. The upper surface of a wood member is embossed to form ridges, valleys, and transition zones. After embossing, the upper portions of the ridges are removed so as to leave a substantial planar surface which is made up of lower portions of the ridges, upper portions of the valleys, and slanted surface portions of the transition areas. The result is that there are different reflective patterns which provide the three-dimensional visual effect.

Abstract: A lumber processor includes slowdown conveyor to transition lumber pieces from one processing device to a subsequent processing device where the movement of lumber pieces changes from lineal to lateral motion; a printer station includes a printer boom which includes a lateral translation device to move a symbol printer over the path of travel of the conveyor to allow the printer to mark pieces of lumber that are passing beneath the printer station.

Abstract: A building board which is provided on the surface thereof with a concave and convex pattern, and opposite sides thereof with overlying rabbeted portions (2-1, 6-1, 6-2) and underlying rabbeted portions (3-1, 3-2, 5-1), respectively, wherein each overlying rabbeted portion (2-1, 6-1, 6-2) is constituted by one end portion of the convex portion (2, 6) of said pattern; each underlying rabbeted portion (3-1, 3-2, 5-1) is constructed to have an area bigger than the area of corresponding overlying rabbeted portion (2-1, 6-1, 6-2) bearing said convex portion and formed on the opposite side; and each of said opposite sides is provided on the rear side thereof with a linear contact surface (7-1, 7-2).

Abstract: Methods and apparatus for distressing a wooden plank give the plank an antique, aged appearance. The preferred method includes four independent steps. The plank is run through an inventive machine operative to impart a random saw blade distressing on the plank. This step is preferably carried out as a single stream in a machine having a plurality of saw arbors, each driven by its own rotating cam. To impart the most random pattern, each cam preferably has a different shape and rotates at a different speed. The plank is preferably fed into a roller having raised portions operative to produce random dents and impressions into the plank. This step is preferably carried out in multiple streams using a machine having a large roller or drum with protrusions affixed thereto. The plank is then fed into a profile sander having one or more wire wheels operative to apply a surface texture to the plank, then sanding and smoothing the plank with abrasive wheels.

Abstract: A shape sawing system for sawing lumber pieces from a curved cant. The cant is scanned by scanners and the scan data is input to a computer. The computer determines a curved path for the saw to follow in sawing the cant into lumber pieces. The saw is laterally and pivotally adjustable to follow the determined path established by the computer. The saw is a plurality of circular saw blades having a defined cutting edge portion that is inclined from a leading point at the bottom of the cant to a trailing point at the top of the cant. The point of pivot of the saws is between the leading point and the trailing point of the cutting edge portion. The saw assembly is mounted on pads having a low coefficient of friction. Pressurized air and lubricant are delivered to the pads to reduce the friction.

Abstract: A furniture surface includes a new solid wood substrate, a two-color silk screened image on the substrate, and a CNC-carved and embossed indentation in the substrate that provides a relief effect located in reference to the printed image so as to make a composite ornamentation on the substrate that makes the substrate look antique.

Abstract: An embossed, decorative, man-made embossed article having an embossed surface portion containing at least about 80% by weight cellulosic fibers and sufficient binder to adhere the cellulosic fibers together into a structurally sound article having a specific gravity in the range of 0.96 to 1.08, a surface of said article having a pattern of embossed ticks stained to visually distinguish the embossed ticks from surrounding surface portions of said article, said embossed ticks formed in elongated bundles to replicate a wood grain pattern, said embossed ticks and said bundles of ticks satisfying the following criteria: (a) at least 90% of said embossed ticks, in bundles of three or more adjacent ticks, are spaced at least 0.016 inch; (b) at least 90% of said embossed ticks are embossed a depth in the range of 0.003 inch to 0.

Abstract: Molding, such as that used in the manufacture of picture frames, is laminated with a covering wrap of foil, paper, plastic, cloth, or wood veneer and is embossed on the same machine shortly thereafter. The covering wrap is adhered by an adhesive and the embossed pattern is formed in part by pressure of a pattern against the substrate and through the covering wrap and partly by forcing of the adhesive used in the laminating process into various raised portions of the pattern, thus supporting and enhancing the embossed profile.

Abstract: The ends of a plurality of stacked lumber pieces are embossed with an apparatus that includes an embossing plate having a vertical, planar embossing surface with three-dimensional indicia thereon; a press plate spaced from the embossing plate, the press plate including a plurality of adjacent press plate segments, each having a lumber contact surface facing the embossing surface, each of the contact surfaces being movable between a retracted position and an extended position toward the embossing plate; a lumber support for supporting a plurality of stacked, parallel lumber pieces with first and second opposed ends between the plates with the first end of the lumber pieces being toward the embossing plate and the second end of the lumber pieces being toward the press plate; drive means attached to the press plate segments to independently move the plate segments between retracted and extended positions; and a controller operatively associated with the drive means to actuate the drive means in a predetermined s

Abstract: Apparatus and method for inscribing wood by the steps treating the wood surface with an electrically conductive preparation, attaching two electrodes to two different regions that have been treated with the electrically conductive preparation and supplying current between the two electrodes over the preparation to inscribe the wood. In one embodiment there is a stationary electrode and a hand held electrode. In a second embodiment there are two movable hand held electrodes used.

Abstract: A method and apparatus are provided for manufacturing a composite wood product from split and disrupted pieces of a raw material such as cedar, willow or bamboo. The composite may be employed as a thick plate of wood, pillar wood, beam wood and the like used for furniture, buildings, and structural objects. The composite is formed by roughly splitting and disrupting a fibrous raw material lengthwise. The roughly split and disrupted material is then finely split and disrupted, and then dried. A single layer is formed by laterally arranging and adhering the finely split and disrupted wood pieces. The single layers are then formed into a pile and heated and pressure tightened.

Abstract: An artwork assemblage is created by the providing of a base plate, with initially directing a writing instrument about a top surface of the base plate to effect creation of a picture outline imparting outline lines upon the base plate top surface. A woodburning tool is subsequently utilized to impart heated, inscribed lines tracing the picture outline. A paint brush is utilized to impart paint and a covering surface such as varnish and the like to the top surface. A lace framework is secured to a continuous side wall of the base plate, wherein subsequently illumination bulbs are mounted within through-extending bores directed from the top surface to a bottom surface of the base plate, with electrical lines and a battery supply mounted to the bottom surface of the base plate.

Abstract: A process for treating wood to simulate driftwood or to create a weathered appearance. The process involves impacting the surface of the wood with glass beads sufficiently to cause the soft rings to wear away at a rate greater than the hard rings.

Abstract: Method for production of artificial wood veneer, according to which sheets of natural wood, spot stained by burnings and/or coloring substances, are used to form a block of precomposed wood from which sheets of wood veneer are sliced presenting grains imitating briar veneers.

Abstract: A lathe tool includes a stiff shank and handle portion and, adjustably extending forward from the shank, cantilever fashion, an elongated resilient blade. The combination is configured and disposed on a tool rest so that, when the tip of the blade engages a downwardly moving surface of a workpiece, a vibration or chatter of the blade results and produces a three dimensional textured pattern on the workpiece. Pattern and texture may be selectively varied by adjusting the unsupported length of the blade (to control its frequency of vibration), by changing speed of rotation of the workpiece, by changing pressure of the tool blade on the workpiece, and by lateral and rotational manipulation of the tool.

Abstract: A process and machine for reconfiguring the surfaces of a construction log (10) used in the construction of log structures to produce a log having the appearance of a hand-hewn log. The process includes a first step (30) of chamfering at least the upper and lower forward edge portions (22 and 24) of the log body (12) to produce upper and lower irregularly beveled forward corners (22') and 24'), and a second step (34) of cutting a plurality of indentations (38) into at least the front surface (18) of the log body (12) to produce an irregular front surface. In the third step (48) of the process, the front surface (18) of the log body (12) is scored with a plurality of cuts (54) to mimic the scoring pattern left by hand-wielded hewing tools. The hewing machine comprises a support structure including platform across which a log is moved.

Abstract: A device for planing and/or molding surface textures in wood boards is provided with two planing heads (44,46) arranged one behind the other, the movement of which can be selectively cycled both in the vertical direction and transversely to the feed direction of the wood boards to be planed, thus permitting production of a variety of surface textures in the wood boards being planed.

Abstract: A pistol grip checkering method, device and product having mill cuts both laterally and longitudinally on the convex face of a pistol grip frame. The cuts are precisely cut by milling machine. A rotatable holder is provided which is pivotable about an axis and which holds the pistol frame to be checkered, such as with a protruding male member inserted into the ammunition magazine receiving chamber within the grip. A supporting surface is provided which is oriented at an angle greater than 90.degree. with respect to the axis and which supports the pistol grip frame. Indexing means are provided to incrementally index the rotatable holder about the axis to provide for successive longitudinal cuts on the convex face of the pistol grip frame.

Abstract: An apparatus for optimizing the yield from a raw board, having defects randomly located therein, and for cutting the raw board optimally into product boards of predetermined specification, thereby cutting out any defects. The apparatus includes an adjustable fence located at a defect detection station, oriented along a path and movable transversely to the path. Located at the station are laser lines for temporarily forming lines lengthwise on the raw board. These laser lines cooperate with the fence to determine clear and full widths of the raw board. Also disclosed is a method for using the apparatus for optimizing the yield of the raw board. The clear width and full width information is transmitted to a computer while any waste portion is cut off and as all defects between the laser lines are being marked by an operator. In the meantime, the computer calculates an optimum solution for product to be cut from the board.

Abstract: An anti-slip wooden handle for a hand-held striking tool, and a method of making the same, embody the provision in the handle of grooves formed in a gripping surface by die-pressing at high temperature, so as to minimize slipping of the handle when in use, while also minimizing hand irritation.

Abstract: A holder for embossing items of irregular cross-section is utilized in an embossing machine which has a pair of opposed platens with embossing dies mounted thereon. The holder includes a support plate positioned between the platens and having a central opening formed therein for receiving the die mounted on a first one of the platens. A pair of support blocks extends from the support plate toward the second platen on opposite sides of the opening and supports an article to be embossed over the opening. A plurality of guide posts extend from the first platen through apertures formed in the support plate and helical biasing springs encircle the guide posts to space the support plate and the article from the first die. As the second platen is moved toward the first platen, the second die engages the article and moves the article and the support plate against the biasing means to engage the article with the first die. Thus, equal pressure is applied to the article by the first and second dies.

Abstract: The invention refers to a method of obtaining a pore-sealed surface having a desired finished structure on a lacquered sheet or web material, preferably a lacquered slab or board of a material containing wood fibres (lignocellulose) such as board or particle board material. According to the invention the slab or board is coated with a wet or powdery, clear or pigmented lacquer material. The slab or board so coated is dried and/or cured and the slab or board thereafter subjected to a compression operation under high mechanical pressure during a short time so that flowing of the lacquer material and/or sheet material takes place and a surface structure have good evenness and tightness is obtained. The invention also comprises a slab or board of finished structure manufactured according to the invention.

Abstract: A wooden truss structure comprises upper and lower chords, each of which is grooved on the side facing the opposite chord. A web member formed of sheet material, such as plywood, interconnects the chords and fits within the chord grooves. At the web/groove interface, the webs are scalloped to provide alternating alignment guide areas and glue vent areas which extend above the interface and allow the escape of excess glue from the groove. The scalloping, in addition to venting the glue line, forms individual, pressurized glue pockets which assure even glue distribution. The scalloping is preferably provided by pressing the wood web material to compress it at the glue vent areas and thus permit the web member, due to its memory, to expand after contact with the glue. This expansion pressurizes the glue pockets and forces glue from the joint area into the wood further enhancing the expansion process. The web is rigidly bonded to the chord members, all while being aligned by the alignment guide portion.

Abstract: Improved pokerwork type designs on wood veneers are obtained by laminating the veneer to a thin paper, fabric or foil substrate, and applying the design by means of a heated printing plate interacting with a cooled platen of highly heat conductive metal.