Working Patents (Class 148/120)
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Patent number: 7442260Abstract: The present invention provides a grain-oriented electrical steel sheet with an extremely low core loss by scanning by a small focused laser beam spot and a method of production of the same, that is, a grain-oriented electrical steel sheet improved in electrical characteristics by scanning by a continuous wave fiber laser of the TEM00 mode with a wavelength ? of 1.07???2.10 ?m substantially perpendicular to the steel sheet rolling direction and at substantially constant spacing and a method of production of the same, wherein a rolling direction focused spot diameter d (mm) of the irradiated beam, a linear scan rate V (mm/s) of the laser beam, an average output P (W) of the laser, a width of the formed laser scribing traces or with of the electrical domains Wl (mm), and a rolling direction Pl (mm) of the laser scribing traces are in the following ranges: 0<d?0.20 0.001?P/V?0.012 0<Wl?0.20 1.5?Pl?11.0.Type: GrantFiled: March 5, 2004Date of Patent: October 28, 2008Assignee: Nippon Steel CoroorationInventors: Tatsuhiko Sakai, Hideyuki Hamamura, Naoya Hamada
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Patent number: 7432815Abstract: Disclosed are a marker for a magnetic theft protection system, comprising: (a) at least one oblong alarm strip comprising an amorphous ferromagnetic alloy; and (b) at least one oblong activation strip comprising an alloy consisting essentially of formula NiaMobXcFeRest, wherein X is one or more of the elements from the group including Cr, W and V, and wherein a, b, and c are weight percentages, such that 15% by weight?a?25% by weight, 0% by weight?b?2.8% by weight, 0% by weight?c?8% by weight; and, wherein said activation strip has a coercitive force Hc of 10 A/cm to 25 A/cm and a remanence Br of at least 1.0 T; the activation strip itself, a tag containing the activation strip and/or marker, articles containing the marker or tag, methods for making the activation strip, and methods for making the marker.Type: GrantFiled: October 1, 2007Date of Patent: October 7, 2008Assignee: VACUUMSCHMELZE GmbH & Co. KGInventors: Ottmar Roth, Hartwin Weber
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Patent number: 7381280Abstract: Methods for manufacturing a flexible bonded magnet, and a high-efficiency small motor using the magnet are disclosed. The flexible bonded magnet is manufactured through the processes of compressing a new compound consisting of flexible thermosetting resin composite and magnetic powder, which contains thermosetting resin, thermoplastic resin, etc.; heat-curing a green sheet derived from the above process; and rolling.Type: GrantFiled: April 24, 2003Date of Patent: June 3, 2008Assignee: Matsushita Electric Industrial Co., Ltd.Inventor: Fumitoshi Yamashita
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Publication number: 20080121315Abstract: A method of making a soft magnetic material with fine grain structure is provided. The method includes the steps of providing a soft magnetic starting material; heating the soft magnetic starting material to a temperature at which the material has a microstructure comprising at least two solid phases; and deforming the soft magnetic starting material. An electrical device comprising a magnetic component is provided. The magnetic component comprises a soft magnetic material having a grain size less than about 3 micrometers. The material has a composition that comprises at least two solid phases at temperatures greater than about 500° C.Type: ApplicationFiled: November 28, 2006Publication date: May 29, 2008Applicant: GENERAL ELECTRIC COMPANYInventors: Michael Francis Xavier Gigliotti, Richard DiDomizio, Luana Emiliana Iorio, Francis Johnson, Pazhayannur Ramanathan Subramanian, Mahesh Chandran
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Patent number: 7267729Abstract: A soft magnetic low-carbon steel has a chemical composition having a C content of 0.05% by mass or below, Si content of 0.1% or below, a Mn content in the range of 0.10 to 0.50% by mass, a P content of 0.030% by mass or below, a S content in the range of 0.010 to 0.15% by mass, an Al content of 0.01% by mass or below, a N content of 0.005% by mass or below, and an 0 content of 0.02% by mass or below. In the soft magnetic low-carbon steel, Mn/S mass ratio is 3.0 or above, ferrite grain size is 100 ?m or above, ferrite grains contain precipitated MnS grains of grain sizes of 0.2 ?m or above in a density in the density range of 0.02 to 0.5 grains/?2m and the precipitated MnS grains have a mean grain size in the range of 0.05 to 4 ?m. The soft magnetic low-carbon steel is excellent in cold-rollability and machinability. Steel parts of the soft magnetic low-carbon steel having complicated shapes can be produced at a high yield.Type: GrantFiled: December 18, 2003Date of Patent: September 11, 2007Assignee: Kobe Steel, Ltd.Inventors: Masamichi Chiba, Masato Kaiso
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Patent number: 7214277Abstract: A quench solidification method, wherein a steel cast strip having a mean grain size 50 ?m or more is prepared and then the steel cast strip is rolled to produce a non-oriented electrical steel sheet having high magnetic flux density in both L and C directions. However the magnetic flux density reduces when the cold reduction rate exceeds 70%. To avoid this problem the non-oriented electrical steel sheet is manufactured with a ratio of at least 4 of the integrated intensity of the {100} plane for a given sample of steel to the integrated intensity of {100} plane for a “random” sample in which crystal grains have random orientations; and a cold reduction rate of the cold-rolling is between 70% and 85%. The superheating degree of the molten steel can be 70° C. or more.Type: GrantFiled: April 8, 2004Date of Patent: May 8, 2007Assignee: Nippon Steel CorporationInventors: Yousuke Kurosaki, Takeshi Kubota, Hideaki Yamamura, Takashi Arai, Eiichiro Ishimaru, Yoshihiro Arita, Isao Suichi, Kenji Kosuge
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Patent number: 7163592Abstract: A steel sheet for a tension mask excellent in the shielding properties from geomagnetism consists essentially of lower than 0.1% by weight of C, lower than 0.2% by weight of Si, 0.4 to 2% by weight of Mn, not higher than 0.1% by weight of P, not higher than 0.03% by weight of S, not higher than 0.01% by weight of sol. Al, 0.003 to 0.02% by weight of N and the balance of Fe, and has an anhysteretic magnetic permeability of 5,000 or higher.Type: GrantFiled: July 2, 2003Date of Patent: January 16, 2007Assignee: JFE Steel CorporationInventors: Hideki Matsuoka, Yasushi Tanaka, Reiko Sugihara, Tatsuhiko Hiratani, Kenichiro Takayanagi, Masamichi Okada, Hiroaki Kato
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Iron-cobalt alloy, in particular for electromagnetic actuator mobile core and method for making same
Patent number: 7128790Abstract: The invention concerns an iron-cobalt alloy, characterised in that it comprises in weight percentages: 10 to 22% of Co; traces to 2.5% of Si; traces to 2% of Al; 0.1 to 1% of Mn; traces to 0.0100% of C; a total of O, N and S content ranging between traces and 0.0070%; a total of Si, Al, Cr, Mo, V, Mn content ranging between 1.1 and 3.5%; a total of Cr, Mo and V content ranging between traces and 3%; a total of Ta and Nb content ranging between traces and 1%; the rest being iron and impurities resulting from production; and in that: 1.23×(Al+Mo)%+0.84 (Si+Cr+V)%?0.15×(Co%?15)?2.1 and in that 14.5×. (Al+Cr)%+12×(V+Mo)%+25×Si%?21. The inventive alloy is useful for making electromagnetic actuator mobile cores.Type: GrantFiled: May 11, 2001Date of Patent: October 31, 2006Assignee: Imphy Ugine PrecisionInventors: Thierry Waeckerle, Lucien Coutu, Marc Leroy, Laurent Chaput, Hervé Fraisse -
Patent number: 7041204Abstract: A PVD component forming method includes inducing a sufficient amount of stress in the component to increase magnetic pass through flux exhibited by the component compared to pass through flux exhibited prior to inducing the stress. The method may further include orienting a majority crystallographic structure of the component at (200) prior to inducing the stress, wherein the induced stress alone is not sufficient to substantially alter surface grain appearance. Orienting structure may include first cold working a component blank to at least about an 80% reduction in cross-sectional area. The cold worked component blank can be heat treated at least at about a minimum recrystallization temperature of the component blank. Inducing stress may include second cold work to a reduction in cross-sectional area between about 5% to about 15% of the heat treated component. At least one of the first and second cold working can be unidirectional.Type: GrantFiled: October 27, 2000Date of Patent: May 9, 2006Assignee: Honeywell International Inc.Inventor: Matthew S. Cooper
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Patent number: 7011718Abstract: A bulk amorphous metal magnetic component has a plurality of laminations of ferromagnetic amorphous metal strips adhered together to form a generally three-dimensional part having the shape of a polyhedron. The component is formed by stamping, stacking and bonding. The bulk amorphous metal magnetic component may include an arcuate surface, and an implementation may include two arcuate surfaces that are disposed opposite each other. The magnetic component may be operable at frequencies ranging from between approximately 50 Hz and 20,000 Hz. When the component is excited at an excitation frequency “f” to a peak induction level Bmax, it may exhibit a core-loss less than “L” wherein L is given by the formula L=0.0074 f (Bmax)1.3+0.000282 f1.5 (Bmax)2.4, said core loss, said excitation frequency and said peak induction level being measured in watts per kilogram, hertz, and teslas, respectively.Type: GrantFiled: October 24, 2002Date of Patent: March 14, 2006Assignee: Metglas, Inc.Inventors: Nicholas J. Decristofaro, Gordon E. Fish, Scott M. Lindquist, Peter J. Stamatis
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Patent number: 6964711Abstract: A process for the production of grain oriented electrical Fe-Si strips in which a Si-containing alloy is directly cast as a strip between 2.5–5.0 mm thick and cold rolled in one stage, or in more stages with intermediate annealing, to a final thickness of between 0.15–1.0 mm. The strip is then continuously annealed to carry out the primary recrystallization and then annealed to carry out the oriented secondary recrystallization. The process further includes that after solidification of the strip, and before its coiling, a phase transformation from Ferrite to Austenite is induced into the metal matrix for a volume fraction between 25–60%, obtained by controlling the alloy composition so that the Austenite fraction is allowed within the stability equilibrium between the two phases. The strip is then deformed by rolling in-line with the casting step to obtain a deformation higher than 20% in the temperature interval 1000–1300° C.Type: GrantFiled: December 18, 2001Date of Patent: November 15, 2005Assignee: Thyssenkrupp Acciai Speciali Terni S.p.A.Inventors: Stefano Fortunati, Stefano Cicale′, Giuseppe Abbruzzese
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Patent number: 6893510Abstract: Process for the production of oriented grain electrical steel strips, in which a silicon steel, comprising at least 30 ppm of S, is directly cast as strip 1.5-4.5 mm thick and cold rolled to a final thickness of between 1.0 and 0.15 mm; characterised by the following staged: Cooling and deformation of the solidified strip to obtain a second phases distribution in which 600 cm?1<Iz<1500 cm?1 and Iy=1.9 Fv/r (cm?1), Fv being the volume fraction of second phases stable at temperatures of less than 800° C., and r being the precipitates mean radius, in cm; Hot rolling between solidification and coiling of the strip at a temperature of not less than 750° C., with a reduction ratio of between 15 and 60%; Cold rolling with reduction ratio of 60-92%; Cold rolled strip annealing at 750-1100° C., with increase of the nitrogen content of at least 30 ppm with respect to the initial composition at the strip core, in nitriding atmosphere.Type: GrantFiled: December 17, 2001Date of Patent: May 17, 2005Assignee: Thyssenkrupp Acciai Speciali Terni S.p.A.Inventors: Stefano Fortunati, Stefano Cicale', Claudia Rocchi, Giuseppe Abbruzzese
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Patent number: 6893511Abstract: The invention relates to a semi-hard magnetic material having rectangular hysteresis loop and superior magnetization steepness and a method of producing a bias material preferably used for a magnetic marker. This method comprises the steps of preparing a multilayer clad material in which layers “A” each containing Fe as the main component thereof and layers “B” containing as the main component thereof a Cu group metal are diffusion-bonded, heating the multilayer clad material, subjecting the material to a dividing treatment, and applying cold working thereto. By this method, it becomes possible to obtain the semi-hard magnetic material having high squareness ratio and superior magnetization steepness, and to obtain the bias material for the magnetic marker.Type: GrantFiled: September 10, 1999Date of Patent: May 17, 2005Assignee: Hitachi Metals, Ltd.Inventors: Noriyuki Nakaoka, Akira Kawakami, Hideya Yamada
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Patent number: 6846397Abstract: A PVD component forming method includes inducing a sufficient amount of stress in the component to increase magnetic pass through flux exhibited by the component compared to pass through flux exhibited prior to inducing the stress. The method may further include orienting a majority crystallographic structure of the component at (200) prior to inducing the stress, wherein the induced stress alone is not sufficient to substantially alter surface grain appearance. Orienting structure may include first cold working a component blank to at least about an 80% reduction in cross-sectional area. The cold worked component blank can be heat treated at least at about a minimum recrystallization temperature of the component blank. Inducing stress may include second cold work to a reduction in cross-sectional area between about 5% to about 15% of the heat treated component. At least one of the first and second cold working can be unidirectional.Type: GrantFiled: October 27, 2000Date of Patent: January 25, 2005Assignee: Honeywell International Inc.Inventor: Matthew S. Cooper
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Patent number: 6803118Abstract: A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.0 to 4.5 weight % Al, 0.5 to 3 weight % Ti and the balance iron.Type: GrantFiled: September 26, 2003Date of Patent: October 12, 2004Assignee: Vacuumschmelze GmbHInventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
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Patent number: 6773514Abstract: The present invention relates to a method for producing non grain-oriented magnetic steel sheets in which hot strip is produced from an input stock such as cast slabs, strip, roughed strip, or thin slabs, made of steel comprising (in weight %) C: 0.001-0.05%; Si: ≦1.5%; Al: ≦0.4% with Si+2Al≦1.7%; Mn: 0.1-1.2%; if necessary up to a total of 1.5% of alloying additions such as P, Sn, Sb, Zr, V, Ti, N, Ni, Co, Nb and/or B; with the remainder being iron as well as the usual accompanying elements; in that the input stock is hot-rolled directly from the casting heat or after preceding reheating to a reheating temperature between min. 1000° C. and max. 1180° C.Type: GrantFiled: June 6, 2002Date of Patent: August 10, 2004Assignee: Thyssen Krupp Stahl AGInventors: Rudolf Kawalla, Hans Pircher, Karl Ernst Friedrich, Brigitte Hammer, Jürgen Schneider, Olaf Fischer, Carl-Dieter Wuppermann
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Patent number: 6767412Abstract: The invention relates to a method for producing non-grain-oriented hot-rolled magnetic steel sheet in which from a raw material such as cast slabs, strip, roughed strip or thin slabs produced from a steel comprising (in weight %) C: 0.0001-0.05%; Si: ≦1.5%; Al: ≦0.5%, wherein [% Si]+2[% Al]≦1.8; Mn: 0.1-1.2%; if necessary up to a total of 1.5% of alloying additions such as P, Sn, Sb, Zr, V, Ti, N, Ni, Co, Nb and/or B, with the remainder being iron and the usual impurities, in a finishing roll line at temperatures above the Ar1 temperature, a hot strip with a thickness ≦1.5 mm is rolled, wherein at least the last forming pass of hot rolling is carried out in the mixed region austenite/ferrite and wherein the total deformation &egr;H achieved during rolling in the mixed region austenite/ferrite is <35%.Type: GrantFiled: January 14, 2003Date of Patent: July 27, 2004Assignee: ThyssenKrupp Stahl AGInventors: Karl Ernst Friedrich, Brigitte Hammer, Rudolf Kawalla, Olaf Fischer, Jürgen Schneider, Carl-Dieter Wuppermann
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Publication number: 20040129345Abstract: A steel sheet for an inner magnetic shield has a ratio of the anhysteretic magnetic permeability in the rolling direction to the anhysteretic magnetic permeability in the transversal direction, which is not higher than 0.7 or not lower than 1.4, preferably not higher than 0.5 or not lower than 2.0. A higher value of the two anhysteretic magnetic permeability values in the rolling direction and in the transversal direction is not lower than 18000. The inner magnetic shield formed of the particular steel sheet has a substantially truncated pyramid body which has a pair of short side members of a screen and a pair of long side members of a screen. The short side members are joined to the long side members at edge portions of the truncated pyramidal inner magnetic shield. The direction, in which the anhysteretic magnetic permeability of the steel sheet is the higher value, corresponds to the horizontal plane direction of the short side member.Type: ApplicationFiled: October 28, 2003Publication date: July 8, 2004Applicants: JFE STEEL CORPORATION, SONY CORPORATIONInventors: Hideki Matsuoka, Reiko Sugihara, Kenji Tahara, Noriko Kubo, Keisuke Fukumizu, Teruo Takeuchi, Hiroaki Kato
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Patent number: 6758915Abstract: The invention is a grain-oriented magnetic steel sheet having extremely low iron loss, suitable for use as an iron core material for transformers and power generators, and a method for producing the same. The method includes forming a coating layer on a surface of a steel sheet having a thickness of 0.27 mm or less by vapor deposition in a low oxidizing atmosphere with an oxygen partial pressure (Po2) of less than 0.1 atm and a total pressure of 0.1 atm or more. The steel sheet has extremely low iron loss with a thickness of 0.27 mm or less and includes a coating layer formed by vapor deposition on a matrix surface.Type: GrantFiled: December 5, 2002Date of Patent: July 6, 2004Assignee: JFE Steel CorporationInventors: Minoru Takashima, Mineo Muraki, Hiroi Yamaguchi, Mitsumasa Kurosawa, Michiro Komatsubara
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Patent number: 6749693Abstract: In a method of producing a strip suitable for further processing to yield a (110)[001] grain oriented electrical steel from a thin strip such as a continuously cast thin strip the thin cast strip is processed to promote recrystallization from the surface layer of the strip (S=0) into the quarter thickness of the strip (S=0.2 to 0.3). The process parameters are selected so that the strain/recrystallization parameter (K*)−1, ≧about 6500 and wherein, ( K * ) - 1 = ( T HBA ) ⁢ ln ⁡ [ e . 0.Type: GrantFiled: September 13, 2002Date of Patent: June 15, 2004Assignee: AK PropertiesInventors: Jerry W. Schoen, Glenn S. Huppi
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Patent number: 6689490Abstract: Display Element for Employment in a Magnetic Anti-theft Security System A semi-hard magnetic alloy for activation strips in magnetic anti-theft security systems is disclosed that contains 8 to 25 weight % Ni, 1.5 to 4.5 weight % Al, 0.5 to 3 weight % Ti and balance iron. The alloy is distinguished over known, employed alloys by excellent magnetic properties and a high resistance to corrosion. Further, the inventive alloy can be excellently cold-worked before the annealing.Type: GrantFiled: February 21, 2003Date of Patent: February 10, 2004Assignee: Vacuumschmelze GmbHInventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
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Publication number: 20040007290Abstract: A steel sheet for a magnetic shield comprising less than 0.005 % by weight of C and 0.0003 to 0.01 % by weight of B, and having a thickness of 0.05 to 0.5 mm and an anhysteresis magnetic permeability of 7500 or more.Type: ApplicationFiled: July 8, 2003Publication date: January 15, 2004Applicants: NKK CORPORATION, SONY CORPORATIONInventors: Reiko Sugihara, Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Satoshi Kodama, Kenji Tahara, Yasuyuki Takada, Ken-Ichi Mitsuzuka
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Patent number: 6676771Abstract: Manufacturing a grain-oriented electrical steel sheet, a secondary recrystallization step and a forsterite coating forming step are separated into first batch annealing for developing secondary recrystallization and second batch annealing for forming a forsterite coating, with continuous annealing performed between these two steps of batch annealing, to produce a grain-oriented electrical steel sheet that is superior in both magnetic characteristics and coating characteristics.Type: GrantFiled: July 30, 2002Date of Patent: January 13, 2004Assignee: JFE Steel CorporationInventors: Minoru Takashima, Tetsuo Toge, Yasuyuki Hayakawa, Mitsumasa Kurosawa, Michiro Komatsubara
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Publication number: 20040003868Abstract: A steel sheet for a tension mask excellent in the shielding properties from geomagnetism consists essentially of lower than 0.1% by weight of C, lower than 0.2% by weight of Si, 0.4 to 2% by weight of Mn, not higher than 0.1% by weight of P, not higher than 0.03% by weight of S, not higher than 0.01% by weight of sol. Al, 0.003 to 0.02% by weight of N and the balance of Fe, and has an anhysteretic magnetic permeability of 5,000 or higher.Type: ApplicationFiled: July 2, 2003Publication date: January 8, 2004Applicants: NKK CORPORAITON, SONY CORPORATIONInventors: Hideki Matsuoka, Yasushi Tanaka, Reiko Sugihara, Tatsuhiko Hiratani, Kenichiro Takayanagi, Masamichi Okada, Hiroaki Kato
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Patent number: 6663981Abstract: A marker for use in a magnetic anti-theft security system has an amorphous ferromagnetic alloy alarm strip and at least one activation strip. The semi-hard magnetic alloy for the activation strip contains 8 to 25 weight % Ni, 1.5 to 4.5 weight % Al, 0.5 to 3 weight % Ti and balance of iron. The alloy is distinguished over known, employed alloys by excellent magnetic properties and a high resistance to corrosion. Further, the alloy can be excellently cold-worked before the annealing.Type: GrantFiled: June 8, 1999Date of Patent: December 16, 2003Assignee: Vacuumschmelze GmbHInventors: Hartwin Weber, Gernot Hausch, Ottmar Roth
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Patent number: 6652668Abstract: The method manufactures high-purity ferromagnetic sputter targets by cryogenic working the sputter target blank at a temperature below at least −50° C. to impart at least about 5 percent strain into the sputter target blank to increase PTF uniformity of the target blank. The sputter target blank is a nonferrous metal selected from the group consisting of cobalt and nickel; and the nonferrous metal has a purity of at least about 99.99 weight percent. Finally, fabricating the sputter target blank forms a sputter target having an improved PTF uniformity arising from the cryogenic working.Type: GrantFiled: May 31, 2002Date of Patent: November 25, 2003Assignee: Praxair S.T. Technology, Inc.Inventors: Andrew C. Perry, Holger J. Koenigsmann, David E. Dombrowski, Thomas J. Hunt
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Publication number: 20030205296Abstract: A Fe—Ni based permalloy comprises Ni: 30-85 wt %, C: not more than 0.015 wt %, Si: not more than 1.0 wt %, Mn: not more than 1.0 wt %, P: not more than 0.01 wt %, S: not more than 0.005 wt %, O: not more than 0.0060 wt %, Al: not more than 0.02 wt % and, if necessary, not more than 15 wt % of at least one selected from the group consisting of Mo, Cu, Co and Nb within a range of not more than 20 wt % in total.Type: ApplicationFiled: April 29, 2003Publication date: November 6, 2003Applicant: Nippon Yakin Kogyo Co., Ltd.Inventors: Tatsuya Itoh, Tsutomu Omori
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Patent number: 6638368Abstract: The non-oriented electrical steel sheet having the following chemical composition: C: 0.01% or less, Si: 2.5% or less, Mn: 2% or less, Al: 1 to 5%, Si+Al+0.5×Mn: 2.5 to 5%, with a sheet thickness of 0.1 to 0.4 mm, an average grain diameter of 50 to 180 &mgr;m and a Vickers hardness of 130 to 210. The steel sheet is excellent in workability such as punchability and interlocking performance for forming it into cores for motors and also has a lower iron loss and higher magnetic flux density, and thus when used as a core in a motor, achieves the high a motor efficiency. The steel sheet is particularly suitable as a material for cores in inverter-controlled motors.Type: GrantFiled: November 2, 2001Date of Patent: October 28, 2003Assignee: Sumitomo Metal Industries, Ltd.Inventors: Ichiro Tanaka, Hiroyoshi Yashiki, Mitsuyo Maeda, Taisei Nakayama, Noriyuki Honjou, Shinsuke Mita
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Patent number: 6605162Abstract: This invention relates to an anisotropic magnet having excellent magnetic characteristics such as a high magnetic flux density, a process for producing the same, and a motor having the same.Type: GrantFiled: August 10, 2001Date of Patent: August 12, 2003Assignees: Nissan Motor Co., Ltd., Daido Tokushuko Kabushiki KaishaInventors: Hideaki Ono, Munekatsu Shimada, Norihisa Waki, Akira Fujiki, Takahiko Iriyama
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Patent number: 6596101Abstract: Preferred embodiments of the invention provide new nanostructured materials and methods for preparing nanostructured materials having increased tensile strength and ductility, increased hardness, and very fine grain sizes making such materials useful for a variety of applications such as rotors, electric generators, magnetic bearings, aerospace and many other structural and nonstructural applications. The preferred nanostructured materials have a tensile yield strength from at least about 1.9 to about 2.3 GPa and a tensile ductility from at least 1%. Preferred embodiments of the invention also provide a method of making a nanostructured material comprising melting a metallic material, solidifying the material, deforming the material, forming a plurality of dislocation cell structures, annealing the deformed material at a temperature from about 0.30 to about 0.70 of its absolute melting temperature, and cooling the material.Type: GrantFiled: October 3, 2001Date of Patent: July 22, 2003Assignee: Johns Hopkins UniversityInventors: Timothy P. Weihs, Robert Cammarata, Chia-Ling Chien, Changhe Shang
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Patent number: 6592682Abstract: The invention concerns a method for preparing a magnetic material by forging, characterised in that, in a first embodiment, it comprises the following steps; placing in a sheath an alloy based on at least one rare earth, at least one transition metal and at least one other element selected among boron and carbon; bringing the whole alloy to a temperature not less than 500° C.; forging the whole at a deformation speed of the material not less than 8 s−1. After forging, it is possible to subject the resulting product to at least one annealing and hydridation then dehydridation, in another embodiment, it consists in starting with an alloy based on at least one rare earth and one transition metal and proceeding as in the first embodiment. After forging and, optionally, annealing, hydridation and dehydridation treatments, the resulting material is subjected to nitriding.Type: GrantFiled: June 8, 2001Date of Patent: July 15, 2003Assignee: Santoku CorporationInventors: Daniel Fruchart, Rene Perrier De La Bâthie, Sophie Rivoirard, Patricia Rango
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Publication number: 20030121567Abstract: A method of stress inducing transformation from the austenite phase to the martensite phase by conducting cold working on material of austenite stainless steel in the temperature range from the point Ms to the point Md. The above cold working is a biaxial tensing. An intermediately formed hollow body is made, which includes a ferromagnetic portion and a non-magnetic portion contracting inward. Then, the intermediately formed body is subjected to a stress removing process in which residual tensile stress is removed from an intermediately formed body. In the stress removing process, it is preferable that a punch is press-fitted into the intermediately formed body so as to expand a non-magnetic portion and then the intermediately formed body is drawn with ironing while the punch is inserted so that the residual tensile stress can be changed into the residual compressive stress in the non-magnetic portion.Type: ApplicationFiled: December 5, 2002Publication date: July 3, 2003Inventors: Satoshi Sugiyama, Syoichi Takenouchi, Yoshihiro Tanimura, Keizo Takeuchi, Masaki Shimizu, Takashi Ishikawa, Yoshitada Katayama, Hidehito Kito, Suehisa Sugisaka
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Patent number: 6582528Abstract: Method for producing non-grain-oriented electric sheet comprising: introducing steel input stock as a heated and prerolled slab into finishing rolls at a temperature of ≦1100° C. wherein the reheating temperature (TBR) corresponds to a reheating target temperature (TZBR) determined by the formula: TZBR(° C.)=1195° C.+12.716*(GSi+GAl) wherein TZBR(° C.)=target temperature of the reheated slab GSi=Si content in weight % GAl=Al content in weight % hot rolling to a thickness<3.5 mm at a final rolling temperature (TET)≧770° C. coiling at a temperature (THT) wherein THT(° C.)=154−1.8&agr;t+0.577 TET+111d/d0 wherein d0=reference thickness of the strip=3 mm d=actual thickness of the strip in mm t=time in seconds between the end of hot rolling and coiling &agr;=0.7/sec. to 1.3/sec. cooling factor pickling and cold rolling to a thickness of 0.2-1 mm.Type: GrantFiled: December 28, 2001Date of Patent: June 24, 2003Assignee: ThyssenKrupp Electrical Steel EBG GmbHInventors: Thomas Böhm, Jürgen Schneider, Karl Telger, Carl-Dieter Wuppermann, Rudolf Kawalla, Karl Ernst Friedrich
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Patent number: 6562150Abstract: A steel sheet for heat shrink band of the present invention has anhysteretic magnetic permeability of 15,000 or higher at 0.35 Oe and yield stress of 24 kgf/mm2 or more. The steel sheet can be manufactured by a method comprising the steps of: hot rolling and/or cold rolling a steel containing 0.01 to 0.15% C by weight; annealing the rolled steel sheet at a temperature ranging from 650 to 900° C.; and temper rolling the annealed steel sheet at a rolling reduction rate of 1.5% or less. A CRT made of the steel sheet causes very little color deviation and practically no deformation of the panel surface.Type: GrantFiled: March 9, 2001Date of Patent: May 13, 2003Assignees: NKK Corporation, Sony CorporationInventors: Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Reiko Sugihara
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Patent number: 6562473Abstract: Electrical steel sheets having superior magnetic properties, anti-noise properties, and workability, are ideal for use a compact iron core material in electric apparatuses, such as compact transformers, motors, and electric generators. A totally new electrical steel sheet and a manufacturing method therefor are proposed, in which the electrical steel sheet is not only most advantageous in magnetic properties but also advantageous from economic point of view. That is, the electrical steel sheet of the present invention is composed of from about 2.0 to 8.0 wt % Si, from about 0.005 to 3.0 wt % Mn, from about 0.0010 to 0.020 wt % Al, balance essentially iron. The magnetic flux density B50(L) in a rolling direction and the magnetic flux density B50(C) in the direction perpendicular thereto are 1.70 T or more, and the B50(L)/B50(C) is 1.005 to 1.100.Type: GrantFiled: November 27, 2000Date of Patent: May 13, 2003Assignee: Kawasaki Steel CorporationInventors: Seiji Okabe, Yasuyuki Hayakawa, Takeshi Imamura, Mitsumasa Kurosawa
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Patent number: 6534739Abstract: The invention involves a process for the oxygen cutting of slabs—using one or more oxygen cutting torches—and a device for implementing the process. The process includes the steps of hanging the slab (16) using one or more electromagnets (14) separated from the slab (16) by a non-magnetic device or medium (such as air); causing a relative motion between the cutting torches (18) and the slab (16); using a carrying device (15) acting on the slab on the same side of the slab (16) as the electromagnet (14); and activating the cutting torch (18) in order to cut the slab (16) when it is transported past the cutting torch (18).Type: GrantFiled: August 3, 2001Date of Patent: March 18, 2003Assignee: Eon Holding S.A.Inventors: Valérie Donze, Pascal Donze, Bertrand Donze, Thierry Rozot
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Patent number: 6521062Abstract: An ingot of material which is normally too brittle to allow successful rolling and wrought processing is formed so as to have a thickness-to-width ratio of less than about 0.5 and is annealed in a temperature range of 1000° F. to 2500° F. for a preselected time. The ingot is then rolled in a temperature range of 1500° F. to 2500° F. Additional/optional annealing of the resulting rolled plate in a temperature range of 500° F. to 2000° F., or between room temperature and 1500° F., and/or a final annealing between 500° F. and 1500° F., is possible. Sputtering targets are cut out of the rolled plate and used for the manufacture of storage disks.Type: GrantFiled: October 18, 2000Date of Patent: February 18, 2003Assignee: Heraeus, Inc.Inventors: Michael Bartholomeusz, Michael Tsai, Anand Deodutt
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Patent number: 6514358Abstract: Magnetic materials for use in sputtering targets are hot rolled and stretched at ambient temperature or at a temperature not exceeding 1400° F. The magnetic material can be pure Co, pure Ni, or Co based alloys.Type: GrantFiled: April 5, 2001Date of Patent: February 4, 2003Assignee: Heraeus, Inc.Inventors: Michael Bartholomeusz, Michael Tsai
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Patent number: 6503339Abstract: The invention relates to a method to produce non-grain-oriented magnetic steel sheet made of thin-slab or slab casting with low specific total loss and high polarisation and favourable mechanical properties. It is a characteristic of the invention that the steel slabs are hot rolled either directly from the casting heat or after a reheating to T≧900 ° C. and two or more metal forming passes are performed in the two-phase region austenite/ferrite in the course of finishing rolling.Type: GrantFiled: November 7, 2000Date of Patent: January 7, 2003Assignee: Thyssen Krupp Stahl AGInventors: Hans Pircher, Rudolf Kawalla, Manfred Espenhahn, Brigitte Hammer, Klaus Peters, Jürgen Schneider, Carl-Dieter Wuppermann
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Patent number: 6500278Abstract: A hot rolled electromagnetic steel sheet having excellent magnetic properties and corrosion resistance is obtained by heating a super-high purity iron comprising Fe: not less than 99.95 mass %, C+N+S: not more than 10 mass ppm, O: not more than 50 mass ppm and the remainder being inevitable impurity to &ggr;-zone and subjecting in this &ggr;-zone to hot rolling at a total rolling reduction of not less than 50% and under condition that at least one pass is a friction coefficient between roll and rolling material of not more than 0.3 and thereafter cooling at an average cooling rate of 0.5˜150° C. over Ar3 transformation point ˜300° C.Type: GrantFiled: January 26, 2001Date of Patent: December 31, 2002Assignee: Japan Science and Technology CorporationInventor: Kenji Abiko
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Patent number: 6478892Abstract: The present invention provides a non-oriented electrical steel sheet having crystal grains of small diameter and excellent workability before stress relief annealing and having crystal grains of largely grown diameter and excellent iron loss property after stress relief annealing and a method for producing the same, and relates to a low iron loss non-oriented electrical steel sheet excellent in workability, containing, in weight %, 0.010% or less of C, 0.1 to 1.5% of Mn, 0.1 to 4% of Si, 0.1 to 4% of Al, wherein the latter three elements satisfy the formula Si+Mn+Al≦5.0%, and 0.0005 to 0.0200% of Mg, or further containing 0.005% or more of Ca, wherein the total amount of Mg and Ca is 0.0200% or less, or further containing 0.005% or more of REM, wherein the total amount of Mg and REM is 0.0200% or less, or further containing 0.005% or more of Ca and REM, wherein the total amount of Mg, Ca and REM is 0.0200% or less, and containing the remainder consisting of Fe and unavoidable impurities.Type: GrantFiled: April 6, 2001Date of Patent: November 12, 2002Assignee: Nippon Steel CorporationInventors: Ken-ichi Murakami, Takashi Morohoshi, Tomoji Kumano, Ryutaro Kawamata, Takeshi Kubota, Masafumi Zeze, Hidekuni Murakami, Shinichi Kanao
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Patent number: 6432223Abstract: A method for making a magnetic data storage target includes warm-rolling a magnetic alloy sheet at a temperature of less than about 1200° F., optimally followed by annealing. The method results in increased pass-through-flux (PTF) and improved performance in magnetron sputtering applications.Type: GrantFiled: April 10, 2000Date of Patent: August 13, 2002Assignee: Heraeus Inc.Inventors: Michael Bartholomeusz, Michael Tsai
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Patent number: 6423155Abstract: A new high strength steel alloy characterized by having high DC magnetic saturation, ultra high tensile, yield and fatigue strengths that is particularly suited for use as a hammerspring in hammerbanks in impact printers and for other applications where magnetic alloys are used and high mechanical strength is desirable. The alloy is formed of the following composition in weight percent: about 20% to about 35% Co; about 2% to about 6.0% Ni; about 0.0 to about 0.15% C; about 0.75% to about 3% Mo; 0% to about 3.0% Cr; 0% to about 2% Mu; 0% to about 0.02% Si; 0% to about 0.003% P; 0% to about 0.001% S; 0% to about 0.005% 02+N2;with the balance comprised of Fe. A process for making the alloy includes homogenizing preferably at a temperature of 2150° F. for 24 hours, and solution treating at a temperature in the range of about 1500° F. to about 1700° F. under a vacuum or inert gas protective atmosphere; air-cooling; and precipitation aging at a temperature in the range of about 800° F.Type: GrantFiled: August 29, 2000Date of Patent: July 23, 2002Assignee: Printronix, Inc.Inventors: Y. Grant Chang, Norman E. Farb
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Patent number: 6416592Abstract: Electromagnetic steel sheet having excellent magnetic properties and a texture gratly integrated in the {100}<001> orientation, and an uncomplicated and low cost production method; with about a 15 &mgr;&OHgr;·cm or more specific resistivity, about a 2.0 or more {100}<001> integration degree/{111}<uvw> integration degree and about a 10 &mgr;m to 500 &mgr;m grain diameter; when about 0.1 to 3.5% by weight of Si is present, the {100}<001> integration degree is about 10 or more; when about 0.2 to 1.2% by weight of P is present, the{100}<001> integration degree is about 3 or more; by applying a large reduction ratio to a steel slab in the vicinity of the final stage of hot rolling, with the hot rolling finishing temperature controlled at about 750 to 1150° C., hot rolled steel having a texture highly integrated in the {100}<001> orientation is economically produced.Type: GrantFiled: February 8, 2001Date of Patent: July 9, 2002Assignee: Kawasaki Steel CorporationInventors: Osamu Kondo, Akihiro Matsuzaki, Shigeaki Takajo
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Patent number: 6416594Abstract: A heat shrink band steel sheet of the present invention comprises on the basis of percent in weight C: 0.1% or less, Si: 0.1% or less, Mn: 0.1 to 2%, P: 0.15% or less, S: 0.02% or less, sol Al: 0.08% or less, and N: 0.005% or less, or C: 0.005% or less, Si: 0.1% or less, Mn: 0.1 to 2%, P: 0.15% or less, S: 0.02% or less, sol Al: 0.08% or less, N: 0.005% or less, Ti: 0.02 to 0.06%, and B: 0.0003 to 0.005%, wherein the product of a magnetic permeability at the magnetic field of 0.3 Oe after heat shrinking treatment and a thickness (mm) is at least 350. A color CRT having a sufficient magnetic shielding characteristic and a less amount of color deviation can be realized by the steel sheet.Type: GrantFiled: October 5, 2000Date of Patent: July 9, 2002Assignee: NKK CorporationInventors: Nobuo Yamagami, Kunikazu Tomita, Yasuyuki Takada, Yoshihiko Oda, Hideki Matsuoka, Tatsuhiko Hiratani, Katsumi Nakajima, Kenji Tahara
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Patent number: 6406558Abstract: Manufacturing semiprocessed non-oriented magnetic steel sheets, which has superior workability in steps of assembling cores for motors or the like, in which improvement in productivity and higher accuracy of the products can be realized, by hot rolling a steel slab containing about 0.001 to 0.03 wt % C, about 0.1 to 1.0 wt % Si, about 0.01 to 1.0 wt % Al, about 0.05 to 1.0 wt % Mn, and about 0.001 to 0.15 wt % P, cold rolling the hot rolled sheet, continuous annealing the cold rolled sheet, and skin pass rolling the annealed sheet, wherein the average cooling rate in the continuous annealing process is about 10° C./second or more and skin pass rolling is performed at a reduction rate of about 0.5 to 5% within about 20 hours after continuous annealing.Type: GrantFiled: October 31, 2000Date of Patent: June 18, 2002Assignee: Kawasaki Steel CorporationInventors: Mitsumasa Kurosawa, Masaki Kawano, Michiro Komatsubara, Keiji Sakai, Toshiro Fujiyama
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Patent number: 6375761Abstract: A magnetoresistive material with two metallic magnetic phases. The material exhibits the giant magnetoresistance effect (GMR). A first phase of the material includes a matrix of an electrically conductive ferromagnetic transition metal or an alloy thereof. A second precipitate phase exhibits ferromagnetic behavior when precipitated into the matrix and is antiferromagnetically exchange coupled to the first phase. The second precipitate phase can be electrically conductive rare earth pnictide or can be a Heusler alloy. A method of manufacturing magnetoresistive materials according to the present invention employs facing targets magnetron sputtering.Type: GrantFiled: April 30, 2001Date of Patent: April 23, 2002Assignee: The Research Foundation of State University of New YorkInventors: Richard J. Gambino, Taewan Kim
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Patent number: 6368424Abstract: A grain-oriented electrical steel sheet with improved magnetic properties is achieved by a reduced 180° C. magnetic wall spacing with pulse laser light irradiation. The rolling direction width of the periodic closure domain generated by laser irradiation is no greater than 150 &mgr;m. The depth of the periodic closure domain in the direction of the steel sheet thickness is at least 30 &mgr;m. The product of the length of the periodic closure domain in the rolling direction width direction multiplied by the length of the depth of the periodic closure domain in the direction of the steel sheet thickness is at least 4500 &mgr;m2. The magnetostriction with materials of 0.23 mm sheet thickness (&lgr;19 p-p compression) is no greater than 0.9×10−6, and magnetostriction with materials of 0.27 mm sheet thickness (&lgr;19 p-p compression) is no greater than 1.3×10−6.Type: GrantFiled: August 20, 1998Date of Patent: April 9, 2002Assignee: Nippon Steel CorporationInventors: Tatsuhiko Sakai, Naoya Hamada, Katsuhiro Minamida, Kimihiko Sugiyama, Akira Sakaida, Hisashi Mogi
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Publication number: 20020033207Abstract: The invention relates to a magnetostriction control alloy sheet advantageously used as a high resolution shadow mask having a low coefficient of thermal expansion, superior magnetic properties and a high Young's modulus after a blackening process, a manufacturing process for the same, and a part for a color Braun tube such as a shadow mask. The magnetostriction control alloy sheet comprises C at 0.01 wt. % or less, Ni at 30 to 36 wt. %, Co at 1 to 5.0 wt. %, and Cr at 0.1 to 2 wt. %, the remainder Fe and unavoidable impurities, and having a magnetostriction&lgr; after the softening and annealing of (−15×10−6) to (25×10−6).Type: ApplicationFiled: July 19, 2001Publication date: March 21, 2002Applicant: Yamaha Metanix CorporationInventors: Norio Fukuda, Shinva Nakamura, Hiroyuki Yamada, Akira Makita, Tsutomu Hatano, Nobuaki Kanayama, Takahito Aoki
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Publication number: 20020011278Abstract: An electromagnetic steel sheet having a low iron loss and a high magnetic flux density, with silicon, nitrogen and an added element bismuth or germanium prior to secondary recrystallization, to accelerate precipitation of fine BN and silicon nitride, improving the texture of the primary recrystallized grains of the steel sheet immediately before subjecting it to secondary recrystallization annealing, and combining the primary recrystallization annealing, cold rolling and further the texture improving treatment. Addition of bismuth or germanium or both to the steel prior to secondary recrystallization is combined with primary recrystallization annealing and warm rolling in the presence of limited aluminum and vanadium impurities limited to 0.002 wt % Al or less and 0.010 wt % V or less.Type: ApplicationFiled: August 9, 2001Publication date: January 31, 2002Applicant: Kawasaki Steel CorporationInventors: Michiro Komatsubara, Kazuaki Tamura, Mitsumasa Kurosawa