Aluminum(al) Or Aluminum Base Alloy Patents (Class 148/531)
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Patent number: 11965251Abstract: A fluid tight, fully-densified, coating is prepared by a High Velocity Oxygen Fuel (“HVOF”) process that dilutes oxygen with an inert gas. The inert gas is pre-mixed with oxygen prior to the oxygen entering a combustion chamber. The resultant flame temperature is lowered a controlled amount to eliminate, minimize or reduce oxidation of power feedstock that is injected into the thermal spray torch. The ability to reduce the flame temperature allows a relatively smaller particle feedstock to be deposited without significant oxidation. The dilution process creates an as-deposited fully-dense, fluid tight coating.Type: GrantFiled: August 5, 2019Date of Patent: April 23, 2024Assignee: Praxair S.T. Technology, Inc.Inventors: Daming Wang, Ardy S Kleyman, Kasey D Hughes
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Patent number: 11903512Abstract: Provided is an article of cookware and a method of making the same. The cookware has at least one stainless steel layer and at least one copper layer metallurgically bonded directly to the at least one stainless steel layer via solid state bonding. The at least one stainless steel layer may be a ferritic stainless steel layer, and the at least one copper layer may be a grain stabilized copper. The at least one stainless steel layer may be made from a 400 series stainless steel, such as a 436 stainless steel alloy, a 439 stainless steel alloy, or a 444 stainless steel alloy. The at least one copper layer may be made from a high purity, oxygen free copper alloy, such as a C101 copper alloy, a C102 copper alloy, or a C107 copper alloy.Type: GrantFiled: February 10, 2022Date of Patent: February 20, 2024Assignee: All-Clad Metalcrafters, L.L.C.Inventors: William A. Groll, Bruce W. Perry
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Patent number: 11731397Abstract: Provided are an alloy coating steel plate and a method of manufacturing the same, and in this case, the alloy coating steel plate includes a steel, and an Al—Mg—Si alloy layer positioned on the steel plate, wherein the Al—Mg—Si alloy layer is formed to include Mg—Si alloy grains in an alloy layer configured in an Al—Mg alloy phase.Type: GrantFiled: March 30, 2021Date of Patent: August 22, 2023Assignees: POSCO CO., LTD, RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE & TECHNOLOGYInventors: Ji Hoon Yang, Jae In Jeong, Yong Hwa Jung, Tae Yeob Kim
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Patent number: 11433646Abstract: A metallic component includes a core formed of steel. A zinc alloy layer is disposed on the core. The zinc alloy layer is formed of zinc and a very small amount of aluminum, such as 0.14 weight percent or less. A method of creating a component includes providing a steel core, providing a zinc bath consisting of essentially of 0.01 to 0.14 weight percent aluminum, and hot dipping the steel core into the zinc bath to form a zinc coating on the steel core resulting in a zinc-coated steel component. The aluminum may be provided in even lower contents, such as less than 0.08 weight percent, or even less than 0.05 weight percent. The zinc-coated steel component may then be spot welded to another component without first annealing the zinc-coated component. Rather, heat treating is performed locally at the weld joint by the welding procedure alone.Type: GrantFiled: April 25, 2019Date of Patent: September 6, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Charles Enloe, Michael J. Karagoulis, Curt D. Horvath
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Patent number: 11268181Abstract: A hot-dip galvanized steel sheet including: a hot-dip galvanizing layer on at least one side of a base steel sheet. The hot-dip galvanizing layer has a Fe content of more than 0% to 3.0% and an Al content of more than 0% to 1.0%. The hot-dip galvanized steel sheet includes a Fe—Al alloy layer provided on an interface between the hot-dip galvanizing layer and the base steel sheet and a fine-grain layer provided in the base steel sheet and directly in contact with the Fe—Al alloy layer. The Fe—Al alloy layer has a thickness of 0.1-2.0 ?m. The fine-grain layer has an average thickness of 0.1-5.0 ?m, includes a ferrite phase with an average grain diameter of 0.1-3.0 ?m, and contains oxides of one or more out of Si and Mn, a maximum diameter of the oxides being 0.01-0.4 ?m.Type: GrantFiled: July 31, 2017Date of Patent: March 8, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Atsushi Morishita, Taihei Kaneto, Satoshi Uchida, Tatsuya Nakada, Yuji Yamaguchi
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Patent number: 11041226Abstract: A pre-coated steel strip is provided. The steel strip includes a strip of base steel having a length, a width, a first side, and a second side. The length of the strip is at least 100 m and the width is at least 600 mm. An aluminum or an aluminum alloy pre-coating is on at least part of at least one of the first or second sides of the strip of base steel. A thickness tp of the pre-coating is from 20 to 33 micrometers at every location on at least one of the first or second sides. Processes, coated stamped products and land motor vehicles are also provided.Type: GrantFiled: May 16, 2019Date of Patent: June 22, 2021Assignee: ArcelorMittalInventors: Pascal Drillet, Dominique Spehner, Ronald Kefferstein
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Patent number: 10961602Abstract: A pre-coated steel strip is provided. The steel strip includes a strip of base steel having a length, a width, a first side, and a second side. The length of the strip is at least 100 m and the width is at least 600 mm. An aluminum or an aluminum alloy pre-coating is on at least part of at least one of the first or second sides of the strip of base steel. A thickness tp of the pre-coating is from 20 to 33 micrometers at every location on at least one of the first or second sides. Processes, coated stamped products and land motor vehicles are also provided.Type: GrantFiled: May 16, 2019Date of Patent: March 30, 2021Assignee: ArcelorMittalInventors: Pascal Drillet, Dominique Spehner, Ronald Kefferstein
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Patent number: 10934601Abstract: Provided is a plated steel sheet for hot press forming, having an excellent impact property, including: a base steel sheet comprising, by wt %, 0.15-0.4% of C, 0.05-1.0% of Si, 0.6-3.0% of Mn, 0.001-0.05% of P, 0.0001-0.02% of S, 0.01-0.1% of Al, 0.001-0.02% of N, 0.001-0.01% of B, 0.01-0.5% of Cr, 0.01-0.05% of Ti, and the balance of Fe and inevitable impurities; and an Al—Si plated layer formed on the surface of the base steel sheet. A thickness of a carbon-depleted layer in a surface layer part of the base steel sheet is 5 ?m or less. The surface layer part means a region from the surface of the base steel sheet to a depth of 200 ?m, and the carbon-depleted layer means a region which the carbon content is 50% or less of an average carbon amount (C0) of the base steel sheet.Type: GrantFiled: December 15, 2017Date of Patent: March 2, 2021Assignee: POSCOInventors: Seong-Woo Kim, Jin-Keun Oh, Yeol-Rae Cho
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Patent number: 10704132Abstract: A high-strength hot-dip galvanized steel sheet excellent in impact resistance and worked portion corrosion resistance including a hot-dip galvanized plating layer on a steel sheet base material whose tensile strength is 590 MPa or more, wherein the plating layer includes projecting alloy layers being in contact with the steel sheet base material, a number density of the projecting alloy layers is 4 pieces/mm or more, wherein the steel sheet base material includes: a miniaturized layer being directly in contact with the interface between the steel sheet base material and the plating layer; a decarburized layer being in contact with the miniaturized layer; and an inner layer other than the miniaturized layer and the decarburized layer, and one or more kinds of oxides of Si and Mn are contained in layers of the miniaturized layer, the decarburized layer, and the projecting alloy layers.Type: GrantFiled: February 25, 2016Date of Patent: July 7, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Takeshi Yasui, Hiroyuki Kawata, Yuji Yamaguchi, Ryosuke Komami, Satoshi Uchida, Akinobu Murasato
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Patent number: 10655204Abstract: Provided is a hot press formed article having good anti-delamination and having a hot dip aluminized layer formed on the surface of a base steel sheet. The base steel sheet comprises 0.18-0.25 wt % of C, 0.1-0.5 wt % of Si, 0.9-1.5 wt % of Mn, 0.03 wt % or less of P, 0.01 wt % or less of S, 0.01-0.05 wt % of Al, 0.05-0.5 wt % of Cr, 0.01-0.05 wt % of Ti, 0.001-0.005 wt % of B, 0.009 wt % or less of N and the balance of Fe and other impurities. The aluminized layer comprises a single soft diffusion layer comprising ?-Fe with solid-solubilized Al, and the hardness of the diffusion layer is 300-600 (Hv).Type: GrantFiled: April 5, 2016Date of Patent: May 19, 2020Assignee: POSCOInventor: Heung-Yun Kim
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Patent number: 10597747Abstract: A pre-coated steel strip is provided. The steel strip includes a strip of base steel having a length, a width, a first side, and a second side. The length of the strip is at least 100 m and the width is at least 600 mm. An aluminum or an aluminum alloy pre-coating is on at least part of at least one of the first or second sides of the strip of base steel. A thickness tp of the pre-coating is from 20 to 33 micrometers at every location on at least one of the first or second sides. Processes, coated stamped products and land motor vehicles are also provided.Type: GrantFiled: May 16, 2019Date of Patent: March 24, 2020Assignee: ArcelorMittalInventors: Pascal Drillet, Dominique Spehner, Ronald Kefferstein
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Patent number: 10577674Abstract: A pre-coated steel strip is provided. The steel strip includes a strip of base steel having a length, a width, a first side, and a second side. The length of the strip is at least 100 m and the width is at least 600 mm. An aluminum or an aluminum alloy pre-coating is on at least part of at least one of the first or second sides of the strip of base steel. A thickness tp of the pre-coating is from 20 to 33 micrometers at every location on at least one of the first or second sides. Processes, coated stamped products and land motor vehicles are also provided.Type: GrantFiled: May 16, 2019Date of Patent: March 3, 2020Assignee: ArcelorMittalInventors: Pascal Drillet, Dominique Spehner, Ronald Kefferstein
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Patent number: 10570472Abstract: A method of annealing of steel sheets is provided which includes a first step consisting in fully oxidizing the surface of such steel sheet thus creating a fully oxided surface layer, a second step consisting in selectively oxidizing elements other than iron of such steel, in an area extending under said fully oxided layer, thus creating a selectively oxided internal layer and a third step consisting in fully reducing said fully oxided surface layer.Type: GrantFiled: December 10, 2013Date of Patent: February 25, 2020Assignee: ArcelorMittalInventors: John Rotole, Jonas Staudte, Jean-Michel Mataigne
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Patent number: 10550447Abstract: A pre-coated steel strip is provided. The steel strip includes a strip of base steel having a length, a width, a first side, and a second side. The length of the strip is at least 100 m and the width is at least 600 mm. An aluminum or an aluminum alloy pre-coating is on at least part of at least one of the first or second sides of the strip of base steel. A thickness tp of the pre-coating is from 20 to 33 micrometers at every location on at least one of the first or second sides. Processes, coated stamped products and land motor vehicles are also provided.Type: GrantFiled: May 26, 2017Date of Patent: February 4, 2020Assignee: ArcelorMittalInventors: Pascal Drillet, Dominique Spehner, Ronald Kefferstein
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Patent number: 10167530Abstract: A method of manufacturing a hot press formed part by hot pressing a coated steel sheet that is obtained by forming a Zn-based coating layer on a surface of a steel sheet includes: heating the coated steel sheet to a temperature range of 750° C. or more and 1000° C. or less; cooling a surface of the coated steel sheet; and hot press forming the coated steel sheet under a condition that a surface temperature of the coated steel sheet is 400° C. or less and an average temperature of the coated steel sheet is 500° C. or more or a temperature of a center position of the coated steel sheet in a thickness direction is 530° C. or more.Type: GrantFiled: July 16, 2014Date of Patent: January 1, 2019Assignee: JFE Steel CorporationInventors: Tatsuya Nakagaito, Yuichi Tokita, Toru Minote, Yoshikiyo Tamai
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Patent number: 10058951Abstract: A bonding structure enabling fast and reliable methods to fabricate a substantially homogeneous bondline with reduced dependency of a thickness limitation is disclosed. Also, this system creates a bondline targeted for performance in power electronics. This system is highly adaptable as various structures and fabrication options may be implemented. This enables diverse fabrication selection and creates less dependency on outside conditions. The disclosed system is at least applicable to wafer-to-wafer, die-to-wafer, die-to-substrate, or die-to-die bonding.Type: GrantFiled: April 17, 2012Date of Patent: August 28, 2018Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.Inventors: Sang Won Yoon, Koji Shiozaki
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Patent number: 9677145Abstract: A press-hardened steel component and a method of producing the same. In one form, a workpiece that will be formed into the component includes a coating that is pre-diffused with metal from the workpiece substrate. Examples of such protective coatings may include aluminum-based coatings, as well as from aluminum and silicon combinations. The pre-diffusion of the workpiece permits it to be subjected to the high heating rate of a subsequent press hardening operation without causing localized melting or vaporization of the protective coating.Type: GrantFiled: July 26, 2012Date of Patent: June 13, 2017Assignee: GM Global Technology Operations LLCInventors: Jason J. Coryell, Paul J. Belanger
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Patent number: 9644247Abstract: A method for manufacturing a high strength press-formed member includes preparing a steel sheet having the composition including by mass %: C: 0.12% to 0.69%, Si: 3.0% or less, Mn: 0.5% to 3.0%, P: 0.1% or less, S: 0.07% or less, Al: 3.0% or less, N: 0.010% or less, Si+Al: at least 0.7%, and remainder as Fe and incidental impurities, heating the steel sheet to a temperature of 750° C. to 1000° C. and retaining the steel sheet in that state for 5 seconds to 1000 seconds; subjecting the steel sheet to hot press-forming at a temperature of 350° C. to 900° C.; cooling the steel sheet to a temperature of 50° C. to 350° C.; heating the steel sheet to a temperature in a temperature region of 350° C. to 490° C.; and retaining the steel sheet at temperature in the temperature region for 5 seconds to 1000 seconds.Type: GrantFiled: December 9, 2013Date of Patent: May 9, 2017Assignee: JFE Steel CorporationInventors: Hiroshi Matsuda, Yoshimasa Funakawa, Yasushi Tanaka
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Patent number: 9616411Abstract: The present invention provides a high Al-content steel sheet having an excellent workability and a method of production of the same at a low cost by mass production, a high Al-content metal foil and a method of production of the same, and a metal substrate using a high Al-content metal foil, that is, a high Al-content steel sheet having an Al content of 6.5 mass % to 10 mass %, the high Al-content steel sheet characterized by having one or both of a {222} plane integration of an ?-Fe crystal with respect to the surface of the steel sheet of 60% to 95% or a {200} plane integration of 0.01% to 15% and a method of production of the same, a high Al-content metal foil and a method of production of the same, and a metal substrate using a high Al-content metal foil.Type: GrantFiled: April 15, 2015Date of Patent: April 11, 2017Assignee: NIPPON STEEL & SUMKIN MATERIALS CO., LTD.Inventors: Toru Inaguma, Takayuki Kobayashi, Hiroaki Sakamoto
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Patent number: 9200355Abstract: An austenitic steel sheet excellent in resistance to delayed cracking, the composition of said steel comprising, in weight: 0,35%<C<1,05%, 15%<Mn<26%, Si<3%, Al<0,050%, S<0,030%, P<0,080%, N<0,1%, at least one metallic element X chosen among vanadium, titanium, niobium, molybdenum, chromium: 0,050%<V<0,50%, 0,040%?Ti<0,50%, 0,070%<Nb<0,50%, 0,14%<Mo<2%, 0,070%<Cr<2% and optionally, one or several elements chosen among 0,0005%<B<0,010%, Ni<2%, Cu<5%, the remainder being iron and unavoidable impurities inherent to fabrication, including hydrogen, the quantity Xp of said at least one metallic element under the form of carbides, nitrides or carbonitrides being, in weight: 0,030%<VP<0,40%, 0,030%<Tip<0,50%, 0,040%<Nbp<0,40%, 0,14%<Mop<0,44%, 0,070%<Crp<0,6%, the hydrogen content Hmax designating the maximal hydrogen content that can be measured from a series of at least five specimens, and the quantity Xp, in weight, beType: GrantFiled: July 6, 2007Date of Patent: December 1, 2015Assignees: ArcelorMittal France, Thyssenkrupp Steel AGInventors: Colin Scott, Philippe Cugy, Christian Allely
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Publication number: 20150147589Abstract: A rolled steel sheet or blank is provided, the composition of which comprises the elements listed below in per cent by weight: C?0.1%; 0.5%?Mn?7%; 0.5%?Si?3.5%; 0.5%<Ti?2%; 2%<Ni?7%; Al?0.10%; Cr?2%; Cu?2%; Co?2%; Mo?2%; S?0.005%; P?0.03%; Nb?0.1%; V?0.1%; B<0.005%; N?0.008%, and the silicon and titanium contents are such that: Si + Ti ? 2.5 ? % , Ti Si ? 0.3 the remainder of the composition consisting of iron and unavoidable impurities resulting from processing. A method for the fabrication of a part for a land motor vehicle from the sheet or blank by hot stamping is also provided. The microstructure of the part consisting essentially of martensite and intermetallic precipitates of type Fe2TiSi with an area percentage between 1 and 5% intermetallic precipitates.Type: ApplicationFiled: September 6, 2011Publication date: May 28, 2015Applicant: Arcelormittal Investigacion Y Desarrollo, S.L.Inventors: Olivier Bouaziz, David Barbier, Coralie Jung
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Patent number: 9028625Abstract: The present invention provides a high Al-content steel sheet having an excellent workability and a method of production of the same at a low cost by mass production, a high Al-content metal foil and a method of production of the same, and a metal substrate using a high Al-content metal foil, that is, a high Al-content steel sheet having an Al content of 6.5 mass % to 10 mass %, the high Al-content steel sheet characterized by having one or both of a {222} plane integration of an ?-Fe crystal with respect to the surface of the steel sheet of 60% to 95% or a {200} plane integration of 0.01% to 15% and a method of production of the same, a high Al-content metal foil and a method of production of the same, and a metal substrate using a high Al-content metal foil.Type: GrantFiled: October 18, 2005Date of Patent: May 12, 2015Assignee: Nippon Steel Materials Co., Ltd.Inventors: Toru Inaguma, Takayuki Kobayashi, Hiroaki Sakamoto
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Patent number: 8992704Abstract: The present invention solves the problem of melting of Al in heating before hot-stamping, which had been a problem in the past in applying hot-stamping to Al-plated steel sheet, and provides Al-plated steel sheet for hot-stamping and a method of hot-stamping using that Al-plated steel sheet to solve the problem of delayed fracture due to residual hydrogen, and, furthermore, a method of a rapid heating hot-stamping using that Al-plated steel sheet. The Al-plated steel sheet of the present invention is produced by annealing the Al-plated steel sheet as coiled in a box-anneal furnace for the time and at the temperature indicated in FIG. 5, and alloying of a plated Al and a steel sheet. Further, a method of rapid heating hot-stamping in the present invention is characterized by cutting out a stamping blank of an Al-plated steel sheet, and heating that blank in heating before hot-stamping by an average temperature with a rising rate of 40° C./sec or more and a time of exposure to an environment of 700° C.Type: GrantFiled: July 13, 2009Date of Patent: March 31, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Jun Maki, Masayuki Abe, Kazuhisa Kusumi, Yasushi Tsukano
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Publication number: 20150079420Abstract: The steel for hot forming has the following composition in weight %: C: 0.10-0.25, Mn: 1.4-2.8, Si: ?1.0, Cr: ?1.0, Ti: ?0.05, Nb: ?0.05, V: ?0.1, Mo: ?0.1, Al: ?0.05, P: ?0.02, S: ?0.005, Ca: ?0.005, O: ?0.01, N: ?0.02, B: ?0.0004, the remainder being iron and unavoidable impurities. Also disclosed is a strip, sheet or blank produced with such a steel, a method for producing a hot formed product, such a product and the use thereof.Type: ApplicationFiled: September 17, 2014Publication date: March 19, 2015Inventors: David Neal HANLON, Stefanus Matheus Cornelis VAN BOHEMEN
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Publication number: 20150047753Abstract: The invention relates to a method for producing a component from transformable steel by hot forming, in which a plate first is cut out of a strip or sheet as the pre-material, and is then heated to forming temperature and pre-formed, having an at least partially martensitic transformation structure after forming. Instead of a press mould hardening, the at least partially martensitic transformation structure is created in the pre-material, or in the plate to be formed, by austenitisation and quenching already before forming, and then the thus-conditioned plate is reheated after forming, while maintaining the at least partially martensitic transformation structure, to a temperature below the Ac1 transformation temperature, and formed at this temperature.Type: ApplicationFiled: February 27, 2013Publication date: February 19, 2015Inventors: Friedrich Luther, Thomas Evertz, Stefan Muetze, Michael Braun
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Publication number: 20150010779Abstract: The invention relates to a method for producing packaging steel consisting of a cold-rolled steel sheet made of unalloyed or low-alloy steel having a carbon content of less than 0.1%. In order to provide high-strength packaging steel that has good formability and high corrosion resistance and can be produced in as energy-saving a manner as possible, the steel sheet according to the invention is first coated with a metallic coating and then annealed in a recrystallising manner at a heating rate of more than 75 K/s and preferably more than 100 K/s to temperatures of more than 700° C., such that the metallic coating melts. The coated and annealed steel sheet is then quenched to normal temperature at a cooling rate of at least 100 K/s.Type: ApplicationFiled: November 30, 2012Publication date: January 8, 2015Inventors: Anika Szesni, Helmut Oberhoffer, Martin Schlupp, Dirk Matusch, Reiner Sauer
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Publication number: 20140363694Abstract: A low density high strength steel sheet including 0.15% to 0.25% C, 2.5% to 4% Mn, 0.02% or less P, 0.015% or less S, 6% to 9% Al and 0.01% or less N, the balance being iron and inevitable impurities, wherein 1.7·(Mn—Al)+52.7·C is at least 3 and at most 4.5. A method of producing the low density and high strength steel sheet.Type: ApplicationFiled: February 21, 2012Publication date: December 11, 2014Applicant: TATA STEEL NEDERLAND TECHNOLOGY BVInventors: Cheng Liu, Radhakanta Rana
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Publication number: 20140216612Abstract: The invention relates to a steel part, the composition of the steel of which comprises, the contents being expressed by weight: 0.040%?C?0.100%; 0.80%?Mn?2.00%; Si?0.30%; S?0.005%; P?0.030%; 0.010%?Al?0.070%; 0.015%?Nb?0.100%; 0.030%?Ti?0.080%; N?0.009%; Cu?0.100%; Ni?0.100%; Cr?0.100%; Mo?0.100%; and Ca?0.006%, the balance of the composition consisting of iron and inevitable impurities resulting from the smelting, the microstructure of the steel consisting of at least 75% equiaxed ferrite, martensite in an amount not less than 5% but not exceeding 20%, and bainite in an amount not exceeding 10%.Type: ApplicationFiled: April 10, 2014Publication date: August 7, 2014Applicant: ArcelorMittal FranceInventors: Jean-Pierre Laurent, Thierry Malot
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Publication number: 20140158256Abstract: There is provided a heating device, in particular an austenitization device, for a plant for hot forming blanks, wherein the heating device is for locally heating, in particular austenitization, regions of the blanks and has at least one burner. Also included is means for moving the burner and/or the flame of the burner to the regions of the blank which are to be subjected to local heating.Type: ApplicationFiled: December 7, 2012Publication date: June 12, 2014Inventor: Matthias BORS
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Publication number: 20140150930Abstract: The present invention relates to a hot press forming steel plate made of a composition comprising: 0.3-1.0 wt % of C; 0.0-4.0 wt % of Mn; 1.0-2.0 wt % of Si; 0.01-2.0 wt % of Al; 0.015 wt % or less of S; 0.01 wt % or less of N; and the remainder being Fe and unavoidable impurities. Further, the present. invention relates to a method for manufacturing the hot press forming steel plate, characterized by comprising the steps of: heating, to between 1100 and 1300° C., a steel slab having the composition; performing hot rolling finishing between. an Ar3 transformation point and 950° C.; and performing winding between MS and 720° C. Further, the present invention. relates to a hot press formed member characterized by having the composition, and having a dual phase microstructure made of bainite and residual austenite.Type: ApplicationFiled: July 15, 2011Publication date: June 5, 2014Inventors: Kyoo-Young Lee, Jin-Keun Oh, Jong-Sang Kim, Tae-Kyo Han
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Patent number: 8733142Abstract: The invention relates to a process for making a hot stamped coated steel sheet product, comprising the steps of pre-coating a steel strip or sheet with aluminum—or aluminum alloy, cutting said pre-coated steel strip or sheet to obtain a pre-coated steel blank, heating the blank in a furnace preheated to a temperature and during a time defined by diagram according to thickness, at a heating rate Vc between 20 and 700° C. comprised between 4 and 12° C./s and at a heating rate Vc? between 500 and 700° C. comprised between 1.5 and 6° C./s, to obtain a heated blank; then transferring said heated blank to a die, hot stamping the heated blank in the die obtain a hot stamped steel sheet product, cooling at a mean rate Vr between the exit of the heated blank from the furnace, down to 400° C., of at least 30° C./s.Type: GrantFiled: July 12, 2010Date of Patent: May 27, 2014Assignee: ArcelorMittal FranceInventors: Dominique Spehner, Ronald Kefferstein, Pascal Drillet
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Publication number: 20140099514Abstract: A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.Type: ApplicationFiled: October 10, 2013Publication date: April 10, 2014Applicant: Federal-Mogul CorporationInventor: David Michael Saxton
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Publication number: 20140057128Abstract: A plate is provided. The plate includes a steel substrate and a precoat having a layer of intermetallic alloy in contact with the substrate, topped by a layer of aluminum alloy. On at least one precoated face of the plate, an area situated at the periphery of the plate has the aluminum alloy layer removed. A part and a welded blank are also provided. Methods are also provided.Type: ApplicationFiled: November 1, 2013Publication date: February 27, 2014Applicant: ArcelorMittal FranceInventors: Jean-Francois Canourgues, Aurelien Pic, Pascal Verrier, Rene Vierstraete, Wolfram Ehling, Bernd Thommes
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Publication number: 20140044987Abstract: A steel sheet for a hot stamping member contains, as a chemical composition, 0.10 mass % to 0.35 mass % of C; 0.01 mass % to 1.0 mass % of Si; 0.3 mass % to 2.3 mass % of Mn; 0.01 mass % to 0.5 mass % of Al; limited to 0.03 mass % or less of P; limited to 0.02 mass % or less of S; limited to 0.1 mass % or less of N; and a balance consisting of Fe and unavoidable impurities, in which a standard deviation of diameters of iron carbides which are contained in a region from a surface to a ¼ thickness position of the steel sheet is less than or equal to 0.8 ?m.Type: ApplicationFiled: April 26, 2012Publication date: February 13, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Tanahashi, Jun Maki
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Publication number: 20140004378Abstract: A steel sheet for obtaining a member which is excellent in fatigue characteristics equal to ordinary high strength steel sheet of the same strength even if applying the hot stamping process and a method of production of the same are provided. Steel sheet for a hot stamped member which includes composition which contains, by mass %, C: 0.15 to 0.35%, Si: 0.01 to 1.0%, Mn: 0.3 to 2.3%, Al: 0.01 to 0.5%, and a balance of Fe and unavoidable impurities, and limit the impurities to P: 0.03% or less, S: 0.02% or less, and N: 0.1% or less, wherein that a standard error of Vicker's hardness at a position of 20 ?m from the steel sheet surface in the sheet thickness direction is 20 or less. This steel sheet is produced by a recrystallization-annealing step of a first stage of heating a cold rolled steel sheet, which is obtained by hot rolling steel containing the above composition and then cold rolling it, by an average heating rate of 8 to 25° C./sec from room temperature to 600 to 700° C.Type: ApplicationFiled: March 16, 2012Publication date: January 2, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Tanahashi, Jun Maki
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Publication number: 20130292009Abstract: The present invention provides a method for manufacturing a hot stamped body, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.Type: ApplicationFiled: October 21, 2011Publication date: November 7, 2013Inventors: Kunio Hayashi, Toshimitsu Aso, Toshimasa Tomokiyo, Hitoshi Tanino, Ryozo Wada
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Patent number: 8506731Abstract: A method for coating a hot-rolled or cold-rolled steel flat product, containing 6-30% wt. Mn, with a metallic protective layer by hot-clip coating in a melt bath. The coating, achieved with increased production reliability, is optimised by the steel flat product being subjected to a pickling treatment in which the manganese oxide adhering to the steel flat product is essentially fully removed in the pickling bath before the steel flat product enters the melt bath.Type: GrantFiled: January 21, 2009Date of Patent: August 13, 2013Assignee: ThyssenKrupp Steel Europe AGInventors: Manfred Meurer, Ronny Leuschner, Michael Steinhorst
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Publication number: 20130186524Abstract: Provided is an aluminum (Al) plating layer/aluminum (Al)-magnesium (Mg) plating layer multi-layered structure alloy plated steel sheet having excellent plating adhesiveness and corrosion resistance, which is characterized in that the Al—Mg plating layer is formed on the Al plating layer. According to the present invention, corrosion resistance of an Al plated steel sheet is further improved by forming an Al—Mg alloy plating layer, and plating adhesiveness between plating layer and underlying steel sheet may be improved as well as excellent stability and practicality being realized.Type: ApplicationFiled: December 20, 2011Publication date: July 25, 2013Applicant: POSCOInventors: Young-Jin Kwak, Dong-Yoeul Lee, Yong-Hwa Jung, Woo-Sung Jung, Mun-Jong Eom, Kyoung-Bo Kim, Kyung-Hoon Nam, Tae-Yeob Kim, Sang-Cheol Lee, Sang-Hoon Park
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Publication number: 20130048154Abstract: A method for manufacturing a metal assembly including an aluminum sheet and at least one metal sheet. An aluminum sheet is treated by heating to a temperature of between 80% and 100% of the melting temperature of the material of which it is comprised for a sufficiently long duration to create and stabilize an alpha alumina layer at the surface of the aluminum sheet. The sheet is then cooled. A metal sheet having a ductility less than or equal to the ductility of the alumimum sheet after cooling is provided, which has surface irregularities having a depth greater than or equal to the thickness of the alpha alumina layer. The aluminum sheet and the metal sheet are roll bonded in a rolling mill to produce the metal assembly, wherein the rolling mill includes at least one cylinder, the outer rolling surface of which is provided with raised portions.Type: ApplicationFiled: March 11, 2011Publication date: February 28, 2013Applicants: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE (CNRS), ECOLE NORMALE SUPERIEURE DE CACHAN, CNAM - CONSERVATOIRE NATIONAL DES ARTS ET METIERSInventors: Laurent Prevond, Nicolas Collard, Renaud Caplain, Pierre Francois
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Patent number: 8349098Abstract: A process for producing a component from a steel product coated with a protective Al—Si coating, and an intermediate product that arises during the course of such a process and that can be used to produce components of the type concerned here. The steel product coated with the Al—Si coating, undergoes a first heating stage in which the temperature and the duration of the heat treatment are set such that the Al—Si coating is only partially pre-alloyed with Fe from the steel product. Then, the steel product, in a second heating stage, is heated to a heating temperature, above the Ac1 temperature, at which the steel product has an at least partially austenitic structure, wherein the temperature and the duration of the second heating stage are set such that the Al—Si coating is fully alloyed with Fe from the steel product.Type: GrantFiled: January 29, 2009Date of Patent: January 8, 2013Assignee: ThyssenKrupp Steel Europe AGInventors: Friedhelm Macherey, Franz-Josef Lenze, Michael Peters, Manuela Ruthenberg, Sascha Sikora
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Publication number: 20120211128Abstract: A steel part having a homogeneous multiphase microstructure in each region of the part, the microstructure containing ferrite, wherein the steel part is obtained by a process involving: cutting a blank from a strip of steel, having a specified composition; optionally, the blank undergoes prior cold deformation; the blank is heated to reach a soak temperature Ts above Ac1 but below Ac3 and held at this soak temperature Ts for a soak time ts adjusted so that the steel, after the blank has been heated, has an austenite content equal to or greater than 25% by area; the heated blank is transferred into a forming tool to hot-form the part; and the part is cooled within the tool at a cooling rate V such that the microstructure of the steel, after cooling the part, is a multiphase microstructure containing ferrite and being homogeneous in each region of the part.Type: ApplicationFiled: January 5, 2012Publication date: August 23, 2012Applicant: ArcelorMittal FranceInventors: Jacques CORQUILLET, Jacques DEVROC, Jean-Louis HOCHARD, Jean-Pierre LAURENT, Antoine MOULIN, Nathalie ROMANOWSKI
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Publication number: 20120180910Abstract: A process for hot stamping a steel component is described. The hot stamping process enables the formation of one or more regions of the component to exhibit specific physical properties different than other regions of the component. The various processes are particularly well suited for forming a variety of automobile structural members.Type: ApplicationFiled: March 27, 2012Publication date: July 19, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Dylan Thomas, Duane Trent Detwiler
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Publication number: 20120085467Abstract: A manufacturing process of a hot stamped coated part comprising the following successive steps, in this order: providing a hot rolled or cold rolled steel sheet comprising a steel substrate and an aluminium-silicon alloy precoating, the precoating containing more than 50% of free aluminium and having a thickness comprised between 15 and 50 micrometers, then cutting the steel sheet to obtain a precoated steel blank, then heating the blank under non protective atmosphere up to a temperature Ti comprised between Te?10° C. and Te, Te being the eutectic or solidus temperature of the precoating, then heating the blank from the temperature Ti up to a temperature Tm comprised between 840 and 950° C. under non protective atmosphere with a heating rate V comprised between 30° C./s and 90° C.Type: ApplicationFiled: February 1, 2010Publication date: April 12, 2012Applicant: ArcelorMittal Invenstigacion Y Desarrollo S. L.Inventors: Isabelle Thirion, Thomas Vietoris, Raisa Grigorieva, Pascal Drillet, Ludwig Schaller, Karl Michael Bader, Uwe Paar, Michael Alsmann
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Publication number: 20120037466Abstract: A method of manufacturing a brake drum for a vehicle is provided, which comprises: bonding at a temperature of 500° C. or higher a braking surface of a brake drum which is made of a gray cast iron material with a housing which is to accommodate the braking surface and is made of an aluminum alloy material; and removing residual stress that remains in the gray cast iron material by heating the braking surface at a temperature of about 600° C. The brake drum can improve fuel efficiency of a vehicle and drive comfort while having excellent braking performances.Type: ApplicationFiled: November 16, 2010Publication date: February 16, 2012Applicant: HYUNDAI MOTOR COMPANYInventors: Jae Young Lee, Seong Jin Kim, Jai Min Han, Yoon Cheol Kim, Shin Gyu Kim
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Patent number: 8070894Abstract: An alloy suitable for coating metal surfaces is provided in which the alloy provides a liquid melt which contains a fraction of dissolved oxide forming additives as deoxidizers. The alloyed combination of elements in the liquid melt resists compound formation thus preserving the chemical activity of the individual elements. In a coating application, the alloy may form a coating that can interact with and remove the oxide or residual oxide coating of the base metal to be coated, i.e., scrub the surface of the metal clean. This results in increased coating bond strength and the ability to bond effectively to normally difficult alloys such as stainless steel, refractory metals (W, Ti, Ta etc.), or aluminum alloys which form protective oxide layers.Type: GrantFiled: February 11, 2004Date of Patent: December 6, 2011Assignee: The NanoSteel Company, Inc.Inventor: Daniel James Branagan
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Patent number: 8066829Abstract: The invention relates to a process for making a hot stamped coated steel sheet product, comprising the steps of pre-coating a steel strip or sheet with aluminium- or aluminium alloy, cutting said pre-coated steel strip or sheet to obtain a pre-coated steel blank, heating the blank in a furnace preheated to a temperature and during a time defined by diagram according to thickness, at a heating rate Vc between 20 and 700° C. comprised between 4 and 12° C./s and at a heating rate Vc? between 500 and 700° C. comprised between 1.5 and 6° C./s, to obtain a heated blank; then transferring said heated blank to a die, hot stamping the heated blank in the die obtain a hot stamped steel sheet product, cooling at a mean rate Vr between the exit of the heated blank from the furnace, down to 400° C., of at least 30° C./s.Type: GrantFiled: May 27, 2011Date of Patent: November 29, 2011Assignee: Arcelormittal FranceInventors: Dominique Spehner, Ronald Kefferstein, Pascal Drillet
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Patent number: 8021497Abstract: The invention relates to a method for producing a hardened steel part having a cathodic corrosion protection, whereby a) a coating is applied to a sheet made of a hardenable steel alloy in a continuous coating process; b) the coating is essentially comprised of zinc; c) the coating additionally contains one or more oxygen-affine elements in a total amount of 0.1% by weight to 15% by weight with regard to the entire coating; d) the coated steel sheet is then, at least in partial areas and with the admission of atmospheric oxygen, brought to a temperature necessary for hardening and is heated until it undergoes a microstructural change necessary for hardening, whereby; e) a superficial skin is formed on the coating from an oxide of the oxygen-affine element(s), and; f) the sheet is shaped before or after heating, and; g) the sheet is cooled after sufficient heating, whereby the cooling rate is calculated in order to achieve a hardening of the sheet alloy.Type: GrantFiled: June 9, 2004Date of Patent: September 20, 2011Assignee: voestalpine Stahl GmbHInventors: Martin Fleischanderl, Siegfried Kolnberger, Josef Faderl, Gerald Landl, Anna Elisabeth Raab, Werner Brandstätter
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Publication number: 20110174418Abstract: The present invention solves the problem of melting of Al in heating before hot-stamping, which had been a problem in the past in applying hot-stamping to Al-plated steel sheet, and provides Al-plated steel sheet for hot-stamping and a method of hot-stamping using that Al-plated steel sheet to solve the problem of delayed fracture due to residual hydrogen, and, furthermore, a method of a rapid heating hot-stamping using that Al-plated steel sheet. The Al-plated steel sheet of the present invention is produced by annealing the Al-plated steel sheet as coiled in a box-anneal furnace for the time and at the temperature indicated in FIG. 5, and alloying of a plated Al and a steel sheet. Further, a method of rapid heating hot-stamping in the present invention is characterized by cutting out a stamping blank of an Al-plated steel sheet, and heating that blank in heating before hot-stamping by an average temperature with a rising rate of 40° C./sec or more and a time of exposure to an environment of 700° C.Type: ApplicationFiled: July 13, 2009Publication date: July 21, 2011Applicant: NIPPON STEEL CORPORATIONInventors: Jun Maki, Masayuki Abe, Kazuhisa Kusumi, Yasushi Tsukano
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Patent number: RE44153Abstract: Hot-rolled steel sheet which then can be cold-rolled, coated, the steel in the sheet having the following composition by weight: 0.15%<carbon<0.5% 0.5%<manganese<3% 0.1%<silicon<0.5% 0.01%<chromium<1% titanium<0.2% aluminum<0.1% phosphorus<0.1% sulfur<0.05% 0.0005%<boron<0.08%, the remainder being iron and impurities inherent in processing, the sheet ensuring a very high mechanical resistance after thermal treatment and the aluminum-based coating ensuring a high resistance to corrosion.Type: GrantFiled: August 8, 2011Date of Patent: April 16, 2013Assignee: ArcelorMittal Atlantique et LorraineInventors: Jean-Pierre Laurent, Jean-Paul Hennechart, Dominique Spehner, Jacques Devroc
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Patent number: RE44940Abstract: Hot-rolled steel sheet which then can be cold-rolled, coated, the steel in the sheet having the following composition by weight: 0.15%<carbon<0.5% 0.5%<manganese<3% 0.1%<silicon<0.5% 0.01%<chromium<1% titanium<0.2% aluminum<0.1% phosphorus<0.1% sulfur<0.05% 0.0005%<boron<0.08%, the remainder being iron and impurities inherent in processing, the shoot ensuring a very high mechanical resistance after thermal treatment and the aluminum-based coating ensuring a high resistance to corrosion.Type: GrantFiled: April 15, 2013Date of Patent: June 10, 2014Assignees: ArcelorMittal France, ArcelorMittal Atlantique et LorraineInventors: Jean-Pierre Laurent, Jean-Paul Hennechart, Dominique Spehner, Jacques Devroc