Abstract: A metal foil substrate material with improved formability properties for catalytic converters and a method of making the material in which layers of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material. Such composite material is further rolled to an intermediate foil gauge and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material with superior high temperature corrosion resistance. This uniform solid solution material is then rolled to the final foil gauge.

Abstract: This process provides a method of fabricating porous aluminide articles. First the process consists of plating a preform with nickel and aluminum to create a metal-plated structure. The plating of nickel consists of electrodeposition or gaseous plating. The plating of aluminum consists of gaseous deposition of an organometallic-aluminum compound. The preform has either an open felt, woven fabric or a reticulated foam shape. Reactive sintering the metal-plated structure leaves an open nickel-aluminum structure having porosity and excellent strength and oxidation properties above 400.degree. C.

Abstract: An environmental resistant spot type coating is provided on a selected, discrete surface area of a high temperature operating article, by applying to the area a layer of at least one of the elements selected from Pt, Rh and Pd, and preferably Pt, to a thickness of about 0.0002" to less than 0.0006" and an average distribution of at least about 0.07 grams per square inch. The layer is heated at about 1800-2050.degree. F. for about 1/2-4 hours to diffuse the element with the surface area. Then the layer is aluminided to provide an average total coating thickness of about 0.001-0.005". The article provided includes an environmental resistant additive coating diffused with the selected discrete area. The coating comprises an outer portion of at least about 17 wt. % of the selected element, and an aluminide of the surface area or substrate. In one form, the outer portion is a two phase outer portion: a first phase of an aluminide of the selected element at a content of at least about 40 wt.

Abstract: A method of heat treating an aluminum--lithium alloy is provided. The method includes carrying out a succession of at least two artificial aging steps. The first such step is carried out within a first temperature range and one or more further steps are carried out within successively reduced temperature ranges to promote the precipitation of the .delta.' phase of the alloy.

Abstract: An aluminum-alloy article such as a fastener is prepared by providing an aluminum-alloy article precursor that is not in its final heat-treated state, and in one form is in its solution treated/annealed state. A curable organic coating material is also provided. The method includes anodizing the article precursor, preferably in chromic acid solution and without chemical sealing during anodizing, applying the organic coating material to the aluminum-alloy article precursor, and precipitation heat-treating the coated aluminum article precursor to its final heat-treated state, thereby simultaneously curing the organic coating. If the aluminum alloy temper is of the naturally aging type, it is optionally lightly deformed prior to precipitation treatment aging.

Abstract: A multi-layered bearing having superior load-resistance comprises an aluminium base bearing alloy layer and a backing metal layer. The bearing alloy consists essentially of, by weight, 2-8% zinc, 0.1-8% silicon, 0.1-3% copper, 0.05-3% magnesium and the balance of aluminium. The bearing alloy is subjected to a solution treatment and an artificial aging treatment, and it has a hardness of Hv 70 or greater. The bearing alloy may contain at least one element selected from the following five elements of lead, manganese, vanadium, chromium and nickel, and may further contain strontium and/or titanium and boron. The hardness of the bearing alloy may be Hv 70 or higher by performing solution treatment on a bimetal at a temperature of 400.degree. C. or higher before the plastic working, and further by performing an artificial aging treatment thereon at a temperature of 250.degree. C. or lower.

Abstract: A method is disclosed for treating an aluminum alloy product in order to impart a fine grain structure and thereby improve formability and surface finish characteristics. According to this method, the product is first heated to a first temperature high enough to dissolve soluble constituent phase particles into solid solution. The product is maintained at this first temperature long enough to dissolve a major portion of the soluble constituent phase particles. Thereafter, the product is subjected to a controlled cooling process. The product is first cooled from the first temperature, at a first rate that is rapid enough to minimize the precipitation of coarse-grained constituent phase particles, to a second temperature that is below the temperature at which such coarse-grained constituent phase particles will precipitate out. Then, the product is cooled from the second temperature, at a second rate that is within a range of about 1-300 degrees F. per hour, to a third temperature that is at least 50 degrees F.

Abstract: A cold-worked titanium material subjected to isostatic material and a backing plate are brought into contact with each other and subsequently hot-pressing. By such working the titanium material and the backing plate are bonded with each other by mutual diffusion and simultaneously the titanium material is recrystallized. The isostatic pressing is performed under a pressure of 50 to 200 MPa at a temperature of 300.degree. to 450.degree. C. The surface of the titanium material is preferably subjected to a surface roughening treatment to provide with a roughness level of 6S to 12S prior to the isostatic pressing.

Abstract: The present invention generally relates to a pre-manufacturing method of a cylinder head by means of junction of low fusing point Al alloyed layers. The pre-manufacturing method of a cylinder head by connecting a plurality of divided members, the method comprises the steps of: coating powders of Cu or Mg on the junction surface of the respective members, forming low fusing point alloyed layers (Al--Cu or Al--Mg) by performing locally the heat treatment on the coated surface, depositing the members on which low fusing point alloyed layers are formed, and connecting the members in a heater.

Abstract: A method of fabricating an alloy sputtering target having fine precipitates of the second phase material and small, randomly oriented and uniform grains. The new method includes solution treatment to minimize second-phase precipitate size, cryo-deformation to prevent the formation of cubic structures and recrystallization to generate fine uniform grain sizes having a random orientation.

Abstract: The present invention concerns an aluminum alloy conductor of a cryostatic stabilizer for use at ultra low temperatures of 30.degree. K. or lower which is provided on and around a superconductor. The aluminum alloy conductor is made of 6 to 200 weight ppm of at least one element selected from the group of metallic and semimetallic effective elements consisting of B, Ca, Ce, Ga, Y, Yb and Th, and aluminum and inevitable impurities. The aluminum alloy conductor is obtained by adding at least one of these elements into a high purity aluminum whose purity is at least 99.98 wt. %. The aluminum alloy conductor has a 0.2% proof strength of not greater than 2.6 Kg/mm.sup.2.

Abstract: A method for manufacturing an aluminum alloy conductor for use at ultra low temperature which involves the steps of adding at least one of the metallic and semimetallic effective elements selected from the group consisting of B, Ca, Ce, Ga, Y, Yb and Th, in a total amount of 6 to 200 weight ppm, into a previously prepared molten high purity aluminum having a purity of not less than 99.98 wt % to thereby obtain a molten metal mixture; casting the molten metal mixture to thereby obtain a casting; subjecting the casting to extrusion working at 150.degree. C. to 350.degree. C. in an area reduction ratio of 1:10 to 1:150 whereby an extrusion worked product is formed; and annealing the extrusion worked product at a temperature of 250.degree. C. to 530.degree. C. for 3 to 120 minutes, whereby an aluminum alloy conductor for use at ultra low temperature is obtained.

Abstract: A method and apparatus for continuously cladding cast material includes simultaneously roll bonding a cladding liner stock to a material exiting a continuous casting apparatus. At the same time the liner stock is roll bonded to the cast material, the clad cast material is hot worked to form a clad product. A spray shield is positioned near the interface where the liner stock contacts the as cast material to prevent any impurities such as rolling lubricants from contaminating the bonding interface between the liner stock and the surface of the as cast material.

Abstract: The use of a bi-layer thin film structure consisting of aluminum or aluminide on a refractory metal layer as a diffusion barrier to oxygen penetration at high temperatures for preventing the electrical and mechanical degradation of the refractory metal for use in applications such as a capacitor electrode for high dielectric constant materials.

Abstract: A solder material that is especially suitable for the fluxless hard soldering of aluminum-based components consists of an aluminum-based alloy that especially contains about 10 to 50 wt. % of germanium, about 1 to 12 wt. % of silicon, about 0.1 to 3 wt. % of magnesium, and about 0.1 to 3 wt. % of indium. The solder material is useful at soldering temperatures in the range from 424.degree. to about 600.degree. C., and is therefore especially suitable for the fluxless hard soldering of components made of precipitation-hardened high-strength aluminum-based materials.

Abstract: Disclosed is an improved aluminum base alloy comprising an improved aluminum base alloy comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0 to 1.2 wt. % Cu, 0 to 1.1 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities. Also disclosed are methods of casting and thermomechanical processing of the alloy.

Abstract: A metal foil substrate material 50 for catalytic converters 54 and method of making the material in which layers (10, 12, 14) of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material 24. Such composite material 24 is further rolled to the final foil gauge with no heat treatment and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material 50 with superior high temperature corrosion resistance.

Abstract: A method of making twin roll cast clad material includes producing a composite material using a liner stock produced by drag casting techniques. The drag cast liner stock can be directly used in a twin roll continuous casting process without additional process steps such as heat treatment, surface cleaning and/or rolling. The drag cast liner stock can be applied to one or both of the surfaces of the twin roll cast material to produce a composite material that is useful in a cast form or can be adapted for reduction by rolling processes or the like. The twin roll cast cladding process can utilize aluminum alloy core and cladding materials to form a brazing sheet from the as-cast composite material.

Abstract: A metal foil substrate material for catalytic converters and method of making the material in which layers of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material. Such composite material is further rolled to the final foil gauge with no heat treatment and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material with superior high temperature corrosion resistance.

Abstract: A metal foil substrate material for catalytic converters and method of making the material in which layers of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material. Such composite material is further rolled to the final foil gauge with no heat treatment and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material with superior high temperature corrosion resistance.

Abstract: The invention provides an aluminum alloy sheet having improved formability, an elongation of at least 30%, a sliding frictional resistance of up to 0.13 and minimized surface pressure dependency of sliding frictional resistance, comprising an aluminum alloy substrate containing at least 4 wt % of Mg and a Fe rich plating layer on a surface thereof in a coating weight of 1 to 50 g/m.sup.2. Also provided is a bake hardenable, surface treated aluminum alloy sheet having improved formability, an elongation of at least 25%, a sliding frictional resistance of up to 0.13 and minimized surface pressure dependency of sliding frictional resistance, comprising a bake hardenable aluminum alloy substrate containing Mg and Si in an amount of at least 0.4 wt % calculated as Mg.sub.2 Si and a Fe rich plating layer on a surface thereof in coating weight of 1 to 50 g/m.sup.2. By forming a zincate layer as an undercoat below the Fe rich plating layer, the plating adhesion is further improved.

Abstract: A method of strengthening an aluminum casting by modifying qualities of a specified part thereof comprises the steps of forming a weld overlay on the specified part using powders made of heat resisting element and remelting the specified part, now overlaid with the layer of heat resisting alloy layer, using high density energy.

Abstract: A low melting (liquidus temperature <570.degree. C.) rapidly solidified brazing alloy consists essentially of about 14 to 52 weight percent germanium, 0 to 10 weight percent of at least one element selected from the group consisting of silicon, magnesium, bismuth, strontium, lithium, copper, calcium, zinc and tin, the balance being aluminum and incidental impurities. The alloy has the form of a foil and can be used to braze non-heat-treatable rapidly solidified Al-Fe-Si-V alloy foil, sheet plate and tubing to components such as deicing duct, overduct, radiator, heat exchanger, evaporator, honeycomb panel for elevated temperature applications.

Abstract: Coated components are produced to withstand high stresses and are composed of the intermetallic phase titanium aluminide material for use, in particular, in piston engines, gas turbines and exhaust gas turbochargers. This material has good technical properties but otherwise only a low resistance to oxidation and wear as a result of friction processes. These disadvantages are overcome in that the components are coated, at least on the parts of their surface which are at risk of hot corrosion and/or wear, with a sheet of a solderable nickel-based alloy soldered on under vacuum. A coating thickness of 0.1 to 0.4 mm is adequate. The nickel-based alloys, of which the soldered-on sheet is composed, preferably have a melting point of below 1180.degree. C.

Abstract: Continuous hot dip aluminum coated ferritic chromium alloy steel strip. Strip is cleaned by heating to a temperature no greater than about 650.degree. C. in a direct fired furnace. The cleaned strip is further heated in a protective atmosphere containing at least 95% by volume hydrogen, cooled in the protective hydrogen atmosphere to near or slightly above the melting point of an aluminum coating metal, and passed into a bath of the aluminum coating metal. The low direct fired furnace cleaning temperature and hydrogen protective atmosphere provides good wetting of a chromium alloy steel surface to prevent uncoated areas or pin holes in the aluminum coated layer.

Abstract: A method for preparation of an aluminum based alloy composition comprising forming by spray deposition, a solid body having a composition comprising, by weight, 5.5 to 8.45% Zn, 2 to 3.5% Mg, 0.5 to 2.5% Cu, 0.1 to 0.5% Zr, 0.3 to 0.6% Cr, 0.3 to 1.1% Mn, up to 0.5% Fe, up to 0.5% Si, other elements <0.05% each, up to 0.15% total, and balance Al. The body is converted to a worked product at 300.degree. to 450.degree. C., optionally converted cold, and heat treated in a series of steps comprising dissolution, quenching and annealing in a T6 or T7 state.