With Coating Step Patents (Class 148/537)
-
Publication number: 20100269957Abstract: A high-strength product of sheet steel is produced in the press hardening process. A blank is heated to reach austenite structure and hot-stamped in a pair of cooled tools. The product is kept in the tools to rapidly be cooled to harden with the tools as a fixture. The blank has a surface of black oxide before it is shaped and the shaped product is painted directly on the black surface.Type: ApplicationFiled: November 11, 2008Publication date: October 28, 2010Inventors: Paul Akerstrom, Jan Rolf Larsson
-
Patent number: 7758925Abstract: A method for preparing a protective layer (38) on a surface of the substrate (36) that requires a bonding temperature (BT) above a detrimental phase transformation temperature range (28) of the substrate, and then cooling the layer and substrate without cracking the layer or detrimentally transforming the substrate. The protective layer (38) and the substrate (36) are cooled from the bonding temperature (BT) to a temperature (46) above the detrimental phase transformation range (28) at a first cooling rate (30) slow enough to avoid cracking the protective layer. Next, the protective layer and the substrate are cooled to a temperature below the detrimental phase transformation range of the substrate at a second cooling rate (27) fast enough to pass the detrimental phase transformation range before a substantial transformation of the substrate into the detrimental phase can occur.Type: GrantFiled: September 21, 2007Date of Patent: July 20, 2010Assignee: Siemens Energy, Inc.Inventor: Brij B. Seth
-
Publication number: 20100178527Abstract: A method for hot dip galvanizing of advanced high strength or ultra high strength steel strip material, such as dual phase steel, transformation induced plasticity steel, transformation induced plasticity assisted dual phase steel and twinning induced plasticity steel strip material. The strip material is pickled and thereafter heated to a temperature below the continuous annealing temperature before the strip material is hot dip galvanized.Type: ApplicationFiled: April 29, 2008Publication date: July 15, 2010Applicant: CORUS STAAL B.V.Inventors: Hendrik Bart Van Veldhuizen, Petrus Gerardus Commadeur
-
Patent number: 7749614Abstract: The invention relates to a method of brazing a Ti—Al alloy. According to the invention, a layer of nickel (2) is disposed between a part (1) which is made from titanium aluminide and a brazing sheet (3), such as to enable: the aforementioned part (1) to be brazed to another metallic material (4) without the aluminium diffusing from one to the other; and a stable link with good mechanical strength to be produced. The invention can be used for the assembly of aircraft engine parts which are made from titanium aluminide and nickel-based superalloy.Type: GrantFiled: July 15, 2004Date of Patent: July 6, 2010Assignee: ONERA (Office National d'Etudes et de Recherches Aerospatiales)Inventors: Carine Hoffmann, Marie-Pierre Bacos, Pierre Josso, Serge Naveos
-
Publication number: 20100163138Abstract: A technique for increasing mechanical strength, such as contact pressure strength, and abrasion resistance and bending fatigue strength, of mechanical and/or structural parts by using surface hardening treatment. A quenched steel member, wherein a hard nitride layer is formed on the surface of a steel material, and an inorganic compound layer containing at least one metal oxide selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, W, Mo and Al is formed on the hard nitride layer.Type: ApplicationFiled: July 30, 2007Publication date: July 1, 2010Applicant: NIHON PARKERIZING CO., LTD.Inventors: Masaaki Beppu, Hidehisa Sakuta, Kazuhiko Mori
-
Patent number: 7740285Abstract: A threaded joint for steel pipes comprised of a pin (1) and a box (2) each having a threaded portion (1a, 2b) and an unthreaded contact portion (1b, 2a) exhibits adequate leakage resistance and galling resistance when used for makeup of oil country tubular goods with application of a green dope or even without any dope. The threaded joint has a first plating layer of Sn—Bi—Cu alloy plating formed on the contact surface of at least one of the pin (1) or the box (2). The first plating layer may have a second plating layer selected from Sn plating, Cu plating, and Ni plating on its lower side and at least one layer of a lubricating coating, and particularly a solid lubricating coating on its upper side.Type: GrantFiled: February 29, 2008Date of Patent: June 22, 2010Assignees: Sumitomo Metal Industries, Ltd., Vallourec Mannesmann Oil & Gas FranceInventors: Shigeo Nagasaku, Kunio Goto, Shigeo Onishi, Hiroaki Ikegami
-
Publication number: 20100151275Abstract: This invention relates to a L10-ordered FePt nanodot array which is manufactured using capillary force lithography, to a method of manufacturing the L10-ordered FePt nanodot array and to a high density magnetic recording medium using the L10-ordered FePt nanodot array. This method includes depositing a FePt thin film on a MgO substrate, forming a thin film made of a polymer material on the deposited FePt thin film using spin coating, bringing a mold into contact with the spin coated FePt thin film, annealing the mold and a polymer pattern which are in contact with each other, cooling and separating the mold and the polymer pattern which are annealed, controlling a size of the polymer pattern through reactive ion etching, ion milling a portion of the FePt thin film uncovered with the polymer pattern thus forming a FePt nanodot array and then removing a remaining polymer layer, and annealing the FePt nanodot array.Type: ApplicationFiled: September 28, 2009Publication date: June 17, 2010Applicant: Korea Advanced Institute of Science and TechnologyInventors: Sung Chul SHIN, Hee-Tae JUNG, Hyun-Seok KO, Jin-Mi JUNG
-
Patent number: 7730753Abstract: The hot stretch forming of sheet metal alloys, such as highly deformable aluminum alloy materials, is improved by using a lubricant comprising bismuth between the forming tool and the engaged surface of the sheet metal. A precursor of bismuth, such as bismuth subsalicylate, may be dispersed in a liquid and applied to the sheet metal before the sheet is heated to its forming temperature. Other lubricants such as boron nitride may be combined with the bismuth precursor. The precursor compound is decomposed to bismuth (or bismuth and carbon in the case of bismuth subsalicylate) which lubricates contact between the surface(s) of the sheet and the forming tool during forming and removal of the formed part from the tool.Type: GrantFiled: February 6, 2007Date of Patent: June 8, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Paul E. Krajewski, Yang T. Cheng
-
Patent number: 7727644Abstract: In a grain-oriented electrical steel sheet having phosphate-based coatings, which contain no chromium and which impart a tension, on the surfaces of a steel sheet with ceramic underlying films therebetween, the coating amount of oxygen in the underlying film is 2.0 g/m2 or more and 3.5 g/m2 or less relative to both surfaces of the steel sheet. Consequently, a grain-oriented electrical steel sheet with a chromium-less coating is provided. The resulting steel sheet has coating properties at the same level as those of a steel sheet with chromium-containing coatings and realizes high hygroscopicity resistance and a low iron loss without variations.Type: GrantFiled: November 7, 2005Date of Patent: June 1, 2010Assignee: JFE Steel CorporationInventors: Makoto Watanabe, Hiroaki Toda, Mineo Muraki
-
Publication number: 20100126638Abstract: The invention relates to a method for producing a crankshaft, in special for diesel engines, wherein a crankshaft blank is produced from austempered ductile cast iron, the casting blank is subjected to heat treatment matched to the austempered ductile cast iron whereby the blank acquires high strength and hardness. According to the invention, surfaces which form bearing surfaces for connecting rods and shaft bearings are undersized before the ADI heat treatment. Following the heat treatment a coating is applied to the bearing surfaces, the layer thickness being matched to the undersize and dimensional deviations as a result of the heat treatment. The coated bearing surfaces are finally finish-machined to the finished size without the need of machining the bearing surfaces of the casting blank after the heat treatment.Type: ApplicationFiled: April 14, 2008Publication date: May 27, 2010Inventor: Sergio Stafano Guerreiro
-
Patent number: 7718015Abstract: A substrate (33) is clamped into a fixture (32) and material is deposited thereon to form a complex article (40). The article (40) produced is packed, using ceramic inserts (42) and a coating (41). The packing (42) ensures that the article (40) maintains its true shape and allows for expansion during the subsequent heat treatment process. The packed article (40), mounted on the fixture (32), is then placed in a box (44), encased in a granular material (43) and heated. It is heated to a temperature sufficient to relieve stresses and is maintained at this temperature for a time period such that the stresses in the article (40) are relieved.Type: GrantFiled: October 3, 2007Date of Patent: May 18, 2010Assignee: Rolls-Royce plcInventors: Daniel Clark, Barry D Smith
-
Publication number: 20100073624Abstract: Disclosed are: a structural member for use in an eyeglass which has a super elastic property and shape memory property while retaining an excellent biocompatibility in addition to the fact that it is N-free, and which also has an excellent cold workability; an eyeglass frame comprising the structural member; and a process for producing the structural member or eyeglass frame. A structural member for an eyeglass comprising a Ti—Nb—Zr alloy which comprises (A) 40 to 75% by weight of Ti, (B) 18 to 30% by weight of Nb, (C) 10 to 30% by weight of Zr and (D) 0.2 to 3.7% by weight of at least one additive metal element selected from the group consisting of Al, In and Ga.Type: ApplicationFiled: June 12, 2006Publication date: March 25, 2010Inventors: Xin Min WANG, Hiroyuki TADA
-
Publication number: 20100065160Abstract: A method for coating hot-rolled or cold-rolled steel strip containing 6-30 wt %. Mn with a metallic protective layer, includes annealing the steel strip at a temperature of 800-1100° C. under an annealing atmosphere containing nitrogen, water and hydrogen and then subjecting the steel strip to hot dip coating. The method provide an economical way of hot dip coating a high manganiferous sheet steel in that, in order to produce a metallic protective layer substantially free from oxidic sub-layers on the steel strip, the % H2O/% H2 ratio of the water content % H2O to the hydrogen content % H2 in the annealing atmosphere is adjusted as a function of the respective annealing temperature TG as follows: % H2O/% H2?8·105·TG3.529.Type: ApplicationFiled: August 20, 2007Publication date: March 18, 2010Applicant: Thyssenkrupp Steel AGInventors: Manfred Meurer, Ronny Leuschner, Harald Hofmand
-
Patent number: 7655320Abstract: The present invention relates to the use, in a pre-coating process, of a flash plating, without a subsequent chromate seal, as a surface pre-treatment for a ferrous-alloy substrate prior to applying a corrosion-inhibiting coating to improve the overall corrosion protection of the pre-treatment component. Preferably the ferrous alloy is a heat-treatable, precipitation-hardenable stainless steel and the pre-treatement is a cadmium flash plate or a zinc-nickel alloy flash plate.Type: GrantFiled: November 5, 2004Date of Patent: February 2, 2010Assignee: The Boeing CompanyInventors: Steven G. Keener, Michael A. Mendoza
-
Patent number: 7645522Abstract: A bonding or superfine wire is provided made of copper, with a gold enrichment on the surface thereof, in particular in an amount corresponding to a coating of at most 50 nm. The wire may be bonded by the ball/wedge method, has a copper-colored appearance, and the ball thereof after flame-off has a hardness of less than 95 according to HV0.002. In order to produce the bonding or superfine wire, a copper wire is coated with gold or a copper-gold alloy or gold is introduced into the surface of the copper wire. The wires are bonded to a semiconductor silicon chip.Type: GrantFiled: September 7, 2007Date of Patent: January 12, 2010Assignee: W.C. Heraeus GmbHInventors: Albrecht Bischoff, Heinz Förderer, Lutz Schräpler, Frank Krüger
-
Publication number: 20100000634Abstract: A relatively high strength dual phase steel for a cold-rolled or hot-rolled steel strip with excellent forming properties, in particular for lightweight vehicle construction, contains the elements (contents in mass-%): 0.1 to <0.16 of C, 0.02 to <0.05 of Al, 0.40 to <0.60 of Si, 1.5 to <2.0 of Mn, <0.020 of P, <0.003 of S, <0.01 of N, 0.01 of Nb, 0.02 of V, remainder iron including common incidental steel elements with optional addition of Ti. The demanded dual phase microstructure is produced during continuous annealing, wherein the cold-rolled or hot-rolled steel strip is heated in the continuous annealing furnace in a one-step process to a temperature in the range of 820 to 1000° C., preferably 840 to 1000° C., and the annealed steel strip is then cooled down from the annealing temperature with a rate of cooling between 15 and 30° C./s.Type: ApplicationFiled: November 13, 2007Publication date: January 7, 2010Applicant: Salzgitter Flachstahl GmbHInventors: Jürgen Spehr, Thorsten Maiwald, Thomas Evertz, Manuel Otto, Sven Schulz
-
Patent number: 7641985Abstract: A boron-free and silicon-free bonding alloy (16) for joining with a superalloy base material (12, 14). The bonding alloy includes aluminum in a concentration that is higher than the concentration of aluminum in the base material in order to depress the melting temperature for the bonding alloy to facilitate liquid phase diffusion bonding without melting the base material. The concentration of aluminum in the bonding alloy may be at least twice that of the concentration of aluminum in the base material. For joining cobalt-based superalloy materials that do no contain aluminum, the concentration of aluminum in the bonding alloy may be at least 5 wt. %.Type: GrantFiled: June 21, 2004Date of Patent: January 5, 2010Assignee: Siemens Energy, Inc.Inventor: Vasudevan Srinivasan
-
Publication number: 20090301613Abstract: A steel composition and method from making a dual phase steel therefrom. The dual phase steel may have carbon of about 0.05% by weight to about 0.12 wt %; niobium of about 0.005 wt % to about 0.03 wt %; titanium of about 0.005 wt % to about 0.02 wt %; nitrogen of about 0.001 wt % to about 0.01 wt %; silicon of about 0.01 wt % to about 0.5 wt %; manganese of about 0.5 wt % to about 2.0 wt %; and a total of molybdenum, chromium, vanadium and copper less than about 0.15 wt %. The steel may have a first phase consisting of ferrite and a second phase having one or more of carbide, pearlite, martensite, lower bainite, granular bainite, upper bainite, and degenerate upper bainite. A solute carbon content in the first phase may be about 0.01 wt % or less.Type: ApplicationFiled: April 6, 2009Publication date: December 10, 2009Inventors: Jayoung Koo, Swarupa Soma Bangaru, Hyun-Woo Jin, Adnan Ozekcin, Raghavan Ayer, Douglas P. Fairchild, Danny L. Beeson, Douglas S. Hoyt, James B. LeBleu, JR., Shigeru Endo, Mitsuhiro Okatsu, Shinichi Kakihara, Moriyasu Nagae
-
Patent number: 7615124Abstract: A process for manufacturing plated-steel armor wires intended for reinforcement of flexible tubular pipes for transporting hydrocarbons, comprising a plating coating is intimately bonded, by high pressure, to a core made of hardenable steel with moderate mechanical properties, and then the plated wire obtained undergoes a rapid high-temperature hardening step followed by a tempering step.Type: GrantFiled: February 28, 2003Date of Patent: November 10, 2009Assignee: Technip FranceInventors: Francois Dupoiron, Philippe Espinasse
-
Patent number: 7615255Abstract: Methods and articles are disclosed. The methods are directed to depositing nickel duplex layers on substrates to inhibit tin and tin alloy surface oxidation and improve solderability of the substrates.Type: GrantFiled: August 28, 2006Date of Patent: November 10, 2009Assignee: Rohm and Haas Electronic Materials LLCInventors: Danny Lau, Raymund W. M. Kwok
-
Publication number: 20090272468Abstract: A bake-hardenable high-strength cold-rolled steel sheet, a hot-dipped steel sheet thereof, and a method for manufacturing the same. The steel sheet comprises 0.0016˜0.01% of C; 0.1% or less of Si; 0.2˜1.5% of Mn; 0.05˜0.15% of P; 0.01% or less of S; 0.08˜0.5% of (soluble) Al; 0.0025% or less of N; 0.003˜0.1% of Nb; 0.003% or less of Ti; 0.01˜0.4% of Mo; 0.0005˜0.005% of B; and the balance of Fe and other unavoidable impurities, in terms of weight %. The method includes the steps of heating a steel slab of the above composition to a temperature of 1,200° C. or more; and then hot rolling the steel slab with finish rolling at or above the Ar3 temperature to provide a hot rolled steel sheet; coiling the hot rolled steel sheet; cold rolling the hot rolled and coiled sheet; and continuous annealing the cold rolled sheet.Type: ApplicationFiled: July 9, 2009Publication date: November 5, 2009Applicant: POSCOInventors: Seong-Ho Han, Tae-Kyu Kim, Sang-Ho Han, San-Kyung Ko, Kwang-Geun Chin, Hee-Jae Kang
-
Publication number: 20090266454Abstract: In a method for the coating of a surface of at least one substrate with zinc in which the at least one substrate to be coated is heat treated together with zinc as the coating agent at a temperature between 200 and 500° C., wherein, before the start of the heat treatment in the reaction space in which the substrate to be coated is heat treated, the oxygen content in the atmosphere contained in the reaction space is set to less than/equal to 5 volume percent and the heat treatment is then started in the atmosphere obtained in this manner in the reaction space and the heat treatment is carried out in the reaction space, with no gas being supplied into the reaction space during the heat treatment or with no gas containing oxygen being supplied or with gas being supplied which has been pretreated so that it has an oxygen content of a maximum of 100 ppm.Type: ApplicationFiled: April 21, 2009Publication date: October 29, 2009Applicants: Bodycote Warmebehandlung GmbH, Benteler Automobiltechnik GmbHInventors: Wolfram Graf, Frank Natrup, Martin Pohl
-
Publication number: 20090255610Abstract: The invention provides a cold-rolled steel sheet excellent in paint bake hardenability and ordinary-temperature non-aging property comprising, in mass %, C: 0.0005-0.0040%, Si: 0.8% or less, Mn: 2.2% or less, S: 0.0005-0.009%, Cr: 0.4-1.3%, O: 0.003-0.020%, P: 0.045-0.12%, B: 0.0002-0.0010%, Al: 0.008% or less, N: 0.001-0.007%, and a balance of Fe and unavoidable impurities. Ultra-low-carbon steel retaining solute N and containing added Cr, P, B and O is used to produce hot-rolled and cold-rolled steel sheet and hot-dip galvanized cold-rolled steel sheet that exhibit both high paint bake hardenability and ordinary-temperature non-aging property.Type: ApplicationFiled: October 5, 2005Publication date: October 15, 2009Inventors: Naoki Yoshinaga, Naoki Maruyama, Manabu Takahashi, Natsuko Sugiura
-
Publication number: 20090250476Abstract: A fuel tank for a vehicle is made of a cast aluminum alloy and has good ductility and toughness. The cast aluminum alloy is subjected to a heat treatment at a temperature of no less than about 350° C. and no more than about 390° C. to possess a Vickers hardness of about 70 HV or less.Type: ApplicationFiled: November 21, 2006Publication date: October 8, 2009Applicant: YAMAHA HATSUDOKI KABUSHIKI KAISHAInventors: Toru Kitsunai, Atsushi Hirose
-
Patent number: 7597769Abstract: Provided are silver-containing powders and a method and apparatus for manufacturing the silver-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications.Type: GrantFiled: December 21, 2006Date of Patent: October 6, 2009Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive Chandler
-
Publication number: 20090242394Abstract: The present invention provides an Al—(Ni, Co)—(Cu, Ge)—(La, Gd, Nd) alloy sputtering target capable of decreasing a generation of splashing in an initial stage of using the sputtering target, preventing defects caused thereby in interconnection films or the like and improving a yield and operation performance of an FPD, as well as a manufacturing method thereof. The invention relates to an Al-based alloy sputtering target which is an Al—(Ni, Co)—(Cu, Ge)—(La, Gd, Nd) alloy sputtering target comprising at least one member selected from the group A (Ni, Co), at least one member selected from the group B (Cu, Ge), and at least one member selected from the group C (La, Gd, Nd) wherein a Vickers hardness (HV) thereof is 35 or more.Type: ApplicationFiled: March 31, 2009Publication date: October 1, 2009Applicants: KOBELCO RESEARCH INSTITUTE, INC., Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.)Inventors: Katsutoshi Takagi, Yuki Iwasaki, Masaya Ehira, Hiroshi Goto, Aya Miki, Hiroyuki Okuno, Mototaka Ochi, Tomoya Kishi
-
Publication number: 20090241632Abstract: A method to manufacture a steel die having a Physical Vapor Deposition wear resistant coating on a profile surface and a steel die formed thereby is disclosed. The steel die is subjected to quenching and tempering to achieve a Rockwell hardness in the range of about 40-45 Rc and then subjected to machining to form a profile surface. The surface is then subjected to Physical Vapor Deposition of a wear resistant coating that may be multiple layers of CrN, AlCrN, TiCrN, TiN, TiCN or TiAlN, and preferably is alternating layers of TiN—TiCN—TiN. The coating is applied at a sufficient thickness to impart wear resistance to the steel die. The steel dies are useful in sheet metal stamping operations.Type: ApplicationFiled: April 1, 2008Publication date: October 1, 2009Inventor: Darryl Leigh Young
-
Publication number: 20090239063Abstract: A method of manufacturing a hot dip galvannealed steel sheet, including the steps of: subjecting a steel sheet to hot dip galvanizing to manufacture a hot dip galvanized steel sheet; heating the hot dip galvanized steel sheet for alloying; subjecting the hot dip galvanized steel sheet to temper rolling; bringing the temper-rolled hot dip galvanized steel sheet into contact with an acid solution containing at least one ion selected from the group consisting of Zr ions, Ti ions, and Sn ions to thereby form an acid solution film on the surface of the steel sheet; after completion of the contact, a state where the acid solution film is formed on the surface of the steel sheet is held for at least 1 second; and washing with water the hot dip galvanized steel sheet after holding, to thereby form a Zn oxide layer having a thickness of 10 nm or more on the surface of the galvanized steel sheet.Type: ApplicationFiled: April 26, 2007Publication date: September 24, 2009Applicant: JFE STEEL CORPORATIONInventors: Hiroyuki Masuoka, Shoichiro Taira, Yoshiharu Sugimoto, Naoto Yoshimi, Masayasu Nagoshi, Wataru Tanimoto
-
Publication number: 20090211667Abstract: Disclosed herein is a surface treatment method of a titanium material for electrodes characterized by including: a titanium oxide layer formation step S1 of forming a titanium oxide layer with a thickness of 10 nm or more and 80 nm or less on the surface of a titanium material including pure titanium or a titanium alloy; a noble metal layer formation step S2 of forming a noble metal layer with a thickness of 2 nm or more including at least one noble metal selected from Au, Pt, and Pd on the titanium oxide layer by a PVD method; and a heat treatment step S3 of heat treating the titanium material having the noble metal layer formed thereon at a temperature of 300° C. or more and 800° C. or less.Type: ApplicationFiled: December 1, 2008Publication date: August 27, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Jun Suzuki, Toshiki Sato, Jun Hisamoto, Yoshinori Ito, Shinichi Tanifuji, Takashi Yashiki
-
Patent number: 7575647Abstract: A fuel tank that is at least partially formed of a corrosion-resistant coated metal that is coated with a corrosion resistant alloy. The corrosion resistant alloy is a tin metal alloy or a tin and zinc metal alloy. The corrosion resistant alloy may also include one or more metal additives to improve the coating process and/or to alter the properties of the tin or tin and zinc metal alloy.Type: GrantFiled: September 27, 2006Date of Patent: August 18, 2009Assignee: The Louis Berkman Co.Inventors: Jay F. Carey, II, Mehrooz Zamanzadeh, Nicholas R. Hesske
-
Publication number: 20090178737Abstract: The present invention is directed to provide a method for manufacturing a die for press forming of glass in which cracks are not easily caused in a surface covering layer. A surface covering layer made of an amorphous Ni—P alloy is formed on the surface of a base material made of a steel having a martensitic structure or made of steel in which ?-carbide is dispersed in low carbon martensite matrix. Then, the base material and the surface covering layer are heated to change the base material into a troostitic structure or a sorbitic structure and change the surface covering layer into a eutectic structure of Ni and Ni3P. Preferably, the base material contains 0.3 wt % or more and 2.7 wt % or less of carbon and 13 wt % or less of chromium, and the heat treatment is carried out at 270° C. or more.Type: ApplicationFiled: May 11, 2006Publication date: July 16, 2009Inventor: Jun Masuda
-
Publication number: 20090178736Abstract: A method of processing an article having a substrate and a cobalt-phosphorous coating disposed on the substrate includes heat treating the article. At least one physical characteristic of the cobalt-phosphorous coating is altered using the heat treating to thereby change a performance characteristic of the article. For example, the article may be an actuator component having a bore or a shaft that is movably disposed at least partially within the bore.Type: ApplicationFiled: January 16, 2008Publication date: July 16, 2009Inventors: Blair A. Smith, Aaron T. Nardi
-
Publication number: 20090171294Abstract: Devices and methods of making devices having one or more components made of single crystal shape memory alloy capable of large recoverable distortions, defined herein as “hyperelastic” SMA. Recoverable Strains are as large as 9 percent, and in special circumstances as large as 22 percent. Hyperelastic SMAs exhibit no creep or gradual change during repeated cycling because there are no crystal boundaries. Hyperelastic properties are inherent in the single crystal as formed: no cold work or special heat treatment is necessary. Alloy components are Cu—Al—X where X may be Ni, Fe, Co, Mn. Single crystals are pulled from melt as in the Stepanov method and quenched by rapid cooling to prevent selective precipitation of individual elemental components. Conventional methods of finishing are used: milling, turning, electro-discharge machining, abrasion. Fields of application include aerospace, military, automotive, medical devices, microelectronics, and consumer products.Type: ApplicationFiled: January 24, 2005Publication date: July 2, 2009Inventors: A. David Johnson, Michael Bokaie, Valery Martynov
-
Publication number: 20090130557Abstract: A positive electrode current collector for lead-acid batteries contains a current collector substrate of titanium or a titanium alloy, a coating of titanium oxide formed on the surface of the current collector substrate, and a conductive ceramic layer formed on the surface of the coating, and the thickness of the coating is 0.09 ?m or thinner.Type: ApplicationFiled: August 7, 2006Publication date: May 21, 2009Applicant: GS YUASA CORPORATIONInventor: Kohei Fujita
-
Publication number: 20090120539Abstract: This invention provides a method of preparing a metal matrix composite, and a coating layer and bulk prepared by using the same and in particular, it provides a method of preparing a metal matrix composite, which comprises the steps of providing a substrate; preparing a mixed powder comprising i) a first metal powder comprising a metal, alloy or mixture particle thereof, ii) a second metal powder comprising an intermetallic compound forming metal particle which forms an intermetallic compound along with the metal or the alloy element of the alloy, and iii) a ceramic powder comprising a ceramic or mixture particle thereof; injecting the mixed powder prepared above into a spray nozzle for coating; coating the mixed powder on the surface of the substrate by accelerating the mixed powder in the state of non-fusion at a speed of 300 to 1,200 m/s by the flow of transportation gas flowing in the spray nozzle; and forming the intermetallic compound by the thermal treatment of the coated coating layer, and a coating lType: ApplicationFiled: April 6, 2006Publication date: May 14, 2009Applicant: SNT CO., LTDInventors: Kyung-Hyun Ko, Ha-Yong Lee, Jae-Hong Lee, Jae-Jung Lee, Young-Ho Yu
-
Patent number: 7520940Abstract: A method of forming an oxide layer on a powder metal part includes subjecting the powder metal part to a steam oxidation process. An oxide layer is formed on the powder metal part. The oxide layer has a thickness greater than 7 microns.Type: GrantFiled: July 29, 2004Date of Patent: April 21, 2009Assignee: Caterpillar Inc.Inventors: Hyung Kyu Yoon, Thomas E. Clements, Daniel Patrick Vertenten, David Anthony Cusac
-
Patent number: 7514155Abstract: Disclosed is a high strength aluminium alloy brazing sheet, including an Al—Cu core layer and at least one clad layer, the core layer having the following composition (in weight percent): Cu: 1.2-4.0, Mn: 0.06-1.5, Mg: 0.06-1.5, Si: up to 0.5, Zn: ?0.4, Zr: ?0.25, Fe: ?0.5, Ti: ?0.25, Cr: ?0.25; V?0.25; the balance substantially aluminium and impurities, the clad layer including an Al—Si based filler alloy and being applied on at least one side of the core layer. Also disclosed is a brazed assembly including the brazing sheet and the use of the brazing sheet for a brazing application such as a heat exchanger.Type: GrantFiled: July 15, 2004Date of Patent: April 7, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Achim Bürger, William Sinclair Miller, Alfred Johann Peter Haszler
-
Patent number: 7513961Abstract: A family of extremely fine-grained alloys are used to make coatings or free-standing bodies having desirable properties for use as a heat-resistant and wear-resistant material. In an illustrative embodiment, the alloys are comprised of a multiplicity of alternate, microcrystalline or nanocrystalline films of tungsten metal and tungsten compound. The tungsten compound film may be comprised of a tungsten carbide or a tungsten boride. The tungsten films are the primary films. Their desirable characteristics, in addition to their very fine crystalline habit, per se, are the high strength, high hardness, high resilience, and high fracture energy which these fine crystallites foster. They may be manufactured by a chemical vapor deposition process in which reactive gas flows are rapidly switched to produce alternate films with abrupt hetero-junctions and thereby to produce the useful micro-crystalline habit. The unique synthesis method allows effective control of critical flaw size.Type: GrantFiled: December 6, 2004Date of Patent: April 7, 2009Inventors: Robert A. Holzl, Robert L. Shinavski
-
Publication number: 20090084472Abstract: An organic coating composition is described, which can be used to enrich the surface region of a metal-based substrate with aluminum. The composition comprises an aluminum-based powder and at least one organic resin, e.g., alkyds, epoxies, or silicone materials. At least some of the aluminum-based powder is in the form of substantially spherical powder particles. The coating composition is substantially free of hexavalent chromium. It can be applied to the substrate by a variety of techniques, such as spraying. It is then heat-treated, to cause diffusion of aluminum into the surface region of the substrate, e.g., a turbine engine component. The composition exhibits good thermal and chemical stability for extended periods of time. Related articles are also described.Type: ApplicationFiled: October 20, 2008Publication date: April 2, 2009Applicant: GENERAL ELECTRIC COMPANYInventors: Michael Francis X. Gigliotti, JR., Lawrence Bernard Kool, Anatoli Kogan, Richard DiDomizio, Brian Stephen Noel, David Carr, William Randall Thompson
-
Publication number: 20090081478Abstract: A method for preparing a protective layer (38) on a surface of the substrate (36) that requires a bonding temperature (BT) above a detrimental phase transformation temperature range (28) of the substrate, and then cooling the layer and substrate without cracking the layer or detrimentally transforming the substrate. The protective layer (38) and the substrate (36) are cooled from the bonding temperature (BT) to a temperature (46) above the detrimental phase transformation range (28) at a first cooling rate (30) slow enough to avoid cracking the protective layer. Next, the protective layer and the substrate are cooled to a temperature below the detrimental phase transformation range of the substrate at a second cooling rate (27) fast enough to pass the detrimental phase transformation range before a substantial transformation of the substrate into the detrimental phase can occur.Type: ApplicationFiled: September 21, 2007Publication date: March 26, 2009Applicant: SIEMENS POWER GENERATION, INC.Inventor: Brij B. Seth
-
Publication number: 20090071575Abstract: A hot rolled steel sheet having a dual phase microstructure with a martensite phase of less than 35% by volume and a ferrite phase of more than 50% by volume and a composition containing by percent weight: 0.01?C?0.2; 0.3?Mn?3; 0.2?Si?2; 0.2?Cr+Ni?2; 0.01?Al?0.10; Mo less than about 0.2%, 0.0005?Ca?0.01, with the balance iron and incidental ingredients. Hot rolled sheet for cold rolling, the silicon range may be from about 0.05% to about 2%, and the amount of molybdenum may be up to 0.5%. Also, the hot rolled steel sheet has a tensile strength of at least 500 megapascals, a hole expansion ratio more than about 50%, and. a yield strength/tensile strength ratio less than 70%.Type: ApplicationFiled: July 22, 2008Publication date: March 19, 2009Applicant: NUCOR CORPORATIONInventor: Weiping SUN
-
Publication number: 20090071574Abstract: A steel sheet having (a) a dual phase microstructure with a martensite phase and a ferrite phase and (b) a composition containing by percent weight: 0.01?C?0.2; 0.3?Mn?3; 0.05?Si?2; 0.2?Cr+Ni?2; 0.01?Al?0.10; 0.0005?Ca?0.01, with the balance of the composition being iron and incidental ingredients. Also, the steel sheet is made by a batch annealing method, and has a tensile strength of at least approximately 400 megapascals and an n-value of at least approximately 0.175.Type: ApplicationFiled: July 22, 2008Publication date: March 19, 2009Applicant: NUCOR CORPORATIONInventor: Weiping SUN
-
Publication number: 20090000704Abstract: A hafnium alloy target containing either or both of Zr and Ti in a gross amount of 100 wtppm-10 wt % in Hf, wherein the average crystal grain size is 1-100 ?m, the impurities of Fe, Cr and Ni are respectively 1 wtppm or less, and the habit plane ratio of the plane {002} and three planes {103}, {014} and {015} lying within 35° from {002} is 55% or greater, and the variation in the total sum of the intensity ratios of these four planes depending on locations is 20% or less. As a result, obtained is a hafnium alloy target having favorable deposition property and deposition speed, which generates few particles, and which is suitable for forming a high dielectric gate insulation film such as HfO or HfON film, and the manufacturing method thereof.Type: ApplicationFiled: September 4, 2008Publication date: January 1, 2009Applicant: NIPPON MINING & METALS CO., LTD.Inventors: Takeo Okabe, Shuichi Irumata, Yasuhiro Yamakoshi, Hirohito Miyashita, Ryo Suzuki
-
Publication number: 20080295925Abstract: A wire, strip or reshaped part is produced from an alloy based on platinum, palladium or a mixture of platinum and palladium and hardened by oxide dispersion. The wire, strip or reshaped part cross-section exhibits a peripheral zone in which at least one relatively easily volatilized oxide generator is depleted by at least 25%. In addition, a process is provided for production of such a wire, strip or reshaped part, in which a porous skin is produced thermally on the wire, strip or reshaped part, and the porous skin is compacted by conversion into a soft or impermeable skin.Type: ApplicationFiled: February 14, 2008Publication date: December 4, 2008Applicant: W.C. Heraeus GmbHInventors: Harald MANHARDT, Carsten MOHR, David Francis LUPTON
-
Publication number: 20080253925Abstract: Provided are a target material for manufacturing an electrode film of a semiconductor device, methods of manufacturing the target material and manufacturing the electrode film. The target material comprises Al-RE alloy or Al—Ni-RE alloy, in which RE is a mixture of rare earth elements comprising La, Ce, Pr, and Nd.Type: ApplicationFiled: December 17, 2007Publication date: October 16, 2008Applicant: BEIJING BOE OPTOELECTRONICS TECHNOLOGY CO., LTDInventors: Jianshe XUE, Ke LIANG
-
Publication number: 20080210348Abstract: The present invention relates to a product of ferritic stainless steel manufactured according to the process of this invention, which product has increased resistance to cyclic and continuous thermal load and oxidation at elevated temperatures and which has improved mechanical properties at said temperatures as well as use thereof in the form of wire, strip, foil and/or tube in high-temperature applications such as in catalytic converter applications, in heating and furnace applications and which has the following composition (in % by weight): less than 1% of Ni, 15-25% of Cr, 4.5-12% of Al, 0.5-4% of Mo, 0.01-1.2% of Nb, 0-0.5% of Ti, 0-0.5% of Y, Sc, Zr and/or Hf, 0-0.2% of one or more rare earth metals (REM) such as, for instance, Ce or La, 0-0.2% of C, 0-0.2% of N, with the balance iron and normally occurring impurities.Type: ApplicationFiled: February 21, 2005Publication date: September 4, 2008Inventors: Kenneth Goransson, Andreas Rosberg, Eva Witt
-
Publication number: 20080190520Abstract: In a grain-oriented electrical steel sheet having phosphate-based coatings, which contain no chromium and which impart a tension, on the surfaces of a steel sheet with ceramic underlying films therebetween, the coating amount of oxygen in the underlying film is 2.0 g/m2 or more and 3.5 g/m2 or less relative to both surfaces of the steel sheet. Consequently, a grain-oriented electrical steel sheet with a chromium-less coating is provided. The resulting steel sheet has coating properties at the same level as those of a steel sheet with chromium-containing coatings and realizes high hygroscopicity resistance and a low iron loss without variations.Type: ApplicationFiled: November 7, 2005Publication date: August 14, 2008Applicant: JFE Steel Corporation, a corporation of JapanInventors: Makoto Watanabe, Hiroaki Toda, Mineo Muraki
-
Publication number: 20080163961Abstract: A galvannealed steel sheet contains, by % by mass, about 0.05 to about 0.25% of C, about 2.0% or less of Si, about 1 to about 3% of Mn, about 0.1% or less of P, about 0.01% or less of S, about 0.3 to about 2% of Al, less than about 0.005% of N, about 1% or less of Cr, about 1% or less of V, about 1% or less of Mo, less than about 0.005% of Ti, and less than about 0.005% of Nb, and satisfies the relations, Si +Al >0.6% and Cr +V +Mo =0.1 to 2%, the balance being Fe and inevitable impurities.Type: ApplicationFiled: March 31, 2006Publication date: July 10, 2008Inventors: Tatsuya Nakagaito, Takayuki Futatsuka, Hiroshi Matsuda, Yutaka Awajiya, Yasunobu Nagataki
-
Publication number: 20080128055Abstract: An thin film alloy based on chemical elements with high glass forming ability is disclosed. The alloy is deposited as a thin film from a source of substantially the same chemical composition. Within the deposited thin film, amorphization is induced extensively up to decades of micrometers in size during controlled annealing. Such controllable extensive amorphization throughout the thin film is useful to regulate the proportion of amorphous phase to crystalline phase, establish the structure/property relationships and thus tailor specific properties.Type: ApplicationFiled: February 4, 2008Publication date: June 5, 2008Applicant: National Taiwan Ocean UniversityInventors: Jinn P. Chu, Chun-Hsin Kuo, Chang-Ting Lo
-
Patent number: 7361237Abstract: A steel having a composition, expressed in wt. %, of: 0.03?C?0.06; 0.50?Mn?1.10; 0.08?Si?0.20; 0.015?Al?0.070; N?0.007; Ni?0.040; Cu?0.040; P?0.035; S?0.015; Mo?0.008; Ti?0.005; and boron in an amount such that: 0.65?B/N?1.60, the rest of the composition consisting of iron and impurities resulting from preparation. Also a method for making steel plates having this composition, and the resulting plates, produced by the method.Type: GrantFiled: January 21, 2002Date of Patent: April 22, 2008Assignee: USINORInventors: Joël Marsal, Dominique Mescolini