Continuous Casting Patents (Class 148/541)
  • Publication number: 20130008568
    Abstract: A high-strength steel sheet includes, by mass %, C: 0.03% to 0.30%, Si: 0.08% to 2.1%, Mn: 0.5% to 4.0%, P: 0.05% or less, S: 0.0001% to 0.1%, N: 0.01% or less, acid-soluble Al: more than 0.004% and less than or equal to 2.0%, acid-soluble Ti: 0.0001% to 0.20%, at least one selected from Ce and La: 0.001% to 0.04% in total, and a balance of iron and inevitable impurities, in which [Ce], [La], [acid-soluble Al], and [S] satisfy 0.02?([Ce]+[La])/[acid-soluble Al]<0.25, and 0.4?([Ce]+[La])/[S]?50 in a case in which the mass percentages of Ce, La, acid-soluble Al, and S are defined to be [Ce], [La], [acid-soluble Al], and [S], respectively, and a microstructure includes 1% to 50% of martensite in terms of an area ratio.
    Type: Application
    Filed: May 10, 2011
    Publication date: January 10, 2013
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro Suwa, Kenichi Yamamoto, Daisuke Maeda, Satoshi Hirose, Genichi Shigesato, Naoki Yoshinaga
  • Publication number: 20120321501
    Abstract: The present invention relates to a production method for high-carbon martensitic stainless steel as used in razorblades, knives and the like, which contains, as percentages by weight, 0.40 to 0.80% carbon and 11 to 16% chromium as main components. Provided is a production method for high-carbon martensitic stainless steel in a strip-casting device, wherein a stainless-steel thin sheet is cast by supplying a stainless molten steel containing, as percentages by weight, 0.40 to 0.80% carbon and from 11 to 16% chromium to a molten steel pool from a tundish via a nozzle, and the cast stainless-steel thin sheet is made into a hot-rolled annealed strip using in-line rollers to a rolling reduction of 5 to 40% immediately just after the casting so that the size of primary carbides within the microstructure of the hot-rolled annealed strip is 10 ?m or less, and also provided is martensitic stainless steel produced by means of the production method.
    Type: Application
    Filed: December 20, 2010
    Publication date: December 20, 2012
    Applicant: POSCO
    Inventors: Dong-Chul Chae, Bo-Sung Seo, Seung-Bae Ahn, Seong-In Jeong, Jae-Hwa Lee, Gyu-Jin Jo
  • Patent number: 8303734
    Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: November 6, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
  • Publication number: 20120255654
    Abstract: The present disclosure relates to a dual phase steel sheet and a method of manufacturing the same. The steel sheet comprises C: 0.05˜0.10 % wt %, Si: 0.03˜0.50 wt %, Mn: 1.50˜2.00 wt %, P: greater than 0 wt %˜0.03 wt %, S: greater than 0 wt %˜0.003 wt %, Al: 0.03˜0.50 wt %, Cr:0.1˜0.2 wt %, Mo: 0.1˜0.20 wt %, Nb: 0.02˜0.04 wt %, B: greater than 0 wt %˜0.005 wt %, N: greater than 0 wt %˜0.01 wt %, and the balance of Fe and other unavoidable impurities. To impart excellent formability, bake hardenability, dent resistance, high Ri value and plating characteristics to the steel sheet for exterior and interior panels of automobiles, the steel sheet is processed to have a dual phase structure through cold rolling, annealing, and hot-dip galvanizing.
    Type: Application
    Filed: June 22, 2012
    Publication date: October 11, 2012
    Applicant: HYUNDAI HYSCO
    Inventors: DONG-EUN KIM, JIN-SUNG PARK, HEE-JOONG IM, MAN-BEEN MOON, HYUN-WOON OH
  • Publication number: 20120237390
    Abstract: Provided is a martensitic stainless steel produced by a twin roll strip casting process and a method for manufacturing the same, wherein the hot rolled steel has superior crack resistance. The martensitic stainless hot rolled steel sheet comprises, by weight %, C:0.1 to 1.5%, Cr:12 to 15%, Ni:1% or lower, Ti:0.005 to 0.1%, and the balance Fe and unavoidably added impurities, and wherein a primary chrome carbide precipitated at a grain boundary is fragmented and refined. Provided is a high hardness martensitic stainless cold rolled steel sheet manufactured by annealing and cold rolling the hot rolled steel sheet, and a method for manufacturing the same. A twin roll strip casting process is applied, and grain boundary strengthening elements are added to prevent center segregation, crack and strip breakage during casting, thereby ensuring the stability of the casting process.
    Type: Application
    Filed: December 16, 2010
    Publication date: September 20, 2012
    Applicant: POSCO
    Inventors: Seong-In Jeong, Yun-Yong Lee, Il-Goo Lee, Sung-Jin Park, Hee-Kyung Moon, Tae-Wook Kang
  • Publication number: 20120222777
    Abstract: A process to manufacture grain-oriented electrical steel (GOES) strip and a product produced by the process are provided. A molten silicon-alloyed steel is continuously cast in a strand having a thickness in the range of from 50 to 100 mm and subjected to hot- rolling in a plurality of uni-directional rolling stands to produce final hot-rolled strip coils having a thickness in the range of from 0.7 to 4.0 mm followed by a continuous annealing the hot-rolled strip, cold rolling, continuous annealing the cold-rolled strip to induce primary recrystallisation and, optionally, decarburization and/or nitriding, coating the annealed strip, annealing the coiled strip to induce secondary recrystallisation, continuous thermal flattening annealing of the annealed strip and coating the annealed strip for electric insulation.
    Type: Application
    Filed: November 24, 2010
    Publication date: September 6, 2012
    Applicant: Tata Steel IJmuiden B.V.
    Inventors: Stefano Fortunati, Giuseppe Abbruzzese, Lieven Bracke
  • Patent number: 8221562
    Abstract: A method for casting medium carbon, B/Ti steel product using compact strip processing or thin slab casting. The method can include providing a steel composition including boron and titanium and casting the steel composition into a slab having a thickness between about 25 and 150 mm. The slab can have a cast composition including about 0.23 to 0.30 wt. % carbon, about 0.0010 to 0.0050 wt. % boron, about 0.010 to 0.050 wt. % titanium, about 1.15 to 1.50 wt. % manganese, less than 0.35 wt. % silicon and a Ti/N ratio greater than 2.9. The amount of each element is provided based upon the total weight of the steel composition. The steel slab can be free from cracks and significant defects. Furthermore, the steel slab can be used for electric resistance welded (ERW) products.
    Type: Grant
    Filed: November 25, 2009
    Date of Patent: July 17, 2012
    Assignees: Maverick Tube, LLC, Ternium Mexico, S.A. de C.V.
    Inventors: Martín Emiliano Valdez, Fernando Augusto Actis, Gerardo Puente Sireno, Marco Antonio Herrera García
  • Patent number: 8177925
    Abstract: In a high-tensile steel plate according to the invention, the carbon equivalent Pcm represented in Expression (1) is from 0.180% to 0.220%, the surface hardness is a Vicker's hardness of 285 or less, the ratio of a Martensite Austenite constituent in the surface layer is not more than 10%, the ratio of a mixed structure of ferrite and bainite inside beyond the surface layer is not less than 90%, the ratio of the bainite in the mixed structure is not less than 10%, the thickness of the lath of bainite is not more than 1 ?m, the length of the lath is not more than 20 ?m, and the segregation ratio as the ratio of the Mn concentration in the center segregation part relative to the Mn concentration at a part in a depth equal to ¼ of the thickness of the plate from the surface is not more than 1.3. Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B . . . (1) where the element symbols in Expression (1) represent the % by mass of the respective elements.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: May 15, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Nobuaki Takahashi, Masahiko Hamada, Shuji Okaguchi, Akihiro Yamanaka, Ichirou Seta
  • Patent number: 8133333
    Abstract: The present disclosure relates to an iron alloy sheet comprising ?-Fe, and/or ?-Fe phases wherein the alloy has a melting point in the range of 800 to 1500° C., a critical cooling rate of less than 105 K/s and structural units in the range of about 150 nm to 1000 nm.
    Type: Grant
    Filed: October 18, 2007
    Date of Patent: March 13, 2012
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Joseph Buffa, Michael Breitsameter, David Paratore
  • Patent number: 8119063
    Abstract: High-alloy austenitic stainless steels that are extra resistant to pitting and crevice corrosion in aggressive, chloride-containing solutions have a tendency for macro-segregation of Mo, at solidification of the melt. This problem is solved by a super austenite stainless steel having the following composition, in % by weight: max 0.03 C, max 0.5 Si, max 6 Mn, 28-30 Cr, 21-24 Ni, 4-6% (Mo+W/2), the content of W being max 0.7, 0.5-1.1 N, max 1.0 Cu, balance iron and impurities at normal contents originating from the production of the steel.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: February 21, 2012
    Assignee: Outokumpu Oyj
    Inventors: Hachemi Loucif, Mats Liljas
  • Publication number: 20120031532
    Abstract: The present invention provides steel plate for line pipe excellent in strength and ductility and a method of production of the same. The steel plate has a steel composition containing, by mass %, C: 0.04 to 0.15%, Si: 0.05 to 0.60%, Mn: 0.80 to 1.80%, P: 0.020% or less, S: 0.010% or less, Nb: 0.01 to 0.08%, and Al: 0.003 to 0.08%, having a balance of iron and unavoidable impurities, and having a value of Ceq shown by the following formula <1> of 0.48 or less, comprised of a mixed structure of ferrite and pearlite or ferrite and pearlite partially containing bainite in which a ferrite percentage is 60 to 95%, having a yield strength of 450 MPa or more, and having an amount of hydrogen contained in the steel of 0.
    Type: Application
    Filed: October 28, 2009
    Publication date: February 9, 2012
    Inventors: Hajime Ishikawa, Ryuji Uemori, Yoshiyuki Watanabe, Nobuhiko Mamada
  • Publication number: 20110297280
    Abstract: Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.
    Type: Application
    Filed: February 19, 2010
    Publication date: December 8, 2011
    Inventors: Yoshikazu Genma, Go Kuramoto, Yoshihiro Hibino, Zhong-zhi Zhang, Takeyuki Sakuma
  • Publication number: 20110272066
    Abstract: A method provides a slab by continuous casting of a steel having a component composition of, in mass %, C: 0.005% or less, Mn: 0.05 to 0.5%, Al: 0.01 to 0.10%, N: 0.0010 to 0.0070%, B: 0.15×N to 0.75×N (0.15 to 0.75 in terms of B/N), and one or both of Nb: 4×C to 20×C (4 to 20 in terms of Nb/C) and Ti: 2×C to 10×C (2 to 10 in terms of Ti/C), and the balance of Fe and inevitable impurity elements; rough rolling the slab; finish rolling the rough-rolled slab wherein 5% or more and less than 50% of the total amount of rolling reduction in the finish rolling is hot-rolled at a temperature lower than the Ar3 transformation point; winding the hot-rolled steel sheet at a winding temperature of 640 to 750° C.; pickling the coiled steel sheet; cold rolling the pickled steel sheet at a rolling reduction rate of 88 to 96%; and annealing the cold-rolled steel sheet in a temperature range of higher than 400° C. to a temperature that is 20° C. lower than the recrystallization temperature.
    Type: Application
    Filed: December 22, 2009
    Publication date: November 10, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsumi Kojima, Takumi Tanaka, Masaki Tada, Makoto Aratani, Hiroki Iwasa
  • Patent number: 8048197
    Abstract: The present invention provides a low carbon steel sheet and a low carbon steel slab on which formation of surface defects can be surely prevented by preventing aggregation of inclusions in the molten steel and finely dispersing inclusions in the steel sheet or slab, and a process for producing the steel sheet and slab. The present invention provides a process comprising the steps of decarburizing a molten steel so as to produce a carbon concentration of up to 0.01% by mass, pre-deoxidizing the molten steel by adding Al thereto so as to produce a dissolved oxygen concentration from 0.01 to 0.04% by mass, adding thereto Ti and at least La and/or Ce, and casting the molten steel, and a steel sheet and a steel slab obtained by the process.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: November 1, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Katsuhiro Sasai, Wataru Ohashi, Tooru Matsumiya, Yoshiaki Kimura, Junji Nakashima
  • Patent number: 8002908
    Abstract: A steel product with a high austenite grain coarsening temperature having less than 0.4% carbon, less than 0.06% aluminium, less than 0.01% titanium, less than 0.01% niobium, and less than 0.02% vanadium by weight, and having fine oxide particles containing silicon and iron distributed through the steel microstructure having an average particle size less than 50 nanometers and may be between 5 and 30 nanometers. The steel product may have fine oxide particles distributed through the microstructure capable of restricting ferrite recrystallization for strain levels up to at least 10.0%, for temperatures up to 750° C. with holding times up to 20 minutes. The steel product may be made by continuous casting of steel strip introduced between the casting rolls to form a casting pool of molten carbon steel having a total oxygen content of at least 70 ppm usually less than 250 ppm, and a free oxygen content 20 and 60 ppm, counter rotating the casting rolls.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: August 23, 2011
    Assignee: Nucor Corporation
    Inventors: Walter N. Blejde, Rama Ballav Mahapatra, James Geoffrey Williams, Frank Barbaro, Philip John Renwick, Harold Roland Kaul, Andrew Phillips, Christopher Ronald Killmore, Lazar Strezov
  • Patent number: 7998237
    Abstract: Disclosed are a method and an installation for producing steel products (1) having an optimum surface quality, especially extremely low carbon contents (UCL steel or IF steel), nitrogen contents, total oxygen contents, high-strength or stainless steel qualities.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: August 16, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Fritz-Peter Pleschiutschnigg, Karl-Ernst Hensger, Dieter Rosenthal, Rainer Teworte, Dieter Tembergen
  • Publication number: 20110180187
    Abstract: A method of manufacturing oriented Si steel containing Cu with high electric-magnetic property comprises: hot rolling slab; after first cold rolling, heating it to 800° C. or higher temperature and performing intermediate decarburization annealing in a protective atmosphere with PH2O/PH2 of 0.50˜0.88 for 3-8 minutes, to decrease carbon content of the steel plate to less than 30 ppm; then peening and acid-pickling to remove oxide of Fe on surface and to control oxygen content to lower than 500 ppm; secondary cold rolling to final thickness and coating separation agent in water-slurry form; drying to decrease water content to lower than 1.5%; high-temperature annealing in a protective atmosphere containing hydrogen with oxidation degree (PH2O/PH2) of 0.0001-0.2; finally applying a tension coating and leveling tension annealing.
    Type: Application
    Filed: April 24, 2009
    Publication date: July 28, 2011
    Applicant: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Yaming JI, Huande Sun, Guohua Yang, Yongjie Yang, Yunpeng Xu, Changguo Huang, Guobao Li
  • Publication number: 20110132503
    Abstract: Disclosed herein is a method for reducing edge serration defects in a thin slab, including: reheating a thin slab having an alloy composition including carbon (C), niobium (Nb), aluminum (Al), iron (Fe) and inevitable impurities to uniformalize the thin slab into an austenite structure; controlling precipitates that occur in the reheated thin slab by controlling an temperature of the thin slab discharged from a heat-treatment furnace at a temperature at which niobium carbide (NbC) start to precipitate; and hot-rolling the thin slab. The method is advantageous in that the temperature of a thin slab discharged from a heat-treatment furnace is controlled, so that the edge serration defects in the thin slab can be reduced, thereby improving the productivity of the thin slab.
    Type: Application
    Filed: February 15, 2011
    Publication date: June 9, 2011
    Applicant: HYUNDAI STEEL COMPANY
    Inventors: Sukhyun YOO, Hongkil MOON, Jinsoo JANG
  • Publication number: 20110120598
    Abstract: Steel sheets containing residual austenite of not more than 7 vol. %, crystallized and/or precipitated compounds with particle diameters of 0.01 to 5.0 ?m of 100 to 100000 particle/mm2 and C of 0.05 to 0.3 mass %, Si of not more than 3.0 mass %, Mn of 0.01 to 3.0 mass %, P of not more than 0.02 mass %, S of not more than 0.02 mass %, Al of 0.01 to 3.0 mass %, N of not more than 0.01 mass % and Mg of 0.0002 to 0.01 mass %, with the remainder comprising iron and unavoidable impurities.
    Type: Application
    Filed: December 7, 2010
    Publication date: May 26, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Toshiki Nonaka, Nobuhiro Fujita, Hirokazu Taniguchi
  • Patent number: 7942191
    Abstract: A method for producing a wide steel strip using thin slab continuous casting and rolling by the following steps a) casting a molten steel into a thin slab having a thickness of between 50 and 90 mm; b) cutting; c) soaking; d) heating by electromagnetic induction; e) descaling; f) rolling; g) cooling with laminar flow; and h) coiling. The method can effectively control the solution and precipitation of carbon, nitrogen, and sulfide in steel with a low cost. The process is easy and flexible, and steel can be produced in a wide range of categories. Further provided is a system for producing a wide steel strip with thin slab continuous casting and rolling.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: May 17, 2011
    Assignee: Wuhan Iron and Steel (Group) Corp
    Inventors: Chao Zhang, Zhonghan Luo, Zemin Fang, Jionghui Mao, Shenglin Chen, Ruoping Wang, Xiangxin Wang
  • Publication number: 20110108168
    Abstract: A steel sheet for a can has a yield strength of 450 MPa or more, and the occurrence of cracking at a slab corner being prevented in a continuous casting process. The steel sheet contains 0.03%-0.10% C, 0.01%-0.5% Si, 0.001%-0.100% P, 0.001%-0.020% S, 0.01%-0.10% Al, 0.005%-0.012% N, and the balance being Fe and incidental impurities, in which when Mnf=Mn [% by mass]?1.71×S [% by mass], Mnf is in the range of 0.3 to 0.6. The steel sheet has microstructures that do not contain a pearlite microstructure.
    Type: Application
    Filed: March 18, 2009
    Publication date: May 12, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Takumi Tanaka, Katsumi Kojima, Makoto Aratani, Hiroki Iwasa
  • Publication number: 20110073220
    Abstract: The present invention relates to a method of continuous hardening press and an apparatus thereof. The process of continuous press hardening, includes: slab casting that makes a slab by continuous-casting molten steel refined by an electric furnace or a blast furnace, and then reheats and hot-rolls the slab into a hot-rolled steel sheet; blanking that conveys the hot-rolled steel sheet to a blank through a sealed oven and blanks the hot-rolled steel sheet, after the slab casting; and press hardening that conveys the hot-rolled steel sheet to a press die and presses the hot-rolled steel sheet, after the blanking. According to the embodiments of the present invention, since a high-temperature steel sheet formed by hot rolling is directly put into press hardening, reheating is not required such that the entire process is simplified and reduction of manufacturing cost can be expected.
    Type: Application
    Filed: November 29, 2010
    Publication date: March 31, 2011
    Applicant: HYUNDAI STEEL COMPANY
    Inventors: Taewoo Kwon, Chisang Yoon
  • Publication number: 20100330387
    Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.
    Type: Application
    Filed: September 26, 2008
    Publication date: December 30, 2010
    Inventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
  • Patent number: 7857917
    Abstract: The present invention provides a high strength thick steel plate for marine structures superior in weldability and low temperature toughness of the HAZ, which is able to be produced at a low cost without use of a complicated method of production, and a method of production of the same, that is, steel for welded structures excellent in low temperature toughness of the weld heat affected zone and a method of production of the same characterized by casting molten steel containing, by mass %, C: 0.03 to 0.12%, Si: 0.05 to 0.30%, Mn: 1.2 to 3.0%, P: 0.015% or less, S: 0.001 to 0.015%, Cu+Ni: 0.10% or less, Al: 0.001 to 0.050%, Ti: 0.005 to 0.030%, Nb: 0.005 to 0.10%, and N: 0.0025 to 0.0060% by the continuous casting method, making the cooling rate from near the solidification point to 800° C. in the secondary cooling at that time 0.06 to 0.6° C./s, hot rolling the obtained slab, and cooling it from a temperature of 800° C. or more.
    Type: Grant
    Filed: July 21, 2005
    Date of Patent: December 28, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhiro Fukunaga, Yasushi Mizutani, Rikio Chijiiwa, Yoshiyuki Watanabe
  • Publication number: 20100236670
    Abstract: A method of manufacturing a heavy wall seamless steel pipe for line pipe with a high strength and increased toughness, which is characterized by cooling rate, heating condition for piercing, and heat treating after pipe making, wherein the chemical composition consists, by mass %, of C: 0.03 to 0.08%, Si: not more than 0.25%, Mn: 0.3 to 2.5%, Al: 0.001 to 0.10%, Cr: 0.02 to 1.0%, Ni: 0.02 to 1.0%, Mo: 0.02 to 1.2%, Ti: 0.004 to 0.010%, N: 0.002 to 0.008%, and 0.0002 to 0.005%, in total, of at least one selected from Ca, Mg and REM, and the balance Fe and impurities, optionally including B: 0.0003 to 0.01%, V: 0 to 0.08%, Nb: 0 to 0.05% or Cu: 0 to 1.0%, and that P and S among impurities are not more than 0.05% and not more than 0.005%, respectively.
    Type: Application
    Filed: June 1, 2010
    Publication date: September 23, 2010
    Applicant: SUMITOMO METAL INDUSTRIES LTD.
    Inventors: Kunio Kondo, Yuji Arai, Nobuyuki Hisamune
  • Patent number: 7799151
    Abstract: A method is provided for the continuous casting, cutting, and continued heat treatment of steel slabs, particularly those having cracking-prone alloy formulations, without requiring the use of water spray quench cooling equipment.
    Type: Grant
    Filed: November 25, 2005
    Date of Patent: September 21, 2010
    Assignee: SSAB Enterprises, LLC
    Inventors: Cache Folkman, Ambrose Cooke, Andrew P. Goodman
  • Publication number: 20100186856
    Abstract: A steel product or thin steel cast strip including, by weight, less than 0.25% carbon, between 0.20 and 2.0% manganese, between 0.05 and 0.50% silicon, less than 0.01% aluminum, and at least one of niobium between 0.01% and 0.20% and vanadium between 0.01% and 0.20%, and a microstructure of a majority bainite and acicular ferrite, and more than 70% niobium and/or vanadium in solid solution. The steel product may have an increase in elongation and an increase in yield strength after age hardening. The age hardened steel product may have niobium carbonitride particles with an average particle size of 10 nanometers and less, and may have substantially no niobium carbonitride particles greater than 50 nanometers. The steel product may have a yield strength of at least 380 MPa, a tensile strength of at least 410 MPa, or both. The product may have a total elongation of at least 6% or 10%.
    Type: Application
    Filed: February 19, 2010
    Publication date: July 29, 2010
    Applicant: NUCOR CORPORATION
    Inventors: James Geoffrey WILLIAMS, Harold Roland KAUL, Daniel Geoffrey EDELMAN, Christopher Ronald KILLMORE
  • Patent number: 7648596
    Abstract: An apparatus for rolling of a powder metallurgical metallic workpiece is provided having a feeding device, a first induction heating apparatus in operable communication with a first RF generator and at least a first hot rolling mill. A process control device monitors at least one parameter of the first RF generator and outputs a signal. A method for continuous rolling of a metallic workpiece is also provided using the apparatus for rolling. The process control device signal can be used to monitor metallurgical properties of the workpiece and provide in-line evaluation of the workpiece.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: January 19, 2010
    Assignee: Philip Morris USA Inc.
    Inventors: David Sharpe, Firooz Rasouli, John F. Cunningham
  • Publication number: 20100000636
    Abstract: The invention relates to a duplex stainless steel composition, the composition of which consists of, in % by weight: C?0.05% 21%?Cr?25% 1%?Ni?2.95% 0.16%?N?0.28% Mn?2.0% Mo+W/2?0.50% Mo?0.45% W?0.15% Si?1.4% Al?0.05% 0.11%?Cu?0.50% S?0.010% P?0.040% Co?0.5% REM?0.1% V?0.5% Ti?0.1% Nb? 0.3% Mg?0.1% the balance being iron and impurities resulting from the smelting, and the microstructure consisting of austenite and 35 to 65% ferrite by volume, the composition furthermore satisfying the following relationships: 40?IF?70 where IF=6×(% Cr+1.32×% Mo+1.27×% Si)?10×(% Ni+24×% C+16.15×% N+0.5×% Cu+0.4×% Mn)?6.17 and ILCR?30.5 where ILCR=% Cr+3.3×% Mo+16×% N+2.6×% Ni?0.7×% Mn, and also to a process for manufacturing plate, strip, coil, bar, rod, wire, sections, forgings and castings made of this steel.
    Type: Application
    Filed: June 15, 2007
    Publication date: January 7, 2010
    Applicants: INDUSTEEL CREUSOT, UGITECH
    Inventors: Bernard Bonnefois, Jerome Peultier, Mickael Serriere, Jean-Michel Hauser, Eric Chauveau
  • Patent number: 7591917
    Abstract: Steel strips and methods for producing strip are provided. The method for producing steel strips comprises continuously casting low carbon, silicon/manganese killed or aluminum killed molten steel into a strip, the molten steel comprising a concentration of residuals of 2.0 equal to or less than about 2.0 wt % is selected with regard to the microstructure of the finished strip to provide a desired yield strength, where the residuals are selected in desired amounts from the group consisting of copper, nickel, chromium, molybdenum and tin, and cooling the strip to transform the strip from austenite to ferrite in a desired temperature range. Cast steel with improved yield strength properties is produced by such method.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: September 22, 2009
    Assignee: Nucor Corporation
    Inventors: Lazar Strezov, Kannappar Mukunthan, Walter N. Blejde, Rama Ballav Mahapatra
  • Publication number: 20090199935
    Abstract: The present invention is a method of using a continuous casting-continuous hot rolling facility to cast a medium thickness bar, making the bar reach a final hot rolling inlet while a temperature over 1200° C. for holding the solid-solute state of AlN is maintained, hot rolling the bar, and rapidly cooling it to make fine AlN precipitate and thereby efficiently an inexpensively produce high flux density grain-oriented silicon steel sheet without any high temperature heating of the bar.
    Type: Application
    Filed: June 11, 2007
    Publication date: August 13, 2009
    Inventors: Akira Sakakura, Hiroshi Takechi
  • Publication number: 20090101245
    Abstract: A method is provided for the continuous casting, cutting, and continued heat treatment of steel slabs, particularly those having cracking-prone alloy formulations, without requiring the use of water spray quench cooling equipment.
    Type: Application
    Filed: November 25, 2005
    Publication date: April 23, 2009
    Applicant: INSCO Enterprise, LLC
    Inventors: Cache Folkman, Michael Ambrose Cooke, Andrew Goodman
  • Publication number: 20090098408
    Abstract: A multi-phase steel sheet having microstructure having in combination ferrite, martensite of between 3% and 65% by volume, and at least one microstructure selected from the group consisting of, bainite and retained austenite, and having fine complex precipitates selected from the group of TiC, NbC, TiN, NbN, (Ti.Nb)C, (Ti.Nb)N, and (Ti.Nb)(C.N) particles having at least 50% smaller than 20 nm in size, and physical properties having tensile strength greater than about 780 megapascals and at least one of the properties of elongation greater than about 10%, yield ratio greater than about 70%, and hole expansion ratio greater than about 50%.
    Type: Application
    Filed: October 6, 2008
    Publication date: April 16, 2009
    Applicant: NUCOR CORPORATION
    Inventor: Weiping SUN
  • Patent number: 7491276
    Abstract: The invention relates to a production method for producing, on a production installation (1), flat products, also of a large width, from continuously cast slabs having a large or medium thickness or from thin slabs. Said production installation is comprised of a single or multiple stand blooming train (4), of a roller table (3), which is provided for conveying the rolling stock and, optionally for oscillating, of a roller table section (5) with hinged heat-insulating covering hoods. The production installation is also comprised of a straightening unit (6) for straightening the pre-strips, of an, in particular, inductive heating installation (7) for effecting the controlled heating of the pre-strips to a defined temperature over the length and width of the pre-strips, of a multiple-stand finishing train (10), of a delivery roller table with devices (11) for cooling the hot rolled strip, and of subsequently arranged coiling machines (12) for coiling the finished strip.
    Type: Grant
    Filed: July 21, 2001
    Date of Patent: February 17, 2009
    Assignee: SMS Demag AG
    Inventors: Harald Wehage, Ulrich Skoda-Dopp, Michael Breuer, Joachim Hafer
  • Publication number: 20090025835
    Abstract: The present invention provides high strength steel plate and high strength welded pipe excellent in ductile fracture characteristic and methods of production of the same, that is, high strength steel plate excellent in ductile fracture characteristic, and high strength welded pipe using that steel plate as a base material, having a tensile strength corresponding to the X100 class of the API standard, containing, by mass %, C: 0.01 to 0.5%, Si: 0.01 to 3%, Mn: 0.1 to 5%, P: 0.03% or less, and S: 0.03% or less and a balance of Fe and unavoidable impurities, having a microstructure comprised of, by area ratio, 1 to 60% of ferrite and the balance of bainite and martensite, having a maximum value of the {100} accumulation degree of the cross-section rotated 20 to 50° from the plate thickness cross-section about the rolling direction as an axis of 3 or less, and having plate thickness parallel cracks measured by ultrasonic flaw detection of less than 1 mm.
    Type: Application
    Filed: April 19, 2005
    Publication date: January 29, 2009
    Inventors: Takuya Hara, Yasuhiro Shinohara, Hitoshi Asahi, Yoshio Terada
  • Publication number: 20090010793
    Abstract: A method for producing cold-formable, high-strength steel strips or sheets with TWIP properties, wherein in successive working steps are carried out without interruption, uses a molten material of the following composition (mass %): C: 0.003-1.50%, Mn: 18.00-30.00%, Ni: ?10.00%, Si: ?8.00%, Al: ?10.00%, Cr: ?10.00%, N: ?0.60%, Cu: ?3.00%, P: ?0.40%, S: ?0.15%, selectively one or more components from the Se, Te, V, Ti, Nb, B, REM, Mo, W, Co, Ca and Mg group provided that the total content of Se, Te is ?0.25%, the total content of V, Ti, Nb, B, REM is ?4.00%, the total content of Mo, W, Co is ?1.50% and the total content of Ca, Mg is ?0.50%, the rest being iron and melting conditioned impurities, wherein the content of Sn, Sb, Zr, Ta and As, whose total content is equal to or less than 0.30% is included in said impurities.
    Type: Application
    Filed: November 3, 2004
    Publication date: January 8, 2009
    Applicant: THYSSENKRUPP STEEL AG
    Inventors: Jens-Ulrik Becker, Harald Hofmann, Manfred Menne, Jochen Wans
  • Publication number: 20080279713
    Abstract: A weathering steel consisting essentially of C in the range of from 0.03 to 0.07 percent by weight; Si in the range of from 0.15 to 0.29 percent by weight; Mn in the range of from 1.21 to 1.5 percent by weight; P in the range of from 0.006 to 0.04 percent by weight; S in the range of from 0.001 to 0.01 percent by weight; Cu in the range of from 0.2 to 0.5 percent by weight; Cr in the range of from 0.3 to 0.7 percent by weight; Ni in the range of from 0.15 to 0.35 percent by weight; Ti in the range of from 0.08 to 0.14 percent by weight; and the balance is essentially iron; and methods for producing the same.
    Type: Application
    Filed: July 23, 2008
    Publication date: November 13, 2008
    Applicant: GUANGZHOU ZHUJIANG STEEL CO., LTD
    Inventors: Xinping MAO, Zhenyuan LIN, Kexin LI, Jixiang GAO, Yijun LIU, Qilin CHEN, Jinsong XIE
  • Patent number: 7449074
    Abstract: A nano-crystalline steel sheet and a method of making a nano-crystalline steel sheet are provided. The nano-crystalline steel sheet may be produced by supplying a liquid metallic glass forming alloy to counter-rotating casting rolls. The liquid alloy may form partially solidified layers on each of the casting rolls. The partially solidified layers may then be pressed together by the counter-rotating casting rolls to form a sheet. The twin casting roll method may provide a sufficiently high cooling rate during solidification of the alloy to create a nano-crystalline microstructure.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: November 11, 2008
    Assignee: The Nano Company, Inc.
    Inventor: Daniel James Branagan
  • Patent number: 7435307
    Abstract: A Fe—Ni based permalloy comprises Ni: 30-85 wt %, C: not more than 0.015 wt %, Si: not more than 1.0 wt %, Nin: not more than 1.0 wt %, P: not more than 0.01 wt %, S: not more than 0.005 wt %, O: not more than 0.0060 wt %, Al: not more than 0.02 wt % and, if necessary, not more than 15 wt % of at least one selected from the group consisting of Mo, Cu, Co and Nb within a range of not more than 20 wt % in total.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: October 14, 2008
    Assignee: Nippon Yakin Kogyo Co., Ltd
    Inventors: Tatsuya Itoh, Tsutomu Omori
  • Patent number: 7425240
    Abstract: The invention relates to a method for producing a siderurgical product made of carbon steel having a high copper content, according to which: —a liquid steel having the composition: 0.0005%?1%; 0.5?Cu?10%; 0?Mn?2%; 0?Si?5% 0?Ti?0.5%; 0?Nb?0.5%; 0?Ni?5%; 0?Al?2%, the remainder being iron and impurities, is produced;—said liquid steel is poured directly in the form of a thin strip having a thickness of no more than 10 mm;—the strip is subjected to forced cooling and/or is surrounded by a non-oxidizing atmosphere while having a temperature of more than 1000? C.; —said thin strip is hot rolled at a reduction rate of at least 10%, the temperature at the end of the rolling process being such that all of the copper is still in a solid solution in the ferrite and/or austenite matrix;—and the strip is coiled. The invention also relates to a siderurgical product obtained according to said method.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: September 16, 2008
    Assignee: Usinor
    Inventors: Nicolas Guelton, Michel Faral, Jean-Pierre Birat, Catherine Juckum
  • Publication number: 20080216925
    Abstract: A method and apparatus for strip casting sheet metal and then conditioning the surfaces of the sheet metal strip to remove iron oxide scale employs first brushing the surfaces with stainless steel brushes to remove the scale without requiring pickle and oil, and then brushing the surfaces with aluminum oxide brushes to further clean and smooth the surfaces of the cast metal strip.
    Type: Application
    Filed: March 9, 2007
    Publication date: September 11, 2008
    Applicant: THE MATERIAL WORKS, LTD.
    Inventor: Alan R. Mueth
  • Publication number: 20080219879
    Abstract: A steel product or thin steel cast strip comprised of, by weight, less than 0.25% carbon, between 0.20 and 2.0% manganese, between 0.05 and 0.50% silicon, less than 0.01% aluminum, and at least one of niobium between 0.01% and 0.20% and vanadium between 0.01% and 0.20%, and having a microstructure of a majority bainite and acicular ferrite, and more than 70% niobium and/or vanadium in solid solution. The steel product may have an increase in elongation and an increase in yield strength after age hardening. The age hardened steel product may have niobium carbonitride particles with an average particle size of 10 nanometers and less, and may have substantially no niobium carbonitride particles greater than 50 nanometers. The steel product may have a yield strength of at least 380 MPa or a tensile strength of at least 410 MPa, or both. The steel product or thin cast steel strip may have a total elongation of at least 6% or 10%.
    Type: Application
    Filed: May 6, 2008
    Publication date: September 11, 2008
    Applicant: NUCOR CORPORATION
    Inventors: James Geoffery WILLIAMS, Harold Roland KAUL, Daniel Geoffrey EDELMAN, Christopher Ronald KILLMORE
  • Patent number: 7396423
    Abstract: A welding structural steel product exhibiting a superior heat affected zone toughness, comprising, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.5% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, at most 0.03% S, at most 0.005% O, and balance Fe and incidental impurities while satisfying conditions of 1.2?Ti/N?2.5, 10?N/B?40, 2.5?Al/N?7, and 6.5?(Ti+2Al+4B)/N?14, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 ?m or less. The method includes the steps of preparing a slab of the above-described composition, heating the slab to 1,100° C. to 1,250° C. for 60-180 minutes, hot rolling the heated slab in an austenite recrystallization range at a 40% or more rolling reduction followed by controlled cooling.
    Type: Grant
    Filed: April 14, 2005
    Date of Patent: July 8, 2008
    Assignee: POSCO
    Inventors: Hong-Chul Jeong, Hae-Chang Choi
  • Patent number: 7374623
    Abstract: A metallurgical product, made of carbon steel and to be galvanized, which is in the form of a strip or of a sheet obtained from a continuously cast intermediate product having the following composition by weight: 0.0005%?C?0.15%; 0.08%?Mn?2%; Si?0.040%; Altotal?0.010%; Alsoluable?0.004%; 0.0050%?Ototal?0.0500%; P?0.20%; S?0.10%; each of Cu, Cr, Ni, Mo, W, Co?1%; each of Ti, Nb, V, Zr?0.5%; each of Sn, Sb, As?0.1%; B?0.1%; N?0.0400%; and the remainder being iron and impurities. Also, a process for obtaining a metallurgical intermediate product, which includes: producing in a ladle a liquid steel the composition of which is as above, and in which the dissolved oxygen content is maintained between 0.0050 and 0.0500% by the establishment of a chemical equilibrium between the metal and the ladle slag; and casting the steel on a continuous casting machine.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: May 20, 2008
    Assignee: USINOR
    Inventors: Christian Marchionni, Yann Le Papillon, Alain Leclercq, Michel Faral, Jean-Michel Damasse, Philippe Rocabois
  • Patent number: 7354492
    Abstract: The inventive method is used for optimising a hot and/or cold strip mill process.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: April 8, 2008
    Assignees: Otkrytoe Aktsionernoe Obschestvo “Magnitogorsky Metallurgichesky Kombinat”, Obschestvo S Ogranichennoi Otvetstvennostyu “Issledovatelsko-Tekhnologichesky Tsentr Ausferr”
    Inventors: Viktor Filippovich Rashnikov, Anrdrei Andreevich Morozov, Rafkat Spartakovich Takhautdinov, Gennady Sergeevich Senichev, Vladimir Nikolaevich Urtsev, Felix Vilenovich Kapstan, Anatoly Vilenovich Kapstan, Sergei Anatolievich Murikov, Dim Maratovich Khabibulin, Sergei Iosifovich Platov, Sergei Nikolaevich Anikeev
  • Patent number: 7350559
    Abstract: Thus, as shown by an exact electrodynamic computation of EMBF and the estimations described above of the velocity of turbulent flows arising due to their effect, application of amplitude- and frequency-modulated helically traveling (rotating and axially traveling) electromagnetic fields in metallurgical and chemical technologies and foundry can considerably increase the hydraulic efficiency of MHD facilities, intensify the processes of heat and mass transfer in technological plants, significantly increase their productivity, considerably decrease energy consumption for the production of metals, alloys, cast articles, and chemical products, and improve their quality.
    Type: Grant
    Filed: December 16, 2003
    Date of Patent: April 1, 2008
    Assignee: Energetics Technologies, LLC
    Inventors: Irving I Dardik, Arkady K Kapusta, Boris M Mikhailovich, Ephim G Golbraikh, Shaul L Lesin, Herman D Branover
  • Patent number: 7288158
    Abstract: A flat rolled, high strength, formable steel product has a yield strength of at least about 100 ksi. The product has sufficient formability such that it can withstand a longitudinal or transverse 180° bend of less than 1.0 times its thickness and is preferably comprised of a high strength, low alloy steel composition containing a vanadium-nitride microalloy. The steel product is preferably produced by cold rolling a first steel product having a yield strength of at least about 70 ksi and a n-value from about 0.1 to about 0.16. Cold rolling of the first steel product reduces its thickness and increases its yield strength to at least 100 ksi.
    Type: Grant
    Filed: March 9, 2005
    Date of Patent: October 30, 2007
    Assignee: Algoma Steel Inc.
    Inventors: Barton A. Thomson, James W. Johnston
  • Patent number: 7247211
    Abstract: A steel sheet with a thickness of at least 0.30 mm is made of an ultra-low carbon steel with a chemical composition including C: at most 0.010%, Si: at most 0.5%, Mn: at most 1.5%, P: at most 0.12%, S: at most 0.030%, Ti: at most 0.10%, Al: at most 0.08%, and N: at most 0.0080%. The total number of non-metallic inclusions observed under a microscope in sixty fields in a sample prepared in accordance with JIS G0555 is at most 20. During manufacture of the steel, the amount of FeO+MnO in slag in a ladle at the time of continuous casting is controlled to at most 15%, and the throughput at the time of casting is made at most 5 tons per minute. The steel sheet does not develop pin hole defects or press cracks caused by inclusions when used for applications such as motor housings or oil filter housings requiring severe press forming.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: July 24, 2007
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Syuji Nakai, Tatsuo Kanai, Yoshihiko Higuchi, Sei Hiraki
  • Patent number: 7160398
    Abstract: A melt of an alloy, represented (Fe1-mTm)100-x-y-zQxRyMz, where T is Co and/or Ni, Q is B and/or C, R is at least one rare-earth element, M is selected from Al, Si, Ti, V, Cr, Mn, Cu, Zn, Ga, Zr, Nb, Mo, Ag, Hf, Ta, W, Pt, Au and Pb; 10 at %?x?35 at %; 2 at %?y?10 at %; 0 at %?z?10 at %; and 0?m?0.5, is prepared. Next, the melt is brought into contact with, and rapidly cooled and solidified by, the surface of a rotating chill roller. The melt is teemed onto a guide member, of which the guide surface defines a tilt angle with a horizontal plane, runs down on the guide surface, and then is fed through at least one tubular hole onto a contact area on the surface of the chill roller.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: January 9, 2007
    Assignee: Neomax Co., Ltd.
    Inventor: Hirokazu Kanekiyo
  • Patent number: 7147730
    Abstract: To provide a high carbon steel sheet having excellent hardenability and toughness, and low planar anisotropy of tensile properties affecting workability, and a method of producing the same. A high car steel sheet having chemical composition specified by JIS G 4051 (Carbon steels for machine structural use), JIS G 4401 (Carbon tool steels) or JIS G 4802 (Cold-rolled steel strips for springs), wherein more than 50 carbides having a diameter of 1.5 ?m or larger exist in 2500 ?m2, the ratio of number of carbides having a diameter of 0.6 ?m or less with respect to all the carbides is 80% or more, and the ?r is more than ?0.15 to less than 0.15, herein ?r=(r0+r90?2×r45)/4, and r0, r45, and r90 shows a r-value of the directions of 0° (L), 45° (S) and 90° (C) with respect to the rolling direction respectively.
    Type: Grant
    Filed: September 19, 2003
    Date of Patent: December 12, 2006
    Assignee: JFE Steel Corporation
    Inventors: Nobuyuki Nakamura, Takeshi Fujita, Katsutoshi Ito, Yasuyuki Takada