With Tempering, Ageing, Solution Treating (i.e., For Hardening), Precipitation Hardening Or Strengthening, Or Quenching Patents (Class 148/548)
  • Patent number: 11401590
    Abstract: Provided is a soft magnetic alloy having a composition of a compositional formula (Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e))PaCbSicCudMe. X1 is one or more selected from a group consisting of Co and Ni, X2 is one or more selected from a group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, 0, and rare earth elements, and M is one or more selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.050?a?0.17, 0<b<0.050, 0.030<c?0.10, 0<d?0.020, 0?e?0.030, ??0, ??0, and 0??+??0.50.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: August 2, 2022
    Assignee: TDK CORPORATION
    Inventors: Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Kazuhiro Yoshidome, Akito Hasegawa, Hajime Amano, Kensuke Ara, Seigo Tokoro, Masakazu Hosono, Takuma Nakano, Satoko Mori
  • Patent number: 11384409
    Abstract: The present invention relates to a high-strength steel sheet which satisfies a specific chemical component composition, and which is configured such that: when the metal structure thereof is observed with a scanning electron microscope, polygonal ferrite is 30 to 60% by area; when the metal structure thereof is observed with an optical microscope, MA mixed structure is 21% by area or less; when the metal structure thereof is measured by an X-ray diffraction method, retained austenite is 8% by volume or more; an area ratio of polygonal ferrite having a circle equivalent diameter of 35.0 ?m or more is 0% and an area ratio of polygonal ferrite having a circle equivalent diameter of 10.0 ?m or more and less than 35.0 ?m is 10% or less in the polygonal ferrite; and connectivity as defined by a specific relational expression is 10% or more.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: July 12, 2022
    Assignee: Kobe Steel, Ltd.
    Inventors: Muneaki Ikeda, Kenji Saito
  • Patent number: 11186887
    Abstract: A multi-track laser beam process for surface hardening a low-carbon and low manganese steel. The process includes providing cold rolled close annealed (CRCA) steel sheets having in weight percentage, C: 0.03-0.07, Mn: 0.15-0.25 or 1.4, S: 0.005-0.009, P: 0.009-0.014, Si: 0.005-0.02, Al: 0.04, V: 0.001, Nb: 0.001, and Ti: 0.002 and heating the surface of the steel sheet to an austenizing temperature using a multi-track laser beam, where, upon cooling, phase transformation of the initial microstructure to a harder dual phase structure occurs. The surface temperature of the steel sheet may be controlled based on a comparison of the on-line surface temperature effect with pre-stored data representing the desired surface temperature effect to eliminate any possibility of melting the sheet. The development of the desired microstructure of the sheet, including measurement of the hardness level and the fraction of different phases, may be periodically reviewed.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: November 30, 2021
    Assignee: Tata Steel Limited
    Inventors: Syed Badirujjaman, Kundu Saurabh, Sulthan Mohiddin Shariff, Gadhe Padmanabham, Tak Manish
  • Patent number: 11162162
    Abstract: A steel with high hardness and excellent toughness contains, in mass %, 0.40-1.00% C, 0.10-2.00% Si, 0.10-1.00% Mn, 0.030% or less P, 0.030% or less S, 1.10-3.20% Cr, 0.010-0.10% Al, and 0.15-0.50% V, and further contains at least one or two of 2.50% or less Ni and 1.00% or less Mo, with an amount of (C+V) being 0.60% or more in mass %, with the balance consisting of Fe and unavoidable impurities. The steel has a microstructure which is a martensitic structure with finely dispersed Fe-based ? carbides, with its prior austenite grain size being 20 ?m or less.
    Type: Grant
    Filed: August 8, 2018
    Date of Patent: November 2, 2021
    Assignees: OSAKA UNIVERSITY, KOMATSU LTD.
    Inventors: Yoritoshi Minamino, Koji Hagihara, Koji Yamamoto, Shohei Ikurumi, Yusuke Hiratsuka, Takeshi Fujimatsu, Toshiyuki Sugimoto
  • Patent number: 10847292
    Abstract: A soft magnetic alloy is composed of a Fe-based nanocrystal and an amorphous phase. In the soft magnetic alloy, S2-S1>0 is satisfied, where S1 (at %) denotes an average content rate of Si in the Fe-based nanocrystal and S2 (at %) denotes an average content rate of Si in the amorphous phase. In addition, the soft magnetic alloy has a composition formula of ((Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e+f))MaBbSicPdCreCuf)1?gCg. X1 is one or more selected from the group consisting of Co and Ni, X2 is one or more selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O, S and a rare earth element, and M is one or more selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, V and W. In the composition formula, a to g, ? and ? are in specific ranges.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: November 24, 2020
    Assignee: TDK CORPORATION
    Inventors: Kazuhiro Yoshidome, Akito Hasegawa, Hiroyuki Matsumoto, Kenji Horino, Akihiro Harada, Syota Goto, Isao Nakahata
  • Patent number: 10787795
    Abstract: An improved crushing tool for the processing of aggregates, and a heat treatment method for metals used in the fabrication of such tools, is provided. The crushing tool may comprise an attachment portion having a relatively low material hardness and a crushing portion having, in comparison to the attachment portion, a relatively high material hardness. For example, the hardness of the attachment portion may be in the range of 20-35 HRC, and that of the crushing portion may be in the range of 50-60 HRC. Use of tool-grade steel, such as AISI S7 steel, may thereby result in a tool offering a compromise between the hardness (wear-resistance) of the crushing portion and the toughness of the attachment portion. A heat treatment process for the tool-grade steel may involve distinct heating, quenching, and tempering cycles in order to achievable desirable material properties.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: September 29, 2020
    Assignee: Wear-Tech Industries Ltd.
    Inventor: Darryl Anthony George
  • Patent number: 10494705
    Abstract: A steel composition is provided and includes carbon of about 0.5 to 0.7 wt %; silicon of about 1.3 to 2.3 wt %; manganese of about 0.6 to 1.2%; chromium of about 0.6 to 1.2 wt %; molybdenum of about 0.1 to 0.5 wt %; nickel of about 0.05 to 0.8 wt %; vanadium of about 0.05 to 0.5 wt %; niobium of about 0.05 to 0.5 wt %; titanium of about 0.05 to 0.3 wt %; cobalt of about 0.01 to 3 wt %; zirconium of about 0.001 to 0.2 wt %; yttrium of about 0.01 to 1.5 wt %; copper of about 0.3% or less but greater than 0 wt %; aluminum of about 0.3% or less but greater than 0 wt %; nitrogen of about 0.03% or less but greater than 0 wt %; oxygen of about 0.003% or less but greater than 0 wt %. Additionally, a balance iron, based on the total weight is included.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: December 3, 2019
    Assignees: Hyundai Motor Company, Hyundai Steel Company
    Inventors: Sung Chul Cha, Hyung Oh Ban, Seung Hyun Hong, Chul Woo Park
  • Patent number: 10115509
    Abstract: An ultrafine-crystalline alloy ribbon having a composition represented by the general formula of Fe100-x-y-zAxByXz, wherein A is Cu and/or Au, X is at least one element selected from the group consisting of Si, S, C, P, Al, Ge, Ga and Be, and x, y and z are numbers meeting the conditions of 0<x?5, 8?y?22, 0?z?10, and x+y+z?25 by atomic %, and a structure in which ultrafine crystal grains having an average particle size of 30 nm or less being dispersed in a proportion of more than 0% and less than 30% by volume in an amorphous matrix; an ultrafine crystal grains-depleted region comprising ultrafine crystal grains at a number density of less than 500/?m2 being formed in a region of 0.2 mm in width from each side of the ribbon.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: October 30, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Motoki Ohta, Yoshihito Yoshizawa
  • Patent number: 9790745
    Abstract: Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.
    Type: Grant
    Filed: November 24, 2014
    Date of Patent: October 17, 2017
    Assignee: Baker Hughes Incorporated
    Inventors: John H. Stevens, Jimmy W. Eason
  • Patent number: 9708699
    Abstract: The present disclosure provides specified ranges in the Fe—Mo—Ni—Cr—P—C—B alloys such that the alloys are capable of forming bulk glasses having unexpectedly high glass-forming ability. The critical rod diameter of the disclosed alloys is at least 10 mm.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: July 18, 2017
    Assignee: Glassimetal Technology, Inc.
    Inventors: Jong Hyun Na, Michael Floyd, Glenn Garrett, Marios D. Demetriou, William L. Johnson
  • Patent number: 9224527
    Abstract: A method for producing an ultrafine-crystalline alloy ribbon having a structure in which crystal grains having an average grain size of 1-30 nm are dispersed at a ratio of 5-30% by volume in an amorphous matrix ultrafine, comprising the steps of ejecting an alloy melt onto a rotating cooling roll to quench it; forming an easily windable ribbon having such toughness that it is not fractured when bent to a bending radius of 1 mm or less, before the start of winding around a reel; and changing the forming conditions of the ribbon after the start of winding around a reel, to obtain a structure in which ultrafine crystal grains having an average grain size of 1-30 nm are dispersed at a ratio of 5-30% by volume in an amorphous matrix.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: December 29, 2015
    Assignee: HITACHI METALS, LTD.
    Inventors: Motoki Ohta, Yoshihito Yoshizawa
  • Publication number: 20150020929
    Abstract: The present disclosure provides specified ranges in the Fe—Mo—Ni—Cr—P—C—B alloys such that the alloys are capable of forming bulk glasses having unexpectedly high glass-forming ability. The critical rod diameter of the disclosed alloys is at least 10 mm.
    Type: Application
    Filed: July 18, 2014
    Publication date: January 22, 2015
    Inventors: Jong Hyun Na, Michael Floyd, Glenn Garrett, Marios D. Demetriou, William L. Johnson
  • Publication number: 20150017462
    Abstract: A cast alloy is generally provided, along with methods of forming the cast alloy and components constructed from the cast alloy (e.g., stationary components of a turbine). The cast alloy can include, by weight, 0.12% to 0.20% carbon, 0.50% to 0.90% manganese, 0.25% to 0.60% silicon, 0.10% to 0.50% nickel, 1.15% to 1.50% chromium, 0.90% to 1.50% molybdenum, 0.70% to 0.80% vanadium, 0.0075% to 0.060% titanium, 0.008% to 0.012% boron, the balance iron, optionally low levels of other alloying constituents, and incidental impurities.
    Type: Application
    Filed: July 11, 2013
    Publication date: January 15, 2015
    Inventors: Deepak Saha, Subrahmanyam Thangirala, Jeffrey Michael Breznak, Steven Louis Breitenbach
  • Patent number: 8911527
    Abstract: A method of fabricating a stainless martensitic steel includes a step of electroslag remelting of an ingot of the steel then a step of cooling the ingot. Before the skin temperature of the ingot falls below the martensitic transformation temperature Ms of the steel, the ingot from electroslag remelting is placed in a furnace with an initial temperature T0 that is then higher than the pearlitic transformation completion temperature on cooling, Ar1, of the steel, the ingot undergoing a homogenization treatment in the furnace for at least a holding time t after which the temperature of the coldest point of the ingot has reached a homogenization temperature T, the holding time t being equal to at least one hour, with the homogenization temperature T being in the range approximately 900° C. to the burning temperature of the steel.
    Type: Grant
    Filed: October 11, 2010
    Date of Patent: December 16, 2014
    Assignee: SNECMA
    Inventors: Laurent Ferrer, Patrick Philipson
  • Publication number: 20140332120
    Abstract: Ferrous metal alloys including Fe, Co and optionally Ni with metalloids Si, B and P are provided that are substantially close to the peak in glass forming ability and have a combination of both good glass formability and good ferromagnetic properties. In particular, Fe/Co-based compositions wherein the Co content is between 15 and 30 atomic percent and the metalloid content is between 22 and 24 atomic percent at a well-defined metalloid moiety, have been shown to be capable of forming bulk glassy rods with diameters as large as 4 mm or larger. In addition, incorporating a small content of Ni under 10 atomic percent and additions of Mo, Cr, Nb, Ge, or C at an incidental impurity level of up to 2 atomic percent are not expected to impair the bulk-glass-forming ability of the present alloys.
    Type: Application
    Filed: May 7, 2014
    Publication date: November 13, 2014
    Applicant: California Institute of Technology
    Inventors: Xiao Liu, Marios D. Demetriou, William L. Johnson, Michael Floyd
  • Patent number: 8882937
    Abstract: The invention relates to a steel material composition, in particular for producing piston rings and cylinder sleeves, containing the following elements in the given fractions in relation to 100% by weight of the steel material: 0.03-2.0% by weight B, 0.5-1.2% by weight C, 70.1-97.3% by weight Fe, 0.1-3.0% by weight Mn and 2.0-10.0% by weight Si. Said composition can be produced by melting the starting materials and casting the melt in a pre-fabricated mold.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: November 11, 2014
    Assignee: Federal-Mogul Burscheid GmbH
    Inventor: Laszlo Pelsoeczy
  • Patent number: 8858736
    Abstract: Austempered ductile iron (ADI) for components requiring high strength and/or ductility, which has a silicon content of 3.35 weight-% to 4.60 weight-%, and which is obtainable by performing an ADI-heat treatment using an austenitization temperature of at least 910° C.
    Type: Grant
    Filed: September 3, 2007
    Date of Patent: October 14, 2014
    Assignee: Indexator Group AB
    Inventor: Richard Larker
  • Publication number: 20140255238
    Abstract: A rotor of a vane pump and a method of manufacturing a rotor are provided. The rotor may be formed to include a plurality of radially formed slots and having a disk shape, and may include approximately 20% to 70% of pig iron, approximately 0.2% to 0.5% of copper (Cu), and approximately 0.1% to 0.4% of iron (Fe) by weight ratio, and scraps and steel wastes for the remainder, and may be formed of a nodular graphite cast iron including precipitated spheroidal graphite and having an austenite structure.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Inventor: Jaebong Park
  • Publication number: 20140238556
    Abstract: Metallic alloys are disclosed containing Fe at 48.0 to 81.0 atomic percent, B at 2.0 to 8.0 atomic percent, Si at 4.0 to 14.0 atomic percent, and at least one or more of Cu, Mn or Ni, wherein the Cu is present at 0.1 to 6.0 atomic percent, Mn is present at 0.1 to 21.0 atomic percent and Ni is present at 0.1 to 16.0 atomic percent. The alloys may be heated at temperatures of 200° C. to 850° C. for a time period of up to 1 hour and upon cooling there is no eutectoid transformation. The alloys may then be formed into a selected shape.
    Type: Application
    Filed: February 24, 2014
    Publication date: August 28, 2014
    Inventors: Daniel James BRANAGAN, Jason K. WALLESER, Brian E. MEACHAM, Alla V. SERGUEEVA, Craig S. PARSONS
  • Patent number: 8795448
    Abstract: A hard phase material is provided for increasing the hardness of a matrix material and improving the wear resistance thereof. The hard phase material is an aluminum boride material having the structure AlB8-16. The aluminum boride hard phase may be incorporated into a matrix material by mixing particulate aluminum boride with the matrix material and through precipitation of aluminum boride from the matrix material. Materials including the aluminum boride hard phase may be used in coating applications to provide a hard and wear resistant coating. Aluminum boride hard phase may also be incorporated into metallurgical products to improve the hardness and wear resistance of the metallurgical products.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: August 5, 2014
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Brian Meacham
  • Publication number: 20140213384
    Abstract: Golf clubs formed from bulk-solidifying amorphous metals (i.e., metallic glasses) having high elastic modulus and fracture toughness, and to methods of forming the same are provided. Among other components, the golf club materials disclosed enable fabrication of flexural membranes or shells used in golf club heads (drivers, fairways, hybrids, irons, wedges and putters) exhibiting enhanced flexural or bending compliance together with the ability to deform plastically and avoid brittle fracture or catastrophic failure when overloaded under bending loads. Further, the high strength of the material and its density, comparable to that of steel, enables the redistribution of mass in the golf club while maintaining a desired overall target mass.
    Type: Application
    Filed: January 29, 2014
    Publication date: July 31, 2014
    Applicant: GlassiMetal Technology, Inc.
    Inventors: William L. Johnson, David S. Lee, Marios D. Demetriou, Jong Hyun Na, Glenn Garrett
  • Patent number: 8580052
    Abstract: The invention relates according to a first aspect to a method for the heat treatment of a batch of castings, in which an air quench is applied to the castings of the batch that are arranged in a single layer. The invention also extends to a system for the heat treatment of a batch of castings that includes a ventilation system in order to cause a flow of cooling air, characterized in that it includes means for placing the castings of the batch in a single layer and means for bringing the single layer of castings beneath the ventilation system so as to apply an air quench to the single layer comprising the castings of the batch.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: November 12, 2013
    Assignee: Montupet S.A.
    Inventor: Philippe Meyer
  • Publication number: 20130228253
    Abstract: A secondary hardening steel alloy substantially lacking Cobalt is disclosed. In spite of the substantial lack of Cobalt, a steel alloy of the present disclosure has a low Stage II crack growth, and a high fracture toughness. Applications of a steel alloy of the present disclosure include structural applications, including aircraft landing gear.
    Type: Application
    Filed: October 27, 2011
    Publication date: September 5, 2013
    Applicant: CARNEGIE MELLON UNIVERSITY
    Inventor: Warren M. Garrison, Jr.
  • Patent number: 8524016
    Abstract: A method of making an austempered ductile iron article is disclosed. The method includes providing a melt of a ductile iron alloy composition. The method also includes casting the melt into a mold to form a casting. The method further includes cooling the casting to an austempering temperature by circulating a coolant through the mold; wherein cooling comprises solidifying the melt and forming a ductile iron article. Still further, the method includes heating the casting to maintain the austempering temperature for an interval sufficient to form an austempered ductile iron article that comprises a microstructure comprising ausferrite.
    Type: Grant
    Filed: January 3, 2012
    Date of Patent: September 3, 2013
    Assignee: General Electric Company
    Inventors: Junyoung Park, Jason Robert Parolini
  • Patent number: 8479549
    Abstract: A method of producing a seamless, tubular product includes centrifugally casting a corrosion resistant alloy into a tubular workpiece having an inner diameter and an outer diameter. The method then removes material from the inner diameter of the workpiece and subjects the workpiece to at least about a 25% wall reduction at a temperature below a recrystallization temperature of the workpiece using a metal forming process. The metal forming process includes radial forging, rolling, pilgering, and/or flowforming.
    Type: Grant
    Filed: August 13, 2010
    Date of Patent: July 9, 2013
    Assignee: Dynamic Flowform Corp.
    Inventor: Matthew V. Fonte
  • Publication number: 20130167984
    Abstract: A method of making an austempered ductile iron article is disclosed. The method includes providing a melt of a ductile iron alloy composition. The method also includes casting the melt into a mold to form a casting. The method further includes cooling the casting to an austempering temperature by circulating a coolant through the mold; wherein cooling comprises solidifying the melt and forming a ductile iron article. Still further, the method includes heating the casting to maintain the austempering temperature for an interval sufficient to form an austempered ductile iron article that comprises a microstructure comprising ausferrite.
    Type: Application
    Filed: January 3, 2012
    Publication date: July 4, 2013
    Applicant: General Electric Company
    Inventors: Junyoung Park, Jason Robert Parolini
  • Publication number: 20130133788
    Abstract: The invention relates to a watch-making or clock-making component comprising an amorphous metal alloy corresponding to the formula: FeaCobNicNbdVeBfTag, in which: 0<a<70; 0<b<70; 8<c<60; 1<d<19; 1<e<10; 12<f<25; 0<g<5; with 20<a+b<70; 50<a+b+c<90; 5<d+e<20; and a+b+c+d+e+f+g=100. This watch-making or clock-making component may be a spring, such as a barrel spring.
    Type: Application
    Filed: January 22, 2013
    Publication date: May 30, 2013
    Applicant: ROLEX S.A.
    Inventor: ROLEX S.A.
  • Patent number: 8361254
    Abstract: Maraging steel compositions, methods of forming the same, and articles formed therefrom comprising, by weight, 15.0 to 20.0% Ni, 2.0 to 6.0% Mo, 3.0 to 8.0% Ti, up to 0.5% Al, the balance Fe and residual impurities. The composition may be a first layer of a composite plate, and may have a second layer deposited on the first layer, the second layer having a composition comprising, by weight, 15.0 to 20.0% Ni, 2.0 to 6.0% Mo, 1.0 to 3.0 Ti, up to 0.5% Al, the balance Fe and residual impurities. The first layer may have a hardness value ranging from 58 to 64 RC, and the second layer may have a hardness value ranging from 48 to 54 RC. The first layer may be formed employing powdered metallurgical techniques. Articles formed from the compositions include armored plate.
    Type: Grant
    Filed: June 8, 2011
    Date of Patent: January 29, 2013
    Assignee: ATI Properties, Inc.
    Inventors: Ronald E. Bailey, Thomas R. Parayil, Timothy M. Hackett, Tong C. Lee
  • Publication number: 20120318412
    Abstract: A primary ultrafine-crystalline alloy having a composition represented by the general formula: Fe100-x-y-zAxByXz, wherein A is Cu and/or Au, X is at least one element selected from the group consisting of Si, S, C, P, Al, Ge, Ga and Be, and x, y and z are numbers (by atomic %) meeting the conditions of 0<x?5, 10?y?22, 0?z?10, and x+y+z?25, and a structure in which 5-30% by volume of primary ultrafine crystal grains having an average particle size of 30 nm or less are dispersed in an amorphous matrix; its differential scanning calorimetry (DSC) curve having a first exothermic peak and a second exothermic peak lower than the first exothermic peak between a crystallization initiation temperature TX1 and a compound precipitation temperature TX3; and a ratio of the heat quantity of the second exothermic peak to the total heat quantity of the first and second exothermic peaks being 3% or less.
    Type: Application
    Filed: March 28, 2011
    Publication date: December 20, 2012
    Applicant: HITACHI METALS, LTD.
    Inventors: Motoki Ohta, Yoshihito Yoshizawa, Taku Miyamoto, Toshio Mihara
  • Publication number: 20120312159
    Abstract: A machine component includes a body made of cast iron. The body may include a surface configured to be subject to cavitation-induced erosion. The component may also include a hardened covering on the surface of the body. The covering may have a crystal structure including martensite and between about 5% to about 40% austenite.
    Type: Application
    Filed: June 10, 2011
    Publication date: December 13, 2012
    Inventors: Tianjun Liu, Marvin Grendel McKimpson
  • Patent number: 8313589
    Abstract: An object of the present invention is to provide at a low cost a low-alloy steel having a high strength and excellent high-pressure hydrogen environment embrittlement resistance characteristics under a high-pressure hydrogen environment. The invention is a high-strength low-alloy steel excellent in high-pressure hydrogen environment embrittlement resistance characteristics, which is characterized in that the steel has a composition comprising C: 0.10 to 0.20%, Si: 0.10 to 0.40%, Mn: 0.50 to 1.20%, Cr: 0.20 to 0.80%, Cu: 0.10 to 0.50%, Mo: 0.10 to 1.00%, V: 0.01 to 0.10%, B: 0.0005 to 0.005% and N: 0.01% or less, by mass, with the balance consisting of Fe and unavoidable impurities.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: November 20, 2012
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Koichi Takasawa, Yoru Wada, Ryoji Ishigaki, Yasuhiko Tanaka
  • Patent number: 8303734
    Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: November 6, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
  • Publication number: 20120160376
    Abstract: A heat resistant cast steel of an embodiment contains in percent by mass C: 0.05-0.15, Si: 0.03-0.2, Mn: 0.1-1.5, Ni: 0.1-1, Cr: 8-10.5, Mo: 0.2-1.5, V: 0.1-0.3, Co: 0.1-5, W: 0.1-5, N: 0.005-0.03, Nb: 0.01-0.2, B: 0.002-0.015, Ti: 0.01-0.1, and a remainder comprising Fe and unavoidable impurities.
    Type: Application
    Filed: December 23, 2011
    Publication date: June 28, 2012
    Applicants: THE JAPAN STEEL WORKS, LTD., KABUSHIKI KAISHA TOSHIBA
    Inventors: Masayuki YAMADA, Reki Takaku, Haruki Ohnishi, Kenichi Okuno, Kenichi Imai, Shinji Tanaka, Kazuhiro Miki
  • Patent number: 8192561
    Abstract: Method for manufacturing at least one part of a device for mounting directly or indirectly on an arm of an earth-moving or material-handling machine, such as an excavator, tractor, harvester, forwarder or crane, whereby the device enables coupling and/or positioning (tilt and/or turn) of a tool (14), such as a bucket, grapple, fork, vibratory compactor or harvesting head, relatively to the arm of the machine. The method includes the steps of: a) forming a melt including unalloyed or alloyed ductile iron, b) casting at least one part of a device from the melt, c) allowing the at least one part of the device to cool, d) austenitizing the at least one part of the device, e) quenching the at least one part of the device, f) austempering the at least one part of the device, and g) allowing the at least one part of the device to cool.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: June 5, 2012
    Assignee: Indexator Group AB
    Inventor: Richard Larker
  • Publication number: 20120132323
    Abstract: A steel product having, by weight, less than 0.25% carbon, between 0.20 and 2.0% manganese, between 0.05 and 0.50% silicon, aluminum 0.008% or less by weight, and at least one element selected from the group consisting of titanium between about 0.01% and about 0.20%, niobium between about 0.01% and about 0.20%, molybdenum between about 0.05% and about 0.50%, and vanadium between about 0.01% and about 0.20%, and having a microstructure comprised of a majority bainite, and fine oxide particles of silicon and iron distributed through the steel microstructure of average precipitate size less than 50 nanometers. The yield strength of the steel product may be at least 55 ksi (380 MPa) or the tensile strength of at least 500 MPa, or both. The steel product may have total elongation of at least 6% or 10%, and thickness less than 3.0 mm.
    Type: Application
    Filed: October 18, 2011
    Publication date: May 31, 2012
    Applicant: NUCOR CORPORATION
    Inventors: Christopher Ronald KILLMORE, James Geoffrey WILLIAMS
  • Publication number: 20120090462
    Abstract: A steel piston ring and a steel cylinder liner are described which comprise as the main body a steel composition which has good nitridability. The steel composition consists of the following elements: 0-0.5 weight % B, 0.5-1.2 weight % C, 4.0-20.0 weight % Cr, 0-2.0 weight % Cu, 45.30-91.25 weight % Fe, 0.1-3.0 weight % Mn, 0.1-3.0 weight % Mo, 0-0.05 weight % Nb, 2.0-12.0 weight % Ni, 0-0.1 weight % P, 0-0.05 weight % Pb, 0-0.05 weight % S, 2.0-10.0 weight % Si, 0-0.05 weight % Sn, 0.05-2.0 weight % V, 0-0.2 weight % Ti and 0-0.5 weight % W. The steel piston ring and the steel cylinder liner can be manufactured in a casting process using the machinery and technology employed for the manufacture of cast iron parts.
    Type: Application
    Filed: March 25, 2010
    Publication date: April 19, 2012
    Applicant: FEDERAL-MOGUL BURSCHEID GMBH
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20120073710
    Abstract: A family of iron-based, phosphor-containing bulk metallic glasses having excellent processability and toughness, methods for forming such alloys, and processes for manufacturing articles therefrom are provided. The inventive iron-based alloy is based on the observation that by very tightly controlling the composition of the metalloid moiety of the Fe-based, P-containing bulk metallic glass alloys it is possible to obtain highly processable alloys with surprisingly low shear modulus and high toughness. Further, by incorporating small fractions of silicon (Si) and cobalt (Co) into the Fe—Ni—Mo—P—C—B system, alloys of 3 and 4 mm have been synthesized with high saturation magnetization and low switching losses.
    Type: Application
    Filed: September 27, 2011
    Publication date: March 29, 2012
    Applicant: California Institute of Technology
    Inventors: Samuel T. Kim, Marios D. Demetriou, William L. Johnson
  • Patent number: 8137485
    Abstract: The invention relates to a method for producing strips (1) of steel, preferably of silicon steel, in particular of grain-oriented silicon steel or of multiphase steel in which a slab (3) is initially cast in a casting machine (2), wherein this is then rolled in at least one roll train (4, 5) to form strip (1) and wherein before and/or after the at least one roll train (4, 5), the slab is heated in at least one furnace (6, 7).
    Type: Grant
    Filed: July 21, 2008
    Date of Patent: March 20, 2012
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Juergen Seidel, Joachim Ohlert
  • Patent number: 8101004
    Abstract: The invention relates to a manufacturing process for steel blanks. The invention relates in particular to a manufacturing process of a steel blank comprising electroslag remelting (ESR—ElectroSlag Remelting) or vacuum arc remelting (VAR—Vacuum Arc Remelting) to obtain very good mechanical properties. The blanks obtained can be used especially in the field of the manufacture of pressurised equipment elements and especially cannon tubes.
    Type: Grant
    Filed: August 2, 2007
    Date of Patent: January 24, 2012
    Assignee: Aubert & Duval
    Inventors: Gérald Gay, Bruno Gaillard-Allemand
  • Publication number: 20120014626
    Abstract: To improve corrosion resistance in wet environments, for a martensitic cast steel material obtained at a predetermined composition ratio and martensitic steel casting products, and to provide a martensitic cast steel material that is appropriate for various types of molds and dies, mechanical parts, etc., and a manufacturing method for martensitic steel casting products. Nickel, Ni, of 5 to 10 mass %, silicon, Si, of 0.5 to 5 mass %, manganese, Mn, of 0.01 to 1 mass %, carbon, C, of 0.2 to 2 mass % and a remaining part consisting of iron, Fe, and incidental impurities are employed, and further chromium, Cr, of 1 to 10 mass % is added to obtain a martensitic cast steel material for which a martensitic transformation finish temperature (Mf point) is below freezing. Further, a cast steel material that contains vanadium V of 0.1 to 5 mass % in addition to the above elements of the material is also obtained.
    Type: Application
    Filed: February 19, 2010
    Publication date: January 19, 2012
    Applicants: Yugen Kaisha Watanabe Chuzo-sho, Yamagataken
    Inventors: Toshitaka Watanabe, Toru Yamada, Noboru Sato, Satoshi Nakano, Toshiro Matsuki
  • Patent number: 8097097
    Abstract: Disclosed is a stainless steel containing, by mass, 0.05% or less carbon, 1.5 to smaller than 3.5% Si, 3.0% or less Mn, 6.0 to 12.0% Cr, 4.0 to 10.0% Ni, 10.0% or less Co, 6.0% or less Cu, 0.5 to 3.0% Ti, 0 to 2.0% Al, less than 0.4% Mo, not more than 0.01% nitrogen, and the balance of Fe and unavoidable impurities. Preferably, it has a hardness of not lower than 59 HRC and may contain not more than 1.0% Nb and/or not more than 1.0% Ta. Alternatively, the stainless steel may further contain not more than 0.1% of Zr. The process for producing the steel includes producing a steel having a composition as described above by a consumable electrode remelting process, and then subjecting the steel to a solution treatment at a temperature of 1000 to 1150° C. and an aging treatment at a temperature of 400 to 550° C., thereby aging the stainless steel to a hardness of not lower than 59 HRC.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: January 17, 2012
    Assignee: Hitachi Metals Ltd.
    Inventors: Yoshiyuki Inoue, Fumio Tohyama
  • Patent number: 8097207
    Abstract: Method for reducing the segregated seams of a steel which has high mechanical strength and high wear resistance and whose composition comprises by weight: 0.30%?C?1.42%; 0.05%?Si?1.5%; Mn?1.95%; Ni?2.9%; 1.1%?Cr?7.9%; 0.61%?Mo?4.4%; optionally V?1.45%, Nb?1.45%, Ta?1.45% and V+Nb/2+Ta/4?1.45%; less than 0.1% of boron, less than 0.19% of (S+Se/2+Te/4), less than 0.01% of calcium, less than 0.5% of rare earths, less than 1% of aluminum, less than 1% of copper; the balance being iron and impurities resulting from the production operation. The composition further complies with: 800?D?1150 with D=540(C)0.25+245(Mo+3V+1.5Nb+0.75Ta)0.30+125Cr0.20+15.8Mn+7.4Ni+18Si. According to the method, the molybdenum is completely or partially replaced with double the proportion of tungsten so that W>0.21%, and Ti, Zr, C are adjusted so that, after adjustment, Ti+Zr/2?0.2W, (Ti+Zr/2)×C?0.07, Ti+Zr/2?1.49% and D is unchanged at approximately 5%. Steel obtained and method for producing a steel workpiece.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: January 17, 2012
    Assignee: Industeel Creusot
    Inventors: Jean Beguinot, Dominique Viale
  • Publication number: 20110311391
    Abstract: The invention relates to a steel material composition, in particular for producing piston rings and cylinder sleeves, containing the following elements in the given fractions in relation to 100% by weight of the steel material: 0.5-1.2% by weight C, 2.0-20.0% by weight Cr, 49.0-97.1% by weight Fe, 0.1-3.0% by weight Mn, 0.1-3.0% by weight Mo, 0.-7.0% by weight Nb, 2.0-10.0% by weight Si, 0-7.0% by weight Ti, 0.-7.0% by weight V and 0.-0.5% by weight W, the sum of the fractions of Nb, Ti, V and W being 2.0-7.0% by weight. Said composition can be produced by melting the starting materials and casting the melt in a pre-fabricated mould.
    Type: Application
    Filed: October 13, 2009
    Publication date: December 22, 2011
    Applicant: FEDERAL-MOGUL BURSCHEID GMBH
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20110311390
    Abstract: The invention relates to a steel material composition, in particular for producing piston rings and cylinder sleeves, containing the following elements in the given fractions in relation to 100% by weight of the steel material: 0.5-1.2% by weight C, 6.0-20.0% by weight Cr, 45.0-88.5% by weight Fe, 3.0-15.0% by weight Mn and 2.0-10.0% by weight Si. Said composition can be produced by melting the starting materials and casting the melt in a pre-fabricated mould.
    Type: Application
    Filed: October 12, 2009
    Publication date: December 22, 2011
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20110305592
    Abstract: A steel material composition, in particular for producing piston rings and cylinder liners, comprises the following elements in the listed quantities, relative to 100% by weight of the steel material: 0.5-1.2% by weight C, 0-3.0% by weight Cr, 72.0-94-5% by weight Fe, 3.0-15.0% by weight Mn and 2.0-10.0% by weight Si. The composition can be produced by producing a melt of the starting materials and casting the melt in a prefabricated mold.
    Type: Application
    Filed: October 13, 2009
    Publication date: December 15, 2011
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20110305594
    Abstract: The invention relates to a steel material composition, in particular for producing piston rings and cylinder sleeves, containing the following elements in the given fractions in relation to 100% by weight of the steel material: 0.03-2.0% by weight B, 0.5-1.2% by weight C, 70.1-97.3% by weight Fe, 0.1-3.0% by weight Mn and 2.0-10.0% by weight Si. Said composition can be produced by melting the starting materials and casting the melt in a pre-fabricated mould.
    Type: Application
    Filed: October 13, 2009
    Publication date: December 15, 2011
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20110274946
    Abstract: A cast body, being a tool for forming or original molding a work piece, or a transfer member for transferring a force or torque onto a tool which contacts the work piece during forming or original molding, wherein the cast body is cast from an iron base alloy which forms an interior zone of the cast body made of grey cast iron and, around the interior zone, a circumferential rim zone which includes the outer circumference of the cast body and has a surface hardness which is greater than 400 HV, wherein the circumferential rim zone consists of ribbon grain or superfine ribbon grain pearlite with embedded free graphite, preferably spheroidal graphite or vermicular graphite, or of an intermediate structure with spheroidal graphite or vermicular graphite.
    Type: Application
    Filed: May 9, 2011
    Publication date: November 10, 2011
    Applicant: SHW Casting Technologies GmbH
    Inventors: Ulrich Severing, Bernd Eppli, Lutz Krodel-Teuchert
  • Patent number: 8012407
    Abstract: A water box for use in cooling a hot rolled product in a rolling mill comprises a plurality of nozzles arranged sequentially along a first axis. The nozzles are subdivided into base and top sections, with the top sections being adjustable between closed positions coacting with the base sections to define tubular enclosures through which the product is directed, and open positions. A clamp support extends in parallel relationship to the first axis, and carries clamp members. An operating mechanism adjusts the clamp support between an open setting at which the clamp members are separated from the nozzle top sections and the nozzle top sections are adjustable to their open positions, and a closed setting at which the top sections are in their closed positions and the clamp members are in contact with and urge the top sections into their closed positions.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: September 6, 2011
    Assignee: Siemens Industry, Inc.
    Inventors: Matthew Palfreman, Brian Vallimont
  • Patent number: 7981224
    Abstract: The present invention provides a steel sheet excellent in both a balance between strength and elongation and a balance between strength and hole expandability, in other words, a multi-phase steel sheet having an excellent balance between strength and hole expandability. The present invention is a multi-phase steel sheet excellent in hole expandability characterized in that: the steel sheet contains, as chemical components in mass, C: 0.03 to 0.15%, P: not more than 0.010%, S: not more than 0.003%, and either one or both of Si and Al in a total amount of 0.5 to 4%, and one or more of Mn, Ni, Cr, Mo and Cu in a total amount of 0.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: July 19, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Osamu Kawano, Takehiro Hoshino
  • Publication number: 20110114229
    Abstract: A method for preparing an austempered, work-hardening steel casting. A melt with certain chemical ranges including relatively high carbon and silicon content is poured, heat treated, cooled, austenitized, quenched and austempered, before final cooling to room temperature. This process provides a steel casting with increased wear life, characterized by a duplex microstructure containing ferrite plus carbon in solution in austenite known as ausferrite. The austenite will transform during abrasive service to a hard, wear-resistant martensite on the surface.
    Type: Application
    Filed: August 17, 2010
    Publication date: May 19, 2011
    Applicant: Southern Cast Products, Inc.
    Inventor: Rick Perry