Abstract: A bent rotor straightening method using low-frequency induction heating and a bent rotor straightening apparatus using the method are proposed. The bent rotor straightening method using low-frequency induction heating according to an embodiment of the present invention includes: calculating a heating speed when a first target temperature for correcting bending of a rotor using low-frequency induction heating is set; maintaining the first target temperature for a heating time determined on the basis of a diameter of the rotor when the first target temperature is reached, when performing primary thermal correction at the heating speed; checking whether a bending amount of the rotor reaches a predetermined critical value in accordance the result of performing the primary thermal correction; and finishing correction of bending of the rotor in accordance with the result of checking the bending amount of the rotor.

Abstract: A stabilizer bar for a chassis of a motor vehicle comprises a torsion spring portion and two arms bent away from the torsion spring portion; wherein the arms each comprise a formed end portion with a through-opening and a tubular portion, wherein the torsion spring portion comprises a hardened structure with a strength of at least 1000 MPa; and wherein the formed end portions comprise a hardened structure with a strength of at least 800 MPa. A process of producing a corresponding stabilizer is further disclosed.

Abstract: An input tool includes a body in the form of a stylus with plurality of vibro-acoustically distinct regions. The vibro-acoustically distinct regions produce vibro-acoustic responses when the regions touch the surface of the touch screen. The vibro-acoustic responses are used in a computing device to detect what region of the input tool was used.

Abstract: An apparatus for induction heat treating and quenching a metallic part with rolls to convey, guide and restrain the part during processing. The apparatus includes a heating coil assembly with two sections of coils wound in opposite directions. The apparatus may include a quenching station with individual quenching sections having different pressures and flows of a liquid. A process for induction heat treating and quenching a metallic part in a series of rolls includes induction heating the part in a counter-wound coil assembly; quenching the part with a liquid while under restraint, and induction heating the part again after quenching. Controlling varying speed and the proximity of the metallic part to the coil assembly is ideal.

Abstract: The present invention relates to an apparatus, system and method for heat treating metal parts that are stacked together and moved through an induction heating system and quench system. The present invention is specifically directed to an Induction Thermo Magnetic Processing (ITMP) apparatus, method and system which uses a magnetic field processing with induction high-frequency heat treatment to process metal components so as to inductively hardening materials.

Abstract: A composite fabrication apparatus which may include a first tooling die and a second tooling die movable with respect to each other; a temperature control system having induction coils disposed in thermal contact with the first tooling die and the second tooling die; a first die susceptor provided on the first tooling die and a second die susceptor provided on the second tooling die and connected to the induction coils; and a cooling system disposed in thermal contact with the first tooling die and the second tooling die. A resin transfer system delivers resin from a resin source to the tooling dies to allow resin transfer molding. A composite fabrication method is also disclosed.

Abstract: High strength forged aluminum alloys and methods for producing the same are disclosed. The forged aluminum alloy products may have grains having a high aspect ratio in at least two planes, generally the L-ST and the LT-ST planes. The forged aluminum alloy products may also have a high amount of texture. The forged products may realize increased strength relative to conventionally prepared forged products of comparable product form, composition and temper.

Abstract: An induction hardening apparatus and methods are provided. The induction hardening apparatus includes a feed line having first and second ends. A coil assembly is positioned between the first and second ends. The feed line includes a support arrangement for supporting two workpieces against one another and transferring the workpieces simultaneously through the coil assembly along a feed axis defined by the feed line.

Abstract: A method for enhancing the formability of press-formed high strength, age-hardenable aluminum alloy sheet is disclosed. The sheet is partially formed when in an overaged condition, for example in a T7 or T8 temper condition, to form a preform. After an annealing and solutionizing process the preform is promptly further deformed in a second forming operation and subsequently aged to develop high strength. The method may be employed to form components of more complex shape from higher strength aluminum alloys such as 6000 series and 7000 series alloys.

Abstract: A shaft part is formed with a rolling groove (5) on which rolling elements (4) roll. At least the rolling groove (5) is induction hardened with no generation of black colored oxidized scale after the induction hardening. A surface of the induction hardened rolling groove (5) is used “as is” as a rolling surface. The surface roughness Ra of the induction hardened surface “as is” of the rolling groove (5) is less than 1.0. The ratio of effective hardened depth of a hardened layer is between 0.15 and 0.45.

Abstract: An induction heat treatment method with which temperature control is enabled, condition setting is easy, and the quality of a treatment object can be stabilized includes: a data acquiring step of heating and quench-hardening a sample of the treatment object to thereby acquire process data; a storing step of storing the process data; a checking step of checking the power supply output transition data and the quenching timing data as to validity based on the temperature transition data stored in the storing step; and a mass production step of performing heat treatment of the treatment object in accordance with the power supply output transition data and the quenching timing data stored in the storing step and checked as to validity in the checking step.

Abstract: A metal induction forming method includes providing a metal sheet, cold forming the metal sheet by applying shaping pressure to the metal sheet, heating the metal sheet while applying shaping pressure to the metal sheet and quenching the metal sheet.

Abstract: Proposed are a heat treatment method capable of molding, by mobile quenching of induction quenching, an outer joint member of a tripod type constant velocity universal joint excellent in a strength thereof without forming hardened layers in larger radially-inner portions, and the outer joint member and the tripod type constant velocity universal joint which are manufactured by the above-mentioned heat treatment method. Mobile quenching is performed in such a manner that a high-frequency induction heating coil (51) is moved in an axial direction relative to an outer joint member (21), and thus hardened layers (S) are formed on the roller guide surfaces (27) of the outer joint member (21).

Abstract: An induction hardening heat treatment method comprises the steps of induction heating a metal part or component, particularly a part fabricated of a high strength material, and then exposing the part to a sequence or series of partial, intermittent or interrupted quenches. Such intermittent or interrupted quenching achieves the necessary change in surface temperature with time to achieve a martensitic transformation of the surface adjacent metal or material while minimizing surface to core temperature differentials during the process which could result in cracking of the part, especially if it is fabricated of high strength materials.

Abstract: A constant velocity universal joint has high strength and capable of suppressing deformation caused by quenching at an opening end portion of a track groove of an outer joint member. In an undercut-free constant velocity universal joint in which a track groove in a cup portion of the outer joint member has a hardened layer formed by induction quenching, an opening end surface is protruded by a protruding amount t in an axial direction from a groove bottom of the track groove in a relief surface. The protruding amount t satisfies a relation of t=0.037d to 0.185d when a diameter of a torque transmission ball is represented by d. The opening end surface in a protruded portion and an outer surface of the cup portion continuous to the opening end surface have an unhardened layer free from hardening by quenching.

Abstract: Provided is a constant velocity universal joint having high strength and capable of suppressing deformation caused by quenching at an opening end portion of a track groove of an outer joint member. In an undercut-free constant velocity universal joint in which a track groove (1d) in a cup portion (1a) of the outer joint member has a hardened layer (8a) formed by induction quenching, an opening end surface (1e) is protruded by a protruding amount t in an axial direction from a groove bottom (c) of the track groove (1d) in a relief surface (1f). The protruding amount t satisfies a relation of t=0.037 d to 0.185 d when a diameter of a torque transmission ball is represented by d. The opening end surface (1e) in a protruded portion (1i) and an outer surface (1j) of the cup portion (1a) continuous to the opening end surface (1e) have an unhardened layer free from hardening by quenching.

Abstract: A method for producing a tubular bar, more particularly a stabilizer bar, is provided. The method comprises providing a tubular bar of desired size having an outer and inner surface, heating the bar to an elevated temperature, quenching the bar by application of a cooling fluid to the surfaces of the bar, and forming the tube to a desired shape without annealing. The method further provides for the composition of a high-strength, high formability carbon steel alloy to be used in conjunction with the method. Advantageously, the bar is formable without thermal processing subsequent to quenching. In this fashion, metal tubular bars, such as stabilizer bars, may be formed at reduced cost.

Abstract: A system and method is provided for tempering a glass container. The method includes the steps of pre-heating the glass container to a first predetermined temperature. The method also includes the steps of applying radio-frequency energy to the pre-heated glass container to heat the glass container to a second predetermined temperature and, after a predetermined amount of time, simultaneously cooling at least one surface of the heated glass container to a third predetermined temperature to treat the glass container. The method further includes the steps of, after a predetermined amount of time, quenching the treated glass container to a fourth predetermined temperature to produce a tempered glass container.

Abstract: Quenched layers are formed without irregularities on the inner circumferential surface of a track bushing having a small inside diameter or on the inner circumferential surfaces of two or more track bushings which are subjected to quenching in an overlapped condition. To introduce a cooling medium for cooling the inner circumferential surface of the track bushing, a guide tube having an outside diameter smaller than the inside diameter of the track bushing is disposed on the side of the inner circumferential surface and the cooling medium introduced by the guide tube is diverted by a diverting member having a spherical or similar curved surface, such that the cooling medium is allowed to flow in a direction substantially parallel with an axial direction of the track bushing 1 within a space defined by the outer circumferential surface of the guide tube and the inner circumferential surface of the track bushing, thereby performing laminar flow cooling.

Abstract: Provided is a method for heat treating a precipitation-hardened article having a thick section and a thin section so that the thin section can be solution annealed while the metallurgical structure of the thick section is substantially unaffected by the solution-annealing process. The method restores the microstructure of the thin section uniformly by solution annealing the thin section to achieve a preselected microstructure but without affecting the microstructure of the thick section.

Abstract: An induction heat treatment method with which temperature control is enabled, condition setting is easy, and the quality of a treatment object can be stabilized includes: a data acquiring step of heating and quench-hardening a sample of the treatment object to thereby acquire process data; a storing step of storing the process data; a checking step of checking the power supply output transition data and the quenching timing data as to validity based on the temperature transition data stored in the storing step; and a mass production step of performing heat treatment of the treatment object in accordance with the power supply output transition data and the quenching timing data stored in the storing step and checked as to validity in the checking step.

Abstract: Disclosed is an apparatus and method for forming thermal fatigue cracks in a test piece for performance demonstration of nondestructive testing. The apparatus for forming thermal fatigue cracks includes a heating unit, having a conductive member attached around the outer surface of a pipe test piece and an induction heating coil disposed adjacent to the conductive member; a cooling unit, having a cooling water pump for forcibly supplying cooling water to the inner surface of the pipe test piece from a cooling water storage source and a cooling water hose; and a control unit for controlling operation of the heating unit and the cooling unit. Accordingly, thermal fatigue cracks similar to actual thermal fatigue cracks occurring during the operation of nuclear power plants or processing industry equipment are formed in a test piece, thereby assuring effective performance demonstration of nondestructive testing.

Abstract: In a method for heat treating a fuel assembly channel made of zircaloy, the channel is continuously moved relative to a heat-treatment device and, longitudinal sections of it are heated to the beta phase range in an inductive heating zone. The longitudinal section of the channel heated in this manner is than cooled in a cooling zone to a temperature within an alpha phase range. The heat treatment is effected by at least two heating devices, which are spaced apart from one another, operate independently of each other, and each contain at least one induction coil and together form a heating zone. The channel section is first heated using a first heating device and then heat-treated using a second heating device which has less power and in that cooling is effected using a stream of inert gas applied to the outer surface of the channel.

Abstract: A spacer 44 is inserted between an upper end face 44a of a contact column 40, and a lower face of a flange 14. The flange 14 is supported at plural positions by supporting columns 42. In heating a shoulder portion 16 to a hardening temperature, an electroconductive member 56 is placed close to the shoulder portion 16, and an AC current having a frequency which will cause mutual attraction between the current flowing through the elctroconductive member 56 and the current flowing through the shoulder portion 16 is applied to flow through the electroconductive member 56. The shoulder portion 16 having been heated to the hardening temperature is quenched by ejecting a liquid coolant through ejection outlets of a cooling jacket.

Abstract: A procedure for hardening at least one surface (S, L) of a wall (W) of a component (T), in which the surface to be hardened (S, L) is inductively heated with at least one inductor (2), in which liquid is filled into a gap (P) between the surface to be hardened (S, L) and the inductor (2) while heating the surface to be hardened (S, L), in which the side (AS) of the wall (W) opposite the side (IS) of the wall (W) provided with the surfaces to be hardened (S, L) is sprayed with liquid while heating the surface to be hardened (S, L), and in which at least one liquid jet (KI) is aimed at a zone (RZ) of the wall (W) that is adjacent to the surface to be hardened (S, L), and to be precluded from heating by the inductor (2). The procedure according to the invention makes it possible to tailor the hardening of at least one surface to the respective requirements, even on the walls of complexly shaped components with a small wall thickness.

Abstract: A thermal quenching installation making use of induction heating. This installation has induction heater means comprising a stationary induction coil, handling means to cause the element to pass through said coil, and cooling means, preferably a shower, disposed downstream from the coil.

Abstract: An apparatus and process are provided for induction heat treatment of electrically conductive workpieces. The inductor assembly is formed from a single piece inductor that utilizes an electrically non-conductive top, side and bottom frames to hold flux concentrators in place over the sides of the inductor. Flux concentrators can be changed by unfastening the frame members, removing the existing flux concentrators, inserting new flux concentrators, and fastening the frame members. One or more of the frame members may serve as a receiving chamber for supply of a quench medium to an induction heated workpiece positioned in an opening in the inductor.

Abstract: This invention provides a method and apparatus for casting, hot rolling and annealing of non-heat treatable aluminum alloys which comprises continuously casting, hot rolling and, in-line with the hot rolling line, heating the aluminum sheet using infrared heat. The infrared heating system uses a control to assure that the aluminum alloy is heated to the proper temperature based on one or a number of process variables, such as hot rolling exit temperature, hot rolled product exit rate in terms of speed and product dimensions, and sheet temperature at the exit of the infrared heater. Variations in the infrared heating temperature can be tolerated in the product without deviating from target mechanical properties.

Abstract: Suppression and removal of scales are efficiently carried out in a steel material hot rolling process and the time of pickling treatment as a successive step is greatly shortened. In a water cooling step of metallic material 11 at a temperature of 100° to 1,200° C., scales are removed by applying a direct current or an alternating current to metallic material 11 at 0.1 to 105 A/m2 of unit surface area from pinch rolls 2 to rolls 6 or apron guides 7 on the outlet side of a hot rolling mill 1 and/or by injecting cooling water at a pH value of −2 to 4 onto the metallic material 11 from cooling headers 4 and apron guides 7.

Abstract: The invention provides a process for age-hardening of a superalloy comprising the steps of treating the superalloy in solution followed by one-dimensional quenching in oil. The superalloy then undergoes rapid induction aging in a controlled Argon atmosphere medium-frequency induction furnace.

Abstract: A high-strength and high-conductivity copper alloy is disclosed which contains essentially of: (a) from 0.5 to 2.5 wt % of Ni; (b) from 0.5 to 2.5 wt % of Co; (c) from 0.5 to 0.8 wt % of Si; (d) from 0.05 to 0.15 wt % of either Mg or P or both; and (e) the balance of Cu. The amounts of Co, Ni, and Si satisfy the following equations: 2%≦(Ni+Co)≦4%, and 0.8≦(Ni/4+Co/6)/Si≦1.2. The new copper alloy exhibits substantially improved electrical conductivity, greater than 65% IACA, than the commercially available C7025 copper alloy, while maintaining a satisfactory tensile strength (greater than 600 MPa), and, thus, can be most advantageously used for preparing leadframes for use in high pin-number (greater than 100 pins) IC application.

Abstract: In a method for manufacturing elongate structural parts as safety elements for automobile body construction, the structural parts having at least in regions thereof a high strength and a minimum ductility of 5% to 10%, a blank of hardenable steel is shaped in the soft state to form the elongate structural part. The elongate structural part is positioned in an upright position, and an induction element is arranged at the elongate structural part such that it surrounds the elongate structural part and is moveable in the longitudinal direction of the elongate structural part. The elongate structural part is at least partially heated by the induction element to an austenitizing temperature for hardening the elongate structural part by moving the induction element in the longitudinal direction from the bottom to the top of the elongate structural part and by following the contour of the elongate structural part.

Abstract: This invention provides a method and apparatus for casting, hot rolling and annealing of non-heat treatable aluminum alloys which comprises continuously casting, hot rolling, and, in-line with the hot rolling line, inductively heating the aluminum sheet. The induction heating system uses a feedback control to assure that the aluminum alloy is heated to the proper temperature based on one or a number of process variables, such as hot rolling exit temperature, hot rolled product exit rate in terms of speed and product dimensions, and sheet temperature at the exit of the induction heater. Variations in the induction heating temperature can be tolerated in the product without deviating from target mechanical properties.

Abstract: A specialized induction facility provides localized heating in only the desired wear areas of a crane wheel while leaving the supporting material "as-forged" and ductile. The wear area of a crane wheel is hardened such that flanges extending out from a working tread surface are not completely through hardened.

Abstract: A method for drawing a portion of metallic material having a known hardness. The method includes the step of applying a localized heat treatment to predetermined portions of the metallic material. Additionally, the method comprises forming the localized heat treated regions into a desired drawn or stamped configuration, wherein the configuration is substantially devoid of cracks.

Abstract: A CNC method for forging, quenching and tempering a metal material is composed of an automatic process of feeding a metal material, which is uniformly heated at a temperature of 1000.degree. C. for about one minute by an induction coil and is subsequently forged to take form. The forged metal is then checked and quenched. The metal material so treated is finally tempered to have proper texture, consistency, hardness, and toughness.

Abstract: Disclosed is a high-frequency heating apparatus including an elongated chamber in which a plurality of rocker arms are introduced, each of the rocker arms being attached with a chip and brazing filler such as a copper wax, a high-frequency brazing coil for high-frequency heating a designated part of each rocker arm in the chamber to braze the chip to the rocker arm, a high-frequency temperature-holding coil for holding the temperature of the rocker arm constant, and a nitrogen gas supplying device for keeping the chamber filled with a nitrogenous atmosphere during the high-frequency heating.

Abstract: Disclosed is a high-frequency heating apparatus including an elongated chamber in which a plurality of rocker arms are introduced, each of the rocker arms being attached with a chip and brazing filler such as a copper wax, a high-frequency brazing coil for high-frequency heating a designated part of each rocker arm in the chamber to braze the chip to the rocker arm, a high-frequency temperature-holding coil for holding the temperature of the rocker arm constant, and a nitrogen gas supplying device for keeping the chamber filled with a nitrogenous atmosphere during the high-frequency heating.

Abstract: A scanning induction hardening process in which a steel workpiece is surface hardened by progressively traversing its length with an inductor coil energized by an alternating electric current and immediately thereafter quenching the heated portion of the workpiece characterized in that straightening of bends in the workpiece being surface hardened is controlled during the induction hardening process by monitoring the straightness of the workpiece and utilizing information thereby obtained to control the heating and quenching of the workpiece in such a manner that a layer of hardened material of greater thickness is formed on the concave side of any bend in the workpiece such as to produce a straightening moment acting to remove the bend.

Abstract: A production method for an endless track bushing wherein high-carbon low-alloy steel is selected as a bushing material, the bushing material is quench-hardened without pre-carburizing the bushing material, and then tempered. In the quench-hardening, the bushing material is induction-heated from an outside surface of the bushing material only so that an inside surface of the bushing material is heated to a temperature above and close to a transformation temperature of the high-carbon low-alloy steel, and then the heated bushing material is cooled from the outside surface of the bushing material only so that a residual compressive stress is produced at the inside surface of the bushing material when it has been cooled to an ambient temperature. The thus produced bushing has a high hardness throughout the entire cross section and a high toughness.

Abstract: Method and apparatus for internally heating solid bodies using electromagnetic induction. The method comprises generating an electromagnetic induction field and causing it to induce the flow of an electric current in a preselected portion of a solid body to be heated. The electric current has a direction and magnitude sufficient to cause internal heating of the preselected portion of the body. The induction field and the body are rotated relative to one another for causing the direction of the induced current to rotate relative to the body about a preselected location to cause overheating at the preselected location. The body is cooled, except for the preselected portion to be heated. The apparatus comprises a coil for generating an electromagnetic induction field for inducing the flow of an electric current in a preselected portion of a solid body to be heated. The electric current has a direction and magnitude sufficient to cause internal heating of the preselected portion of the body.

Abstract: A method for induction heating and quench hardening of helical gears provides a hardness pattern uniformly distributed to a controlled depth across and between the teeth surfaces by means of axial scanning of the workpiece and uniform quenching. Uniform quenching is achieved by directing jets of quench fluid at the workpiece toothed surface at angles horizontally offset from the radial direction.