With Working Patents (Class 148/598)
  • Publication number: 20090126334
    Abstract: Device for stretching a transmission chain closed in itself and comprising pairs of elongated rocker elements mutually coupled by links, said rocker elements being destined for a torque transferring cooperation with the pulley sheaves of a pulley sheave transmission, and comprising a first and a second supporting surface which support a chain to be treated over an angle of an arc and having an adjustable mutual distance to generate tensile stresses in the chain supported thereby, in which the first supporting surface is freely rotatable accommodated between the first ends of two distant frame parts, the second supporting surface is freely rotatable accommodated on an auxiliary carrier between the two frame parts, said carrier being provided with two opposite stubby shafts, protruding there from and of which the axis lies at a distance from the axis of rotation of the second supporting surface which is rotatably supported by said auxiliary carrier and lies near the second end of the frame parts while of said s
    Type: Application
    Filed: December 24, 2008
    Publication date: May 21, 2009
    Applicant: Gear Chain Industrial B.V.
    Inventor: Jacobus Hubertus Maria Van Rooij
  • Publication number: 20090007998
    Abstract: A hot-rolled wire rod excelling in wire drawability is provided, in which breakage can be suppressed even in heavy work from a large diameter. A hot-rolled wire rod contains C: 0.35 to 0.65% (percent by mass, hereinafter expressed as well), Si: 1.4 to 3.0%, Mn: 0.10 to 1.0%, Cr: 0.1 to 2.0%, P: 0.025% or less (exclusive of 0%), S: 0.025% or less (exclusive of 0%), N: 0.006% or less (exclusive of 0%), Al: 0.1% or less (exclusive of 0%), and O: 0.0030% or less (exclusive of 0%), with the remnant consisting of Fe and inevitable impurities; wherein the content of hydrogen in steel is 2.50 ppm (ppm by mass, hereinafter expressed as well) or less, and hardness (HV) is 460×C00.1 or less (C0 indicates the content of C (percent by mass) in a position of depth of D/4 (D: diameter of the wire rod)).
    Type: Application
    Filed: November 7, 2006
    Publication date: January 8, 2009
    Applicant: KAB KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Takuya Kochi, Shogo Murakami, Shoji Miyazaki, Ken Ishida, Masao Toyama, Fujio Koizumi
  • Publication number: 20090007997
    Abstract: The technology described herein provides a method and system to prevent iron oxide formation and decarburization during strand heat treating of a steel product without the subsequent required use of acid pickling, which has associated health and environmental risks. Additionally, this technology provides placing a coating, such as copper plating, to the surface of a steel wire prior to strand heat treating to avoid both iron oxide formation and decarburization through the surface of the steel wire by preventing interactions between the steel wire and the furnace atmosphere. To remove oxides formed by the plating metal, the oxides are chemically reduced by passing the steel wire through a reducing gas, electrolytically reduced by plating with the wire anodic, mechanically reduced through the use of brushes, or the like, or chemically reduced by acid pickling.
    Type: Application
    Filed: July 5, 2007
    Publication date: January 8, 2009
    Inventor: Thomas Wilson Tyl
  • Publication number: 20080271824
    Abstract: The present invention provides a spring steel wire which has a tempered martensitic structure brought about by quenching-tempering. The present spring steel wire has a 40% or higher reduction of area and a 1,000 MPa or higher shear yield stress after subjected to heat treatment for at least hours at a temperature ranging from 420° C. to 480° C. The present steel wire preferably constitutes, based on mass %, C: 0.50-0.75%, Si: 1.80-2.70%, Mn: 0.1-0.7%, Cr: 0.70-1.50%, Co: 0.02-1.00%, and remnants consisting of Fe and impurities, or constitutes, based on mass %, C: 0.50-0.75%, Si: 1.80-2.70%, Mn: over 0.7-1.50%, Cr: 0.70-1.50%, and remnants consisting of Fe and impurities.
    Type: Application
    Filed: February 4, 2005
    Publication date: November 6, 2008
    Inventors: Yoshiro Fujino, Nozomu Kawabe, Teruyuki Murai, Norihito Yamao, Takayuki Shiwaku
  • Publication number: 20080257460
    Abstract: A method of producing forgings includes the steps of: forming forgings from a steel wire rod; heating the forgings to a temperature range of 830˜900° C.; subjecting the forgings to first tempering at a temperature range of 100˜300° C. after the heating at 830˜900° C.; and subjecting the forgings to second tempering at a temperature range of 300˜400° C, after the first tempering. In the first tempering, the forgings are quenched in a salt bath having a temperature in the range of 100˜300° C., and are tempered for 60˜130 minutes. In the second tempering, the forgings are quenched in a salt bath having a temperature in the range of 300—400° C., and are tempered for 30˜150 minutes.
    Type: Application
    Filed: April 17, 2007
    Publication date: October 23, 2008
    Inventor: Yun-Te Chang
  • Publication number: 20080169050
    Abstract: The present invention discloses a method for manufacturing high tensile strength deformed bars with an ultimate tensile strength of 500 MPa-700 MPa, comprising the steps of: (a) rolling under heavy reduction rate the common 20MnSi steel billet with an initial rolling temperature of 880˜950° C. through the rough and intermediate rolling mills having an maximum lengthening coefficient ? of 1.449; then passing the rolling workpieces through the pre-water cooling process to decrease the temperature of the workpieces to the range of 850˜950° C.; (b) rolling the workpieces through the finish rolling mill having a main motor power of 1350 KW; then cooling rapidly the surface of the workpieces through the water cooling process having a number of cooling water segments of 1˜5 and a water pressure of 0.8˜1.2 MPa so as to control the surface temperature of the workpieces to the cooling bed within the range of 550˜650° C.
    Type: Application
    Filed: January 15, 2007
    Publication date: July 17, 2008
    Applicant: SL STEEL GROUP HOLDING COMPANY LIMITED
    Inventor: KinYuen Chan
  • Patent number: 7393422
    Abstract: The high carbon steel wire rod contains 0.65% to 1.20% of C, 0.05% to 1.2% of Si, 0.2% to 1.0% of Mn, and 0.35% or less (including 0%) of Cr, further contains P and S each in an amount restricted to 0.02% or less, where 80% or more of the metal structure is constituted by a pearlite structure; and an average tensile strength TS and an average lamellar spacing ? of the high carbon steel wire rod show the relation of TS?8700/?{square root over ( )}(?/Ceq)+290 in which Ceq=% C+% Mn/5+% Cr/4. The high carbon steel wire rod can omit a patenting treatment before or during wire drawing, is superior in wire drawability, and exhibits a low drawing resistance in a wire drawing die in an as-hot-rolled state.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: July 1, 2008
    Assignee: Kobe Steel, Ltd.
    Inventor: Mamoru Nagao
  • Publication number: 20080135140
    Abstract: A wire rod or a steel wire of a bamboonano-stricture, whose mean grain diameter in a C-direction section is 200 nm or smaller, is prepared by applying a hot or warm working and additionally applying a cold working to a steel and next, by performing a forging, by a tool or a die such as cold pressure production, to a section, of a desired, limited site, other than a section parallel to an L-direction, an equiaxed nano-structure, whose mean grain diameter is 200 nm or smaller, is formed in this site. As a typical example of a formed article, there is enumerated a screw, and there is enumerated a high strength micro screw in which a shaft outer diameter is 1.6 mm or smaller, a surface layer part of a head part recess is the equiaxed nano-structure and a hardness HV?300, and a screw main body portion is the bamboo nano-structure and a hardness Hv?250. A constituent composition is a carbon steel of C<0.02%, and a strengthening element may not be added especially.
    Type: Application
    Filed: February 28, 2006
    Publication date: June 12, 2008
    Inventors: Shiro Torizuka, Eijrio Muramatsu, Kotobu Nagai
  • Patent number: 7255758
    Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 ?m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: August 14, 2007
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
  • Patent number: 7166174
    Abstract: The invention relates to stainless steel fibers obtained by bundled drawing of stainless steel wires embedded in a matrix material. The composition of the stainless steel fibers comprises iron and the following components expressed in percent by weight: C £ 0.05%, Mn £ 5%, Si £ 2%, 8 £ Ni £ 12%, 15% £ Cr £ 20%, Mo £ 3%, Cu £ 4%, N £ 0.05%, S £ 0.03% and P £ 0.05%. The invention further relates to a method of manufacturing stainless steel fibers.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: January 23, 2007
    Assignee: NV Bekaert SA
    Inventors: Stefaan De Bondt, Jaak Decrop
  • Patent number: 7081174
    Abstract: Disclosed is a production process of a steel product for induction hardening and a steel product for carburizing, having improved grain size properties and machinability. This production process comprises the steps of: providing an ingot or bloom comprising a steel comprising, by weight, carbon (C): 0.10 to 0.45% or 0.25 to 0.70%, silicon (Si): 0.03 to 1.0%, manganese (Mn): 0.2 to 2.0%, titanium (Ti): 0.05 to 0.2%, aluminum (Al): 0.005 to 0.05%, and nitrogen (N): not more than 0.01% with the balance consisting of iron (Fe) and unavoidable impurities; and subjecting the steel ingot or bloom to a series of hot working steps including the step of rolling the steel ingot or bloom into a semi-finished steel product, the step of rolling the semi-finished steel product into a steel bar or wire rod, and the step of forging the steel bar or wire rod into a product. In the above series of hot working steps, the steel is given a thermal history in which said steel is at least once heated to 1,250° C.
    Type: Grant
    Filed: April 28, 2003
    Date of Patent: July 25, 2006
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Ryoji Hayashi, Makoto Iguchi
  • Patent number: 7048810
    Abstract: A method for processing a hot formed, high-tensile-strength steel having an ultimate tensile strength (UTS) of at least about 730 MPa (105 ksi) and excellent toughness to retain essentially all the strength and toughness is provided. This processing is needed for the fabrication of high strength fittings that are used in the construction of linepipe for transport of natural gas, crude oil, as well as other applications. Furthermore, the hot formed high strength steel may be weldable with a Pcm of less than or equal to 0.35.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: May 23, 2006
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Clifford W. Petersen, Jayoung Koo, Narasimha-Rao V. Bangaru, Michael J. Luton
  • Patent number: 7037387
    Abstract: The present invention provides a steel wire rod excellent in scale peelability for mechanical descaling, and a manufacturing method thereof. The steel wire rod in accordance with the present invention has: a base metal portion formed of a steel containing C in an amount of not more than 1.1% and Si in an amount of 0.05 to 0.80% on a mass % basis as components; and a scale layer deposited on the surface of the base metal portion, wherein the Si average concentration in the interface portion of the scale with the base metal portion is not less than 2.0 times the Si content of the base metal portion.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: May 2, 2006
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mamoru Nagao, Takuya Kochi, Masahiro Nomura, Hiroshi Yaguchi, Takaaki Minamida, Noriaki Hiraga
  • Patent number: 6949149
    Abstract: To achieve a drawn wire with a tensile strength defined by the equation of Y=Yo exp(A2?d) wherein Y is the tensile strength in MPa (N/mm2), Yo is the strength of as patented wire, A2 is a coefficient dependant on wire chemistry and drawing conditions, and ?d is a total true drawing strain, a high carbon steel wire contains 0.95 to 1.3% carbon and a combination of chromium, manganese, silicon, cobalt, niobium, and boron is processed such that the bright wire of an intermediate diameter has a structure void of micro cracks, patented to produce a desired microstructure with defined inter-lamella spacing and austenite grain, coated with brass, and fine drawn with an optimized die draft schedule at a specified true strain.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: September 27, 2005
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Michael Gregory Zelin, Thomas Walter Starinshak, James Terry Lewis
  • Patent number: 6896747
    Abstract: Austenitic alloy for high-temperature strength with improved pourability and manufacturing, of which the composition comprises, in weight-%: 0.010%<carbon<0.04% 0%<nitrogen<0.01% silicon<2% 16%<nickel<19.9% manganese<8% 18.1%<chromium<21% 1.8%<titanium<3% molybdenum<3% copper<3% aluminum<1.5% boron<0.01% vanadium<2% sulfur<0.2% phosphorous<0.04% and possibly up to 0.5% of at least one element chosen from among yttrium, cerium, lanthanum and other rare earths, the remainder being iron and impurities resulting from manufacturing or deoxidizing, the said composition also satisfying the two following relationships: in relationship to the solidification mode: remainder a=eq. Nia?0.5×eq. Cra<3.60 where eq. Cra=Cr+0.7×Si+0.2×Mn+1.37×Mo+3×Ti+6×Al+4×V, and where eq. Nia=Ni+22×C+0.5×Cu, in relationship to the rate of residual ferrite: remainder b=eq. Nib?2×eq. Crb>?41 where eq. Crb=Cr+0.7×Si+1.37×Mo+3×Ti+6×Al+4×V, and where eq. Nib=Ni+22×C+0.5×Cu+0.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: May 24, 2005
    Assignee: Usinor
    Inventors: Jean-Michel Hauser, Christophe Bourgin
  • Patent number: 6896746
    Abstract: A steel wire rods and bars for machine structural use having, in the as-hot-rolled state, the same cold workability as a conventional steel wire rods and bars subjected to softening annealing after hot rolling, and a production method thereof are provided. This hot-rolled wire rods and bars usable for machine structural use without annealing comprises, in terms of mass %, C: 0.1 to 0.5%, Si: 0.01 to 0.5%, Mn: 0.3 to 1.5% and the balance of Fe and unavoidable impurities and if desired, comprises strengthening elements, wherein the microstructure of steel is composed of ferrite and pearlite, the ferrite grain size is No. 11 or more as defined in JIS G 0552, a granular carbide having an equivalent-circle diameter of 2 ?m or less and an aspect ratio of 3 or less is contained in an area ratio of 5 to 40%, and the steel wire rods and bars has a tensile strength TS (MPa)?573×Ceq+257 and a reduction of area RA (%)??23×Ceq+75 (wherein Ceq=C+Si/7+Mn/5+Cr/9+Mo/2).
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: May 24, 2005
    Assignee: Nippon Steel Corporation
    Inventors: Kiichiro Tsuchida, Koji Tanabe, Koji Adachi, Seiji Ito
  • Patent number: 6866724
    Abstract: A bar or wire product for use in cold forging, characterized in that it comprises a steel having the chemical composition, in mass %: C: 0.1 to 0.6%, Si: 0.01 to 0.5%, Mn: 0.2 to 1.7%, S: 0.001 to 0.15%, Al: 0.015 to 0.05%, N: 0.003 to 0.025%, P: 0.035% or less, O: 0.003% or less and balance: Fe and inevitable impurities, and it has, in the region from the surface thereof to the depth of the radius thereof×0.15, a structure wherein ferrite accounts for 10 area % or less and the balance is substantially one or more of martensite, bainite and pearlite, and the average hardness in the region from the depth of the radius thereof×0.5 to the center thereof is less than that of the surface layer thereof by 20 or more of HV; and a method for producing the bar or wire product.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: March 15, 2005
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
  • Patent number: 6835253
    Abstract: The invention relates to a method for producing a hot strip, in particular for producing a hot strip intended for the production of a cold strip with good deep-drawing characteristics; in which a steel melt comprising (in % by weight) C:≦0.07%, Si:≦0.5%, Mn:≦2.5%, Al:≦0.1%, N:≦0.01%, P:≦0.025, B:≦0.05, if need be up to a total of 0.
    Type: Grant
    Filed: July 22, 2002
    Date of Patent: December 28, 2004
    Assignee: Thyssenkrupp Stahl AG
    Inventors: Rudlof Kawalla, Bernhard Engl, Thomas Heller, Wolfgang Rasim, Eberhard Sowka
  • Patent number: 6823706
    Abstract: A steel wire, 0.10-0.40 mm in diameter, obtained by subjecting a high-carbon (0.70-0.90 wt. %) steel wire material to heat treatment and wire drawing, wherein its tensile strength and test values of special repeated torsional tests satisfy a predetermined relation; and a method of manufacturing the same. A high strength steel wire which has so high a ductility as to substantially prevent the wire from being broken even during wire twisting, and which rarely encounters a decrease in the ductility even after the wire has been subjected to age hardening by heating, is obtained, and a method of manufacturing the same is economical.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: November 30, 2004
    Assignee: Bridgestone Corporation
    Inventors: Yoshikazu Kaneko, Naohiko Obana, Masuhiro Fujita, Hideki Masubuchi, Toshiyuki Kobayashi
  • Patent number: 6800147
    Abstract: Disclosed herein is a high-strength high-carbon steel wire which, owing to its high strength as well as good ductility, is excellent in resistance to strain aging embrittlement and longitudinal cracking. The steel wire is characterized by having a chemical composition (in mass %) including C: 0.75-1.20%, Si: 0.1-1.5%, Mn: 0.3-1.2%, P: no more than 0.02%, S: no more than 0.02%, Al: no more than 0.005%, and N: no more than 0.008%, with the remainder being Fe and inevitable impurities. The steel wire is further characterized by having worked pearlite structure containing lamellar cementite in amorphous form, a diameter (D) ranging from 0.15 to 0.4 mm, a metal lubricating film as the surface layer whose main phase is composed of at least one of Cu, Ni, and Zn or an alloy thereof, and tensile strength no lower than (3500×D−0.145) MPa and no higher than (3500×D−0.145+87×[C]−5) MPa, where [C] denotes C content in %.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: October 5, 2004
    Assignee: Kobe Steel, Ltd.
    Inventors: Mamoru Nagao, Hiroshi Yaguchi, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Noriaki Hiraga
  • Patent number: 6783609
    Abstract: A high-carbon steel wire rod with superior drawability which has the chemical composition (in mass %) of C: 0.6-1.0%, Si: 0.1-1.5%, Mn: 0.3-0.9%, P: no more than 0.02%, S no more than 0.03%, N: no more than 0.005%, (optional Nb: 0.020-0.050% and V: 0.05-0.20%), with the remainder being Fe and inevitable impurities, and the structure which is characterized in that pearlite accounts for no less than 95 area % and pearlite has an average nodule diameter (P &mgr;m) no larger than 30 &mgr;m and an average lamella space (S nm) no smaller than 100 nm such that the value of F calculated by the formula below is larger than zero F=350.3/{overscore (S)}+130.3/{overscore (P)}−51.7.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: August 31, 2004
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Hideo Hata, Mamoru Nagao, Takaaki Minamida
  • Patent number: 6780261
    Abstract: A metallurgical process for producing a metallic implantable medical device, such as a stent, in a condition wherein the metallic alloy of the device has improved mechanical properties. The starting material is formed into an oversized tube which is drawn to finished outer diameter. The drawing process cold works the tube to produce a material having a high dislocation density and a yield strength that is above approximately 125 ksi. Next, the drawn tube is heat treated at a temperature of approximately one-half the absolute melting temperature of the alloy. The heat treatment causes dislocations to rearrange, forming sub-grains and re-crystallization of the grain structure. Upon cooling, a material is obtained having a yield strength between approximately 45-70 ksi and an elongation exceeding 40 percent. The material also has good resistance to fatigue fracture due to the fine grains and sub-grains that are established during the heat treatment.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: August 24, 2004
    Assignee: SciMed Life Systems, Inc.
    Inventor: Thomas Trozera
  • Publication number: 20040129354
    Abstract: The present invention provides a steel wire rod excellent in scale peelability for mechanical descaling, and a manufacturing method thereof.
    Type: Application
    Filed: October 6, 2003
    Publication date: July 8, 2004
    Inventors: Mamoru Nagao, Takuya Kochi, Masahiro Nomura, Hiroshi Yaguchi, Takaaki Minamida, Noriaki Hiraga
  • Publication number: 20040118486
    Abstract: To achieve a drawn wire with a tensile strength defined by the equation of Y=Yoexp(A2&egr;d) wherein Y is the tensile strength in MPa (N/mm2), Yo is the strength of as patented wire, A2 is a coefficient dependant on wire chemistry and drawing conditions, and &egr;d is a total true drawing strain, a high carbon steel wire contains 0.95 to 1.3% carbon and a combination of chromium, manganese, silicon, cobalt, niobium, and boron is processed such that the bright wire of an intermediate diameter has a structure void of micro cracks, patented to produce a desired microstructure with defined inter-lamella spacing and austenite grain, coated with brass, and fine drawn with an optimized die draft schedule at a specified true strain.
    Type: Application
    Filed: December 18, 2002
    Publication date: June 24, 2004
    Inventors: Michael Gregory Zelin, Thomas Walter Starinshak, James Terry Lewis
  • Publication number: 20040060619
    Abstract: Arranged in tandem are a pre-heating unit 6, a four-side hot-rolling mill 7 and a quenching/cooling unit 8. A starting material W1 is rapidly heated to a hot-rolling temperature using the unit 6 and hot-rolled into a modified cross-section steel wire W2 assuming a predetermined shape in cross section using the mill 7. The wire is then quenched under tension using the unit 8 immediately after its hot-rolling operation. The tension is applied to the wire by a pinch roll 9 driven by a motor 9a, which is combined with a torque converter. Consequently, there is no variation in tension, and no variation in cross-sectional dimension in the wire. Disposed behind the unit 8 in tandem is an in-line post-heating coil 10 to realize a continuous tempering operation, so that the wire free from any small-radius bend and having been heat-treated, can be produced through a substantially single process.
    Type: Application
    Filed: February 27, 2003
    Publication date: April 1, 2004
    Inventors: Chikaharu Sakata, Yukio Murayama, Kazuo Kinugasa
  • Patent number: 6682612
    Abstract: A method of heat treatment of wire including cooling the wire stock immediately after the stock leaves the rolling heat region to a temperature below the starting temperature of martensite formation and, thereafter, forming wire coils.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: January 27, 2004
    Assignee: SMS Demag AG
    Inventors: Meinert Meyer, Uwe Plociennik, Klaus Küppers, Rainer Kohlmann
  • Patent number: 6645319
    Abstract: A wire rod for drawing which is superior in drawability as well as twisting characteristics, and a method for producing the wire rod. The wire rod is characterized in that the raw material thereof is a eutectoid steel or hypereutectoid steel containing 0.1-2.0 mass % Si and 0.2-2.0 mass % Mn and the pearlite structure therein accounts for no less than 80 area % of microstructure and the maximum length of ferrite as the second phase therein is no larger than 10 &mgr;m. The wire rod is produced by drawing with a true strain of 1.5 or above and subjecting the wire rod to patenting at a heating temperature defined by a specific equation.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: November 11, 2003
    Assignee: Kobe Steel Ltd.
    Inventors: Mamoru Nagao, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Hiroshi Yaguchi
  • Patent number: 6602359
    Abstract: The present invention provides a steel bar or wire rod for cold forging excellent in ductility after spheroidizing annealing and capable of preventing the occurrence of cracking in the steel material during cold forging, which cracking has so far been a problem when manufacturing machine structural components by cold forging, and a method to produce the same. Specifically, a steel bar or wire rod for cold forging according to the present invention has a chemical composition comprising, in mass, 0.1 to 0.65% of C, 0.01 to 0.5% of Si, 0.2 to 1.7% of Mn, 0.001 to 0.15% of S, 0.015 to 0.1% of Al, 0.0005 to 0.007% of B, and the restricted elements of 0.035% or less of P, 0.01% or less of N and 0.003% or less of O, with the balance consisting of Fe and unavoidable impurities, and is characterized in that: the area percentage of ferrite structure is 10% or less at the portion from the surface to the depth of 0.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: August 5, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
  • Patent number: 6596098
    Abstract: The present invention relates to a wire rod for high fatigue-strength steel wire of small diameter, and a wire rod used in steel wire obtained by twisting these together, a steel wire and a method of producing the same. The wire rod for steel wire and the steel wire have a microstructure obtained by controlled cooling following hot rolling of a steel, containing, in mass %, 0.6-1.3% of C, 0.1-1.5% of Si and 0.2-1.5% of Mn wherein the area ratio of upper bainite measured in a cross-section thereof is 5-50%, the remainder being substantially composed of pearlite. The production method thereof comprises drawing and patenting a wire rod of 5-16 mm diameter having the aforesaid composition to obtain a wire of 0.8-2.8 mm diameter, then austenitizing the wire, quenching it to a temperature range of 500-560° C.
    Type: Grant
    Filed: September 27, 2000
    Date of Patent: July 22, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Seiki Nishida, Atsuhiko Yoshie
  • Publication number: 20030121575
    Abstract: Ferritic stainless steel that can be used for ferromagnetic parts, characterized in that it comprises in its composition by weight:
    Type: Application
    Filed: November 25, 2002
    Publication date: July 3, 2003
    Applicant: USINOR
    Inventors: Christophe Bourgin, Daniele Cereda, Marie-Claude Orlandi, Benoit Pollet, Bernard Tetu, Christian Trombert, Corinne Viguet-Carrin
  • Publication number: 20030098104
    Abstract: A steel wire rods and bars for machine structural use having, in the as-hot-rolled state, the same cold workability as a conventional steel wire rods and bars subjected to softening annealing after hot rolling, and a production method thereof are provided. This hot-rolled wire rods and bars usable for machine structural use without annealing comprises, in terms of mass %, C: 0.1 to 0.5%, Si: 0.01 to 0.5%, Mn: 0.3 to 1.5% and the balance of Fe and unavoidable impurities and if desired, comprises strengthening elements, wherein the microstructure of steel is composed of ferrite and pearlite, the ferrite grain size is No.
    Type: Application
    Filed: October 4, 2002
    Publication date: May 29, 2003
    Inventors: Kiichiro Tsuchida, Koji Tanabe, Koji Adachi, Seiji Ito
  • Publication number: 20030079815
    Abstract: A high-carbon steel wire rod with superior drawability which has the chemical composition (in mass%) of C: 0.6 -1.0%, Si: 0.1-1.5%, Mn: 0.3-0.9%, P: no more than 0.02%, S no more than 0.03%, N: no more than 0.005%, (optional Nb: 0.020-0.050% and V: 0.05-0.20%), with the remainder being Fe and inevitable impurities, and the structure which is characterized in that pearlite accounts for no less than 95 area % and pearlite has an average nodule diameter (P &mgr;m) no larger than 30 &mgr;m and an average lamella space (S nm) no smaller than 100 nm such that the value of F calculated by the formula below is larger than zero.
    Type: Application
    Filed: June 17, 2002
    Publication date: May 1, 2003
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hideo Hata, Mamoru Nagao, Takaaki Minamida
  • Patent number: 6551419
    Abstract: The present invention provides a hot rolled steel wire rod or bar for machine structural use having, in the as-hot-rolled condition, cold workability equal to that of the conventional wire rods or bars softened through annealing after hot rolling, and a method to produce the same: and relates to a hot rolled steel wire rod or bar for machine structural use, characterized in that; the wire rod or bar is made from a steel consisting of, in weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si, 0.3 to 1.5% of Mn, and the balance comprising Fe and unavoidable impurities and containing strengthening elements as required; its microstructure consists of ferrite and pearlite; its ferrite crystal grain size number defined under Japanese Industrial Standard (JIS) G 0552 is 11 or higher; and a granular carbide 2 &mgr;m or less in circle-equivalent diameter and having an aspect ratio of 3 or less accounts for a percentage area of 3 to 15%.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: April 22, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
  • Publication number: 20030070736
    Abstract: Ferrous articles are austenitized, then converted to at least 60% bainite, and the balance substantially converted to martensite; the articles are then cold worked, preferably by both compression and tensile deformation to at least 60% yield strength. The articles have improved serviceability, particularly fatigue life.
    Type: Application
    Filed: October 12, 2001
    Publication date: April 17, 2003
    Applicant: Borg Warner Inc.
    Inventors: Tom R. Jackson, Anne Marie Fraboni
  • Publication number: 20030070737
    Abstract: Ferrous articles are austenitized, then converted to at least 60% bainite, and the balance substantially converted to martensite by quenching; the articles are then cold worked, preferably by both compression and tensile deformation to at least 60% yield strength. The articles have improved serviceability, particularly fatigue life.
    Type: Application
    Filed: October 10, 2002
    Publication date: April 17, 2003
    Inventors: Tom R. Jackson, Anne Marie Fraboni
  • Patent number: 6547890
    Abstract: The present invention provides a steel wire rod for cold forging which can be spheroidizing-annealed in an as hot-rolled state without requiring preliminary drawing and can have high ductility after the spheroidizing annealing, and a method to produce the same: and is characterized in that; the steel contains, by weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si and 0.3 to 1.5% of Mn, with the balance consisting of Fe and unavoidable impurities, and further contains hardening elements as required; and the steel has a prior austenite grain size number, defined under Japanese Industrial Standard (JIS) G 0551, of 11 or higher, the amount of diffusible hydrogen in the steel measured by the programmed temperature gas chromatography being 0.2 ppm or less, and the hardness being Hv 250 to 700.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: April 15, 2003
    Assignee: Nippon Steel Corporation
    Inventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
  • Patent number: 6527883
    Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 &mgr;m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.
    Type: Grant
    Filed: February 28, 2000
    Date of Patent: March 4, 2003
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
  • Patent number: 6494973
    Abstract: In a method for producing fine wire, in particular, card wire, an optionally already treated wire blank is transformed by a heat treatment process into a drawable state, the wire blank is drawn to a drawn wire, and, subsequently, the drawn wire is subjected to a hardening and tempering process in order to obtain predetermined mechanical properties by passing the drawn wire through at least one of a furnace device and a cooling device having previously already been employed for performing the heat treatment process. The furnace device has a furnace chamber, receiving at least one wire portion, with a heat distribution block arranged in the area where the wire portion is received. The heat distribution block is designed to uniformly heat the wire portion. The cooling device has a fluidized chamber containing a flowable material. A fluid introduction arrangement is provided to introduce a fluidizing fluid into the fluidized chamber.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: December 17, 2002
    Assignee: Graf &plus; Cie AG
    Inventor: Ralph A. Graf
  • Patent number: 6488787
    Abstract: A machine structural steel bar or wire having a softening degree of at least that of the conventional spheroidization-annealed steel material, excellent hardenability, and improved cold workability, comprising 0.1 to 0.5 wt % of C, 0.01 to 0.15 wt % of Si, 0.2 to 1.7 wt % of Mn, 0.0005 to 0.05 wt % of Al, 0.005 to 0.07 wt % of Ti, 0.0003 to 0.007 wt % of B, 0.002 to 0.02 wt % of N and the balance of Fe and unavoidable impurities, the unavoidable impurities including up to 0.02 wt % of P and up to 0.003 wt % of O, and having a microstructure comprising ferrite and spheroidal carbides, the ferritic grain size number according to JIS G0522 of the ferrite being at least No. 8 and the number of the spheroidal carbides per unit area mm2 being up to 1.5×106×C wt %.
    Type: Grant
    Filed: February 15, 2001
    Date of Patent: December 3, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuro Ochi, Hideo Kanisawa, Manabu Kubota, Koji Adachi, Ryuichi Seki
  • Patent number: 6475306
    Abstract: The present invention provides a hot rolled steel wire rod or bar for machine structural use having, even when a spheroidizing annealing time is reduced, cold workability equal to that of the wire rods or bars treated through conventional spheroidizing annealing of a long treatment time, as a result of controlling a metallographic structure, and a method to produce the same: and relates to a hot rolled steel wire rod or bar for machine structural use, characterized in that; the wire rod or bar is made from a steel consisting of, in weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si, 0.3 to 1.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: November 5, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
  • Patent number: 6471798
    Abstract: A method for heat-treating steel, which method uses a coolant having a large coefficient of heat transfer and which method treats the steel at low cost and in an environment-friendly manner (no pollution), and an apparatus for the method. The heat-treatment method cools austenitized steel in a coolant, which is a mixture of solid particles and water. It is desirable to cool the steel by passing it through a deposited layer of the solid particles in the water. It is desirable that the solid particles be oxides or graphite powders. It is also desirable to fluidize the solid particles. One type of the heat-treatment apparatus submerges steel in a coolant bath described below. The coolant bath comprises (a) a liquid bath that contains water and (b) a solid-particle bath that is partitioned in the liquid bath by a mesh and that contains solid particles. The mesh has openings smaller than the particle diameter of the solid particles.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: October 29, 2002
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Yukihiro Oishi, Nozomu Kawabe
  • Patent number: 6440579
    Abstract: Process for producing a drawn wire, in particular a wire for reinforcing tires, having a diameter of less than 0.3 mm by drawing a base wire rod having a diameter of greater than 5 mm or a predrawn base wire made of steel with the following composition by weight: carbon≦40×10−3% nitrogen≦40×10−3%, the carbon and nitrogen satisfying the relationship C+N≦50×10−3%, 0.2%≦silicon≦1.0%, 0.2%≦manganese≦5%, 9%≦nickel≦12%, 15%≦chromium≦20%, 1.5%≦copper≦4%, sulfur≦10×10−3%, phosphorus<0.050%, 40×10−4%≦total oxygen≦120×10−4%, 0.1×10−4%≦aluminum≦20×10−4%, magnesium≦5×10−4%, 0.
    Type: Grant
    Filed: February 18, 1998
    Date of Patent: August 27, 2002
    Assignees: Ugine Savoie Societe de Production Internationale de Trefiles, Sprint Metal
    Inventors: Jean-Michel Hauser, Joël Marandel, Etienne Havette
  • Publication number: 20020084003
    Abstract: A wire rod for drawing which is superior in drawability as well as twisting characteristics, and a method for producing the wire rod.
    Type: Application
    Filed: October 9, 2001
    Publication date: July 4, 2002
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mamoru Nagao, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Hiroshi Yaguchi
  • Patent number: 6395109
    Abstract: A bar product prepared from microalloyed bar steel is provided. The bar product is prepared by hot rolling and heat treating a microalloyed bar steel. The hot rolled and heat treated microalloyed bar steel is prepared by steps of hot rolling a preform of the microalloyed bar steel at a temperature of between about 1,400° F. and about 2,200° F. to provide a steel bar having a diameter of between about ¾ inch and about four inches, cooling the steel bar to provide a surface temperature of below about 1,100° F., and heat treating the steel bar in an environment having a temperature of between about 500° F. and about 1,300° F. The bar product is preferably prepared without a step of cold drawing. In particular, the bar product is preferably prepared without a step of drawing to provide a 10% to a 35% reduction.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: May 28, 2002
    Assignee: Cargill, Incorporated
    Inventors: William J. Peppler, Dennis Harpole, Ken K. Wong
  • Patent number: 6374477
    Abstract: After heat treatment for hardening the outer peripheral surface of the input shaft 15 is enforced, a straightening operation for straightening the bent portions of the input shaft 15 caused by the heat treatment is carried out prior to formation of the through holes 17, 17. After then, the input shaft 15 is machined using electric sparks to thereby form the through holes 17, 17 in the input shaft 15. In the present working method, there is eliminated the possibility that, during the straightening operation, stresses can concentrate in the through holes 17, 17 portions of the input shaft 15, thereby being able to attain the above object.
    Type: Grant
    Filed: August 4, 2000
    Date of Patent: April 23, 2002
    Assignee: NSK, Ltd.
    Inventors: Hideki Hashitani, Masami Tanaka
  • Patent number: 6372056
    Abstract: A spring steel which is superior in both shaving properties and green drawing properties, which are important in spring production. A process for making the spring steel into wire rods for good springs. A rolled spring steel superior in workability characterized in that it has the following mechanical properties. Tensile strength≦1200 MPa 30%≦reduction of area≦70% A process for producing a steel wire rod for springs from said spring steel, said process comprising drawing, shaving, and oil tempering, which are carried out sequentially, said drawing being optionally followed by prescribed treatment.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: April 16, 2002
    Assignee: Kobe Steel Ltd.
    Inventors: Takeshi Kuroda, Nobuhiko Ibaraki, Nao Yoshihara
  • Publication number: 20020040744
    Abstract: The present invention provides a steel wire rod for cold forging which can be spheroidizing-annealed in an as hot-rolled state without requiring preliminary drawing and can have high ductility after the spheroidizing annealing, and a method to produce the same: and is characterized in that; the steel contains, by weight, 0.1 to 0.5% of C, 0.01 to 0.5% of Si and 0.3 to 1.5% of Mn, with the balance consisting of Fe and unavoidable impurities, and further contains hardening elements as required; and the steel has a prior austenite grain size number, defined under Japanese Industrial Standard (JIS) G 0551, of 11 or higher, the amount of diffusible hydrogen in the steel measured by the programmed temperature gas chromatography being 0.2 ppm or less, and the hardness being Hv 250 to 700.
    Type: Application
    Filed: April 10, 2001
    Publication date: April 11, 2002
    Inventors: Hideo Kanisawa, Tatsuro Ochi, Manabu Kubota, Koji Tanabe, Kiichiro Tsuchida
  • Patent number: 6322641
    Abstract: Disclosed herein are a high-carbon steel wire having high strength and superior in resistance to longitudinal cracking, a steel for said high-carbons steel wire, and a process for producing said steel. The high-carbon steel wire is characterized in that the essential components are C (0.65-1.2 wt %), Si (0.1-2.0 wt %), Mn (0.2-2.0 wt %), and Fe, the main phase is pearlite, and the ferrite area ratio is less than 0.40 % in the surface layer up to a depth of 50 &mgr;m from the surface. The high-carbon steel may further contain B (0.0003-0.0050 wt %), Ti (less than 0.030 wt %), and N (less than 0.0050 wt %), with the amount of B, Ti, and N satisfying the following equation 0.03≦B/(Ti/3.43−N)≦5.0 The resulting steel wire produced in the usual way contains ferrite in an amount less than 0.40 wt % in its surface layer. This low ferrite content is responsible for good resistance to longitudinal cracking because ferrite causes longitudinal cracking to start from it.
    Type: Grant
    Filed: March 7, 2000
    Date of Patent: November 27, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)
    Inventors: Koichi Makii, Nobuhiko Ibaraki, Kenji Ochiai, Atsushi Inada, Sakae Wada, Takaaki Minamida, Mamoru Nagao
  • Patent number: 6291079
    Abstract: The invention concerns a method for manufacturing steel wire comprising the following steps: manufacturing a reinforcing wire of sizeable length by rolling or hot wire drawing from steel containing the following elements: 0.18% to 0.45 % C, 0.4% to 1.8% Mn, 1% to 4% Cr, 0.1% to 0.6% Si, 0% to 1.5% Mo, 0% to 1.5% Ni, at most 0.01% S and 0.02% P, the reinforcing wire having, after being rolled or hot drawn, a temperature at least higher than the AC3 temperature, preferably by 50 to 200° C. and in particular by 100 to 150° C.; winding the wire in reels before air cooling the raw manufacturing wire to obtain a HRC hardness not less than 40 and preferably higher than 45. In a variant, the method consists in quenching and tempering so that the wire has a hardness between 20 HRC and 35 HRC. The invention also concerns a reinforcing wire and a flexible tube for carrying effluents.
    Type: Grant
    Filed: May 10, 1999
    Date of Patent: September 18, 2001
    Assignees: Institut Francais du Petrole, Coflexip
    Inventors: José Mallen Herrero, François Ropital
  • Patent number: 6264759
    Abstract: A method for manufacturing wire rods and steel wire for use in making bead wires, wire ropes and springs is disclosed. That is, high drawability wire rods and a manufacturing method therefor are disclosed, in which the wire drawing is possible without carrying out patenting (an intermediate heat treatment). The high drawability wire rods for making high strength steel wire includes a steel containing, in wt %, 0.4-0.65% of C, 0.1-1.0% of Si, 0.1-1.0% of Mn, 0.3% or less of Cr, 100 ppm or less of B, Fe and other unavoidable impurities. The steel further contains 0.02% or less of one or more elements selected from a group consisting of Ti, Nb and V. The steel has a degenerated pearlite structure with pro-eutectoid ferrite of 10% or less, the remaining part being a discontinuously formed cementite. A billet having the above composition is hot-rolled, and is cooled at a cooling rate of 10-30° C./sec.
    Type: Grant
    Filed: October 15, 1999
    Date of Patent: July 24, 2001
    Assignee: Pohang Iron & Steel Co., Ltd.
    Inventors: Chul Min Bae, Jae Hwan Kim