Highly Alloyed (i.e., Greater Than 10 Percent Alloying Elements) Patents (Class 148/621)
-
Patent number: 7846276Abstract: The present disclosure provides alloys having an ultra-low coefficient of thermal expansion in the range of 60° F. to 80° F. The alloys have coefficient of thermal expansion no greater than 0.35×10?6° F.?1 in the range of 60° F. to 80° F. Methods of making such alloys also are provided, as well articles of manufacture including such alloys and methods of making such articles.Type: GrantFiled: May 1, 2007Date of Patent: December 7, 2010Assignee: ATI Properties, Inc.Inventors: David R. Hasek, Thomas R. Parayil
-
Publication number: 20100300585Abstract: The invention relates to a hot-rolled ferritic steel sheet, the composition of the steel of which comprises, the contents being expressed by weight: 0.001?C?0.15%, Mn?1%, Si?1.5%, 6%?Al?10%, 0.020%?Ti?0.5%, S?0.050%, P?0.1%, and, optionally, one or more elements chosen from: Cr?1%, Mo?1%, Ni?1%, Nb?0.1%, V?0.2%, B?0.010%, the balance of the composition consisting of iron and inevitable impurities resulting from the smelting, the average ferrite grain size dIV measured on a surface perpendicular to the transverse direction with respect to the rolling being less than 100 microns.Type: ApplicationFiled: April 29, 2008Publication date: December 2, 2010Applicant: ARCELORMITTAL FRANCEInventors: Astrid Perlade, Xavier Garat, Jean-Louis Uriarte, Olivier Bouaziz, Josee Drillet
-
Publication number: 20100265028Abstract: The invention discloses a soft magnetic amorphous alloy and a soft magnetic nanocomposite alloy formed from the amorphous alloy. Both alloys comprise a composition expressed by the following formula: (Fe1-x-yCoxMy)100-a-b-cTaBbNc where, M is at least one element selected from the group consisting of Ni and Mn; T is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti, Cr, Cu, Mo, V and combinations thereof, and the content of Cu when present is less than or equal to 2 atomic %; N is at least one element selected from the group consisting of Si, Ge, C, P and Al; and 0.01?x+y<0.5; Q?y?0.4; 1<a<5 atomic %; 10<b<30 atomic %; and 0<c<10 atomic %. A core, which may be used in transformers and wire coils, is made by charging a furnace with elements necessary to form the amorphous alloy, rapidly quenching the alloy, forming a core from the alloy; and heating the core in the presence of a magnetic field to form the nanocomposite alloy.Type: ApplicationFiled: February 21, 2007Publication date: October 21, 2010Applicant: CARNEGIE MELLON UNIVESITYInventors: Michael E. McHenry, Jianguo Long, Vladimir Keylin, David Laughlin, Joseph Huth, Edward Conley
-
Publication number: 20100230015Abstract: A non-stainless steel alloy includes, in combination by weight, about 0.20% to about 0.33% carbon, about 4.0% to about 8.0% cobalt, about 7.0 to about 11.0% nickel, about 0.8% to about 3.0% chromium, about 0.5% to about 2.5% molybdenum, about 0.5% to about 5.9% tungsten, about 0.05% to about 0.20% vanadium, and up to about 0.02% titanium, the balance essentially iron and incidental elements and impurities.Type: ApplicationFiled: February 20, 2009Publication date: September 16, 2010Applicant: QuesTek Innovations LLCInventor: Herng-Jeng Jou
-
Publication number: 20100200119Abstract: Steel, characterised in that the composition thereof is, in percentages by weight: C=0.20-0.30% Co=trace levels-1% Cr=2-5% Al=1-2% Mo+W/2=1-4% V=trace levels-0.3% Nb=trace levels-0.1% B=trace levels-30 ppm Ni=11-16% with Ni?7+3.5 Al Si=trace levels-1.0% Mn=trace levels-2.0% Ca=trace levels-20 ppm rare earths=trace levels-100 ppm if N?10 ppm, Ti+Zr/2=trace levels-100 ppm with Ti+Zr/2?10 N if 10 ppm<N?20 ppm, Ti+Zr/2=trace levels-150 ppm O=trace levels-50 ppm N=trace levels-20 ppm S=trace levels-20 ppm Cu=trace levels-1% P=trace levels-200 ppm the remainder being iron and inevitable impurities resulting from the production operation. Method of producing a component from this steel and a component obtained in this manner.Type: ApplicationFiled: June 18, 2008Publication date: August 12, 2010Applicant: AUBERT & DUVALInventor: Jacques Montagnon
-
Publication number: 20100193089Abstract: Disclosed is a hot-working tool steel having improved toughness and high-temperature strength. Also disclosed is a method for producing the hot-working tool steel. The hot-working tool steel comprises the following components (by mass): C: 0.34-0.40%, Si: 0.3-0.5%, Mn: 0.45-0.75%, Ni: 0-0.5% (exclusive), Cr: 4.9-5.5%, (Mo+1/2W): 2.5-2.9% (provided that Mo and W are contained singly or in combination), and V: 0.5-0.7%, with the remainder being Fe and unavoidable impurities. Preferably, the cross-sectional structure of the hot-working tool steel upon quenching contains a granular structure and an acicular structure, wherein the granular structure (A %) accounts for 45 area % or less, the acicular structure (B %) accounts for 40 area % or less, and the remaining austenite (C %) accounts for 5 to 20 volume %.Type: ApplicationFiled: September 14, 2007Publication date: August 5, 2010Applicant: Hitachi Metals, Ltd.Inventors: Kouta Kataoka, Hideshi Nakatsu, Yasushi Tamura, Masayuki Nagasawa
-
Publication number: 20100158744Abstract: The present invention has as its object the production of high strength electrical steel sheet, having a high strength of a tensile strength TS of for example 500 MPa or more, having wear resistance, and having superior magnetic properties of magnetic flux density and iron loss, that is, provides a method of production of high strength electrical steel sheet containing, by mass %, C: 0.060% or less, Si: 0.2 to 6.5%, Mn: 0.05 to 3.0%, P: 0.30% or less, S or Se: 0.040% or less, Al: 2.50% or less, N: 0.020% or less, and further one or more of Cu: 0.001 to 30.0% and Nb: 0.03 to 8.Type: ApplicationFiled: June 16, 2006Publication date: June 24, 2010Inventor: Hidekuni Murakami
-
Publication number: 20100147424Abstract: An abrasion resistant steel excellent in bending formability and suitable for members, e.g., power shovels, which come into contact with earth and sand, and a production method thereof are provided. Specifically, the steel contains, on a percent by mass basis, 0.05% to 0.35% of C, 0.05% to 1.0% of Si, 0.1% to 2.0% of Mn, 0.1% to 1.2% of Ti, 0.1% or less of Al, at least one element of 0.1% to 1.0% of Cu, 0.1% to 2.0% of Ni, 0.1% to 1.0% of Cr, 0.05% to 1.0% of Mo, 0.05% to 1.0% of W, and 0.0003% to 0.0030% of B, if necessary at least one element of 0.005% to 1.0% of Nb and 0.005% to 1.0% of V, and the remainder including Fe and incidental impurities, where DI* represented by the following formula is less than 60: DI*=33.85×(0.1×C*)0.5×(0.7×Si+1)×(3.33×Mn+1)×(0.35×Cu+1)×(0.36×Ni+1)×(2.16×Cr+1)×(3×Mo*+1)×(1.5×W*+1)??(1) where C*=C?1/4×(Ti?48/14N), Mo*=Mo×(1?0.5×(Ti?48/14N)), and W*=W×(1?0.5×(Ti?48/14N)).Type: ApplicationFiled: May 26, 2008Publication date: June 17, 2010Applicant: JFE STEEL CORPORATIONInventors: Yasuhiro Murota, Misao Ishikawa, Yoshinori Watanabe, Shinichi Suzuki, Nobuo Shikanai
-
Publication number: 20100139819Abstract: A steel part having a long rolling contact fatigue life and capable of further increasing the life of a bearing under severer using condition than usual conditions. The steel part includes steel having a composition containing 0.7% by mass to 1.1% by mass of C, 0.5% by mass to 2.0% by mass of Si, 0.4% by mass to 2.5% by mass of Mn, 1.6% by mass to 5.0% by mass of Cr, 0.1% by mass to less than 0.5% by mass of Mo, 0.010% by mass to 0.050% by mass of Al, less than 0.0015% by mass of Sb as an impurity, and the balance composed of Fe and inevitable impurities, the steel being hardened and tempered. In the steel structure of a portion from the surface to a depth of 5 mm, residual cementite has a grain diameter of 0.05 to 1.5 ?m, prior austenite has a grain diameter of 30 ?m or less, and the ratio by volume of the residual austenite is less than 25%.Type: ApplicationFiled: January 27, 2010Publication date: June 10, 2010Applicants: JFE STEEL CORPORATION, JTEKT CORPORATIONInventors: Takashi Iwamoto, Kunikazu Tomita, Hideto Kimura, Takaaki Toyooka, Hisato Nishisaka, Masao Goto, Hisashi Harada
-
Publication number: 20100051146Abstract: The present invention features a method of manufacturing a TWIP type ultra-high strength steel sheet, which can improve the yield strength, tensile strength and elongation rate of the TWIP type ultra-high strength steel sheet by appropriately adjusting the amounts of carbon (C), silicon (Si), manganese (Mn), aluminum (Al), molybdenum (Mo), phosphorus (P) and sulfur (S).Type: ApplicationFiled: September 2, 2009Publication date: March 4, 2010Applicants: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATIONInventors: Sang Cheon Park, Seung Hyun Hong
-
Publication number: 20100037994Abstract: A method of processing a workpiece of maraging steel includes receiving a workpiece of maraging steel that has been subjected to thermomechanical processing at an austenite solutionizing temperature and then directly aging the workpiece of maraging steel at an aging temperature to form precipitates within a microstructure of the workpiece of maraging steel, without any intervening heat treatments between the thermomechanical processing and the direct aging.Type: ApplicationFiled: August 14, 2008Publication date: February 18, 2010Inventor: Gopal Das
-
Publication number: 20100021339Abstract: UHC lightweight structural steel with improved scaling resistance, comprising the composition in % by weight C: 1 to 1.6, Al: 5 to 10, Cr: 0.5 to 3, Si: 0.1 to 2.8, the remainder iron and customary impurities accompanying steel, and a method for producing components hot-formed from this in air, wherein hot-forming temperatures of from 800 to 1050° C. are used, depending on the Si content.Type: ApplicationFiled: August 21, 2007Publication date: January 28, 2010Applicant: Daimler AGInventors: Tilmann Haug, Wolfgang Kleinekathoefer, Frédéric Pol
-
Publication number: 20090291013Abstract: A method for designing a low cost, high strength, high toughness martensitic steel in which a mathematical model is used to establish an optimum low cost alloying concentration that provides specified levels of strength toughness. The model also predicts critical temperatures and the amount of retained austenite. Laboratory scale ingots of the optimum alloying composition were produced comprising by % wt. of about: 0.37 of C; 1.22 of Ni; 0.68 of Mn; 0.86 of Si; 0.51 of Cu; 1.77 of Cr; and 0.24 of V; and the balance Fe and incidental impurities were melted in an open induction furnace. After homogenized annealing, hot rolling, recrystallization annealing, and further oil quenching, refrigerating, and low tempering, a tempered martensite microstructure was produced consisting of small packets of martensitic laths, fine vanadium carbide, as centers of growth of the martensitic lathes, and retained austenite.Type: ApplicationFiled: May 11, 2009Publication date: November 26, 2009Inventors: Vladimir A. Fedchun, Gregory Vartanov
-
Publication number: 20090218015Abstract: Provided is a steel-based damping alloy steel sheet having a thickness of 2.0 mm or less which has excellent damping property, its loss factor being 0.040 or more, without expensive elements such as Cr and Co added; and a method for producing the same. Further provided is a damping alloy steel sheet having a thickness of 2.0 mm or less which contains at least one of the following elements in the following concentrations; C: 0.005% or less, Mn: 0.05 to 1.5%, P: 0.2% or less, S: 0.02% or less, N: 0.005% or less, Si: 1.0 to 3.5%, and Sol. Al: 1.0 to 7.0%, in terms of mass, the remainder being Fe and inevitable impurities, and has an average grain diameter of 50 to 500 ?m, a maximum permeability of 2,000 or more, and a residual induction of 0.90 T or less.Type: ApplicationFiled: February 6, 2007Publication date: September 3, 2009Inventors: Koichiro Fujita, Tadashi Inoue
-
Publication number: 20090184790Abstract: A soft magnetic alloy consists essentially of 5 percent by weight?Co?30 percent by weight, 1 percent by weight?Cr?20 percent by weight, 0.1 percent by weight?Al?2 percent by weight, 0 percent by weight?Si?1.5 percent by weight, 0.017 percent by weight?Mn?0.2 percent by weight, 0.01 percent by weight?S?0.05 percent by weight where Mn/S is >1.7, 0 percent by weight?O?0.0015 percent by weight, und 0.0003 percent by weight?Ce?0.05 percent by weight, 0 percent by weight?Ca?0.005 percent by weight and the remainder iron, where 0.117 percent by weight?(Al+Si+Mn+V+Mo+W+Nb+Ti+Ni)?5 percent by weight.Type: ApplicationFiled: July 24, 2008Publication date: July 23, 2009Applicant: Vacuumschmelze GmbH & Co. KGInventors: Witold Pieper, Joachim Gerster
-
Publication number: 20090178739Abstract: It is an object of the present invention to provide a ferromagnetic Fe-based alloy having a large reversible strain obtained by application and removal of a magnetic field gradient. The Fe-based alloy contains one or two or more types selected from Al: 0.01 to 11%, Si: 0.01 to 7% and Cr: 0.01 to 26%, or Al: 0.01 to 11%, Si: 0.01 to 7%, Cr: 0.01 to 26% and Ni: 35 to 50%. A twin crystal interface is introduced by working the Fe-based alloy at a working rate: 10% or more. An area ratio of the twin crystal interface to a crystal grain boundary is 0.2 or more. One or two or more types of Ti: 0.01 to 5%, V: 0.01 to 10%, Mn: 0.01 to 5%, Co: 0.01 to 30%, Ni: 0.01 to 10%, Cu: 0.01 to 5%, Zr: 0.01 to 5%, Nb: 0.01 to 5%, Mo: 0.01 to 5%, Hf: 0.01 to 5%, Ta: 0.01 to 5%, W: 0.01 to 5%, B: 0.001 to 1%, C: 0.001 to 1%, P: 0.001 to 1% and S: 0.001 to 1% may be added to the Fe-based alloy if needed.Type: ApplicationFiled: February 20, 2009Publication date: July 16, 2009Applicant: JAPAN SCIENCE AND TECHNOLOGY AGENCYInventors: Kiyohito Ishida, Ryosuke Kainuma, Katunari Oikawa, Yuji Sutou, Toshihiro Omori, Keisuke Ando
-
Publication number: 20090165905Abstract: A ferritic stainless steel sheet has a composition of C up to 0.02 mass %, Si up to 0.8 mass %, Mn up to 1.5 mass %, P up to 0.050 mass %, S up to 0.01 mass %, 8.0-35.0 mass % of Cr, N up to 0.05 mass %, 0.05-0.40 mass % of Ti and 0.10-0.50 mass % of Nb with a product of (% Ti % N) less than 0.005. Precipitates of 0.15 ?m or more in particle size except TiN are distributed in a steel matrix at a rate of 5000-50000/mm2. The steel sheet is manufactured by hot-rolling a slab at a finish-temperature of 800° C. or lower, annealing the hot-rolled steel sheet at 450-1080° C., cold-rolling the hot-rolled steel sheet in accompaniment with intermediate-annealing at a temperature within a range of from (a recrystallization-finishing temperature ?100° C.) to (a recrystallization-finishing temperature) and then finish-annealing the cold-rolled steel sheet at 1080° C. or lower.Type: ApplicationFiled: March 3, 2009Publication date: July 2, 2009Applicant: Nisshin Steel Co., Ltd.Inventors: Yasutoshi Hideshima, Kouki Tomimura, Naoto Hiramatsu
-
Publication number: 20090116991Abstract: The present invention aims to provide Fe—Al alloys having 12% by weight or less Al, which have excellent properties, such as workability, insulation properties, magnetic permeability, vibration-damping properties, high strength, etc. Such an Fe—Al alloy is produced by the following steps of: (i) subjecting an alloy including 2 to 12% by weight Al and the balance Fe with inevitable impurities to plastic working; (ii) cold rolling the alloy which has been subjected to the plastic working; and (iii) annealing the cold-rolled alloy.Type: ApplicationFiled: February 10, 2006Publication date: May 7, 2009Inventor: Yoshihira Okanda
-
Publication number: 20090039994Abstract: A soft magnetic alloy consists essentially of 10 percent by weight ?Co?22 percent by weight, 0 percent by weight ?V?4 percent by weight, 1.5 percent by weight ?Cr?5 percent by weight, 0 percent by weight <Mn<1 percent by weight, 0 percent by weight ?Mo?1 percent by weight, 0.5 percent by weight ?Si?1.5 percent by weight, 0.1 percent by weight ?Al?1.0 percent by weight and the remainder iron, the content of the elements chromium and manganese and molybdenum and aluminium and silicon and vanadium being 4.0 percent by weight ?(Cr+Mn+Mo+Al+Si+V)?9.0 percent by weight.Type: ApplicationFiled: July 24, 2008Publication date: February 12, 2009Applicant: Vacuumschmelze GmbH & Co. KGInventors: Witold Pieper, Joachim Gerster
-
Publication number: 20090010795Abstract: The invention relates to a cold-working steel having a chemical composition, in % by weight, of 1.3-2.4 (C+N), whereof at least 0.5 C, 0.1-1.5 Si, 0.1-1.5 Mn, 4.0-5.5 Cr, 1.5-3.6 (Mo+W/2), but max 0.5 W, 4.8-6.3 (V+Nb/2), but max 2 Nb, and max 0.3 S, in which the content of (C+N) and of (V+Nb/2) are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A, B, C, D, A in the system of coordinates in FIG. 11, where the coordinates of [(C+N), (V+Nb/2)] for these points are A: [1.38, 4.8], B: [1.78, 4.8], C: [2.32, 6.3], D: [1.92, 6.3], and a balance essentially only iron and impurities at normal contents.Type: ApplicationFiled: April 12, 2007Publication date: January 8, 2009Applicant: Uddeholm Tooling AktiebolagInventors: Magnus Tidesten, Lennart Jonson, Odd Sandberg
-
Publication number: 20080308194Abstract: The subject of the invention is a process for manufacturing a part made of steel having a multiphase microstructure, said microstructure comprising ferrite and being homogeneous in each of the regions of said part, which process comprises the steps consisting in: cutting a blank from a strip of steel, the composition of which is typical of that of steels having a multiphase microstructure; said blank is heated so as to reach a soak temperature Ts above Ac1 but below Ac3 and held at this soak temperature Ts for a soak time ts adjusted so that the steel, after the blank has been heated, has an austenite content equal to or greater than 25% by area; said heated blank is transferred into a forming tool so as to hot-form said part; and said part is cooled within the tool at a cooling rate V such that the microstructure of the steel, after the part has been cooled, is a multiphase microstructure, said microstructure comprising ferrite and being homogeneous in each of the regions of said part.Type: ApplicationFiled: September 18, 2006Publication date: December 18, 2008Applicant: ArcelorMittal FranceInventors: Jacques Corquillet, Jacques Devroc, Jean-Louis Hochard, Jean-Pierre Laurent, Antoine Moulin, Nathalie Romanowski
-
Publication number: 20080274008Abstract: A corrosion-resistant steel excellent in toughness of a base metal and a weld portion said steel slab contains, in % by weight, C: 0.2% or less; Si: 0.01 to 2.0%; Mn: 0.1 to 4% or less; P: 0.03% or less; S: 0.01% or less; Cr: 3 to 11%; Al: 0.1 to 2%; and N: 0.02%, and has values of 1150 or above, and 600 or above respectively for Tp and Tc expressed by the equations below using concentrations of Cr, Al, C, Mn, Cu and Ni respectively given as % Cr, % Al, % C, % Mn, % Cu and % Ni. Tp=1601?(34% Cr+287% Al)+(500% C+33% Mn+60% Cu+107% Ni); and Tc=910+80% Al?(300% C+80% Mn+15% Cr+55% Ni).Type: ApplicationFiled: May 12, 2004Publication date: November 6, 2008Inventors: Naoki Saitoh, Kenji Katoh
-
Publication number: 20080240970Abstract: The present invention relates to an austenitic free-cutting stainless steel, containing: by weight percent, 0.500% or less of C; 0.01 to 5.00% of Si; 0.01 to 10.00% of Mn; 5.00 to 25.00% of Ni; 7.50 to 30.00% of Cr; 0.300% or less of N; more than 0.0100% but not more than 0.1000% of 0; 0.0020 to 0.1000% of B; 0.300% or less of Al; and the remainder of Fe and inevitable impurities, the steel satisfying the following formula (1): 0.68?[O]/[B]?2.50 ??(1) in which [O] represents the content of O and [B] represents the content of B.Type: ApplicationFiled: March 31, 2008Publication date: October 2, 2008Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHAInventors: Hisao Eto, Tetsuya Shimizu
-
Publication number: 20080193321Abstract: The invention relates to steel which is characterised by the following composition as expressed in percentages by weight:—C=0.18 0.30%, —Co=5-7%, —Cr=2-5%, —Al=1-2%, —Mo+W/2=1-4%, —V=trace 0.3%, —Nb=trace 0.1%, —B=trace?50 ppm, —Ni=10.5-15% with Ni?7+3.5 Al, —Si=trace 0.4%, —Mn=trace 0.4%, —Ca=trace?500 ppm, -Rare earths=trace?500 ppm, —Ti=trace?500 ppm, —O=trace?200 ppm if the steel is obtained by means of powder metallurgy or trace?50 ppm if the steel is produced in air or under a vacuum from molten metal, —N=trace?100 ppm, —S=trace?50 ppm, —Cu=trace?1%, and —P=trace?200 ppm, the remainder comprising iron and the inevitable impurities resulting from production. The invention also relates to a method of producing a part from said steel and to the part thus obtained.Type: ApplicationFiled: April 20, 2006Publication date: August 14, 2008Applicant: AUBERT & DUVALInventors: Jacques Montagnon, Philippe Heritier, Isabelle Peslerbe, Claude Mons
-
Publication number: 20080115864Abstract: A surface of a Fe—Ga alloy sheet is textured to permeate the surface of the sheet with a pre-selected crystal orientation.Type: ApplicationFiled: November 23, 2005Publication date: May 22, 2008Inventors: Alison Behre Flatau, Suok-Min Na
-
Patent number: 7323070Abstract: A process of producing a maraging steel includes melting a steel of a defined composition, casting the molten steel to obtain a steel ingot, hot forging the steel ingot at a forging ratio of at least 4, then soaking the forged piece one or more times to keep the forged piece in a temperature range of 1100-1280° C. for 10-100 hours, and then plastic working the forged piece. A process of producing a maraging steel of another defined composition includes casting the molten steel to obtain a steel ingot with a defined taper, a defined height to diameter ratio and a defined flatness ratio and plastic working the steel ingot so that the size of a nonmetallic inclusion is 30 ?m or less expressed as the diameter of a circle of circumference equal to the perimeter (“circumference”) of the inclusion.Type: GrantFiled: March 26, 2004Date of Patent: January 29, 2008Assignee: Neomax Materials Co., Ltd.Inventors: Masami Ueda, Kenji Hirano
-
Patent number: 6939419Abstract: The invention relates to plastic metal working, more specifically to methods for producing parts of the disk- or shell-type having conical, hemispherical, and also combined parts, such as disk-and-shaft ones. The invention is instrumental in producing large axially symmetric parts from hard-to-work multiphase alloys. The method consists in that the billet is heated in a temperature range above 0.4 m.p. but below the temperature at which a total content of precipitates or an allotropic modification of the matrix of a multiphase alloy is not below 7%. Then the preheated billet is rolled, while controlling its temperature and the tool load, as well as the rolling speed. Once rolled the billet is heat-treated at a temperature depending on the microstructure of the billet material resulting from rolling. Prerolling preparing of a specified microstructure of the billet material is also described.Type: GrantFiled: June 19, 1997Date of Patent: September 6, 2005Assignees: General Electric Company, Institute of Metals Superplascity Problems of Academy of ScienceInventors: Farid Zainullaevich Utyashev, Oscar Akramovich Kaibyshev, Vener Anvarovich Valitov
-
Patent number: 6893727Abstract: This invention relates to a stainless steel gasket having markedly improved strength and fatigue properties due to precipitation strengthening. Its composition comprises C: at most 0.03%, Si: at most 1.0%, Mn: at most 2%, Cr: 16.0%-18.0%, Ni: 6.0%-8.0%, N: at most 0.25%, if necessary Nb: at most 0.30%, and a remainder of Fe and unavoidable impurities. After cold rolling, final annealing is carried out, and after a structure is formed of recrystallized grains with an average grain diameter of at most 5 ?m having an area ratio of 50-100% and an unrecrystallized portion having an area ratio of 0-50%, a metal gasket is formed by steps including temper rolling with a reduction of at least 30% to make the area ratio of a strain induced martensite phase at least 40%, and forming and heat treatment at 200-350° C.Type: GrantFiled: October 24, 2003Date of Patent: May 17, 2005Assignees: Sumitomo Metal Industries, Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Kazuhiko Adachi, Seishi Ishiyama, Kenichi Goshokubo, Takashi Katsurai
-
Patent number: 6726784Abstract: A high strength and ductility &agr;+&bgr; type titanium alloy, comprising at least one is isomorphous &bgr; stabilizing element in a Mo equivalence of 2.0-4.5 mass %, at least one eutectic &bgr; stabilizing element in an Fe equivalence of 0.3-2.0 mass %, Si in an amount of 0.1-1.5 mass %, and C in an amount of 0.01-0.15% mass, and has a &bgr; transformation temperature no lower than 940° C.Type: GrantFiled: September 16, 2002Date of Patent: April 27, 2004Inventors: Hideto Oyama, Takayuki Kida, Kazumi Furutani, Masamitsu Fujii
-
Publication number: 20040060622Abstract: The present invention is related to an air melted, substantially graphite and nitrogen-free alloy, aged or not aged by precipitation hardening, specially adapted for gas turbine or internal combustion engine exhaust system parts, comprising a graphite-free microstructure of the following composition: 1 Carbon max 0.4 wt. % Silicon 0.5 to 6 wt. % Manganese 0.1 to 4.5 wt. % Phosphorous 0.01 to 0.08 wt. % Nickel 13 to 38 wt. % Chromium 0 to 6 wt. % Sulphur max 0.12 wt. % Nitrogen max 0.02 wt.Type: ApplicationFiled: October 1, 2003Publication date: April 1, 2004Inventor: John David Lilley
-
Patent number: 6706416Abstract: A method of producing a corrosion resistant ferrous product is disclosed. The product is produced by rolling a heated billet which comprises a mass of mild steel swarf in a stainless steel jacket. Two reducing agents are present in the jacket when the billet is heated. The first reducing agent is in the form of powdered aluminum, titanium turnings or other metal having a greater affinity for oxygen than chrome and which promotes the formation of CO rather than CO2 from air or oxygen which enters or evolves in the billet above about 800° C. The second reducing agent is in gaseous or vapour form substantially below that temperature. The second reducing agent may be provided by premixing with the swarf such substances as ammonium chloride or urea, which dissociate to form reducing gases when heated. Alternatively, the billet can be heated in a reducing furnace and the gas in the furnace may act as the second reducing agent.Type: GrantFiled: July 2, 2002Date of Patent: March 16, 2004Inventor: Antonino Giorgio Cacace
-
Publication number: 20040012321Abstract: An Fe—Ni alloy material for a shadow mask having, in terms of % by weight, 34.0 to 38.0% of Ni, 0.05 to 0.45% of Cu, 0.10 to 0.50% of a combined total for Mn and Cu, no more than 0.10% of Si and 0.0004 to 0.005% of S with the balance being Fe and other unavoidable impurities; wherein a total count of MnS precipitates and Cu—S type precipitates having a diameter of 0.01 to 3 &mgr;m located on the surface of a foil strip 0.05 to 0.3 mm thick being at least 2,000 count/mm2.Type: ApplicationFiled: July 15, 2003Publication date: January 22, 2004Applicants: NIPPON MINING METALS CO LTD, JAPAN STEEL WORKS CO LTDInventors: Ikuya Kurosaki, Takashi Shibata, Shinji Tanaka
-
Publication number: 20030226625Abstract: A nanocarbide precipitation strengthened ultrahigh-strength, corrosion resistant, structural steel possesses a combination of strength and corrosion resistance comprising in combination, by weight, about: 0.1 to 0.3% carbon (C), 8 to 17% cobalt (Co), 0 to 10% nickel (Ni), 6 to 12% chromium (Cr), less than 1% silicon (Si), less than 0.5% manganese (Mn), and less than 0.15% copper (Cu), with additives selected from the group comprising about: less than 3% molybdenum (Mo), less than 0.3% niobium (Nb), less than 0.8% vanadium (V), less than 0.2% tantalum (Ta), less than 3% tungsten (W), and combinations thereof, with additional additives selected from the group comprising about: less than 0.2% titanium (Ti), less than 0.2% lanthanum (La) or other rare earth elements, less than 0.15% zirconium (Zr), less than 0.005% boron (B), and combinations thereof, impurities of less than about: 0.02% sulfur (S), 0.012% phosphorus (P), 0.015% oxygen (O) and 0.Type: ApplicationFiled: February 6, 2003Publication date: December 11, 2003Applicant: QuesTek Innovations LLCInventors: Charles J. Kuehmann, Gregory B. Olson, Herng-Jeng Jou
-
Patent number: 6605163Abstract: Process for manufacturing a strip made of an Fe—Ni alloy of the “&ggr;′ and/or &ggr;″ structural hardening” type, the thermal expansion coefficient between 20° C. and 150° C. of which is less than 7×10−6/K, in which a hot strip is manufactured either by hot rolling a semi-finished product or by direct casting of a thin strip which is optionally lightly hot-rolled, and the hot strip is subjected to a softening annealing operation consisting of a soak between 950° C. and 1200° C. followed by rapid cooling and optionally a pickling operation, in order to obtain a softened strip; a cold-worked strip is manufactured by cold rolling the said softened strip, with a reduction ratio of greater than 5%; and the cold-worked strip is subjected to a recrystallization annealing operation in an inert or reducing atmosphere, carried out either on the run with a residence time between 900° C. and 1200° C.Type: GrantFiled: August 27, 2001Date of Patent: August 12, 2003Assignee: Imphy Ugine PrecisionInventors: Ricardo Cozar, Jean-Pierre Reyal, Pierre Louis Reydet
-
Patent number: 6582835Abstract: Dip-coated ferrite stainless steel sheet usable in the automobile exhaust sector, characterized in that it comprises a steel core with the following composition by weight: 10.5%≦chromium≦20% 0%≦aluminum≦0.6% 0.003%≦carbon≦0.06% 0.003%≦nitrogen≦0.04% 0%≦silicon≦0.6% 0%≦manganese≦0.6% 0%≦sulfur≦0.002% iron and impurities inherent in processing, and a metal coating deposited by dipping the strip in a molten metal bath containing in particular aluminum and at least one rare earth element: cerium, lanthanum, praseodymium, neodymium, mixed metal and/or yttrium.Type: GrantFiled: March 29, 2001Date of Patent: June 24, 2003Assignee: UsinorInventors: Laurent Antoni, Raphael Craen
-
Publication number: 20030072671Abstract: A nanocarbide precipitation strengthened ultrahigh-strength, corrosion resistant, structural steel possesses a combination of strength and corrosion resistance comprising in combination, by weight, about: 0.1 to 0.3% carbon (C), 8 to 17% cobalt (Co), 0 to 5% nickel (Ni), 6 to 12% chromium (Cr), less than 1% silicon (Si), less than 0.5% manganese (Mn), and less than 0.15% copper (Cu), with additives selected from the group comprising about: less than 3% molybdenum (Mo), less than 0.3% niobium (Nb), less than 0.8% vanadium (V), less than 0.2% tantalum (Ta), less than 3% tungsten (W), and combinations thereof, with additional additives selected from the group comprising about: less than 0.2% titanium (Ti), less than 0.2% lanthanum (La) or other rare earth elements, less than 0.15% zirconium (Zr), less than 0.005% boron (B), and combinations thereof, impurities of less than about: 0.02% sulfur (S), 0.012% phosphorus (P), 0.015% oxygen (O) and 0.Type: ApplicationFiled: February 8, 2002Publication date: April 17, 2003Applicant: QuesTek Innovations Ltd.Inventors: Charles J. Kuehmann, Gregory B. Olson, Herng-Jeng Jou
-
Patent number: 6517955Abstract: The invention relates to a high strength hot-dip galvanized and galvannealed steel sheets with excellent drawability for press forming and excellent plating adhesion that is useful as a member for automobiles, construction, electric devices and the like, and to a process for its manufacture. According to an embodiment of the invention, the steel sheet contains in terms of weight percent, C: 0.05-0.2%, Si: 0.2-2.0%, Mn: 0.2-2.5%, Al: 0.01-1.5%, Ni: 0.2-5.0%, P: <0.03% and S: <0.02%, the relationship between Si and Al being such that 0.4(%)≦Si+0.8 Al(%)≦2.0% and the remainder consisting of Fe and unavoidable impurities, the volume percentage of the retained austenite is 2-20% and the steel sheet surface wherein the relationship between the Ni and Si, Al in 0.5 &mgr;m of the steel sheet surface layer is such that Ni(%)≦¼ Si+⅓Al(%), has a Zn plating layer comprising Al: ≦1% with the remainder Zn and unavoidable impurities.Type: GrantFiled: December 29, 2000Date of Patent: February 11, 2003Assignee: Nippon Steel CorporationInventors: Yoshihisa Takada, Masayoshi Suehiro
-
Patent number: 6508892Abstract: A shadow mask blank of Fe—Ni alloy which exhibits excellent uniformity of diameter of apertures formed by perforation with etching for the passage of electron beams, consisting of 34-38% Ni, 0.05-0.5% Mn, 4-20 ppm S, and the balance Fe and no more than specified limits of C, Si, Al, and P, with MnS inclusions 50-1,000 nm in diameter dispersed at the density of at least 1,500/mm2 or simply with etched holes 0.5-10 &mgr;m in diameter emerging at the density of at least 2,000/mm2 when the blank is immersed in a 3% nitric acid-ethyl alcohol solution at 20° C. for 30 seconds. A method of manufacturing the blank comprises hot rolling of a slab of the Fe—Ni alloy, cooling, recrystallization annealing, cold rolling, etc. under controlled conditions: e.g., hot rolling the slab at 950-1,250° C. to 2-6 mm thick, cooling the stock in the range of 900-700° C. at the rate of 0.5° C./second, continuously passing the stock through a heating furnace at 850-1,100° C.Type: GrantFiled: April 12, 2001Date of Patent: January 21, 2003Assignee: Nippon Mining & Metals Co., Ltd.Inventors: Takaaki Hatano, Yoshihisa Kita
-
Patent number: 6508893Abstract: A method of manufacturing an improved Fe—Ni alloy consisting of 33-37% Ni; 0.001-0.1% Mn; optionally, 0.01-2% Co; and at least one of (1) 0.01-0.8% Nb; (2) 0.01-0.8% Ta; and/or (3) 0.01-0.8% Hf, with the total of Nb, Ta and Hf being in the range of 0.01-0.8% and the remainder being Fe and unavoidable impurities. The method comprises subjecting the alloy to a hot rolling process wherein the rate of distortion during each pass of hot rolling is below 70/second resulting in the alloy having a reduced rate of crack formation during the hot rolling process, and high drop-shock resistance and low thermal expansion after the hot rolling process.Type: GrantFiled: August 30, 2001Date of Patent: January 21, 2003Assignee: Nippon Mining & Metals Co., Ltd.Inventor: Masatoshi Eto
-
Patent number: 6485584Abstract: This invention relates to a method of manufacturing an improved ferritic or martensitic alloy based on iron and chromium strengthened by a dispersion of oxides, commonly called an Oxide Dispersion Strengthened or ODS alloy, and, more particularly to a method of manufacturing a ferritic or martensitic ODS alloy with large grains based on iron and chromium which has a single phase ferritic or martensitic matrix having an isotropic microstructure and a grain size that is sufficient to guarantee mechanical strength compatible with a use of this alloy at high temperature and/or under neutron irradiation. According to the invention, the method comprises slow cooling of an austenite at a cooling rate less than or equal to the critical cooling rate for transformation of this austenite into ferrite.Type: GrantFiled: April 6, 1999Date of Patent: November 26, 2002Assignee: Commissariat a l'Energie AtomiqueInventors: Véronique Lambard, Ana Alamo, Jean-Louis Seran
-
Publication number: 20020139455Abstract: Steel alloys susceptible to case and core hardening comprise 0.05 to 0.24 wt % carbon; 15 to 28 wt % cobalt and 1.5 to 9.5 wt % in nickel, small percentages of one or more additives: chromium, molybdenum, and vanadium; and the balance iron. Carburized roll form and punch dies and tools made from case hardened steel alloys with a reduced hardness core provide high wear and fatigue resistance as well as improved contact and bending fatigue resistance thereby avoiding premature failure and extending the useful life of such tools.Type: ApplicationFiled: March 25, 2002Publication date: October 3, 2002Applicant: Northwestern UniversityInventors: Charles J. Kuehmann, Gregory B. Olson, John P. Wise, Carelyn Campbell
-
Publication number: 20020134469Abstract: Process for manufacturing a strip made of an Fe—Ni alloy of the “&ggr;′ and/or &ggr;″ structural hardening” type, the thermal expansion coefficient between 20° C. and 150° C. of which is less than 7×10−6/K, in which a hot strip is manufactured either by hot rolling a semi-finished product or by direct casting of a thin strip which is optionally lightly hot-rolled, and the hot strip is subjected to a softening annealing operation consisting of a soak between 950° C. and 1200° C. followed by rapid cooling and optionally a pickling operation, in order to obtain a softened strip; a cold-worked strip is manufactured by cold rolling the said softened strip, with a reduction ratio of greater than 5%; and the cold-worked strip is subjected to a recrystallization annealing operation in an inert or reducing atmosphere, carried out either on the run with a residence time between 900° C. and 1200° C.Type: ApplicationFiled: August 27, 2001Publication date: September 26, 2002Inventors: Ricardo Cozar, Jean-Pierre Reyal, Pierre Louis Reydet
-
Publication number: 20020117241Abstract: A method of manufacturing a Fe-Ni alloy material for pressed flat mask which comprises repeating cold rolling and annealing until final annealing and final cold rolling, the alloy material being composed of, in mass percentage (%),33-37% Ni, 0.001-0.1% Mn, optionally 0.01-2% Co, 0.01-0.8% in total of one or two or more chosen from among 0.01-0.8% Nb, 0.01-0.8% Ta, and 0.01-0.8% Hf, and the balance Fe and unavoidable impurities (the impurities being restricted within the ranges of ≦0.01% C, ≦0.02% Si, ≦0.01% P, ≦0.01% S, and 0.005% N). The press workability of the material is improved by setting the grain size number at the final annealing to 9.0-12.0 and also setting the reduction ratio of the final cold rolling to 40-75%.Type: ApplicationFiled: December 26, 2001Publication date: August 29, 2002Inventor: Masatoshi Etoh
-
Patent number: 6419770Abstract: The high carbon stainless steel containing more than 0.5 mass % carbon and more than 8 mass % chromium, or the tool steel containing more than 0.5 mass % carbon and more than 0.5 mass % at least one of carbide producing metal elements including chromium, molybdenum, tungsten, vanadium, niobium and titanium is processed by cold-warm working such as forging at a temperature of less than 800 ° C. to make more than 10% plastic deformation to an extent that cracks and voids are formed in the crystallized first stage carbide and, further, processed by a Hot Isostatic Pressing treatment so that the cracks and voids may be cured.Type: GrantFiled: March 31, 2000Date of Patent: July 16, 2002Assignee: DENSO CorporationInventors: Shu Miyashita, Masami Tanaka, Saburo Sugiura, Yoshitaka Nishizawa
-
Patent number: 6420054Abstract: Masking device for a color cathode-ray display tube with a flat scree, of the type comprising a support frame for a tensioned shadowmask and a tensioned shadowmask mounted on the support frame so as to undergo tensioning at room temperature, in which device the support frame is made of a hardened Fe—Ni alloy having a thermal expansion coefficient between 20° and 150° C. of less than 5×1031 6 K−1 and a yield stress Rp0.2 at 20° C. of greater than 700 MPa, and the tensioned shadowmask is made of a hardened FeNi or Fe—Ni alloy having a thermal expansion coefficient between 20° C. and 150° C. of less than 5×10−6 K−1.Type: GrantFiled: June 22, 2000Date of Patent: July 16, 2002Assignee: Imphy Ugine PrecisionInventors: Ricardo Cozar, Pierre-Louis Reydet, Jean-Pierre Reyal
-
Patent number: 6402863Abstract: A method of heat treating 9Ni-4Co-0.30C class steel alloy uses shortened treatment time for normalizing, austenitizing, and tempering, as well as a lower tempering temperature, when compared to conventional heat treatment for this class of alloy material. The improved process is especially beneficial for large section parts, resulting in increases in yield and ultimate strength, combined with substantial increases in impact toughness.Type: GrantFiled: April 26, 2000Date of Patent: June 11, 2002Assignee: Lockheed Martin CorporationInventor: William R. Spencer
-
Publication number: 20020043314Abstract: A method of manufacturing an improved Fe—Ni alloy consisting of 33-37% Ni; 0.001-0.1% Mn; optionally, 0.01-2% Co; and at least one of (1) 0.01-0.8% Nb; (2) 0.01-0.8% Ta; and/or (3) 0.01-0.8% Hf, with the total of Nb, Ta and Hf being in the range of 0.01-0.8% and the remainder being Fe and unavoidable impurities. The method comprises subjecting the alloy to a hot rolling process wherein the rate of distortion during each pass of hot rolling is below 70/second resulting in the alloy having a reduced rate of crack formation during the hot rolling process, and high drop-shock resistance and low thermal expansion after the hot rolling process.Type: ApplicationFiled: August 30, 2001Publication date: April 18, 2002Applicant: Nippon Mining & Metals Co. , Ltd.Inventor: Masatoshi Eto
-
Patent number: 6360936Abstract: In a method of manufacturing composite sheet steel of maraging steel, wherein the composite sheet steel comprises an outer layer and an inner layer, wherein the outer layer is harder than the inner layer and the inner layer is more tenacious than the outer layer, the steel of the inner layer is produced with a chemical composition containing in percent by weight: C≦0.01, Si≦0.1, Mn≦0.1, P≦0.005, S≦0.005, Cu≦0.1, Mo 4.80 to 5.20, Ni 17.5 to 18.5 , Cr≦0.1, Ti 0.55 to 0.70, Co 8.0 to 9.0; and the steel of the outer layer is produced with purification in a zone melting process with a chemical composition containing in percent by weight: C≦0.01, Si<0.1, Mn 0.02 to 0.20, P≦0.005, S≦0.005, Cu 0.01 to 0.20, Mo 4.80 to 5.20, Ni 17.5 to 18.5, Cr 0.01 to 0.20, Ti 1.80 to 1.95, Co 14.0 to 15.5, Al 0.05 to 0.15, with the remainder being Fe and contaminants resulting from the manufacturing process, respectively.Type: GrantFiled: September 26, 2000Date of Patent: March 26, 2002Assignee: Aktiengesellschaft der Dillinger HüttenwerkeInventors: Christoph Dilg, Uwe Hofmann, Claus Just, Hans-Jürgen Rögele, Helmut Schönberger, Jürgen Vogt
-
Patent number: 6355364Abstract: Processes for preparing copper-INVAR-copper (CIC) for use in making chip packaging and the CIC created. One process comprises annealing a CIC section at a temperature in a range of 1475° F. to 1625° F. for a time in a range of 40 to 120 seconds. Another process includes heat treating a CIC section at a temperature in a range of 1275° F. to 1425° F. for a time in a range of 40 to 120 seconds. The above processes can be combined. The CIC section created exhibits unique electrical, physical, and mechanical properties.Type: GrantFiled: June 29, 1999Date of Patent: March 12, 2002Assignee: International Business Machines CorporationInventors: Robert M. Japp, Lisa J. Jimarez, Bonnie S. McClure
-
Patent number: 6348111Abstract: Fe—Ni alloy sheet having improved press-punching formability is produced by specifying the sulfide-forming elements [X%] and sulfur [%S] and by heating, prior to hot-working, to a temperature dependent upon the contents of these elements. The Fe—Ni alloy contains from 30 to 55% of Ni, not more than 0.8% of Mn, from 0.001 to 0.050% of S, from 0.005 to less than 0.5% of Ti, Mg, Ce and/or Ca, the balance being Fe and unavoidable impurities, and in which the product of the total content of the Ti, Mg, Ce and Ca and the total content of S ([%X]×[%S]) is limited to a range of from 0.00005 to 0.010. The heating temperature (T) is: 1050° C.≦T(°C.)≦{19500/[8.5−log[%X][%S]]}−350.Type: GrantFiled: March 2, 1999Date of Patent: February 19, 2002Assignee: Nippon Mining & Metals Co., Ltd.Inventors: Norio Yuki, Yoshihisa Kita