With Working Patents (Class 148/624)
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Publication number: 20090202383Abstract: A main object thereof is to provide a non-oriented electrical steel sheet being excellent in surface characteristics and having both excellent mechanical characteristics and magnetic characteristics necessary for a rotor of rotating machines such as motors and generators which rotate at a high speed, and a method for producing the same. To achieve the object, the present invention provides a non-oriented electrical steel sheet comprising in % by mass: 0.06% or less of C; 3.5% or less of Si; from 0.05% or more to 3.0% or less of Mn; 2.5% or less of Al; 0.30% or less of P; 0.04% or less of S; 0.02% or less of N; at least one element selected from the group consisting of Nb, Ti, Zr and Vin the predetermined range; and a balance consisting of Fe and impurities; and having a recrystallized fraction being less than 90%.Type: ApplicationFiled: December 6, 2005Publication date: August 13, 2009Inventors: Ichirou Tanaka, Hiroshi Fujimura, Hirokatsu Nitomi, Hiroyoshi Yashiki, Kouji Nishida, Hiroki Takamaru
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Publication number: 20090178739Abstract: It is an object of the present invention to provide a ferromagnetic Fe-based alloy having a large reversible strain obtained by application and removal of a magnetic field gradient. The Fe-based alloy contains one or two or more types selected from Al: 0.01 to 11%, Si: 0.01 to 7% and Cr: 0.01 to 26%, or Al: 0.01 to 11%, Si: 0.01 to 7%, Cr: 0.01 to 26% and Ni: 35 to 50%. A twin crystal interface is introduced by working the Fe-based alloy at a working rate: 10% or more. An area ratio of the twin crystal interface to a crystal grain boundary is 0.2 or more. One or two or more types of Ti: 0.01 to 5%, V: 0.01 to 10%, Mn: 0.01 to 5%, Co: 0.01 to 30%, Ni: 0.01 to 10%, Cu: 0.01 to 5%, Zr: 0.01 to 5%, Nb: 0.01 to 5%, Mo: 0.01 to 5%, Hf: 0.01 to 5%, Ta: 0.01 to 5%, W: 0.01 to 5%, B: 0.001 to 1%, C: 0.001 to 1%, P: 0.001 to 1% and S: 0.001 to 1% may be added to the Fe-based alloy if needed.Type: ApplicationFiled: February 20, 2009Publication date: July 16, 2009Applicant: JAPAN SCIENCE AND TECHNOLOGY AGENCYInventors: Kiyohito Ishida, Ryosuke Kainuma, Katunari Oikawa, Yuji Sutou, Toshihiro Omori, Keisuke Ando
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Publication number: 20090065106Abstract: The present invention provides an ultra soft high carbon hot-rolled steel sheet. The ultra soft high carbon hot-rolled steel sheet contains 0.2% to 0.7% of C, 0.01% to 1.0% of Si, 0.1% to 1.0% of Mn, 0.03% or less of P, 0.035% or less of S, 0.08% or less of Al, 0.01% or less of N, and the balance being Fe and incidental impurities and further contains 0.0010% to 0.0050% of B and 0.05% to 0.30% of Cr in some cases. In the texture of the steel sheet, an average ferrite grain diameter is 20 ?m or more, a volume ratio of ferrite grains having a grain diameter of 10 ?m or more is 80% or more, and an average carbide grain diameter is in the range of 0.10 to less than 2.0 ?m. In addition, the steel sheet is manufactured by the steps, after rough rolling, performing finish rolling at a reduction ratio of 10% or more and at a finish temperature of (Ar3?20° C.) or more in a final pass, then performing first cooling within 2 seconds after the finish rolling to a cooling stop temperature of 600° C.Type: ApplicationFiled: September 19, 2006Publication date: March 12, 2009Inventors: Hideyuki Kimura, Takeshi Fujita, Nobuyuki Nakamura, Satoshi Ueoka, Naoya Aoki, Kenichi Mitsuzuka
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Publication number: 20090020196Abstract: A cold rolled steel sheet, and a method of manufacturing the same, designed to have aging resistance and excellent formability suitable for use in automobile bodies, electronic appliances, and the like. The cold rolled steel sheet comprises in weight %: 0.003% or less of C, 0.003˜0.03% of S, 0.01˜0.1% of Al, 0.02% or less of N, 0.2% or less of P, at least one of 0.03˜0.2% of Mn and 0.005˜0.2% of Cu, and a balance of Fe and other unavoidable impurities. When the steel sheet comprises one of Mn and Cu, the composition of Mn, Cu, and S satisfies at least one relationship: 0.58*Mn/S?10 and 1?0.5*Cu/S?10, and when the steel sheet comprises both Mn and Cu, the composition of Mn, Cu, and S satisfies the relationship: Mn+Cu?0.3 and 2?0.5*(Mn+Cu)/S?20. Participates of MnS, CuS, and (Mn, Cu)S in the steel sheet have an average size of 0.2 ?m or less.Type: ApplicationFiled: November 10, 2004Publication date: January 22, 2009Applicant: POSCOInventors: Jeong-Bong Yoon, Won-Ho Son, Ki-Bong Kang, Noi-Ha Cho, Ki-Duck Park
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Publication number: 20080308194Abstract: The subject of the invention is a process for manufacturing a part made of steel having a multiphase microstructure, said microstructure comprising ferrite and being homogeneous in each of the regions of said part, which process comprises the steps consisting in: cutting a blank from a strip of steel, the composition of which is typical of that of steels having a multiphase microstructure; said blank is heated so as to reach a soak temperature Ts above Ac1 but below Ac3 and held at this soak temperature Ts for a soak time ts adjusted so that the steel, after the blank has been heated, has an austenite content equal to or greater than 25% by area; said heated blank is transferred into a forming tool so as to hot-form said part; and said part is cooled within the tool at a cooling rate V such that the microstructure of the steel, after the part has been cooled, is a multiphase microstructure, said microstructure comprising ferrite and being homogeneous in each of the regions of said part.Type: ApplicationFiled: September 18, 2006Publication date: December 18, 2008Applicant: ArcelorMittal FranceInventors: Jacques Corquillet, Jacques Devroc, Jean-Louis Hochard, Jean-Pierre Laurent, Antoine Moulin, Nathalie Romanowski
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Publication number: 20080302453Abstract: A shaped steel, such as H-shaped steel, excellent in fire resistance, where a flange portion has 50% or more of a ratio of strength, 80% or less of yield ratio, and 100 J or more of impact strength of Charpy impact test at 0° C., wherein the ratio of strength=(proof stress of 0.2% at 600° C.)/(yield strength at room temperature), and a producing method thereof are provided. The shaped steel comprises in mass percent (%): C: 0.03-0.15; Mo: 0.1-0.6; V?0.35; and N: 0.002-0.012, and the balance being iron and residual impurities, wherein (x) a mol fraction of precipitate of alloy carbides and alloy carbonitrides at 600° C. is 0.3% or more, and (y) the ratio of the mol fraction of precipitate of alloy carbides and alloy carbonitrides at 300° C. to the mol fraction of precipitate of alloy carbides and alloy carbonitrides at 600° C. is 2.0 or less.Type: ApplicationFiled: July 26, 2005Publication date: December 11, 2008Inventors: Suguru Yoshida, Kazuhiko Eda, Hiroshi Kita
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Publication number: 20080256772Abstract: A method of manufacturing forks for lift trucks comprises the steps of: providing a straight metal bar designed to make the fork, heating the bar at a segment thereof where the fork knee is to be formed, bending the bar at the heated segment in order to form the knee by carrying out bending in a closed-die press provided with containment walls that, when bending has been completed, enclose the knee so as to define the surface contours of the latter.Type: ApplicationFiled: April 8, 2008Publication date: October 23, 2008Inventor: Emilio Bolzoni
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Publication number: 20080251166Abstract: Disclosed herein is a precipitation hardening cold-rolled steel sheet and method for manufacturing the same, which can be used for structural components such as seat rails and the like of a vehicle body. The steel sheet comprises, by weight %, C: 0.07˜0.1%, Mn: 1.4˜1.7%, P: 0.05˜0.07%, S: 0.005% or less, acid-soluble Al: 0.1˜0.15%, Nb: 0.06˜0.09%, B: 0.0008˜0.0012%, Sb: 0.02˜0.06%, and the balance of Fe and other unavoidable impurities. The steel sheet has a yield strength of 750 MPa or more and a yield ratio of 85% or more, and is free from surface defects due to a very low degree of oxide enrichment on the surface thereof.Type: ApplicationFiled: September 28, 2006Publication date: October 16, 2008Applicant: POSCOInventor: Sang-Ho Han
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Patent number: 7354487Abstract: The invention provides a method of fabricating a steel part, the method comprising the steps of: preparing and casting a steel having the following composition in percentage by weight: 0.06%?C?0.25%; 0.5%?Mn?2%; traces?Si?3%; traces?Ni?4.5%; traces?Al?3%; traces?Cr?1.2%; traces?Mo?0.30%; traces?V?2%; traces?Cu?3.5%; and satisfying at least one of the following conditions: 0.5%?Cu?3.5%; 0.5%?V?2%: 2?Ni?4.5% and 1%?Al?2%; ?the remainder being iron and impurities resulting from preparation; hot deforming the cast steel at least once at a temperature in the range 1100° C. to 1300° C. in order to obtain a blank of the part; controlled cooling of the blank for the part in still air or forced air; and heating the steel to perform precipitation annealing before or after machining the part from said blank. The invention also provides a part obtained by the method.Type: GrantFiled: December 2, 2003Date of Patent: April 8, 2008Assignee: AscometalInventors: Pierre Dierickx, Gaëlle Andre
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Patent number: 7323070Abstract: A process of producing a maraging steel includes melting a steel of a defined composition, casting the molten steel to obtain a steel ingot, hot forging the steel ingot at a forging ratio of at least 4, then soaking the forged piece one or more times to keep the forged piece in a temperature range of 1100-1280° C. for 10-100 hours, and then plastic working the forged piece. A process of producing a maraging steel of another defined composition includes casting the molten steel to obtain a steel ingot with a defined taper, a defined height to diameter ratio and a defined flatness ratio and plastic working the steel ingot so that the size of a nonmetallic inclusion is 30 ?m or less expressed as the diameter of a circle of circumference equal to the perimeter (“circumference”) of the inclusion.Type: GrantFiled: March 26, 2004Date of Patent: January 29, 2008Assignee: Neomax Materials Co., Ltd.Inventors: Masami Ueda, Kenji Hirano
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Patent number: 6974511Abstract: The present invention provides a process for manufacturing a steel strip with low aluminum content, which includes: hot-rolling a steel strip including between 0.050 and 0.080% by weight of carbon, between 0.25 and 0.40% by weight of manganese, less than 0.020% by weight of aluminum, and between 0.010 and 0.014% by weight of nitrogen, the remainder being iron and inevitable trace impurities, to form a strip; subjecting the strip to a first cold-rolling, to produce a cold-rolled strip; annealing the cold-rolled strip, to form an annealed cold-rolled strip; optionally, subjecting the annealed cold-rolled strip to a secondary cold-rolling; wherein the annealing is a continuous annealing comprising: raising the temperature of the strip to a temperature higher than the temperature of onset of pearlitic transformation Ac1, holding the strip above this temperature for a duration of longer than 10 seconds, rapidly cooling the strip to a temperature below 100° C. at a cooling rate in excess of 100° C.Type: GrantFiled: July 3, 2000Date of Patent: December 13, 2005Assignee: SollacInventor: Mohamed Bouzekri
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Patent number: 6939419Abstract: The invention relates to plastic metal working, more specifically to methods for producing parts of the disk- or shell-type having conical, hemispherical, and also combined parts, such as disk-and-shaft ones. The invention is instrumental in producing large axially symmetric parts from hard-to-work multiphase alloys. The method consists in that the billet is heated in a temperature range above 0.4 m.p. but below the temperature at which a total content of precipitates or an allotropic modification of the matrix of a multiphase alloy is not below 7%. Then the preheated billet is rolled, while controlling its temperature and the tool load, as well as the rolling speed. Once rolled the billet is heat-treated at a temperature depending on the microstructure of the billet material resulting from rolling. Prerolling preparing of a specified microstructure of the billet material is also described.Type: GrantFiled: June 19, 1997Date of Patent: September 6, 2005Assignees: General Electric Company, Institute of Metals Superplascity Problems of Academy of ScienceInventors: Farid Zainullaevich Utyashev, Oscar Akramovich Kaibyshev, Vener Anvarovich Valitov
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Publication number: 20040244873Abstract: A steel strip made of martensitic steel contains C+N at not more than 0.12 wt %, Si at not more than 1 wt %, Mn at not more than 7 wt %, Ni at 2 to 24 wt %, Cr at 2 to 16 wt %, Mo at not more than 2.5 wt %, and Ni-Bal value and Ms value defined by the following equations shown by weight percentage of each composition are respectively Ni-Bal≧1.2, Ms≧−28.Type: ApplicationFiled: March 9, 2004Publication date: December 9, 2004Inventor: Kazuo Ishii
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Patent number: 6682613Abstract: A process for enhancing precipitation strengthening in steel and for making a high-strength micro-alloy steel, and a steel made from the process. The process includes the step of deforming the steel containing a suitable precipitate strengthening substance, at a temperature at which the microstructure of the steel is essentially stable and at which those precipitation strengthening particles that form are of a desirable particle size for precipitation strengthening. Deforming the steel introduces dislocations in the crystal structure of the steel, which increases the kinetics of precipitation by increasing the number of precipitation nucleation sites and accelerating the rate of diffusion of the precipitate material. The steel may be deformed by bending or rolling the steel. Preferably the process also includes the step of cooling the steel at a rapid rate so as to minimize the formation of precipitate particles of a larger-than-desired size.Type: GrantFiled: April 3, 2002Date of Patent: January 27, 2004Assignee: IPSCO Enterprises Inc.Inventors: Dengqi Bai, Michael Ambrose Cooke, James Asante, Jonathan Dorricott
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Publication number: 20040007298Abstract: A high-strength steel sheet comprises carbon: 0.06 to 0.25 mass %, Si: 0.5 to 3.5 mass % and Mn: 0.7 to 4 mass %. Its mother structure is ferrite, its second phase structure comprises martensite and the residual austenite and the second phase structure measured by image analysis has an area fraction of 25 % or less based on the total structure. The steel sheet satisfies the following requirements (1) to (3): (1) the volume fraction (Vt&ggr;hd R) of the residual austenite is 5 % or more; (2) the ratio (SF&ggr;R/Vt&ggr;R) of the area fraction (SF&ggr;R) of the residual austenite within ferrite to Vt&ggr;R is 0.65 or more; and (3) the ratio [&agr;2/(&agr;1+&ggr;R)] of the space factor (&agr;2) of martensite to the second phase structure (&agr;1+&ggr;R) is 0.25 to 0.60. The steel sheet has excellent balance between strength and local elongation, and a low yield ratio.Type: ApplicationFiled: July 9, 2003Publication date: January 15, 2004Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Hiroshi Akamizu, Shushi Ikeda, Koichi Makii
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Publication number: 20040003869Abstract: A method for producing a steel material having a high fatigue strength and given a uniform residual stress by a rapid treatment. A marageing steel is subjected to a cold plastic working to have a predetermined dimension, to a solution treatment for 60 minutes or more at a temperature of 750 to 800° C., and to an aging.Type: ApplicationFiled: December 4, 2002Publication date: January 8, 2004Inventors: Kazuo Ishii, Yoshinari Okada
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Patent number: 6663730Abstract: A maraging steel strip or part and process for manufacture of a strip or of a part cut out of a strip of cold-rolled maraging steel and hardened by a hardening heat treatment. In the process, before the hardening heat treatment is performed, the strip or the part is subjected to cold plastic deformation with a degree of working greater than 30% and the strip or the part is subjected to recrystallization annealing in order to obtain a fine-grained structure with ASTM index higher than 8. The composition by weight of the maraging steel is: 12%≦Ni≦24.5%; 2.5%≦Mo≦12%; 4.17%≦Co≦20%, Al %≦0.15%; Ti≦0.1%; N≦0.003%; Si≦0.1%; Mn≦0.1%; C≦0.005%; S≦0.001%; P≦0.005%; H≦0.0003%; O≦0.001%; iron and impurities resulting from smelting, the chemical composition also satisfying the relationships: 20%≦Ni+Mo≦27%; 50≦Co×Mo≦200; Ti×N≦2×10−4.Type: GrantFiled: November 19, 2001Date of Patent: December 16, 2003Assignee: Imphy Ugine PrecisionInventor: Lucien Coutu
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Patent number: 6641682Abstract: An aperture grill material for a color picture tube having excellent tensile strength and high-temperature creep characteristics and magnetic characteristics superior to existing materials, a production method therefor, an aperture grill and a color picture tube. The aperture grill material for a color picture tube is characterized by being consisting of a low-carbon alloy steel sheet containing 0.05 to 2.5% by weight of Cu and 0.001 to 0.4% by weight of P, and containing 0.01 to 0.5% by weight of at least one of at least one of Cr and Mo. A production method for the aperture grill material for a color picture is characterized by comprising the steps of cold-rolling a low-carbon alloy hot-rolled steel strip containing 0.05 to 2.5% by weight of Cu, 0.001 to 0.4% by weight of P, and 0.01 to 0.5% by weight of at least one of Cr and Mo, and then precipitating the steel strip within a temperature range 300 to 800° C.Type: GrantFiled: April 15, 2002Date of Patent: November 4, 2003Assignee: Toyo Kohan Co., Ltd.Inventors: Tsuneyuki Ide, Takahiko Miyazaki, Susumu Shigemasa, Yasuo Tahara
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Patent number: 6565683Abstract: The invention relates to plastic working of metals and alloys, predominantly low-plastic and hard-to-work ones, e.g., nickel-, titanium-, and iron-base high-temperature alloys, and producing billets for parts made by plastic working of said billets. The method comprises thermomechanical processing which is performed beginning with the temperature at which a total content of precipitates or an allotropic modification of the matrix exceeds 7%, followed by a stage-by-stage decrease of the working temperature down to the temperature at which a stable fine-grained microstructure of the material is obtained, with ratio between the grain size of various phases differing by not more than 10 times, the billet under processing undergoes deformation with a 1.2 to 3.9 times change in the billet cross-sectional area. When preparing billets from nickel-base alloys a stage-by-stage decrease of the working temperature is carried out so as to provide a maximum 14% gain in the &ggr;-phase at each stage.Type: GrantFiled: February 14, 2000Date of Patent: May 20, 2003Assignee: General Electric CompanyInventors: Farid Zainullaevich Utyashev, Oscar Akramovich Kaibyshev, Vener Anvarovich Valitov
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Publication number: 20030066581Abstract: In a method of making a hardened sheet metal article, a blank is formed with at least one through-passage with a projecting collar. Thereafter, the blank is heated and hot-formed in a press mold to a sheet metal article. Still within the press mold, the sheet metal article is hardened. The shaping of the blank in the press mold is accompanied by a calibration of the through-passage to final shape.Type: ApplicationFiled: September 30, 2002Publication date: April 10, 2003Applicant: BENTELER AUTOMOBILTECHNIK GMBH & CO. KGInventors: Ludger Gehringhoff, Udo Klasfauseweh, Carsten Jakel
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Publication number: 20030000606Abstract: The invention relates to a method for producing a hardened sheet metal section from a flat blank, wherein the flat blank is provided with collared holes that are collared and with two groove-like indentations which serve to support the sheet metal blank on a conveyor during heating treatment in an oven; subsequently, the blank is formed in a press tool into a sheet metal section by warm forming and where, if required, the formed indentations can be flattened; and thereafter the section is hardened while remaining clamped within the tool.Type: ApplicationFiled: June 10, 2002Publication date: January 2, 2003Applicant: BENTELER AUTOMOBIL TECHNIK GMBH & CO. KGInventors: Oliver Muller, Wilhelm Arns, Peter Goer
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Patent number: 6478898Abstract: A method of producing a tool steel comprises quenching a steel containing, by mass percent, C: 0.25 to 0.60%, Si: 0.10 to 1.20%, Mn: 0.20 to 1.50%, Ni: 0.50 to 2.00%, Cr: 1.00 to 4.20%, Mo: 0.30 to 2.00%, V: 0.10 to 1.00% and Al: 0.005 to 0.10%, in order to obtain a hardness H such that the hardness index defined below by the formula (1) becomes between 0.20 to 0.95; and then tempering the steel; K=(H−H2)/(H1−H2) (1) Where H1: Vickers hardness of the steel with 10 mm thickness after heating to a temperature of the Ac3 transformation point plus 50° C., and quenching into water; H2: Vickers hardness of the steel with 10 mm thickness after heating to the same temperature as defined above, and cooling to room temperature over 20 hours.Type: GrantFiled: September 19, 2000Date of Patent: November 12, 2002Assignee: Sumitomo Metal Industries, Ltd.Inventors: Tomoaki Sera, Masahide Umino, Yasutaka Okada, Kunio Kondo
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Patent number: 6420054Abstract: Masking device for a color cathode-ray display tube with a flat scree, of the type comprising a support frame for a tensioned shadowmask and a tensioned shadowmask mounted on the support frame so as to undergo tensioning at room temperature, in which device the support frame is made of a hardened Fe—Ni alloy having a thermal expansion coefficient between 20° and 150° C. of less than 5×1031 6 K−1 and a yield stress Rp0.2 at 20° C. of greater than 700 MPa, and the tensioned shadowmask is made of a hardened FeNi or Fe—Ni alloy having a thermal expansion coefficient between 20° C. and 150° C. of less than 5×10−6 K−1.Type: GrantFiled: June 22, 2000Date of Patent: July 16, 2002Assignee: Imphy Ugine PrecisionInventors: Ricardo Cozar, Pierre-Louis Reydet, Jean-Pierre Reyal
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Patent number: 6358335Abstract: N—V(nitrogen-vanadium) containing continuous casting slab with no surface cracks suitable for the manufacture of non-tempered high tensile steel materials has a tensile strength of 490 MPa or more and excellent toughness. A method of manufacturing non-tempered high tensile steel materials uses the casting slab as the raw material. Compatibility between the desired properties of the materials utilizing VN and inhibition of the surface cracks of test pieces, can be attained by controlling the steel composition and the relationship between each of components of the steel thereby controlling precipitation of VN and MnS. A continuous casting slab with no surface cracks contains C, Si, Mn, P, S, Al, V, N, Ti, B, Ca and REM each within a specified range, and satisfies an equation for the relationship between V and N and a relationship between Mn and S.Type: GrantFiled: February 29, 2000Date of Patent: March 19, 2002Assignee: Kawasaki Steel CorporationInventors: Akio Ohmori, Fumimaru Kawabata, Keniti Amano
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Publication number: 20010015245Abstract: A flat product made of multiphase steel and a method for preparing the steel includes hot rolling at a temperature at which the austenite phase is stable, then tempering to form a C and Mn-enriched phase in a matrix, followed by a heat treatment to form austenite islands and/or enriching in Mn the already formed austenite and cooling down to room temperature so as to obtain a final product with a ferrite matrix containing residual austenite, bainite and/or martensite islands.Type: ApplicationFiled: April 30, 2001Publication date: August 23, 2001Applicant: Recherche Et Developpement Du Groupe Cuckerill Sambre (RD-CS)Inventors: Klaus Eberle, Philippe Harlet, Pierre Cantinieaux
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Patent number: 6143100Abstract: A bake hardenable cold-rolled steel sheet and a method for producing the steel sheet are provided, wherein the steel sheet includes carbon in a range of about 0.003-0.1 wt. %, with the amount of carbon in solution being about 3-30 ppm, and the steel is substantially free of Ti, Nb, and V, which are otherwise commonly employed in producing low-carbon bake hardenable cold-rolled steel. The method includes a two stage batch or box anneal, a first stage of which is an intercritical batch anneal at a temperature between the A.sub.1 and A.sub.3 temperatures, and a second, subcritical batch anneal at a temperature below the A.sub.1 temperature and above 900.degree. F., with a slow controlled cooling from the intercritical temperature to the subcritical temperature, and from the subcritical temperature to ambient temperature.Type: GrantFiled: September 29, 1998Date of Patent: November 7, 2000Assignee: National Steel CorporationInventor: Weiping Sun
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Patent number: 6129795Abstract: A method is provided for improving the microstructure of nickel and iron-based precipitation strengthened superalloys used in high temperature applications by increasing the frequency of "special", low-.SIGMA. CSL grain boundaries to levels in excess of 50%. Processing entails applying specific thermomechanical processing sequences to precipitation hardenable alloys comprising a series of cold deformation and recrystallization-annealing steps performed within specific limits of deformation, temperature, and annealing time. Materials produced by this process exhibit significantly improved resistance to high temperature degradation (eg. creep, hot corrosion, etc.), enhanced weldability, and high cycle fatigue resistance.Type: GrantFiled: August 3, 1998Date of Patent: October 10, 2000Assignee: Integran Technologies Inc.Inventors: Edward M. Lehockey, Gino Palumbo, Peter Keng-Yu Lin, David L. Limoges
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Patent number: 6027581Abstract: Cold rolled steel sheet with excellent deep drawability and excellent anti-aging properties, and manufacturing method. The cold rolled steel sheet comprises about C: above 0.015 to 0.150 wt %, Si: 1.0 wt % or less, Mn: 0.01 to 1.50 wt %, P: 0.10 wt % or less, S: 0.003 to 0.050 wt %, Al: 0.001 to below 0.010 wt %, N: 0.0001 to 0.0050 wt %, Ti: 0.001 wt % or more and Ti(wt %)/[1.5.times.S(wt %)+3.4.times.N(wt %)].ltoreq.about 1.0 and B: about 0.0001 to 0.0050 wt %, during annealing, grain growth is improved; Ti is added to form a nitride and a sulfide to avoid precipitation of fine TiC; B is added to precipitate Boron precipitates (Fe.sub.2 B, Fex(C,B)y) in a cooling the hot rolled steel sheet and in cooling step during annealing after cold rolling; a spherical cementite is precipitated and grown in which the Boron series precipitate is a precipitation site.Type: GrantFiled: September 23, 1997Date of Patent: February 22, 2000Assignee: Kawasaki Steel CorporationInventors: Kazunori Osawa, Masahiko Morita, Osamu Furukimi, Takashi Obara
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Patent number: 5900076Abstract: This invention provides bainite steel materials having a less scattering of properties in a thickness direction or between steel materials by using a chemical composition of C: not less than 0.001 wt % but less than 0.030 wt %, Si: not more than 0.60 wt %, Mn: 1.00-3.00 wt %, Nb: 0.005-0.20 wt %, B: 0.0003-0.0050 wt % and Al: not more than 0.100 wt % and rendering not less than 90% of the material into a bainite texture in steel materials such as thick steel plates, steel sheets, section steels, rod steels and the like.Type: GrantFiled: November 28, 1997Date of Patent: May 4, 1999Assignee: Kawasaki Steel CorporationInventors: Tohru Hayashi, Keniti Amano, Mitsuhiro Okatsu, Kenji Oi, Fumimaru Kawabata, Tomoya Koseki, Noritsugu Itakura, Hiroki Ota
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Patent number: 5895534Abstract: Yield strength of a cold rolled steel section is increased and controlled by performing a predetermined amount of strain by way of cold working in an in-line roll forming process followed by a controlled amount of strain aging wherein the temperature of the steel section is elevated to a point below 500.degree. C. and held at an elevated temperature for a time up to 30 seconds. The heating typically takes place by induction heaters (16) and the time aging may be provided in an in-line galvanizing bath (17) before cooling the steel in a quench bath (18). The effect is further enhanced by further cold working and the consequent additional strain in forming rolls (19). For a given steel composition the degree of yield enhancement can be controlled by the temperature and tie parameters and also by the degree of initial roll forming in shaping rolls (10).Type: GrantFiled: December 26, 1996Date of Patent: April 20, 1999Assignee: Tubemakers of Australia LimitedInventors: Leigh Brian Daley, Trevor Maxwell Height, Brian Roy Crossingham, Andrew Thomas Styan
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Patent number: 5769974Abstract: A method for making a corrosion resistant, ferritic steel alloy, with reduced magnetic coercivity is disclosed. The process includes the step of providing an intermediate form of a ferritic alloy consisting essentially of, in weight percent, about______________________________________ Carbon 0.02 max. Manganese 1.5 max. Silicon 3.0 max. Phosphorus 0.03 max. Sulfur 0.1-0.5 Chromium 8-20 Nickel 0.60 max. Molybdenum 1.5 max. Copper 0.3 max. Cobalt 0.10 max. Aluminum 0.01 max. Titanium 0.01 max. Nitrogen 0.02 max. Iron Balance ______________________________________The intermediate form of the alloy is given an annealing heat treatment at a first temperature in the range of about 700.degree.-900.degree. C. for at least about 2 hours. After the penultimate annealing step, the intermediate form is cold worked to reduce its cross-sectional area by about 10-25%, thereby providing an elongated form of said alloy.Type: GrantFiled: February 3, 1997Date of Patent: June 23, 1998Assignee: CRS Holdings, Inc.Inventors: Millard S. Masteller, Bradford A. Dulmaine
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Patent number: 5766381Abstract: This invention provides bainite steel materials having a less scattering of properties in a thickness direction or between steel materials by using a chemical composition of C: not less than 0.001 wt % but less than 0.030 wt %, Si: not more than 0.60 wt %, Mn: 1.00-3.00 wt %, Nb: 0.005-0.20 wt %, B: 0.0003-0.0050 wt % and Al: not more than 0.100 wt % and rendering not less than 90% of the material into a bainite texture in steel materials such as thick steel plates, steel sheets, section steels, rod steels and the like.Type: GrantFiled: May 15, 1996Date of Patent: June 16, 1998Assignee: Kawasaki Steel CorporationInventors: Tohru Hayashi, Keniti Amano, Mitsuhiro Okatsu, Kenji Oi, Fumimaru Kawabata, Tomoya Koseki, Noritsugu Itakura, Hiroki Ota
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Patent number: 5637161Abstract: A method for manufacturing an alloy sheet for a shadow mask is provided which includes: (i) annealing a hot-rolled sheet containing Fe and Ni at a temperature of 910.degree. to 990.degree. C.; (ii) cold-rolling the annealed hot-rolled sheet from step (i) to produce a cold-rolled sheet; (iii) crystallization annealing of the cold-rolled sheet from step (ii); (iv) cold-rolling the annealed cold rolled sheet from step (iii); (v) finish recrystallization annealing step of the cold-rolled sheet of step (iv); (vi) finish cold-rolling of the sheet from step (v) at a cold-rolling reduction ratio R (%) satisfying the following equations: 16.ltoreq.R.ltoreq.75 and 6.38 D-133.9.ltoreq.R.ltoreq.6.38 D-51.0 wherein D is the average austenite grain size in .mu.m; (vii) softening annealing the sheet from step (vi) at a temperature of 720.degree. to 790.degree. C. for 2 to 40 minutes before press-forming and at conditions of temperature T in .degree.C. and time t in minutes which satisfy the following equation :T.gtoreq.-53.Type: GrantFiled: April 25, 1995Date of Patent: June 10, 1997Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Michihito Hiasa, Tomoyoshi Okita
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Patent number: 5522953Abstract: A method for manufacturing an alloy sheet comprising the steps of: (a) hot-rolling a slab containing Fe, Ni and Cr into a hot-rolled strip; (b) annealing the hot-rolled strip at a temperature of 810.degree. to 890.degree. C.; (c) cold-rolling the annealed hot-rolled strip at a reduction ratio of 81 to 94% into a cold-rolled sheet; (d) recrystallization annealing of the cold-rolled sheet; (e) finish cold-rolling the cold-rolled sheet subjected to the recrystallization annealing at a reduction ratio of 14 to 29%; (f) stress relief annealing of the cold-rolled sheet subjected to the finish cold-rolling; and (g) annealing, before press-forming. The cold-rolled sheet subjected to the stress relief annealing at a temperature of 740.degree. to 900.degree. C. for 2 to 40 minutes and satisfying the following equation: T.ltoreq.-123 logt+937, where T is a temperature (.degree.C.) and t is a time (minutes) for the annealing.Type: GrantFiled: March 3, 1995Date of Patent: June 4, 1996Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Tomoyoshi Okita, Michihito Hiasa
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Patent number: 5520755Abstract: A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided.Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D.mu.Type: GrantFiled: November 18, 1994Date of Patent: May 28, 1996Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Tomoyoshi Okita, Michihito Hiasa
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Patent number: 5503693Abstract: A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm or less; and a degree of {211 } plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided.Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D .mu.Type: GrantFiled: November 18, 1994Date of Patent: April 2, 1996Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Tomoyoshi Okita, Michihito Hiasa
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Patent number: 5501749Abstract: A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided.Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D .mu.Type: GrantFiled: November 18, 1994Date of Patent: March 26, 1996Assignee: NKK CorporationInventors: Tadashi Inoue, Kiyoshi Tsuru, Tomoyoshi Okita, Michihito Hiasa
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Patent number: 5405463Abstract: Deep drawability and aging resistibility as required are imparted to cold rolled steel sheet by controlling the amount of C, starting temperatures of rapid cooling and cooling rate in a proposed continuous annealing process.Type: GrantFiled: September 20, 1993Date of Patent: April 11, 1995Assignee: Nippon Kokan Kabushiki KaishaInventors: Takayoshi Shimomura, Osamu Nozoe, Masataka Sakoh
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Patent number: 5374323Abstract: Disclosed is a large alloy forging, the forging having an alloy composition selected from one of a nickel base alloy, a cobalt-chromium-nickel base alloy, a nickel-cobalt base alloy and an iron-nickel-chromium-molybdenum alloy, the forging having a grain size of ASTM grain size 3 or finer, as measured by ASTM method E112 and having a tensile strength in the range of 135 to 175 KSI.Type: GrantFiled: August 26, 1991Date of Patent: December 20, 1994Assignee: Aluminum Company of AmericaInventors: G. William Kuhlman, Richard A. Beaumont, Daniel F. Carbaugh, David Anderson, Al Farrell, Amiya K. Chakrabarti, Kenneth P. Kinnear
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Patent number: 5360496Abstract: Disclosed is a large alloy forging and method for making it. The forging having an alloy composition selected from one of a nickel base alloy, a cobalt-chromium-nickel base alloy, a nickel-cobalt base alloy and an iron-nickel-chromium-molybdenum alloy and having a grain size of ASTM grain size 4 or finer, as measured by ASTM method E112 and having a tensile strength in the range of 135 to 175 KSI. The process includes: (1) four upset forgings, (2) a rapid cooling after the final upset cooling, (3) a first and second upset forging with a reduction greater than 50%, (4) a third upset forging with a reduction greater than 25.%, and (5) a forging process with a fourth upset forging with a reduction greater than 50%.Type: GrantFiled: April 7, 1993Date of Patent: November 1, 1994Assignee: Aluminum Company of AmericaInventors: G. William Kuhlman, Richard A. Beaumont, Daniel F. Carbaugh, David Anderson, Amiya K. Chakrabarti, Kenneth P. Kinnear
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Patent number: 5342457Abstract: In a method for the production of a switch diamond for switch rails and double crossovers with a switch diamond point out of carbon steel and connector rails, the switch diamond point is rolled and submitted to heat treatment, by which the switch diamond point is transformed over its total cross-section into a fine pearlite texture, whereby subsequently the switch diamond point is tempered and at least in the area where the wheels roll over, a material removing treatment for the removal of the wheel zone texture different from the fine pearlite texture is put underneath and afterwards the switch diamond point is welded to connector rails, so that the production of a switch diamond is simplified and heat treatment in a conventional apparatus is made possible.Type: GrantFiled: April 3, 1992Date of Patent: August 30, 1994Assignee: Voest-Alpine Eisenbahnsysteme Gesellschaft m.b.H.Inventor: Johannes Blumauer
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Patent number: 5294271Abstract: The high-temperature relaxation resistance of spring steel is improved by providing a specified composition of the steel, and subjecting that steel composition to a controlled heat treatment. The high-temperature relaxation resistance, which can not be estimated from the mechanical properties (e.g. strength and hardness) of steel materials at an ordinary temperature, is improved by these conditions which the inventors have found out from many experiments. Especially, the temper-softening resistance is enhanced by an increase of the Si content. The density of dislocation is lowered by providing fine carbides (MO.sub.2 C) serving as inhibitors for the migration of dislocation. These are precipitated by a controlled heat treatment without reducing hardness in the tempered state. Consequently, the obtained spring steel can be used operated in a high-temperature environment for a long time without a deterioration in its properties.Type: GrantFiled: January 13, 1993Date of Patent: March 15, 1994Assignee: Nisshin Steel Co., Ltd.Inventors: Tsunetoshi Suzaki, Tomoyoshi Iwao, Teruo Tanaka, Toshiro Yamada
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Patent number: 5290374Abstract: A pin type retainer for roller bearings is stamped in one piece from flat metal stock. The flat metal is first drawn into a cup shape having a broad flange around an open first end and a closed second end. The closed end provides solid support and alignment while stamping pins from the broad flange. The pins are then final shaped by swaging or machining into cross sectional forms for a variety of applications. The second end is then opened to form a ring. The pin type retainer can be modified for use with a retaining ring or a seal against contaminants. The pin type retainer can be formed from a variety of materials, including steel. An embodiment using plastic resin is also disclosed.Type: GrantFiled: October 27, 1992Date of Patent: March 1, 1994Assignee: The Torrington CompanyInventors: James R. Holtz, Stephen M. Mondak
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Patent number: 5246511Abstract: A high-strength lead frame material consists, by weight, of 0.5 to 22% Co, 22 to 32.5% Ni, not more than 1.0% Mn, not more than 0.5% Si, at least one kind of 0.1 to 3.0% in total selected from the group consisting of Nb, Ti, Zr, Mo, V, W and Be, and the balance Fe and incidental impurities; the total content of Ni and Co being selected so that the content of Ni is in the range of 27 to 32.5% when the content of Co is less than 12% and so that 66%.ltoreq.2Ni+Co.ltoreq.74% is met when the content of Co is not less than 12%; the lead frame material having a duplex-phase structure composed of a reverse-transformed austenite phase (which can involve a residual austenite phase) and a martensite phase; and the austenite phase being not less than 50%.Type: GrantFiled: September 18, 1992Date of Patent: September 21, 1993Assignee: Hitachi Metals, Ltd.Inventors: Shuichi Nakamura, Hakaru Sasaki, Hironori Nakanishi, Tsutomu Inui
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Patent number: 5238511Abstract: A double C-shaped, resilient, biased clamp for fixing a track rail to a support is manufactured by bending a piece of bar material to a double C-shape. Thereafter the clamp is hardened and heat treated. Prior to bending heating takes place at approximately 1200.degree. C. and finishing takes place directly thereafter by a starting temperature of 900.degree.-1000.degree. C. By this a spring of smaller dimensions is obtained. However, with almost the same properties as the clamps as produced previously.Type: GrantFiled: February 4, 1992Date of Patent: August 24, 1993Assignee: Everts en Van der Weyden ExploitatiemaatschappijInventor: Addick A. Gosling
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Patent number: 5223053Abstract: A process for strengthening heavy, thick-section forgings of precipitation age hardenable iron base superalloys. The process includes initial recrystallization to achieve a uniform grain size, intermediate temperature warm working at controlled strain rates and for limited amounts of deformation, and precipitation heat treating. The controlled warm working conditions avoid further recrystallization, thus preserving the strain hardening which improves the mechanical properties.Type: GrantFiled: January 27, 1992Date of Patent: June 29, 1993Assignee: United Technologies CorporationInventors: Fred P. Cone, John A. Miller, Brendan J. Cryns, Robert Zanoni
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Patent number: 5139582Abstract: A method of manufacturing an oriented silicon steel sheet improved in magnetic characteristics, in which a hot-rolled steel sheet of oriented silicon steel containing about 0.01 to 0.10% by weight of Al and about 0.01 to 0.04% by weight of Sb as inhibitor components is heat-treated and cold-rolled one time or two or more times to have a final thickness. In the final heat treatment and final cold rolling alone, the steel sheet is quenched from a temperature of about 900.degree. to 1,100.degree. C. to a temperature equal to or lower than about 50.degree. C., is heat-treated at about 50.degree. to 150.degree. C. for about 30 sec. to 30 min. while applying a tensile stress of about 0.5 to 20 kg/mm.sup.2, is thereafter cold-rolled by a reduction rate of about 35 to 70% in a tandem rolling method, is aged at about 200.degree. to 400.degree. C. for about 10 sec. to 10 min., and is finished by cold rolling to have the final thickness.Type: GrantFiled: September 10, 1991Date of Patent: August 18, 1992Assignee: Kawasaki Steel CorporationInventors: Mitsumasa Kurosawa, Michiro Komatsubara, Katsuo Iwamoto, Takahiro Kan, Toshio Sadayori
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Patent number: 5122199Abstract: A method is provided for thermally treating a high strength, microalloyed steel so as to first induce sufficient ductility (and corresponding low strength) in the microalloyed steel to readily enable the room temperature forming and/or machining of the steel. This is accomplished by appropriately heating to a solutionizing temperature and then cooling from this temperature at an extraordinarily slow rate so as to induce coarse precipitation of any strengthening particles and to thereby minimize the strengthening contributions associated with precipitates and ferrite grain size. The formed low strength components are then thermally treated again (such as during a copper brazing cycle) so as to induce high strength and relatively lower ductility in the microalloyed steel.Type: GrantFiled: July 12, 1991Date of Patent: June 16, 1992Assignee: General Motors CorporationInventor: James G. Schroth
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Patent number: 4906327Abstract: A composition for use in the vibratory mass finishing of magnetic stainless steel objects contains oxalic acid, sodium m-nitrobenzene sulfonate, and sodium thiocyanate, the latter two compounds being present in specified rations to one another. The preferred compositions include a hydroxyalkyl amine; for certain applications, they most desirably also include a poly(oxyethylene)-alkyl alcohol surfactant.Type: GrantFiled: May 4, 1989Date of Patent: March 6, 1990Assignee: Rem Chemicals, Inc.Inventors: Mark D. Michaud, Robert G. Zobbi
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Patent number: 4789409Abstract: A black conversion coating for substrates contains sodium thiosulfate, nickel sulfate (pentahydrate), zinc sulfate (monohydrate), and sodium fluoborate. The coating comes in a powdered formulation in which the sodium thiosulfate, nickel sulfate, zinc sulfate, and sodium fluoborate comprise, respectively, 54%, 30%, 15% and 1% by weight of the formulation. The powdered matter is mixed with water at a concentration of 30-60 grams per liter of water. The coating is applied at a liquid temperature of 160.degree.-180.degree. F.Type: GrantFiled: December 5, 1986Date of Patent: December 6, 1988Assignee: Mitchell Bradford International Corp.Inventor: Paul R. Jarvi