Magnesium(mg) Containing Patents (Class 148/702)
  • Patent number: 11879166
    Abstract: The invention relates to a wrought 7xxx-series aluminium alloy product having a composition comprising, in wt. %., Zn 6.20 to 7.50, Mg 2.15 to 2.75, Cu 1.20 to 2.00, and wherein Cu+Mg<4.50, and wherein Mg<2.5+5/3(Cu-1.2), Fe up to 0.25, Si up to 0.25, and optionally one or more elements selected from the group consisting of: (Zrup to 0.3,Crup to 0.3,Mnup to 0.45,Tiup to 0.25, Scup to 0.5, Agup to 0.5), the balance being aluminium and impurities.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: January 23, 2024
    Assignee: Novelis Koblenz GmbH
    Inventors: Achim Bürger, Philippe Meyer, Sunil Khosla, Sabine Maria Spangel, Christian Gerhard Krechel
  • Patent number: 11655148
    Abstract: Compositions, methods, and reactors related to hydrogen production are generally described.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: May 23, 2023
    Assignee: Massachusetts Institute of Technology
    Inventor: Laureen Meroueh
  • Patent number: 11608547
    Abstract: An enhanced aluminum alloy galvanically compatible with a magnesium alloy component is disclosed. The aluminum alloy comprises aluminum, less than 0.2 weight percent copper, less than 0.2 weight percent iron, 6.0 to 9.0 weight percent silicon, 0.6 to 1.5 weight percent magnesium, and greater than 0.8 weight percent manganese. The aluminum alloy further comprises less than 2 weight percent zinc, less than 0.1 weight percent nickel, less than 0.2 weight percent tin, less than 0.05 weight percent titanium; and 0.008 to 0.02 weight percent strontium. Manganese and iron have a weight ratio of at least 30:1. Furthermore, iron and manganese combined content is less than 2.0 weight percent.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: March 21, 2023
    Assignee: GM Global Technology Operations LLC
    Inventors: Wenying Yang, Qigui Wang, Ming Liu
  • Patent number: 10774409
    Abstract: An age-hardenable aluminum alloy on the basis of Al—Mg—Si, Al—Zn, Al—Zn—Mg or Al—Si—Mgv has precipitates caused by natural aging. The aluminum alloy has at least one alloy element, in addition to its main alloy element or in addition to its main alloy elements, which can be correlated with quenched-in empty spaces of the aluminum alloy, particularly reducing their mobility in the crystal lattice, at such a content less than 500, particularly less than 200 atomic ppm, that the aluminum alloy forms empty spaces essentially not correlated with these precipitates, in order to reduce the negative effect of natural aging of the aluminum alloy on its further artificial aging, by mobilization of these non-correlated empty spaces.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: September 15, 2020
    Assignee: AMAG ROLLING GMBH
    Inventors: Peter J. Uggowitzer, Stefan Pogatscher, Helmut Antrekowitsch, Marion Werinos, Thomas Ebner, Carsten Melzer
  • Patent number: 9249487
    Abstract: New methods for aging aluminum alloys having zinc and magnesium are disclosed. The methods may include first aging the aluminum alloy at a first temperature of from about 330° F. to 530° F. and for a first aging time of from 1 minute to 6 hours, and then second aging the aluminum alloy at a second temperature for a second aging time of at least 30 minutes, with the second temperature being lower than the first temperature.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: February 2, 2016
    Assignee: ALCOA INC.
    Inventors: Xinyan Yan, Wenping Zhang, Dana Clark, James Daniel Bryant, Jen Lin
  • Patent number: 8936688
    Abstract: An aluminum alloy casting material for heat conducting is provided, wherein the thermal conductivity is improved of an aluminum alloy casting material whereof the castability is improved by the addition of silicon where said invention is characterized by being an aluminum alloy casting material with excellent thermal conductivity, comprising 5-10.0% by mass of silicon, 0.1-0.5% by mass of magnesium and the remainder comprising aluminum and inevitable impurities, and whereon aging treatment has been performed.
    Type: Grant
    Filed: January 3, 2012
    Date of Patent: January 20, 2015
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Hiroshi Horikawa, Sanji Kitaoka, Masahiko Shioda, Toshihiro Suzuki, Takahiko Watai, Hidetoshi Kawada
  • Patent number: 8636855
    Abstract: Methods of enhancing mechanical properties of aluminum alloy high pressure die castings are disclosed herein. An aluminum alloy composition forming a casting comprises, by weight of the composition, at least one of a magnesium concentration greater than about 0.2%, a copper concentration greater than about 1.5%, a silicon concentration greater than about 0.5%, and a zinc concentration greater than about 0.3%. After solidification, a casting is cooled to a quenching temperature between about 300° C. and about 500° C. Upon attainment of the quenching temperature, the casting is removed from the die and immediately quenched in a quench media. Following quenching, the casting is pre-aged at a reduced temperature between about room temperature and about 100° C. Thereafter, the casting is aged via at least one substantially isothermal aging at one or more elevated temperatures between about 150° C. and about 240° C.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: January 28, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Qigui Wang, Wenying Yang
  • Patent number: 8366846
    Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: February 5, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
  • Publication number: 20120193001
    Abstract: Disclosed is a method for preparing an aluminum-based anode, including at least one alloying element, prepared using solid solution heat treatment, in addition to plastic deformation, artificial aging, or a combination thereof.
    Type: Application
    Filed: January 27, 2011
    Publication date: August 2, 2012
    Inventors: Ernst KHASIN, Arie ZABAN
  • Patent number: 8163113
    Abstract: A cast aluminum alloy containing up to about 0.35% by weight chromium is heated to a first elevated temperature to homogenize the casting and dissolve the chromium content in an aluminum-based matrix phase. The alloy is then heated at a lower elevated temperature to cause the precipitation of a portion of the chromium as an aluminum-containing and chromium-containing intermetallic compound. A suitable amount of chromium is retained in solid solution in aluminum. Thus, the concentration of dissolved chromium in an aluminum alloy may be controlled to fall within specified ranges which result in improvements in both the strength and ductility of the alloy. Impurity amounts of iron may also be precipitated as intermetallic particles from the aluminum matrix to enhance the ductility of the aluminum-based alloy.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: April 24, 2012
    Assignees: GM Global Technology Operations LLC, Queen's University at Kingston
    Inventors: Raja K. Mishra, Anil K. Sachdev, Shigeo Saimoto
  • Publication number: 20110011501
    Abstract: The invention relates, according to a first aspect, to a process for the heat treatment of a cylinder head-type casting made from an aluminium alloy, in particular an alloy of aluminium, of silicon and of magnesium, and where appropriate of copper, comprising the steps of: —solution annealing (L) of the part for a time between three and ten hours; —quenching (S) of the part in air or in a fluidized bed; —tempering (H) of the part at the peak of resistance, or in the vicinity of the peak of resistance to attain a level of resistance of the part at least equal to 85% of the maximum level of resistance at the tempering temperature in question. According to a second aspect, the invention relates to the castings obtained at the end of the process according to the invention, and which have an improved fatigue resistance.
    Type: Application
    Filed: June 19, 2008
    Publication date: January 20, 2011
    Applicant: MONTUPET S.A.
    Inventors: Philippe Meyer, Denis Massinon, Julien Morichon
  • Patent number: 7846277
    Abstract: A flat, rolled semi-finished product made of an aluminum alloy and a method of producing the product are disclosed. The aluminum alloys has the following alloy proportions in weight percentages: 2?Mg?5, Mn?0.5, Cr?0.35, Si?0.4, Fe?0.4, Cu?0.3, Zn?0.3, Ti?0.15, other elements totaling no more than 0.15 and separately not exceeding 0.05, and the remainder consists of Al. The semifinished product is rolled from a bar and, during the rolling process, is subjected to at least one intermediate tempering between two cold reduction passes and to a final soft-annealing in a chamber furnace. A semi-finished product of this type does not have any flow lines after shaping or deep-drawing if the degree of reshaping before the first intermediate tempering is equal to at least 50%, the degree of reshaping before the final soft-annealing is no greater than 30%, and the semifinished product is drawn by 0.1 to 0.5% after the final soft-annealing.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: December 7, 2010
    Assignee: Hydro Aluminium Deutschland GmbH
    Inventors: Werner Kehl, Manfred Mrotzek
  • Publication number: 20100209288
    Abstract: Disclosed herein is an aluminum alloy that is both age-hardenable and degradable in water-containing fluids. Some embodiments include aluminum alloy compositions with about 0.5 to 8.0 wt. % Ga (Gallium); about 0.5 to 8.0 wt. % Mg (Magnesium); less than about 2.5 wt. % In (Indium); and less than about 4.5 wt. % Zn (Zinc).
    Type: Application
    Filed: February 16, 2009
    Publication date: August 19, 2010
    Applicant: Schlumberger Technology Corporation
    Inventor: Manuel P. Marya
  • Publication number: 20100071933
    Abstract: A conductor excellent in tensile strength, breaking elongation, impact resistance, electrical conductivity, and fatigue resistance, and a production method thereof. The conductor includes elemental wires made from an aluminum alloy containing Si whose content is 0.3-1.2 mass %, Mg whose content makes an Mg/Si weight ratio in a range from 0.8 to 1.8, and a remainder essentially including Al and an unavoidable impurity. The conductor has tensile strength of 240 MPa or more, breaking elongation of 10% or more, impact absorption energy of 8 J/m or more, and electrical conductivity of 40% IACS or more. The production method includes the step of preparing a strand by bunching elemental wires with the above composition, and the step of subjecting the wire to solution treatment, quenching, and aging heat treatment. Solution treatment temperature is 500-580° C., and aging heat treatment temperature is 150-220° C. Heating in solution treatment is high frequency induction heating.
    Type: Application
    Filed: October 30, 2007
    Publication date: March 25, 2010
    Applicants: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD
    Inventors: Yasuyuki Otsuka, Yoshihiro Nakai, Taichirou Nishikawa
  • Publication number: 20040011437
    Abstract: An improved Al—Si—Mg—Mn casting alloy that consists essentially of: about 6.0-9.0 wt. % silicon, about 0.2-0.8 wt. % magnesium, about 0.1-1.2 wt. % manganese, less than about 0.15 wt. % iron, less than about 0.3 wt. % titanium and less than about 0.04 wt. % strontium, the balance aluminum.
    Type: Application
    Filed: February 27, 2003
    Publication date: January 22, 2004
    Inventors: Jen C. Lin, Que-Tsang Fang, Carl E. Garesche, Holger Haddenhorst
  • Patent number: 6679958
    Abstract: An ageing process capable of producing an aluminum alloy with better mechanical properties than possible with traditional ageing procedures. The ageing process employs a dual rate heating technique that comprises a first stage in which the aluminum alloy is heated at a first heating rate to a temperature between 100 and 170° C. and a second stage in which the aluminum alloy is heated at a second heating rate to a hold temperature of 160 to 220° C. The first heating rate is at least 100° C./hour and the second heating rate is 5 to 50° C./hour. The entire ageing process is performed in a time of 3 to 24 hours.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: January 20, 2004
    Assignee: Norsk Hydro
    Inventors: Ulf Tundal, Reiso Oddvin
  • Patent number: 6627010
    Abstract: The present invention concerns procedures for producing an alloy from a eutectic alloy system, in order to form a workpiece for rolling or extrusion purposes by, for example, producing an Al—Mg—Si alloy, which can be precipitation-hardened, which alloy, after having been heated to a temperature above the solubility temperature of phases which can be precipitated, is kept at this temperature until the phases have dissolved and is cooled at a cooling rate which is rapid enough to avoid most of the precipitation of the phases and slow enough to avoid most of the precipitation of dispersoid particles. At cooling rates within this interval, most coarse phases which have a reductive effect on the processing rate can be avoided and, at the same time, the number of small dispersoid particles which have a reductive effect on the mechanical properties after hardening is limited.
    Type: Grant
    Filed: July 9, 1999
    Date of Patent: September 30, 2003
    Assignee: Norsk Hydro ASA
    Inventors: Oddvin Reiso, Ulf Tundal, John Erik Hafsås, Oddgeir Sjøthun
  • Patent number: 6602364
    Abstract: An aluminum alloy and a process for treating the aluminum alloy. The alloy contains 0.5 to 2.5% by weight of an alloying mixture of magnesium and silicon, in which the molar ratio of Mg/Si is 0.70 to 1.25, the alloy optionally containing an additional amount of silicon up to about ⅓ of any iron, manganese and chromium in the alloy, as expressed by weight percent, the balance of the alloy being aluminum, optional alloying elements and unavoidable impurities. The process entails an ageing technique that includes a first stage in which an extrusion of the aluminum alloy is heated at a rate above 100° C./hour to 100-170° C., a second stage in which the extrusion is heated at a rate of 5 to 50° C./hour to a final hold temperature, wherein the total ageing operation is performed in 3 to 24 hours.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: August 5, 2003
    Assignee: Norsk Hydro A.S.
    Inventors: Ulf Tundal, Reiso Oddvin
  • Patent number: 6551424
    Abstract: Method for manufacturing of an aluminum-magnesium-lithium product, comprising the steps of subsequently: (a) providing an aluminum alloy consisting of (in weight %): Mg 3.0-6.0, Li 0.4-3.0, Zn up to 2.0, Mn up to 1.0, Ag up to 0.5, Fe up to 0.3, Si to 0.3, Cu up to 0.3, 0.02-0.5 selected from the group consisting of (Sc 0.010-0.40, Hf 0.010-0.25, Ti 0.010-0.25, V 0.010-0.30, Nd 0.010-0.20, Zr 0.020-0.25, Cr 0.020-0.25, Y 0.005-0.20, Be 0.0002-0.10), balance consisting essentially of aluminum and incidental elements and impurities; (b) casting the aluminum alloy into an ingot; (c) preheating the ingot; (d) hot rolling the preheated ingot to a hot worked intermediate product; (e) cold rolling the hot worked intermediate product to a rolled product in both the length and in the width direction with a total cold rolling reduction of at least 15%; (f) solution heat treating the cold rolled product in the temperature range of 465 to 565° C. for a soaking time in the range of 0.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: April 22, 2003
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Christian Joachim Keidel
  • Patent number: 6524410
    Abstract: The present invention relates to a method for fabricating lightweight alloy feedstock for welded structures. Specifically, the method for producing the tubular stock proposed in the present invention enables a bicycle manufacturer to readily weld a lightweight yet high strength bicycle frame. The properties attained in the final product allow the bicycle manufacturer to reduce the overall weight of the bicycle without sacrificing durability.
    Type: Grant
    Filed: August 10, 2001
    Date of Patent: February 25, 2003
    Assignee: Tri-Kor Alloys, LLC
    Inventors: Lawrence Stevenson Kramer, William Troy Tack
  • Patent number: 6454883
    Abstract: A one-piece steering wheel skeleton is produced by die casting an aluminum alloy of the Al—Mg—Mn type. Such a steering wheel skeleton has a high strength in combination with a high ductility. An object is to further increase the ductility of such a steering wheel skeleton, so that severe deformation of the steering wheel skeleton without breakage of the steering wheel spokes occurs under the influence of a very high acting force. To achieve this, the steering wheel skeleton undergoes a heat treatment in age hardening at elevated temperatures and then is cooled in stationary air. A steering wheel skeleton heat treated in this way can endure at least 30% greater deformation without breakage of the spokes in comparison with an untreated workpiece.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: September 24, 2002
    Assignee: DaimlerChrysler AG
    Inventor: Franz Rückert
  • Patent number: 6406571
    Abstract: A process of producing a shaped article suitable for use as an automotive body panel intended for finishing by painting and, if necessary, baking. The process comprises obtaining a sheet article made of an aluminum alloy of the 2000 or 6000 series in a T4 or T4P temper and that exhibits an increase in hardness after painting and optionally baking, shaping the sheet article by forming to produce an intermediate shaped article, and subjecting the intermediate shaped article to a thermal spiking treatment prior to painting and optionally baking. The thermal spiking treatment involves heating the intermediate shaped article from ambient temperature to a temperature in a range of 150 to 300° C. with or without holding at that temperature for a period of time to enhance the increase in hardness. The process may also include the painting and optionally baking step. The invention includes the shaped articles, either prior to or after painting and optionally baking, produced by the process.
    Type: Grant
    Filed: May 11, 2000
    Date of Patent: June 18, 2002
    Assignee: Alcan International Limited
    Inventors: Alok Kumar Gupta, David James Lloyd, Pierre Henri Marois
  • Patent number: 6395111
    Abstract: An aluminum-based alloy having the following composition, % w/w: Lithium 1.5-1.9 Magnesium 4.1-6.0 Zinc 0.1-1.5 Zirconium 0.05-0.3 Manganese 0.01-0.8 Hydrogen 0.9 × 10−5-4.5 × 10−5 and at least one element selected from the following group: Beryllium 0.001-0.2 Yttrium 0.01-0.5 Scandium 0.01-0.3, Aluminum Remainder The process of heat treating the alloy includes the steps of quenching the alloy from a temperature of 400-500° C. in cold water or air, stretched-adjusting it to increase ductility up to 0 2 %, and a three stage heat treatment, in which in stage 1 the alloy is heated at 80-90° C. over the course of 3-12 h, in stage 2 it is heated at 110-185° C. over the course of 10-58 h, and in stage 3 it is heated at 90-110° C. for 14 h, or at a cooling rate of 2-80° C. C/h.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: May 28, 2002
    Assignees: Eads Deutschland GmbH, Viam (All-Russian Institute of Aviation Materials)
    Inventors: Thomas Pfannenmüller, Erwin Loechelt, Peter-Jürgen Winkler, Sergej Mikhajlovich Mozharovskij, Dmitrij Sergejevich Galkin, Elena Glebovna Tolchennikova, Vladimir Mikhajlovich Chertovikov, Valentin Georgijevich Davydov, Evgenij Nikolajevich Kablov, Larisa Bagratovna Khokhlatova, Nikolay Ivanovich Kolobnev, Iosif Naumovich Fridlyander
  • Publication number: 20020056493
    Abstract: The invention relates to an aluminum-based alloy, in particular an alloy from the Al—Li—Mg system, with the following chemical composition, %w/w: 1 Lithium 1.5-1.9 Magnesium 4.1-6.0 Zinc 0.1-1.5 Zirconium 0.05-0.3  Manganese 0.01-0.8  Hydrogen 0.9 × 10−5-4.
    Type: Application
    Filed: November 26, 2001
    Publication date: May 16, 2002
    Applicant: DAIMLERCHRYSLER AG
    Inventors: Thomas Pfannenmuller, Erwin Loechelt, Peter-Jurgen Winkler, Sergej Mikhajlovich Mozharovskij, Dmitrij Sergejevich Galkin, Elena Glebovna Tolchennikova, Vladimir Mikhajlovich Chertovikov, Valentin Georgijevich Davydov, Evgenij Nikolajevich Kablov, Larisa Bagratovna Khokhlatova, Nikolay Ivanovich Kolobnev, Iosif Naumovich Fridlyander
  • Patent number: 6344096
    Abstract: The present invention relates to an improved method of producing an aluminum alloy sheet which, in one embodiment, includes roll casting an aluminum alloy strip having a thickness of less than about 0.5 inch and, subsequently, preferably without intervening thermal treatments or surface cleaning, cold rolling the strip to a thickness of less than about 0.15 inch, after which the cold rolled strip is subjected to thermal treatment which is preferably either continuous annealing or solution heat treatment. The aluminum alloy, in a continuous annealing embodiment, is preferably selected from the group consisting of the 3XXX and 5XXX series. In another embodiment wherein solution heat treatment is employed, the aluminum alloy is preferably selected from the group consisting of 2XXX and 6XXX. The sheet may be converted into a motor vehicle body panel.
    Type: Grant
    Filed: May 11, 1995
    Date of Patent: February 5, 2002
    Assignee: Alcoa Inc.
    Inventors: Stephen F. Baumann, Robert E. Sanders, Jr., Scott L. Palmer
  • Patent number: 6258465
    Abstract: Provided is an energy absorbing member which makes it possible to induce contraction and deformation into a form of bellows, with Euler's buckle being restrained. An energy absorbing member comprises a hollow extrusion which is made of an aluminum alloy and has an outer portion and an inner rib connected to the outer portion, and the radius of the corner where the rib and the outer portion are connected to each other is not more than a half of the thickness of the rib. A similar energy absorbing member has plural inner ribs which are connected to the outer portion and cross each other, and the radius of the corner where the ribs cross each other is 1 mm or less.
    Type: Grant
    Filed: July 8, 1998
    Date of Patent: July 10, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takashi Oka, Hiroyuki Yamashita, Masakazu Hirano
  • Patent number: 6258463
    Abstract: The invention relates to a process for producing anodic coatings with superior corrosion resistance and other properties on aluminum and aluminum alloy surfaces by cryogenically treating the aluminum prior to anodizing. The invention also relates to the anodic coatings and to the anodically coated articles produced by the process. The anodized coating has a thickness of 0.001 to 0.5 mm and a time to penetration of at least 5 hours for aqueous solutions of HCl.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: July 10, 2001
    Assignee: Praxair S.T. Technology, Inc.
    Inventor: Michael Kevin Corridan
  • Patent number: 6074501
    Abstract: An aluminum casting of composition that is hardenable due to the presence of suitable amounts of silicon, magnesium and, optionally, other hardening constituents such as copper, nickel and the like is heat treated for improved tensile strength at 300.degree. C. The casting, which as formed has a microstructure of aluminum rich dendrites, silicon particles and hardening particles, is reheated above 500.degree. C. to redissolve the hardening particles and redistribute hardening constituents through the aluminum dendrites, cooling the casting to 350.degree. C. to 450.degree. C. and holding there to reform an abundance of large stable hardening precipitates in the aluminum dendrites and then air cooling the casting. The thus treated casting may then be artificially age hardened such as by a T5 temper practice.
    Type: Grant
    Filed: June 28, 1999
    Date of Patent: June 13, 2000
    Assignee: General Motors Corporation
    Inventors: William John Baxter, Anil Kumar Sachdev
  • Patent number: 6045632
    Abstract: End or tab stock and a method for its manufacture in which a low alloy content aluminum alloy is continuously cast to form a hot feedstock, the hot feedstock is rapidly quenched rapidly to prevent substantial precipitation of alloying elements, annealed, quenched, and coiled. The can end and tab stock of the invention has strength and formability equal to higher alloy content aluminum alloy.
    Type: Grant
    Filed: January 29, 1998
    Date of Patent: April 4, 2000
    Assignee: Alcoa, Inc.
    Inventors: Tyzh-Chiang Sun, William M. Betts
  • Patent number: 5843247
    Abstract: A high-strength extruded article of an age-hardening aluminum alloy capable of educing an achromatic dark gray color after the anodizing treatment thereof and a method for the production thereof are disclosed. The method comprises subjecting an alloy billet comprising 0.9 to 3.0% by weight of Si, 0.3 to 0.6% by weight of Mg, less than 0.3% by weight of Fe, and the balance of Al and unavoidable impurities or an alloy billet comprising 0.005 to 0.1% by weight of Ti either alone or in combination with 0.001 to 0.02% by weight of B besides the components mentioned above to a soaking treatment at a temperature in the range of from 350.degree. to 480.degree. C. for 2 to 12 hours, extruding the soaked alloy billet at a billet temperature in the range of from 380.degree. to 450.degree. C., and subjecting the extruded alloy to an aging treatment at a temperature in the range of from 170.degree. to 200.degree. C. for 2 to 8 hours.
    Type: Grant
    Filed: October 10, 1995
    Date of Patent: December 1, 1998
    Assignee: YKK Corporation
    Inventors: Kazuyuki Fukagawa, Shoso Yamamoto, Hiroshi Chiba, Mitsunao Satomura, Kengo Kawase
  • Patent number: 5772802
    Abstract: Can or lid stock and a method for its manufacture in which a low alloy content aluminum alloy is strip cast to form a hot strip cast feedstock, the hot feedstock is rapidly quenched to prevent substantial precipitation, annealed and quenched rapidly to prevent substantial precipitation of alloying elements and then cold rolled. The can end and tab stock of the invention has strength and formability equal to higher alloy content aluminum alloy.
    Type: Grant
    Filed: October 2, 1995
    Date of Patent: June 30, 1998
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventors: T. C. Sun, William Betts
  • Patent number: 5728241
    Abstract: A process of producing solution heat treated aluminum alloy sheet material comprises subjecting hot- or cold-rolled aluminum alloy sheet to solution heat treatment followed by quenching and, before substantial age hardening has taken place, subjecting the alloy sheet material to one or more subsequent heat treatments involving heating the material to a peak temperature in the range of 100.degree. to 300.degree. C. (preferably 130.degree.-270.degree. C.), holding the material at the peak temperature for a period of time less than about 1 minute, and cooling the alloy from the peak temperature to a temperature of 85.degree. C. or less. The sheet material treated in this way can by used for automotive panels and has good a good "paint bake response", i.e. an increase in yield strength from the T4 temper to the T8X temper upon painting and baking of the panels.
    Type: Grant
    Filed: December 13, 1996
    Date of Patent: March 17, 1998
    Assignee: Alcan International Limited
    Inventors: Alok Kumar Gupta, Michael J. Wheeler, Michael J. Bull, Pierre H. Marois
  • Patent number: 5667602
    Abstract: Alloy and cast alloy product ideally suited for use as a component in a vehicle frame or subframe, i.e., body-in-white, comprising an alloy consisting of about 2.00 to 5.00 wt. % magnesium, up to approximately 0.30 wt. % silicon, approximately 0.20 to 1.60 wt. % manganese, up to approximately 1.00 wt. % iron, and between about 0.10 to 0.30 wt. %, zirconium, the balance substantially aluminum and incidental elements and impurities. The aluminum/magnesium alloy is typically solidified into ingot derived working stock by continuous casting or semi-continuous casting into a shape suitable for remelt for casting, which shape is typically an ingot billet. Excellent mechanical properties are obtained from a cast product that is not subjected to high temperature heat treating operations subsequent to casting.
    Type: Grant
    Filed: March 31, 1995
    Date of Patent: September 16, 1997
    Assignee: Aluminum Company of America
    Inventors: Que-Tsang Fang, Steven A. Jones, James R. Van Wert, Roger C. Dickenson
  • Patent number: 5643372
    Abstract: An improvement to a process for treating an aluminum alloy for the series AA 2000 or AA 6000 comprising solution heat treating, quenching and natural or artificial aging, in which conventional heat solution heat treating is defined as solution heat treating the alloy at a temperature which is 5.degree. to 10.degree. C. below a known eutectics melting temperature for the alloy. The improvement comprises solution heat treating at a temperature which is 10.degree. to 100.degree. C. below the conventional solution heat treating temperature in order to desensitize the alloy to intercrystalline corrosion.
    Type: Grant
    Filed: August 15, 1994
    Date of Patent: July 1, 1997
    Assignee: Pechiney Rhenalu
    Inventors: Pierre Sainfort, Jean Domeyne, Timothy Warner
  • Patent number: 5616189
    Abstract: An alloy of aluminum containing magnesium, silicon and optionally copper in amounts in percent by weight falling within one of the following ranges:(1) 0.4.ltoreq.Mg.ltoreq.0.8, 0.2.ltoreq.Si.ltoreq.0.5, 0.3.ltoreq.Cu.ltoreq.3.5;(2) 0.8.ltoreq.Mg.ltoreq.1.4, 0.2.ltoreq.Si.ltoreq.0.5, Cu.ltoreq.2.5; and(3) 0.4.ltoreq.Mg.ltoreq.1.0, 0.2.ltoreq.Si.ltoreq.1.4, Cu.ltoreq.2.0; said alloyhaving been formed into a sheet having properties suitable for automotive applications. The alloy may also contain at least one additional element selected from the group consisting of Fe in an amount of 0.4 percent by weight or less, Mn in an amount of 0.4 percent by weight or less, Zn in an amount of 0.3 percent by weight or less and a small amount of at least one other element, such as Cr, Ti, Zr and V.
    Type: Grant
    Filed: July 22, 1994
    Date of Patent: April 1, 1997
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, John Fitzsimon, Michael J. Bull, Pierre H. Marois, Alok K. Gupta, David J. Lloyd
  • Patent number: 5571347
    Abstract: Disclosed is an improved aluminum base alloy comprising an improved aluminum base alloy comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0 to 1.2 wt. % Cu, 0 to 1.1 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities. Also disclosed are methods of casting and thermomechanical processing of the alloy.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: November 5, 1996
    Assignee: Northwest Aluminum Company
    Inventor: S. Craig Bergsma
  • Patent number: 5547633
    Abstract: The specification describes a ternary alloy of aluminium. The alloy described comprises from 80 to 96% by weight of aluminium and from 4 to 20% by weight of titanium and a third element selected from the group consisting of cobalt, chromium, copper, magnesium, nickel and iron. The weight ratio of titanium to ternary alloying element lies in the range from 1:1 to 6:1. The alloy can be aged at a temperature in the range from 300.degree. to 450.degree. C.
    Type: Grant
    Filed: September 23, 1994
    Date of Patent: August 20, 1996
    Assignee: Monash University
    Inventors: Barry C. Muddle, Jianfeng Nie
  • Patent number: 5536337
    Abstract: A method for heat treating a metal component uses a first heating system having a first high intensity heating portion to rapidly heat the component to a desired temperature and a second heating portion to maintain the component temperature for solution heat treatment. The heating system is an indexing-type system which includes a plurality of individual heating stations to effect solution heat treatment of the component. Following quenching, a second heating system having a first high intensity heating portion to rapidly heat the component to a desired temperature and a second heating portion to maintain the component temperature artificially ages the component.
    Type: Grant
    Filed: August 22, 1994
    Date of Patent: July 16, 1996
    Assignee: Hayes Wheels International, Inc.
    Inventor: Daniel C. Wei
  • Patent number: 5529645
    Abstract: Thin wall lightweight panels which are subjected to high temperature solutioning and rapid quenching to impart high strength properties without distortion, warping or oil-canning. The panels are produced by casting in a mold cavity having an interconnected recess network which surrounds thin wall-forming areas and distributes molten metal uniformly thereto. The recess network forms a waffle pattern reinforcing rib network surrounding the thin-wall areas, lending strength and dimensional stability thereto during the heat treatment and quenching steps, to prevent distortion, warping and oil-canning.
    Type: Grant
    Filed: May 17, 1994
    Date of Patent: June 25, 1996
    Assignee: Northrop Grumman Corporation
    Inventor: Kermit J. Oswalt
  • Patent number: 5527404
    Abstract: An improved elongate aluminum alloy product, and a method of producing such a product, ideally suited for use as a component in a vehicle frame or subassembly, i.e., body-in-white. The alloy consists of essentially 0.45 to 0.7% magnesium, and about 0.35 to 0.6%, silicon, and about 0.1 to 0.35%, vanadium, and, 0.1-0.4% iron, preferably 0.15 to 0.3%, the balance substantially aluminum and incidental elements and impurities.
    Type: Grant
    Filed: July 5, 1994
    Date of Patent: June 18, 1996
    Assignee: Aluminum Company of America
    Inventor: Allison S. Warren
  • Patent number: 5518558
    Abstract: A high Mg content Al-Mg alloy sheet for press-forming, having superior strength and deep drawing formability. The alloy has intermetallic compounds containing Cr dispersed into the metal structure thereof. The mean grain diameter of the metal structure ranges from about 5 to 30 .mu.m. The process for manufacturing the alloy is also disclosed. The composition of the alloy includes Al, Mg, Be, Cr, Ti, B, Cu Fe, Si and associated inevitable impurities.
    Type: Grant
    Filed: November 16, 1993
    Date of Patent: May 21, 1996
    Assignees: The Furukawa Electric Co., Ltd., Kawasaki Steel Corporation
    Inventors: Ryo Shoji, Yoichiro Bekki
  • Patent number: 5512112
    Abstract: A process for producing an aluminum-based alloy composition having improved combinations of strength and fracture toughness. The process includes casting an ingot consisting essentially of 2.5-5.5 percent copper, 0.10-2.30 percent magnesium, with minor amounts of grain refining elements, dispersoid additions and impurities and the balance aluminum. The amounts of copper and magnesium are controlled such that the solid solubility limit for these elements in aluminum is not exceeded. The alloy composition also includes 0.10-1.00 percent silver for improved mechanical properties. The ingot, in accordance with the inventive process, is homogenized and worked to produce a product. The product is solution heat treated to obtain a saturated solid solution and then aged to develop an improved combination of high strength and fracture toughness.
    Type: Grant
    Filed: June 27, 1994
    Date of Patent: April 30, 1996
    Assignee: Reynolds Metals Company
    Inventor: William A. Cassada, III
  • Patent number: 5439536
    Abstract: Strength anisotropy of aluminum-lithium alloy wrought products is reduced by subjecting these types of alloys to improved T8 temper practice. The wrought product, after solution heat treating and quenching, is subjected to a combination of cold rolling and stretching steps prior to aging. The cold rolling can range between 1 and 20% reduction with the stretching step ranging between 0.5-10%. The cold rolling step may be performed in one or a multiple of passes. When multiple passes are used, the cold rolling may be done in different directions to further enhance reductions in strength anisotropy for these types of alloys. An aluminum-lithium alloy wrought product subjected to the improved T8 temper practice has an increased minimum tensile yield stress throughout its thickness and in various directions to facilitate commercial application of the product in high strength applications.
    Type: Grant
    Filed: May 2, 1994
    Date of Patent: August 8, 1995
    Assignee: Reynolds Metals Company
    Inventor: Alex Cho
  • Patent number: 5383986
    Abstract: Strength and ductility for a aluminum-lithium alloy wrought product in the transverse direction is improved by subjecting these types of alloys to improved T8 temper practice. The wrought product, after solution heat treating and quenching is subjected to a multiple step stretching sequence prior to aging, the total percent reduction for the multiple step stretching sequence ranging between 1 and 20 percent reduction. In the multiple step stretching sequence, each of the stretching steps may have the same or different amounts of percent reduction to achieve the desired total percent reduction. An aluminum-lithium alloy wrought product subjected to the improved T8 temper practice has increased tensile yield stress and percent elongation in its transverse direction to facilitate commercial application of the product in high strength applications.
    Type: Grant
    Filed: March 12, 1993
    Date of Patent: January 24, 1995
    Assignee: Reynolds Metals Company
    Inventor: Alex Cho
  • Patent number: 5340418
    Abstract: A method for producing a cast aluminum vehicle wheel uses a high intensity electric infrared heating system to heat treat the wheel. The infrared heating system is an indexing-type system which includes a plurality of individual heating stations. A first group of heating stations effects solution heat treating of the wheel, while a second group effects artificial aging. The infrared system enables the solution heat treating and aging to be completed in less than 15 minutes.
    Type: Grant
    Filed: February 26, 1993
    Date of Patent: August 23, 1994
    Assignee: Hayes Wheels International, Inc.
    Inventor: Daniel C. Wei
  • Patent number: 5336344
    Abstract: A method for producing a cast aluminum vehicle wheel uses a high intensity electric infrared heating system to heat treat the wheel. The infrared heating system is an indexing-type system which includes a plurality of individual heating stations. A first group of heating stations effects solution heat treating of the wheel, while a second group effects artificial aging. The infrared system enables the solution heat treating and aging to be completed in less than 15 minutes.
    Type: Grant
    Filed: June 24, 1993
    Date of Patent: August 9, 1994
    Assignee: Hayes Wheels International, Inc.
    Inventor: Daniel Wei
  • Patent number: 5336341
    Abstract: An infrared radiation element and a process for producing the same. An aluminum alloy material consists essentially of 0.3 to 4.3 weight % of Mn, balance Al, and impurities. The alluminum alloy material is heated for dispersing a precipitate of an Al--Mn intermetallic compound at a density of at a minimum 1.times.10.sup.5 /mm.sup.3 for a size of 0.1 .mu.m to 3 .mu.m. The heated aluminum alloy material is anodized to form an anodic oxide layer thereon.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: August 9, 1994
    Assignees: Fujikura Ltd., Sky Aluminium Co., Ltd.
    Inventors: Masatsugu Maejima, Koichi Saruwatari, Akihito Kurosaka, Mamoru Matsuo, Hiroyoshi Gunji, Toshiki Muramatsu
  • Patent number: 5306359
    Abstract: A method for heat treating an aluminum part is provided. The method includes heat treating the aluminum alloy part with direct radiation from a source of infrared energy until the part attains a desired state of heat treatment. The method and apparatus further include monitoring of the part and controlling the intensity of the radiation source through proportional control in response to the measured temperature.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: April 26, 1994
    Assignee: BGK Finishing Systems, Inc.
    Inventors: John R. Eppeland, Jack E. Mannerud
  • Patent number: 5290373
    Abstract: A method of evaporable foam casting of metal articles, such as engine blocks for internal combustion engines. An evaporable foam pattern having a configuration proportionally identical to the article to be cast is positioned in a mold and a finely divided flowable material, such as sand, surrounds the pattern and fills the internal cavities of the pattern. A molten hypereutectic aluminum-silicon alloy containing 16% to 19.5% by weight of silicon and containing a magnesium content in excess of the magnesium solid solubility limit, is fed into the mold and into contact with the pattern. The heat of the molten metal vaporizes the pattern, with the vapor being trapped within the sand and the molten metal filling the void created by vaporization of the pattern to provide a cast article. The high magnesium content in the alloy produces in the solid state a Mg.sub.
    Type: Grant
    Filed: April 23, 1993
    Date of Patent: March 1, 1994
    Assignee: Brunswick Corporation
    Inventors: Raymond J. Donahue, Terrance M. Cleary, William G. Hesterberg
  • Patent number: RE36692
    Abstract: A process of producing solution heat treated aluminum alloy sheet material comprises subjecting hot- or cold-rolled aluminum alloy sheet to solution heat treatment followed by quenching and, before substantial age hardening has taken place, subjecting the alloy sheet material to one or more subsequent heat treatments involving heating the material to a peak temperature in the range of 100.degree. to 300.degree. C. (preferably 130.degree.-270.degree. C.), holding the material at the peak temperature for a period of time less than about 1 minute, and cooling the alloy from the peak temperature to a temperature of 85.degree. C. or less. The sheet material treated in this way can be used for automotive panels and has good a good "paint bake response", i.e. an increase in yield strength from the T4 temper to the T8X temper upon painting and baking of the panels.
    Type: Grant
    Filed: July 10, 1998
    Date of Patent: May 16, 2000
    Assignee: Alcan International Limited
    Inventors: Alok Kumar Gupta, Michael J. Wheeler, Michael Jackson Bull, Pierre Henri Marois