Abstract: The invention concerns a method for producing a 6xxx series aluminium sheet comprising the steps of homogenizing an ingot made from a 6XXX series aluminum alloy; cooling the homogenized ingot with a cooling rate in a range of from 150° C./h to 2000° C./h directly to the hot rolling starting temperature; hot rolling the ingot to a hot rolling final thickness and coiling at the hot rolling final thickness with such conditions that at least 50% recrystallization is obtained; cold rolling to obtain a cold rolled sheet. The method of the invention is particularly helpful to make sheets for the automotive industry which combine high tensile yield strength and good formability properties suitable for cold stamping operations, as well as high surface quality and high corrosion resistance with a high productivity.
Abstract: The present disclosure is directed toward a method that includes simulating, by an adhesive analytic model, transformation of at least one vehicular joint joined by a selected adhesive based on one or more system variables, and outputting, by the adhesive analytic model, an adhesive analysis identifying deformation for the selected adhesive along the at least one vehicular joint based on the simulated transformation and a deformation rating scale.
Type:
Grant
Filed:
February 28, 2019
Date of Patent:
March 22, 2022
Assignee:
Ford Motor Company
Inventors:
Edgar Edward Donabedian, Scott Christopher Sterbenz, Thomas Norton, Darrin Neil Wagner, Forrest W. Eddings
Abstract: An aluminum alloy for making an extruded and brazed aluminum product, the aluminum alloy comprising, in weight percent, 0.10-0.20 Zn to improve corrosion resistance, 0.9-1.2 Mn, 0.03-0.10 Mg, the sum of Mg and Mn being at least 0.99 to maintain or improve strength, 0.15 to 0.30 Fe to control grain size, up to 0.15 Si, up to 0.03 Cu, up to 0.04 Ti, the balance being aluminum and unavoidable impurities. The alloy may be in the form of extrusion ingots or extruded and brazed aluminum products. A process for making an extruded and brazed aluminum product from the alloy involves homogenizing, extruding, optionally working, and brazing the alloy to form the product.
Abstract: Systems and methods of quenching a metal substrate include cooling a top surface and a bottom surface of the metal substrate until a strip temperature is cooled to an intermediate temperature. Cooling of the top surface of the metal substrate is discontinued when the strip temperature reaches the intermediate temperature, and cooling of the bottom surface of the metal substrate continues until the metal substrate reaches a target temperature, where the target temperature is less than the intermediate temperature.
Type:
Grant
Filed:
June 13, 2019
Date of Patent:
December 7, 2021
Assignee:
Novelis Inc.
Inventors:
David Anthony Gaensbauer, Andrew James Hobbis
Abstract: New 6xxx aluminum alloy strips having an improved combination of properties are disclosed. The new 6xxx new aluminum alloy strips are rolled to a target thickness in-line via at least a first rolling stand and a second rolling stand. In one approach, the 6xxx new aluminum alloy strips may contain 0.8 to 1.25 wt. % Si, 0.2 to 0.6 wt. % Mg, 0.5 to 1.15 wt. % Cu, 0.01 to 0.2 wt. % manganese, 0.01 to 0.2 wt. % iron; up to 0.30 wt. % Ti; up to 0.25 wt. % Zn; up to 0.15 wt. % Cr; and up to 0.18 wt. % Zr.
Type:
Grant
Filed:
December 2, 2015
Date of Patent:
February 4, 2020
Assignee:
ARCONIC INC.
Inventors:
Timothy A. Hosch, John M. Newman, David Allen Tomes, Jr.
Abstract: A process for making a shaped-part from a heat-treatable aluminum alloy blank comprises providing the blank in a hardened temper state, for instance the T6 or another suitable temper state. The as-provided blank is subjected to selective heating, such that a first portion of the blank is heated to a predetermined first temperature for a predetermined first length of time and a second portion of the blank is heated to a predetermined second temperature for a predetermined second length of time. The heated blank is then formed into the desired shape of the shaped-part, and is cooled to ambient temperature. The selective heating substantially increases ductility to facilitate forming of the blank into the desired shape of the shaped part, and provides desired mechanical properties within first and second portions of the shaped part corresponding to the first and second portions of the blank.
Type:
Grant
Filed:
July 8, 2014
Date of Patent:
August 27, 2019
Assignee:
Magna International Inc.
Inventors:
Boris Shulkin, Maximilian Amtmann, William A. Kokosza, Aldo Van Gelder
Abstract: Methods of processing an aluminum alloy component are disclosed. The method may include solution heat treating the component at a solution heat treatment (SHT) temperature of 500° C. to 535° C., quenching the component in a liquid quenching medium having a temperature of 75° C. to 95° C., and artificially aging the component at an artificial aging (AA) temperature of 200° C. to 250° C. to a yield strength of at least 200 MPa. The component may be a 6XXX series aluminum alloy, which may be (or have been) progressively stamped. The component may be artificially aged to an r/t ratio of less than 0.3. The liquid quenching medium may be water and may have a temperature of 82° C. to 88° C. The method may further include joining the aluminum alloy component to a second component with a self-piercing rivet. The disclosed methods may reduce distortion in the component while maintaining high strength and bendability.
Type:
Grant
Filed:
August 10, 2015
Date of Patent:
December 25, 2018
Assignee:
FORD MOTOR COMPANY
Inventors:
Nia R. Harrison, Suranjeeta Dhar, Patrice White-Johnson
Abstract: The present invention provides an aluminum alloy foil for electrode current collector, high in strength and superior in heat resistance after the active material coating/drying process of the manufacture of the battery, a manufacturing method thereof, and a lithium ion secondary battery. According to the present invention, an aluminum alloy foil for electrode current collector, including 0.1 to 0.5 mass % (hereinafter mass % is referred to as %) of Fe, 0.01 to 0.5% of Si, 0.01 to 0.2% of Cu, 0.01 to 0.5% of Mn, with the rest being Al and unavoidable impurities, wherein tensile strength of an aluminum alloy foil and a heat treatment selected from 24 hours at 100° C., 3 hours at 150° C., and 15 minutes at 200° C., is 210 MPa or higher, a manufacturing method thereof, and a lithium ion secondary battery are provided.
Abstract: New 2xxx aluminum alloy bodies and methods of producing the same are disclosed. The new 2xxx aluminum alloy bodies may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new 2xxx aluminum alloy bodies may realize improved strength and other properties.
Type:
Application
Filed:
August 29, 2014
Publication date:
December 18, 2014
Inventors:
Rajeev G. Kamat, John M. Newman, Ralph R. Sawtell, Jen C. Lin
Abstract: New HT aluminum alloy bodies and methods of producing the same are disclosed. The new HT aluminum alloy bodies contain 0.20-2.0 wt. % Mg, 0.10-1.5 wt. % Si, 0.01-1.0 wt. % Fe, and, 0.10-1.0 wt. % Cu, wherein, when Si+Cu<0.60 wt. %, then Fe+Mn?1.5 wt. %, optionally with up to 1.5 wt. % Mn, optionally with up to 1.5 wt. % Zn, wherein at least one of the Mg, the Si, the Fe, the Cu, the optional Mn, and the optional Zn is the predominate alloying element of the aluminum alloy sheet other than the aluminum, and may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new HT aluminum alloy bodies may realize improved strength and other properties.
Type:
Application
Filed:
August 27, 2014
Publication date:
December 18, 2014
Inventors:
Rajeev G. Kamat, John M. Newman, Ralph R. Sawtell, Jen C. Lin, Lynette M. Karabin, Thomas N. Rouns
Abstract: New 6xxx aluminum alloy bodies and methods of producing the same are disclosed. The new 6xxx aluminum alloy bodies may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new 6xxx aluminum alloy bodies may realize improved strength and other properties.
Type:
Application
Filed:
August 27, 2014
Publication date:
December 18, 2014
Inventors:
Rajeev G. Kamat, John M. Newman, Ralph R. Sawtell, Jen C. Lin
Abstract: New Al—Li alloy bodies and methods of producing the same are disclosed. The new Al—Li alloy bodies may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new Al—Li alloy bodies may realize improved strength and other properties.
Type:
Application
Filed:
September 4, 2014
Publication date:
December 18, 2014
Inventors:
Rajeev G. Kamat, John M. Newman, Ralph R. Sawtell, Jen C. Lin
Abstract: An aluminum-based sliding alloy containing 1 to 15 mass % of Si is provided. Si precipitates in the form of particles in an observation field of the aluminum-based sliding alloy. The Si particles have a maximum diameter of 0.01 to 7.5 ?m and the total area of Si particles having a diameter of not more than 5.5 ?m accounts for not less than 95% of the total area of the Si particles present in the aluminum-based sliding alloy.
Abstract: A method for producing high strength aluminum alloy containing L12 intermetallic dispersoids by using gas atomization to produce powder that is then consolidated into L12 aluminum alloy billets or by casting the alloy into molds to produce L12 aluminum alloy billets or by casting the alloy into directly useable parts.
Abstract: New 2xxx aluminum alloys containing vanadium are disclosed. In one embodiment, the aluminum alloy includes 3.3-4.1 wt. % Cu, 0.7-1.3 wt. % Mg, 0.01-0.16 wt. % V, 0.05-0.6 wt. % Mn, 0.01 to 0.4 wt. % of at least one grain structure control element, the balance being aluminum, incidental elements and impurities. The new alloys may realize an improved combination of properties, such as in the T39 or T89 tempers.
Type:
Application
Filed:
September 11, 2012
Publication date:
May 22, 2014
Applicant:
Alcoa Inc.
Inventors:
Jen C. Lin, Ralph R. Sawtell, Gary H. Bray, Cindie Giummarra, Andre Wilson, Gregory B. Venema
Abstract: In the production equipment for a precipitation hardened alloy strip, a solution treatment unit includes a heating chamber provided to heat the material alloy strip having a precipitation hardening alloy composition to a temperature of not lower than a recrystallization temperature but not higher than a melting point, a cooling chamber located adjacent to the heating chamber, and a pair of cooling rolls incorporated in the cooling chamber to hold therebetween and cool down the material alloy strip heated in the heating chamber. This production equipment can quench the material alloy strip to form a solid solution supersaturated with precipitation hardening elements and thereby forming a precipitation hardened alloy strip having a good shape and a favorable surface condition.
Type:
Grant
Filed:
October 19, 2010
Date of Patent:
January 28, 2014
Assignees:
NGK Insulators, Ltd., National University Corporation Yokohama National University
Abstract: Provided as an aluminum alloy for finely hollow shapes is an aluminum alloy that is reduced in the content of Cu, which is problematic with respect to intergranular corrosion resistance, and that can be kept having a noble self-potential and has excellent extrudability. The alloy has a chemical composition which contains 0.05-0.15 mass % Fe, up to 0.10 mass % Si, 0.03-0.07 mass % Cu, 0.30-0.55 mass % Mn, 0.03-0.06 mass % Cr, and 0.08-0.12 mass % Ti and which optionally further contains up to 0.08 mass % V so as to satisfy the relationship Ti+V=0.08 to 0.2 mass %. Also provided is a process for producing a finely hollow aluminum alloy shape.
Abstract: A method for heat-treating a cast component composed of an aluminum base alloy, in which method the cast component is annealed at a predetermined annealing temperature for a predetermined annealing period in a first heat transfer medium and then transferred into a water bath. Between being annealed and transferred into the water bath, the cast component is transferred into a second heat transfer medium at a predetermined intermediate cooling temperature, where it is held for a predetermined intermediate cooling period.
Abstract: Aluminum or aluminum alloy sputter targets and methods of making same are provided. The pure aluminum or aluminum alloy is mechanically worked to produce a circular blank, and then the blank is given a recrystallization anneal to achieve desirable grain size and crystallographic texture. A 10-50% additional strain is provided to the blank step after the annealing to increase the mechanical strength. Further, in a flange area of the target, the strain is greater than in the other target areas with the strain in the flange area being imparted at a rate of about 20-60% strain. The blank is then finished to form a sputtering target with desirable crystallographic texture and adequate mechanical strength.
Type:
Grant
Filed:
January 6, 2010
Date of Patent:
October 8, 2013
Assignee:
Tosoh SMD, Inc.
Inventors:
Weifang Miao, David B. Smathers, Robert S. Bailey
Abstract: The present invention provides a method for manufacturing a metal material. The method comprises a temperature increasing step of increasing the temperature of a silver material having undergone final plastic working to 700° C. or more and less than a melting point of the silver material in a vacuum or a helium gas atmosphere, a heating step of maintaining the silver material at 700° C. or more and less than the melting point, and a cooling step of cooling the silver material to room temperature in a vacuum or a helium gas atmosphere. For a part of the period of the heating step, the silver material is heated in a mixed atmosphere in which hydrogen gas is mixed with helium gas.
Abstract: A method of making sputter targets using rotary axial forging is described. Other thermomechanical working steps can be used prior to and/or after the forging step. Sputter targets are further described which can have unique grain size and/or crystal structures.
Type:
Grant
Filed:
July 18, 2012
Date of Patent:
August 6, 2013
Assignee:
Global Advanced Metals, USA, Inc.
Inventors:
John P. Matera, Robert B. Ford, Charles E. Wickersham, Jr.
Abstract: The invention concerns a process to manufacture a flat-rolled product, notably for the aeronautic industry containing aluminum alloy comprising 2.1% to 3.9% Cu by weight, 0.7% to 2.0% Li by weight, 0.1% to 1,0% Mg by weight, 0% to 0.6% Ag by weight, 0% to 1% Zn by weight, at least 0.20% Fe+Si by weight, at least one element chosen from Zr, Mn, Cr, Sc, Hf and Ti, the quantity of said element, if chosen, being 0.05% to 0.18% by weight for Zn, 0.1% to 0.6% by weight for Mn, 0.05% to 0.3% by weight for Cr, 0.02% to 0.2% by weight for Sc, 0.05% to 0.5% by weight for Hf and 0.01% to 0.15% by weight for Ti, the other elements at most 0.05% by weight each and 0.15% by weight in total, the rest being aluminum, in which, notably a flattening and/or stretching is performed with a cumulated deformation of at least 0.5% and less than 3%, and a short heat-treatment is performed in which the sheet reaches a temperature between 130° C. and 170° C. for a period of 0.1 to 13 hours.
Abstract: The aluminum alloy for anodic oxidation treatment directed to the present invention comprises as alloy elements 0.1 to 2.0% Mg, 0.1 to 2.0% Si, and 0.1 to 2.0% Mn, wherein each content of Fe, Cr, and Cu is limited to 0.03 mass % or less, and wherein the remainder is composed of Al and inevitable impurities. An aluminum alloy more excellent in the durability can be obtained by subjecting the aluminum alloy ingot having the above element composition to a homogenization treatment at a temperature of more than 550° C. to 600° C. or less. An aluminum alloy member can be obtained by forming an anodic oxidation coating on the surface of the aluminum alloy.
Type:
Grant
Filed:
July 10, 2007
Date of Patent:
March 26, 2013
Assignee:
Kobe Steel, Ltd.
Inventors:
Koji Wada, Jun Hisamoto, Toshiyuki Tanaka, Kozo Hoshino, Kazunori Kobayashi
Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.
Type:
Grant
Filed:
March 26, 2009
Date of Patent:
February 5, 2013
Assignee:
Kobe Steel, Ltd.
Inventors:
Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
Abstract: Disclosed embodiments disclose processes for making shaped metal alloy parts, and deal more particularly with forming features and reducing residual stresses in such parts. Residual stresses introduced into a metal alloy part by heat treatment, which may include solution annealing and quenching, are reduced by processes that plastically deform the part while forming part features. An embodiment comprises: producing a metal alloy blank; subjecting the blank to a process that introduces residual stresses into the blank and plastically deforming the blank to reduce the residual stresses in the blank. Embodiments comprise: subjecting a part to a heat treatment that introduces residual stresses in the part; and age forming the part to shape the part and reduce the residual stresses, incrementally forging at least one feature into the part and reducing the residual stresses in the part, friction welding the part, or gauge rolling the cast part to desired dimensions.
Type:
Grant
Filed:
September 14, 2009
Date of Patent:
December 4, 2012
Assignee:
The Boeing Company
Inventors:
Kevin T. Slattery, Krishnan K. Sankaran, James B. Castle, Christopher S. Huskamp
Abstract: Aluminum-magnesium alloys are ideal for ship construction; however, these alloys can become sensitized and susceptible to intergranular corrosion when exposed to moderately elevated temperatures. A stabilization treatment has been developed to reverse sensitization and restore corrosion resistance, such that in-service plate can be refurbished rather than replaced. This treatment involves a short exposure to a specific elevated temperature range and can be implemented with portable units onboard a ship.
Abstract: A frame member for use in a two-wheeled vehicle and an all-terrain vehicle that includes a plurality of Al members each made of a 7000 series Al alloy having a high strength is provided in which weld crack sensitivity is reduced and a weld joint having an excellent strength is provided. The alloy composition of the 7000 series Al alloy, which provides the Al member, containing Cu: 0.01 to 0.50%, Mg: 0.5 to 2.1%, and Zn: 4.0 to 8.5%, with the balance being Al and inevitable impurities. Further, in the production of the frame member, the plurality of Al members are integrated by welding using a filler metal containing Mg: 5.5 to 8.0%, Cr: 0.05 to 0.25%, Ti: 0.25% or less, Si: 0.4% or less, Fe: 0.4% or less, Cu: 0.1% or less, Zr: 0.05% or less and Zn: 0.25% or less, and with the balance being Al and inevitable impurities.
Type:
Grant
Filed:
June 3, 2011
Date of Patent:
September 11, 2012
Assignees:
Sumitomo Light Metal Industries, Ltd., Honda Motor Co., Ltd.
Abstract: A reinforced aluminum alloy with high electric and thermal conductivity of the present invention has the weight percentage below: Mg 0.61˜0.65%, Si 0.4˜0.45%, rare earth elements 0.21˜0.3%, B 0.03˜0.10% and the balances essentially Al and unavoidable impurities. The reinforced aluminum alloy enhanced the containing of Mg and Si elements compared to the conventional aluminum alloy such as 6063, and controlled the containing of the Mg and Si in a certain relatively narrower range so as to control the desired quality of the aluminum alloy. At the same time, a Ce of the rare earth elements and B element are added into the aluminum alloy and completely solid melted the added alloys to the aluminum alloy. It is not only remaining the strength of the aluminum alloy, but also increasing the electric and thermal conductivity.
Abstract: Aluminum or aluminum alloy sputter targets and methods of making same are provided. The pure aluminum or aluminum alloy is mechanically worked to produce a circular blank, and then the blank is given a recrystallization anneal to achieve desirable grain size and crystallographic texture. A 10-50% additional strain is provided to the blank step after the annealing to increase the mechanical strength. Further, in a flange area of the target, the strain is greater than in the other target areas with the strain in the flange area being imparted at a rate of about 20-60% strain. The blank is then finished to form a sputtering target with desirable crystallographic texture and adequate mechanical strength.
Type:
Application
Filed:
January 6, 2010
Publication date:
March 10, 2011
Applicant:
TOSOH SMD, INC.
Inventors:
Weifang Miao, David B. Smathers, Robert S. Bailey
Abstract: High strength heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.
Abstract: The invention relates to a method for modifying piece surfaces consisting in bringing pieces into contact with at least one type of a modifying agent in such a way that the modification of the surface is carried out.
Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, magnesium, at least one of silicon, copper and manganese, at least one of scandium, erbium, thulium, ytterbium, and lutetium, and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.
Abstract: A first step of performing solution treatment to a pipe material of a precipitation-hardening type aluminum alloy of high hardness extruded, a second step of performing spinning work to the solution-treated pipe material, and a third step of performing artificial aging to the spinning-worked pipe material.
Abstract: An aluminum alloy of the AlZnMg type, which is suitable for producing low-stress, high-strength aluminum input materials, and to a method for producing such aluminum input materials.
Abstract: Described is a method for forming an internal frame configured to receive a flat screen display. Aggressive partial annealing is applied to a hard temper 5182 aluminum alloy material having magnesium content greater than or equal to 3.0 wt. %. The material is partial annealed to an extent that the hard temper aluminum alloy is substantially softened with respect to its initial hardened temper while not exceeding the point where recrystallization occurs. An internal frame for a flat screen display is formed from the partial annealed aluminum alloy.
Type:
Application
Filed:
August 12, 2008
Publication date:
February 18, 2010
Applicant:
Alcoa, Inc.
Inventors:
Leighton M. Cooper, Phillip A. Hollinshead, Jason Chen
Abstract: The aluminum alloy for anodic oxidation treatment directed to the present invention comprises as alloy elements 0.1 to 2.0% Mg, 0.1 to 2.0% Si, and 0.1 to 2.0% Mn, wherein each content of Fe, Cr, and Cu is limited to 0.03 mass % or less, and wherein the remainder is composed of Al and inevitable impurities. An aluminum alloy more excellent in the durability can be obtained by subjecting the aluminum alloy ingot having the above element composition to a homogenization treatment at a temperature of more than 550° C. to 600° C. or less. An aluminum alloy member can be obtained by forming an anodic oxidation coating on the surface of the aluminum alloy.
Abstract: A method of providing solution heat treatment to an aluminum alloy. A non-isothermal process is used to provide a faster heat treatment cycle time while maintaining or further improving the alloy mechanical properties after subsequent aging hardening. The process includes establishing a temperature inside a processing vessel that is greater than a soaking temperature but less than a liquidus temperature of the alloy, rapidly heating the alloy to the soaking temperature in a first heating operation, reducing the temperature inside of the processing vessel to the soaking temperature, then heating the alloy to a temperature above the soaking temperature through a gradually increasing temperature in a second heating operation. Protocols for the improved solution heat treatment may be based on one or more of computational thermodynamics, dissolution kinetics and coarsening kinetics.
Abstract: A process of producing an overhead transmission conductor. The process comprises: (a) continuously hot rolling a bar of AA 1350 aluminum or a similar aluminum alloy to form a rod; (b) hot-coiling the rod at a temperature preferably in a range of about 300 to 400° C. to provide an aluminum electrical conductor rod having an electrical conductivity in a range of 61.8 to 64.0% IACS and a tensile strength in a range of 8,500 to 14,000 psi; (c) without subjecting the rod to an annealing treatment, drawing the rod into wire: and (d) stranding the wire into cable to form the overhead transmission conductor. The invention also relates to an ACSS conductor produced by the process.
Abstract: In a method for the coating of a surface of at least one substrate with zinc in which the at least one substrate to be coated is heat treated together with zinc as the coating agent at a temperature between 200 and 500° C., wherein, before the start of the heat treatment in the reaction space in which the substrate to be coated is heat treated, the oxygen content in the atmosphere contained in the reaction space is set to less than/equal to 5 volume percent and the heat treatment is then started in the atmosphere obtained in this manner in the reaction space and the heat treatment is carried out in the reaction space, with no gas being supplied into the reaction space during the heat treatment or with no gas containing oxygen being supplied or with gas being supplied which has been pretreated so that it has an oxygen content of a maximum of 100 ppm.
Abstract: A method is described for reclaiming an Al—B4C composite scrap material. The method involves heating a liquid pool of molten aluminum while also pre-heating the scrap material. The scrap material is then added to the molten aluminum and a predetermined melt temperature is maintained in the liquid pool until all of the scrap material melts into the molten aluminum to form a resultant composite melt. Finally, the resultant composite melt is stirred to promote uniformity. A method is also described for preparing a B4C-containing aluminum cast composite products that involves preparing a mixture of free-flowing B4C particles and molten aluminum and stirring the mixture to wet the aluminum to the B4C particles. The mixture is then cast into a cast composite material and processed to form the cast composite product and Al—B4C composite scrap material. The scrap material is then reclaimed by the method described above.
Abstract: An aerosol can fabrication process comprises the following steps: formation of slugs from an aluminium-based alloy having the following composition, in weight percentage: Si 0.35-0.45 Mg 0.25-0.40 Mn 0.05-0.15 Fe 0.12-0.20 Total of minor elements ?0.15% Al Balance. thermal treatment of the slugs, forced cooling of the slugs, cold impact extrusion of a slug so as to form a can, applying a lacquer inside the can.
Abstract: Methods of forming materials that contain hydrogen storage materials and nano-structured matrices are described. In one embodiment, the hydrogen storage material is a complex hydride. In another embodiment, the method includes melting at least one compound capable of storing and releasing hydrogen, obtaining an aluminum-containing nano-structured matrix having a melting point higher than the temperature of the at least one compound, and contacting the molten at least one compound with the nano-structured matrix to facilitate the coating of the nano-structured material with the molten at least one compound. The matrix may undergo mechanical working to further modify the nano-structure. In yet another embodiment, the method includes forming a powder including a gas-atomized aluminum-containing powder, and pressing or sintering the powder to form a matrix, such that the matrix has nano-meter scale pores.
Abstract: Disclosed is a method of heat treating an aluminum alloy member having a main surface, including the steps of (a) subjecting the member to a solution heat treatment (b) quenching the member and (c) reheating the member in a pre-ageing heat treatment step. The pre-ageing heat treatment is conducted by holding the aluminum alloy member close to a heating plate. Also disclosed is a product produced according to this method, and to an apparatus for performing the pre-ageing heat treatment.
Abstract: The invention relates to the manufacture of tanks from one ore more metal plates using a friction stir welding process The metal plate or plates is first formed into a tubular shape with one pair of opposite edges facing one another to form a longitudinal joint line, the opposite edges then being friction stir welded together. At least a part of the friction stir welded region is cold worked and subsequently the tube is heat treated at a temperature above the recrystallisation temperature.
Abstract: A high melting point solder alloy superior in oxidation resistance, in particular a solder alloy provided with both a high oxidation resistance and high melting point suitable for filling fine through holes of tens of microns in diameter and high aspect ratios and forming through hole filling materials, comprising a zinc-aluminum solder alloy containing 0.001 wt % to 1 wt % of aluminum and the balance of zinc and unavoidable impurities.
Abstract: The present invention relates to a method to produce an austenitic alloy by an austenitic stainless substrate alloy of low Al content being coated with an alloy of higher Al content at a temperature between 100° C. and 600° C., so that the resulting product has an Al content of 4.5-12% by weight.
Type:
Application
Filed:
December 15, 2004
Publication date:
February 14, 2008
Inventors:
Eva Witt, Kenneth Goransson, Andreas Rosberg
Abstract: A method for producing a product includes the steps of taking heated and cooled extrusion, preferably aluminum, and reheating a selected area of the extrusion. There is the step of requenching the extrusion. There is the step of forming the reheated area into a desired shape.
Abstract: The invention relates to an air suspension piston, with the air suspension piston being tube shaped and being made of aluminium. The air suspension piston is formed by a longitudinal-seam welded tube made from an aluminum alloy, and the tube has been longitudinal-seam welded without any weld metal.
Type:
Grant
Filed:
December 24, 2002
Date of Patent:
August 14, 2007
Assignee:
VAW Alutubes GmbH
Inventors:
Thorsten Schulze, Franz Steimmel, Michael Opitz, Frank Wahner
Abstract: An aluminum alloy sputter target having a sputter target face for sputtering the sputter target is disclosed. The sputter target face has a textured-metastable grain structure. The textured-metastable grain structure has a grain orientation ratio of at least 35 percent (200) orientation. The textured-metastable grain structure is stable during sputtering of the sputter target. The textured-metastable grain structure has a grain size of less than 5 ?m. The method forms aluminum alloy sputter targets by first cooling an aluminum alloy target blank to a temperature of less than ?50° C. Then deforming the cooled aluminum alloy target blank introduces plastic strain into the target blank and reduces the grain size of the grains to form a textured-metastable grain structure. Finally, finishing the aluminum alloy target blank forms a finished sputter target that maintains the textured-metastable grain structure of the finished sputter target.
Type:
Grant
Filed:
April 11, 2003
Date of Patent:
September 13, 2005
Assignee:
Praxair S.T. Technology, Inc.
Inventors:
Andrew C. Perry, Paul S. Gilman, Jaak Van den Sype