Abstract: Compositions of matter for use as propellants, methods of making these compositions, and devices incorporating the compositions, are described. One composition of the invention includes ammonium perchlorate, iron oxide, finely divided silica and a crosslinkable binder. Another general composition of the invention includes ammonium perchlorate, iron oxide, finely divided silica and a crosslinked binder.

Abstract: The present invention is directed to EDE (Energy Dense Explosives), wherein particles of a reducing metal and a metal oxide are dispersed throughout a conventional high explosive. When the resulting EDE is detonated, the reducing metal and the metal oxide combine in an exothermic redox reaction at a speed on the order of a detonation speed of the conventional explosive. The resulting formulation has higher mass per unit volume and energy per unit volume densities than the conventional high explosive alone. Sizes of the reducing metal particles and metal oxide particles and proximities of the particles to each other within the conventional explosive can be adjusted to tailor blast characteristics of a munition, for example to result in a time-pressure curve having a desired shape and duration.

Abstract: A method capable of decreasing the amount of NOx generated by the combustion of a gas generating agent for an air bag. A method for reducing NOx generated by the combustion of a gas generating agent of an air bag by a reducing material placed inside an inflator and decreasing its amount. NH2 radical, or the like, is generated by the decomposition of the reducing material. The radical is allowed to react with NOx and a part of NOx is changed to the N2 gas. Thus, the amount of NOx is decreased.

Abstract: Insensitive explosive mixtures of octogen, hexogen crystals have a bimodal grain composition comprising coarse grain of 280-360 &mgr;m and fine grain of 15-45 &mgr;m and a binder system HYTEMP® and DOA using a conventional solvent. Explosive mixtures are obtained, which are of differing sensitivity and which in the GAP test attain the classification of little sensitivity in accordance with STANAG 4170.

Abstract: A nitrate ester plasticized energetic composition in which the binder is made of, prior to curing, lower alkylene glycol prepolymer blocks end-capped with ethylene glycol monomers and/or oligomers. The end-capped prepolymer blocks are preferably difunctional or trifunctional. The lower alkylene glycol are preferably propylene glycol, butylene glycol, and/or copolymers thereof. The difunctional end-capped alkylene glycol prepolymer blocks are cured with a diisocyanate or polyisocyanate. In the case of a trifunctional (or higher functional) end-capped alkylene glycol prepolymer block, preferably a diisocyanate is used to effect crosslinking.

Abstract: A pourable, plastic-bound explosive charge has a crystalline explosive substance embedded in a polymer matrix which includes a binder, a softener and a metal powder. The metal powder which is added in a proportion of 0.1 to 10 weight % has substantially spherical grains and is one or more of the following materials: vanadium, niobium, tantalum, chromium, molybdenum or tungsten.

Abstract: Diglyercol tetranitrate is an energetic nitrate ester plasticizer having no freezing point, making the nitrate ester plasticizer especially suited for use in solid rocket motor propellants that are subjected to low temperature storage and operational environments, which can reach as low as −54° C. in temperature. In order to avoid problems associated with fume-off that characterize the conventional synthesis method of making diglycerol tetranitrate, synthesis is performed in a medium including a mixed acid phase and an inert organic phase. The mixed acid phase contains, as ingredients, at least one nitronium ion source and at least one acid having sufficient strength to generate nitronium ions from the nitronium ion source. The nitronium ions in the mixed acid nitrate diglycerol to form diglycerol tetranitrate, which is then received into the organic liquid.

Abstract: The invention relates to a method of making pourable, plastic-bound explosive charges or rocket propellants, to which a metal powder having essentially spherically shaped grains is added. To avoid an increase in the viscosity of the explosive charge or the rocket propellant through polar groups attached to the surface of the metal powder, it is suggested according to the invention that the polar groups of the metal powder be saturated with SiR3 groups (Si=silane; R=organic residue) before the metal powder is added to the explosive mixture. As a result, the polar groups can no longer react with the isocyanates of the explosive charge or the rocket propellant and the specific surface of the respective metal powder, as well as the viscosity of the charges, is reduced.

Abstract: A smoke generating composition including at least one smoke generating material and an effective amount of a polymerized monosaccharide or disaccharide as a binder. The polymerized monosaccharide or disaccharide serves the dual purpose of being both a binder and a fuel to provide a more efficient and safer smoke generating composition.

Abstract: The invention relates to a method of making pourable, plastic-bound explosive charges or rocket propellants, to which a metal powder having essentially spherically shaped grains is added.

Abstract: A method and a device for producing a sufficient quantity of a fire suppressing gaseous product to substantially suppress a fire. The device has a first stage gas source containing a pyrotechnic gas generating material and a second stage gas source in fluid communication at a first location with an outlet of the first stage gas source and, at a second location, with an outlet for dispersing gas. The second stage gas source contains at least one liquified gas or supercritical carbon dioxide, where the first stage gas source is capable of providing a sufficient quantity of gas at a sufficiently high temperature to vaporize at least a portion of the liquified gas or supercritical carbon dioxide in the second stage gas source, thereby producing a fire suppressing gaseous output, which exits the device through the outlet for dispersing gas, in an amount sufficient to at least partially suppress a fire.

Abstract: An apparatus comprises a vehicle occupant protection device (14) and a gas generating material (18). The gas generating material (18), when ignited, produces a combustion gas that actuates the vehicle occupant protection device (14). At least about 45% by weight of the gas generating material (18) is a mono-propellant selected from the group consisting of 3-nitramino-4-nitrofurazan and hydroxylammonium 3-nitroamino-4-nitrofurazan. 0 to about 48% by weight of the gas generating material (18) is an oxidizer. 0 to about 15% by weight of the gas generating material (18) is a binder.

Abstract: Gas generating compositions and methods for their use are provided. Metal complexes are used as gas generating compositions. These complexes are comprised of a metal cation template, a neutral ligand containing hydrogen and nitrogen, and sufficient oxidizing anion to balance the charge of the complex. The complexes are formulated such that when the complex combusts, nitrogen gas and water vapor is produced. Specific examples of such complexes include metal nitrite ammine, metal nitrate ammine, and metal perchlorate ammine complexes, as well as hydrazine complexes. A binder and co-oxidizer can be combined with the metal complexes to improve crush strength of the gas generating compositions and to permit efficient combustion of the binder. Such gas generating compositions are adaptable for use in gas generating devices such as automobile air bags.

Abstract: The compound 3,6-bis(1H-1,2,3,4-tetrazol-5-ylamino)-1,2,4,5-tetrazine and its salts are provided together with a propellant composition including an oxidizer, a binder and 3,6-bis(1H-1,2,3,4-tetrazol-5-ylamino)-1,2,4,5-tetrazine or its salts.

Abstract: An apparatus (12) comprises an inflatable vehicle occupant protection device (20) and a gas generating material (16) that when ignited produces gas to inflate the inflatable vehicle occupant protection device (20). The gas generating material (16) includes an inorganic salt oxidizer, a water-soluble binder, and about 1 to about 10% of a supplemental fuel selected from the group consisting of 3,6-dihydrazino-1,2,4,5-tetrazine, 3,6-diamino-1,2,4,5-tetrazine-1,4-dioxide, and 3,6-diamino-1,2,4,5-tetrazine, and combinations thereof.

Abstract: 2,2-dinitro-1,3-propanediol-diformate is a novel low sensitivity, energetic plasticizer that is useful in explosive and propellant compositions. 2,2-dinitro-1,3-propanediol-diformate can be made by reacting 2,2-dinitro-1,3-propane diol with acetic formic anhydride in the presence of pyridine and at least one solvent.

Abstract: A pourable, plastic-bound explosive charge has a crystalline explosive substance embedded in a polymer matrix which includes a binder, a softener and a metal powder. The metal powder which is added in a proportion of 0.1 to 10 weight % has substantially spherical grains and is one or more of the following materials: vanadium, niobium, tantalum, chromium, molybdenum or tungsten.

Abstract: A gas-generating composition is provided resistant to temperature changes between −40° C. and 100° C., repeated 200 times. The gas-generating composition includes a nitrogen compound stabilizer having nitrogen atom with an unpaired electron. The gas-generating composition is stabilized by the stabilizer by improving the adhesiveness between the organic binder and ammonium nitrate.

Abstract: A gas generating composition for generating gas by a combustion reaction to inflate, for example, an airbag. The gas generating composition includes an oxidant and crystalline carbon powder that reacts with the oxidant. The oxidant is preferably ammonium nitrate. The crystalline carbon powder is preferably activated carbon powder. The gas generating composition preferably includes a high energy substance, binder and plasticizer.

Abstract: The present invention is directed to an age-stabilized and/or strengthened ammonium nitrate propellant composition wherein the strengthening agent is selected from the group consisting of azodicarbonamide, dicyandiamide, oxamide and mixtures thereof and wherein the age-stabilizing agent is a molecular sieve having a pore size of 13 angstroms or less.

Abstract: A method of preparing 3,3′-diamino-4,4′-azofurazan is provided together with a composition of matter including a mixture of 3,3′-diamino-4,4′-azofurazan and 1,3,5-triamino-2,4,6-trinitrobenzene.

Abstract: An air bag igniter including a foamed material, and an air bag assembly containing the same are disclosed. The foamed material is formed from a composition including, as ingredients, a polyfunctional isocyanate, a polymeric binder having a plurality of hydroxyl groups which are reactive with the polyfunctional isocyanate, a fuel source, an oxidizer, and a foaming agent which may or may not be retained in the foamed material.

Abstract: Solid gas generant compositions produce low particulates (e.g., condensed ash) when ignited. The solid gas generant compositions most preferably include a nitramine, at least one oxidizer selected from nitrates of strontium or cerium, in admixture with or without potassium perchlorate, and a binder. Graphite may optionally be employed. The gas generant compositions are usefully employed in inflatable vehicle occupant passive restraint systems (e.g., air bag systems).

Abstract: A propellent charge powder for barrel-type weapons having a plasticizer on the basis of nitramine and nitrocellulose, nitramine and energetic and non-energetic plastic binders, or nitrocellulose or an explosive, and wherein the plasticizer is a mixture of at least two chemically different dinitro diaza compounds. The plasticizer facilitates the production and use of the propellent charge powder possessing a low temperature coefficient.

Abstract: An apparatus comprises an inflatable vehicle occupant protection device (20) and a gas generating composition (16). The gas generating composition (16), when ignited, produces gas to inflate the inflatable vehicle occupant protection device (20). The gas generating composition (16) comprises phase stabilized ammonium nitrate (PSAN) and an organic fuel. The organic fuel comprises nitroguanidine (NQ) and a supplemental, non-salt fuel selected from the group consisting of 3-nitro-1,2,4-triazole-5-one (NTO) and cyclotetramethylenetetranitramine (HMX).

Abstract: Fire suppressant compositions which are substantially free of ammonium nitrate and which comprise potassium nitrate in an amount sufficient to generate at least about 10 wt. % potassium carbonate when combusted. Most preferably, a guanidine salt, such as guanidine nitrate, is used in combination with the potassium nitrate. The compositions employed in the present invention have low pressure exponents, high burning rates and low flame temperatures.

Abstract: An electrically actuatable igniter (24) includes a body (60), a pair of electrodes (40) and (42) associated with the body (60), a heating element (44) electrically connected between the electrodes (40) and (42), and an ignition droplet (46) covering and adhering to said heating element (44). The ignition droplet (46) comprises a particulate pyrotechnic material and a particulate polymeric resin binder. The particles (112) of the polymeric resin binder are fused together and form a structure having interconnected open cells (118). The particles (114) of pyrotechnic material are disposed within the interconnected open cells (118) and form a combustible network of pyrotechnic material.

Abstract: The invention relates to fire-extinguishing technology, in particular to pyrotechnical compositions for extinguishing fires and processes for their preparation.

Abstract: The invention relates to fire-extinguishing technology, in particular a process for producing aerosol-forming pyrotechnical compositions for extinguishing fires. The process includes the steps of mixing powdery combustible binder, oxidizing agent and dicyandiamide. The combustible binder is a polycondensate of formaldehyde and a organic compound, of a fraction from 70 to 120 &mgr;m. The oxidizing agent is an alkali nitrate of a fraction from 15 to 25 &mgr;m. The dicyandiamide is a fraction from 40 to 80 &mgr;m. Subsequently, there is added to the above, respective fractions of the combustible binder of 10 to 25 &mgr;m of the oxidizing agent of 1 to 7 &mgr;m and of the dicyandiamide of 7 to 15 &mgr;m. The weight ratios of the fractions of combustible binder, oxidizing agent and dicyandiamide are 70:30, 25:75 and 80:20.

Abstract: Gas generating compositions and methods for their use are provided. Metal complexes are used as gas generating compositions. These complexes are comprised of a metal cation template, a neutral ligand containing hydrogen and nitrogen, sufficient oxidizing anion to balance the charge of the complex, and at least one cool burning organic nitrogen-containing compound. The complexes are formulated such that when the complex combusts, nitrogen gas and water vapor is produced. Specific examples of such complexes include metal nitrite ammine, metal nitrate ammine, and metal perchlorate ammine complexes, as well as hydrazine complexes. A binder and co-oxidizer can be combined with the metal complexes to improve crush strength of the gas generating compositions and to permit efficient combustion of the binder. Such gas generating compositions are adaptable for use in gas generating devices such as automobile air bags.

Abstract: The invention is a composition containing high loadings of TNAZ that are made by crash precipitation with water as the precipitation agent. The compositions are in the form of powders, which can be formed and shaped by presseing, extrusion, etc. The TNAZ can be from about 94 to about 99% by weight of the composition.

Abstract: A solid rocket propellant includes a binder that is a linear block co-polymer of caprolatone and tetramethylene ether and an oxidizer. The propellant may be disposed of by contacting it with an aqueous solution of 12 N NaOH or 6 N HCl at a temperature of about 140° F. for about 24 hours to decompose the binder. Solids remaining in the solution after the binder decomposes are removed.

Abstract: A gas generating composition having a low combustion temperature and a low heat of combustion at the time of burning and therefore enabling downsizing of gas generators themselves, which comprises as the essential components nitroguanidine and an oxidizing agent comprising (a) nitrates or nitrites of alkali metals or alkaline earth metals, (b) oxides or multiple oxides of metals selected from among copper, cobalt, iron, manganese, nickel, zinc, molybdenum and bismuth, or a mixture of the components (a) and (b).

Abstract: Hexanitrohexaazaisowurtzitane-containing compositions which comprise hexanitrohexaazaisowurtzitane, polynitropolyacetylhexaazaisowurtzitanes and one or more of oxaisowurtzitane compounds represented by the specified formulae. The explosive compositions which contain the hexanitrohexaazaisowurtzitane-containing compositions have improved handling safety by lowering their sensitivity without degrading combustibility and detonability.

Abstract: The instant invention relates to the use of certain selected neoalkoxy organo-titanates and organo-zirconates in energetic compositions to improve their processability, physical properties, and combustion properties. The organo-titanates and organo-zirconates of the instant invention, when added to the energetic systems' matrix in advance of the introduction of particulate or other solid energetic components, improve the dispersion of the latter while reducing the energy required to achieve formulation uniformity. This enhances the processability, the physical properties, the burn characteristics and the safety and handling characteristics of the formulated composites.

Abstract: Compositions are provided which, when burned, produce significant levels of infrared radiation, but only limited levels of visible radiation. The basic components of the compositions include a binder, an oxidizer, and a fuel, where the binder also acts the fuel. Preferred oxidizers include those compounds which produce large quantities of infrared radiation when the flare composition is burned. Such oxidizers include potassium nitrate, cesium nitrate, rubidium nitrate, and combinations of these compounds. Selection of the binder is important in order to provide the composition with the desirable characteristics identified above. The binder of the present invention does not produce significant soot. At the same time, the binder serves to form a composition which is processible, avoids chunking, and is compatible with the oxidizers used. It has been found that polymer binders which include relatively short carbon chains (1-6 continuous carbon atoms) are preferred.

Abstract: A gas generating composition having a low combustion temperature and a low heat of combustion at the time of burning and therefore enabling downsizing of gas generators themselves, which comprises as the essential components nitroguanidine and an oxidizing agent comprising (a) nitrates or nitrites of alkali metals or alkaline earth metals, (b) oxides or multiple oxides of metals selected from among copper, cobalt, iron, manganese, nickel, zinc, molybdenum and bismuth, or a mixture of the components (a) and (b).

Abstract: An ammonium nitrate and paraffinic material based gas generating composition is provided. The gas generating composition includes ammonium nitrate as a oxidizer, mixed with a paraffinic material as a fuel. Examples of paraffinic material include paraffin wax, and broadly includes polyolefins. Polyolefins include polyethylene, polypropylene and polybutylene. Additionally, as alternatives, the gas generating composition of the present invention can also include a small quantity of magnesium stearate, potassium perchlorate or alternatively, RDX. The ammonium nitrate oxidizer, the paraffinic material fuel and the additional alternative components are combined and mixed in a predetermined stoichiometric ratio. The gas generating composition is devoid of metal oxides and produces virtually no particulate and slag upon ignition.