Abstract: Sensitized inorganic nitrate mixtures with high brisance are provided in which oxygen balance is attained by the incorporation of aluminum dust and hydrocarbons. Cap sensitivity is achieved by adding an organic nitrate. The resultant mixtures have a low tendency to sweat and cause headaches.

Abstract: A process for preparing a porous propellant grain which comprises blending at least two combustible materials to form a homogeneous mixture, adding a predetermined amount of a liquid dispersant to said mixture to form a slurry, and flash drying the slurry in order to form a porous, single grain propellant having a greatly increased burning surface. A single grain propellant is produced having a flat, torroidal shape with a central cylindrical core and honeycombed with a plurality of porous channels extending entirely through the grain to increase the burning surface thereof.

Abstract: An improved process for the manufacture of water resistant dry blasting agents. Powdered, solid, water blocking agent and solid fuel, if required, is added as a suspension in a liquid non-hydrating fuel phase to porous ammonium nitrate prills. The process thus avoids unevenness of coating with water blocking agent of prior art processes and is particularly suited to on-site truck mounted manufacturing of water resistant blasting agents.

Abstract: In a process for the production of a `water-in-fuel` or `melt-in-fuel` emulsion explosive a density-reducing agent is introduced and dispersed in the emulsion at an elevated temperature whereat the emulsion is essentially liquid, the explosive is cartridged and then subsequently cooled by means of a refrigerated fluid so that the continuous phase solidifies and stabilizes the dispersion of the density-reducing agent in the explosive. Preferably, when the density-reducing agent comprises gas bubbles the explosive is subjected to an elevated pressure before it is cartridged in order to ensure that the sensitivity of the explosive will not be impaired by disturbance of gas bubbles by any pressure drop which might occur during cartridging.

Abstract: The invention relates to a new explosive compound which is an associated compound of ammonium nitrate and glycine and also includes explosive composition containing this compound.The compound ANGC is prepared by a crystallization process preferably effected by cooling a melt or saturated solution containing ammonium nitrate and glycine.ANGC is especially advantageous as an ingredient of low water content emulsion explosive compositions.

Abstract: A method and an oxidizing composition for preparation of a water-in-oil type emulsion explosive in which a pre-emulsion is formed from a fuel phase and a first part of an oxidizer phase, an oxidizing composition is prepared between a second part of the oxidizer phase and a void containing or void generating material for the explosive whereafter the pre-emulsion and the mixture are emulsified to form the final emulsion.

Abstract: A water-in-oil emulsion explosive having a high resistance against dead pressing is obtained by adding a cushioning medium having a high impact energy-absorbing property to a water-in-oil emulsion explosive containing a continuous phase consisting of a carbonaceous fuel, a disperse phase consisting of an aqueous solution of inorganic oxidizer salt and an emulsifier.

Abstract: A method and apparatus for improving the quality of an emulsion explosive composition by selecting an electrical characteristic of the composition, establishing a predetermined range of values therefor, measuring the selected characteristic of the composition and, in response to a measured characteristic outwith the predetermined range, diverting, or treating the composition to restore the selected characteristic to within the predetermined range.Suitable characteristics include conductivity and capacitance, and the technique may be employed in a static location or on a mobile carrier.

Abstract: Certain classes of organic acids, and salts of those acids and in particular ascorbic acid and erythorbic acid and the salts thereof, and mixtures thereof, which have certain antioxidant and food preservative properties, have been found to be capable of being reacted together with sources of nitrate, including inorganic nitrates, ammonium nitrate, organic nitrates, and the like, at temperatures below 480.degree. F. to produce compositions which are capable of being molded into specific shapes or used in a powdered form as a gunpowder substitute, an explosive or a propellent when properly ignited.

Abstract: A propellent charge for cartridge ammunition of propellent powder bodies of a certain geometric form is produced by filling the propellent powder bodies preferably in partial amounts and by means of a suitable funnel into the propellent case and compressing them there without the addition of binders and/or solvents up to a charge density 1.0 to 1.5 g/cc, and that they are shaped elastically to plasticity under substantially uniform and/or gradually varying compression.

Abstract: This invention provides a solid explosive composition comprising a low-water content melt-in-fuel emulsion when prepared at elevated temperature which solidifies on cooling. The emulsion comprises a continuous phase containing water immiscible fuel and emulsifier and a discontinuous phase containing oxidizer salt. A particulate material effective as a nucleating agent is incorporated in the composition to reduce supercooling of the discontinuous phase and to accelerate crystallization of the oxidizer salt.The particulate nucleating agent is preferably colloidal solid particles for example silica or an insoluble salt of aluminium, calcium or barium, which salt may optionally be formed in situ by a double decomposition reaction.The presence of the nucleating agent to accelerate crystallization of the oxidizer enhances the proportion of discrete droplets which remain totally encapsulated in the solidified composition and enables solid products to be obtained from relatively low melting oxidizer salts melts.

Abstract: In emulsion blend explosives, the replacement of coarse salt particles, e.g., prills, by fines, i.e., particles which pass a No. 50 U.S. sieve, increases the water resistance of the explosive without deleteriously affecting its shelf life provided that the explosive, prior to such replacement, is storage-stable as determined by the Salt Extraction and lead compression tests described herein. Products containing a combination of whole and crushed ammonium nitrate prills, and emulsions made with an anionic emulsifying agent such as a fatty acid salt, are preferred. Depending on the fines content and chemical composition, other properties such as sensitivity to initiation and detonation velocity also may be improved.

Abstract: Fuel phase for use as a continuous phase together with a discontinuous aqueous oxidizing salt phase in water-in-oil emulsion explosives, comprising a carbonaceous fuel and at least one but not all components of a gassing system; process for the preparation of a water-in-oil emulsion explosive by emulsifying an aqueous oxidizing salt phase into a carbonaceous fuel phase and introducing into the emulsion voids by using a gassing system, characterized in that at least one but not all components of said gassing system is distributed in at least part of the fuel phase and that the salt phase is then emulsified into the fuel phase containing salt component; and a water-in-oil emulsion explosive system in two-pack form, wherein one pack comprises an aqueous oxidizing salt phase containing at least one but not all components of a gassing system and the other pack comprises a carbonaceous fuel phase containing the remaining components of said gassing system.

Abstract: An emulsion explosive comprising substantially an immiscible discontinuous oxidizer-phase dispersed throughout a continuous fuel phase with a modifier comprising hydrophilic and lipophilic moieties wherein the hydrophilic moiety comprises a carboxylic acid group or a group capable of hydrolyzing to a carboxylic acid, the lipophilic moiety is a saturated or unsaturated hydrocarbon chain, and wherein the emulsion composition pH is above 4.5.

Abstract: A water-in-oil emulsion is disclosed which comprises:(A) a continuous oil phase;(B) a discontinuous aqueous phase;(C) a minor emulsifying amount of at least one salt derived from (C)(I) at least one hydrocarbyl-substituted carboxylic acid or anhydride, or ester or amide derivative of said acid or anhydride, the hydrocarbyl substituent of (C)(I) having an average of from about 20 to about 500 carbon atoms, and (C)(II) at least one amine; and(D) a functional amount of at least one water-soluble, oil-insoluble functional additive dissolved in said aqueous phase; with the proviso that when component (D) is ammonium nitrate, component (C) is other than an ester/salt formed by the reaction of polyisobutenyl (Mn=950) succinic anhydride with diethylethanolamine in a ratio of one equivalent of anhydride to one equivalent of amine.

Abstract: Process for the manufacture of combustible articles by embossing combustible paper and combustible articles thus produced.The invention relates to a process for the manufacture of combustible dish-shaped articles of revolution with circular external outlines from combustible paper containing nitrocellulose by embossing at least one combustible paper disc 11 comprising a central part 12 and a peripheral part consisting of a plurality of portions 13 separated from each other by radial slits 14 the length "L" of which is smaller than the radius "R" of the said disc 11 and the width "e" in which is at least equal to the minimum width required to prevent the overlapping of the said portions 13 when the disc 11 is deformed by embossing.The invention also relates to combustible dish-shaped articles of revolution with circular external out-lines, consisting of at least one sheet of combustible paper containing nitrocellulose and in particular those produced by the process according to the invention.

Abstract: Disclosed herein are water-in-oil type emulsion explosives comprising an aqueous solution of oxidizing agent, an oily material, hollow microspheres and an emulsifier containing from 0.1 to 10% by weight of fatty acid, from 0.1 to 10% by weight of fatty acid soap and from 80 to 99.8% by weight of a fatty acid ester mixture comprising from 0 to 3% by weight of sorbide fatty acid ester, from 5 to 50% by weight of sorbitan fatty acid ester and from 50 to 95% by weight of sorbitol fatty acid ester.

Abstract: The invention concerns a castable pyrotechnic composition used to produce opaque smoke for impeding the transmission of infrared radiation from a target to a sensor, of the type including a compound generating carbon particles whose dimensions are between 1 and 14 .mu.m.The composition includes a condensed halogenated carbon compound with a melting point between 75.degree. C. and 120.degree. C., with a halogenation ratio greater than 3, such as chloronaphthalene, a fluoro carbon compound such as vinylidene polyfluoride, and a metal powder such as magnesium, reacting together at a temperature of the order of 1500.degree. C.Application is in camouflaging targets emitting infrared radiation.

Abstract: Structure for generating nitrogen gas for inflating an air bag vehicle occupant restraint comprises a grain made of an azide based material which generates gas upon combustion. The grain is made of a gas generating material which includes 61-68% by weight of sodium azide, 0-5% by weight of sodium nitrate, 0-5% by weight of bentonite, 23-28% by weight of iron oxide, 1-2% by weight of fumed silica, and from about 2 to about 6% by weight of graphite fibers having a diameter of 3-15 microns and an average length of 40 to 125 thousandths of an inch.

Abstract: A matrix material to be added to a standard ammonium nitrate-fuel oil dry explosive to form an economical slurry explosive having excellent water resistant properties includes an oxidizer solution chosen from the group of an aqueous sodium perchlorate solution, an aqueous ammonium perchlorate solution, an aqueous calcium nitrate solution, or a combination thereof, along with a fuel such as ethylene glycol or fuel oil and a thickening agent such as a guar gum in combination with an acid such as glacial acetic acid. The oxidizer solution generally makes up about 94%-97% by weight of the matrix. The slurry explosive is made by mixing the matrix with a standard ammonium nitrate-fuel oil dry explosive and then adding a cross linker to the mixture so that it forms a gel. The matrix may make up between about 14% to 40% by weight of the explosive, and preferably makes up about 20% by weight.

Abstract: A packaged booster charge is provided which is sensitive to initiation by blasting cap yet which contains no self-explosive ingredient. The composition of the booster comprises a low melting point nitrate salt or salt mixture having dissolved or finely dispersed therein an acetylenic substance and void containing material. The booster is safe and economic to manufacture and sufficiently powerful to initiate insensitive blasting agents.

Abstract: Method and apparatus for making aqueous slurry explosives are disclosed. The components of the aqueous slurry explosive are mixed in a variable speed rotary mixer where the speed of the mixer is determined by the sequence of addition of the explosive components. The explosive components generally comprise water; an inorganic oxidizing salt such as ammonium nitrate; organic liquid such as propylene glycol; organic solids such as sugar; air entraining agents such as microspheres; densifying agents such as hot ammonium nitrate solutions; thickening agents such as flours and guar gums and pH adjustors and self-explosives. The aqueous slurry explosive may be formed using ambient temperature water. The apparatus is particularly suited as a mobile unit for use in the field.

Abstract: A solid or semisolid propellant comprising grains of propellant or propellant components bonded together so as to create voids within the propellant volume, said grains bonded together with sufficient strength to substantially delay the fluidization of the propellant by the onset of Taylor unstable burning, said propellant having a rapid burn rate below that associated with Taylor unstable burn. In another embodiment, the grains are held within and the voids are filled with viscous fluid binder such as a petroleum oil, said binder functioning to hinder Taylor unsatable burning and yet permit very rapid burning within the propellant volume.

Abstract: The present invention relates to a cast explosive composition and other energetic compositions such as propellants. (As used herein, the term "explosive" also shall include other energetic compositions such as propellants.) More particularly, the invention relates to a cast explosive composition which is initially formed as a stable, fluid, water-containing, water-in-oil emulsion explosive and which thereafter solidifies upon the addition of a desiccant and/or emulsion destabilizing agent. As used herein, the term "desiccant" means a water reacting, absorbing or adsorbing agent. One method of the present invention is the formulating of the cast explosive composition by adding the desiccant and/or destabilizing agent to a stable emulsion to cause the emulsion to solidify. Alternatively, a desiccant can be included in the aqueous phase of the stable emulsion which then is solidified by the addition of an emulsion destabilizing agent.

Abstract: This invention relates to the preparation of gas bubble-sensitized explosive compositions which are liquid during their manufacture.It is possible to achieve particularly fine bubble sizes and therefore enhanced explosive power by incorporating in the liquid composition a gas bubble-generating agent (either a gas or a substance capable of generating gas) prior to subjecting, or while the composition is subjected, to super-atmospheric pressure, this pressure being sufficient to dissolve at least part (preferably all) of any gas present. The composition is returned rapidly to atmospheric pressure and this creates a fine discontinuous gaseous phase in the composition.The invention is especially useful for preparing emulsion explosives which can be mixed and pumped under pressure, thus substantially avoiding gas bubble disengagement and coalescence.

Abstract: This invention relates to priming compositions for ammunitions containing manganese dioxide as oxidizer agent in the primer mix, and to the rimfire cartridge containing dinol, manganese dioxide, tetrazene and glass.

Abstract: Water-based explosives that use siliceous boron-containing microspheres as sensitizing agents are stabilized by adding multivalent metal ions to the explosives. Zinc salts are especially useful.

Abstract: Provided is a water-in-oil explosive emulsion composition having a 1/2 cartridge gap sensitivity of at least about three inches, yet a water content of at least about 10 percent by weight. The composition comprises an emulsion matrix of a hydrocarbon or carbonaceous fuel component, at least one inorganic oxidizer, an emulsifier and water in an amount of at least about ten percent by weight of the emulsion matrix. In addition to the emulsion matrix, the composition further comprises from 1 to 12 weight percent of a water insoluble sensitizer and sufficient density control agent such that the density of the composition is at least 1.0 g/cc. The resulting composition exhibits excellent sensitivity in combination with excellent stability. Another advantage of the resulting composition is that it exhibits an improved ability to withstand underwater wave compression (dead pressness) which often results in total failure of any explosive in the near vicinity.

Abstract: Nitrocellulose moistened with alcohol, particularly for polyurethane lacquers, characterized in that a lower aliphatic tertiary alcohol is used as moistening agent.

Abstract: High density water gel explosives having relatively large amounts of low density sensitizers are prepared by evenly dispersing a densifying material therethrough. Separation of the densifying material during the mixing and packaging of the water gel explosive is prevented by adding from about 0.1 to 2% comminuted paper to the water gel. It has been found that the paper greatly increases the viscosity of the composition, so that the heavier densifying materials do not settle out. The paper has also been found to contribute to the stability of the explosive gel over prolonged storage periods.

Abstract: Essentially anhydrous energetic compositions, including explosives, propellants, flares, and gas generators, are initially formed at process temperatures above the solidification temperature of contained oxidizer salts as stable, melt-in-fuel emulsions having a continuous fuel phase and a discontinuous molten oxidizer phase. Surfactants are employed which cause the compositions to retain general fuel phase continuity and oxidizer phase discontinuity upon solidification. The final product is a firm or solid emulsion generally characterized by an intimate dispersion of discrete solid oxidizer cells in a fuel continuum, the product having excellent storage stability and water resistance.

Abstract: In emulsion blend explosives, the replacement of coarse salt particles, e.g., prills, by fines, i.e., particles which pass a No. 50 U.S. sieve, increases the water resistance of the explosive without deleteriously affecting its shelf life provided that the explosive, prior to such replacement, is storage-stable as determined by the Salt Extraction and lead compression tests described herein. Products containing a combination of whole and crushed ammonium nitrate prills, and emulsions made with an anionic emulsifying agent such as a fatty acid salt, are preferred. Depending on the fines content and chemical composition, other properties such as sensitivity to initiation and detonation velocity also may be improved.

Abstract: The invention relates to methods for refining, pumping and loading a borehole with a water-in-oil emulsion slurry blasting composition, wherein the emulsion slurry blasting composition is pumped or forced through a valve positioned at the end of a delivery hose in order to increase the viscosity of the composition prior to its expulsion from the hose.

Abstract: This invention relates to an explosive. In particular, the invention relates to an explosive of the emulsion type in which an oxidizing salt-containing component forms the discontinuous phase in an emulsion wherein the continuous phase comprises a fuel component which is immiscible with the discontinuous phase.

Abstract: Method for facilitating the formation and stability of invert water-in-oil emulsion blasting agents by use of a combination of certain surfactants; and corresponding formulations.

Abstract: Method of stabilizing an emulsion explosive comprising an oxidant, a fuel, and an emulsifier the molecules of which have at least one double-binding. The oxidant is emulsified in the fuel in the presence of the emulsifier, and a polymerizing reaction is effected after the emulsification to bind the molecules of the emulsifier chemically to each other.

Abstract: An improvement to the process of applying a rocket motor liner to an inside surface of a rocket motor casing by coating the casing with a rocket motor liner composition and then curing the liner composition. Typical rocket motor liner compositions include the product of a hydroxyl-terminated polybutadiene prepolymer; a diisocyanate curing agent for forming urethane linkages with said prepolymer; a trifunctional aziridine bond promoter; a filler; and a curing catalyst comprising maleic anhydride, magnesium oxide, and triphenyl bismuth. This invention may use an alkaline carbon black filler and/or a curing catalyst which does not include magnesium oxide.

Abstract: A gas bubble sensitized water-in-oil emulsion explosive composition comprising a discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous water-immiscible organic phase, a discontinuous gaseous phase, a water-in-oil emulsifying agent and at least one agent capable of facilitating the production of gas bubbles in the presence of said water-immiscible organic phase.

Abstract: An igniting mixture is provided for chemical oxygen generators used in respirators and resuscitators for making an oxygen supply available. In chemical oxygen generators the oxygen is present in chemically bound form and when needed is released in the course of a chemical reaction with the triggering of an ignition. The ignition device with an igniting mixture is normally contained in the upper part of the chemical oxygen supply present in candle form. From here, then, begins the reaction after the ignition. To ensure the storability of the oxygen generators, the igniting mixture remains thermally stable up to a temperature of 100.degree. C., but can be activated by water and also by a higher temperature. The igniting composition consists of a mixture of an alkali and metal oxygen compound selectively with an oxygen containing silicon compound, percarbonate, metal peroxide or superoxide.

Abstract: Processes for the production of free-flowing, non-fibrous, alcohol-moistened nitrocellulose, characterized in that the water- or alcohol-moist nitrocellulose is softened with a solvent mixture of a nitrocellulose solvent and a lower aliphatic alcohol and water until the nitrocellulose fibers disappear, the alcohol-containing, liquid phase is decanted off from the two-phase mixture formed and the nitrocellulose-containing phase is processed into granulate using a screw extruder, the quantity of solvent mixture is used amounting to between 75 and 155% by weight, based on dry nitrocellulose, and the components of the mixture, NC-solvent:lower alcohol:water, being present in a ratio of 1:(0.2-4):(0.2-4).

Abstract: The pneumatic loading of essentially free-flowing slurry-bearing ammonium nitrate (AN) prills, i.e., AN prills which carry or support a water gel or water-in-oil emulsion, produces a high-density explosive consisting of the tightly packed whole and crushed slurry-bearing prills. The density of this explosive can be as much as 20% higher than the poured density of the mass of slurry-bearing prills.

Abstract: Explosives that are sensitized blends of inorganic nitrate, e.g., AN, particles, such as AN or ANFO prills, and an aqueous slurry comprising a thickened aqueous solution of an inorganic oxidizing salt, preferably AN, are rendered storage-stable by keeping the slurry's water content low enough, and its viscosity high enough, that the slurry is water-retentive. Water immobilization in the slurry, a requirement for storage stability, is achieved despite the slurry's flowable consistency at the time of blending. A blend containing about 25% slurry or less, is essentially in the form of a granular mass of free-flowing, high-density, slurry-bearing prills, and the slurry is sensitizable by the prills alone. As the slurry content exceeds about 25%, the blend takes on the characteristics of a thick slurry, requiring a supplemental sensitizer in the slurry per se.

Abstract: An explosive composition of the water-in-oil emulsion type includes at least one emulsified gel formed of an oxidizing solution of an inorganic salt dissolved in water and a fuel phase containing a liquid hydrocarbon and an emulsifier in combination with an inert or reactive lighting constituent and, if appropriate, one or more oxidizing salts or metal fuels. Pursuant to the invention the composition additionally contains from 4% to 55% of inert or semi-inert solids. The explosive composition provides enhanced safety characteristics through detonation velocity reduction and is thus well suited for dangerous atmospheres such as those encountered in coal mines. Additionally, the explosive composition exhibits a nonsticky plastic to semiplastic texture which facilitates cartridging on conventional machinery, all while retaining normal detonation characteristics.

Abstract: The formation of two crystalline forms of 2,6-bis (picrylamino)-3,5 dinitropyridine is accomplished by a purification method wherein needle-shaped crystals of 2,6-bis (picrylamino)-3,5 dinitropyridine are dissolved in dimethyl sulfoxide to form an adduct compound. Dissociating the adduct compound forms different crystalline structures of 2,6-bis (picrylamino)-3,5 dinitropyridine having improved properties.

Abstract: Paste of the water-ammonium nitrate-fuel type, free of explosive elements, inert in manufacture, shipping and storage due to the fact that it does not contain air or not in a sensitizing form. A gum is used as a cross-linking agent. The product is an explosive pumpable on site by the incorporation of air.

Abstract: Explosives that are sensitized blends of a water-in-oil emulsion and inorganic nitrate, e.g., AN, particles, such as AN or ANFO prills, have improved stability when their structure hinders the loss of water from the aqueous emulsion phase and transportation of such water across the oil phase to the nitrate particles. Use of an anionic emulsifying agent comprising a fatty acid salt, e.g., as formed in situ during the formation of the emulsion, is the preferred way of forming such a blend-stabilizing structure. Emulsion/nitrate blends stabilized in this manner make satisfactory storage-stable packaged products. Emulsion/nitrate blends made with a new low-viscosity emulsion containing essentially all of the oil required to oxygen-balance the blend and a proportionately larger amount of anionic emulsifying agent to stabilize the emulsion structure constitute preferred bulk products owing to their greater adaptability to pumping.

Abstract: A water-in-oil emulsion explosive composition containing hollow microspheres obtained by firing volcanic ash and having a bulk density of 0.05-0.1 and an average particle size of 10-100 .mu.m has improved explosion performance and safety over water-in-oil emulsion explosive composition containing conventional hollow microspheres.

Abstract: A soft composite explosive composition is made by forming an oil-continuous, melt-in-fuel emulsion in which the discontinuous phase is comprised of ammonium nitrate and other ingredients which together form a eutectic mixture. The continuous phase includes a combination of fuels and emulsifiers constituting less than 2.5% by weight of the formulation. Soluble compounds such as self-explosive compounds or compounds which can be converted to explosive compounds in situ may be added directly to the discontinuous phase along with one or more oxidizer salts.

Abstract: Disclosed herein is an explosive of a water-in-oil emulsion type including an aqueous oxidizer solution, an oily material, an emulsifier and hollow microspheres, wherein the oily material forming the continuous phase of the emulsion comprises an oil component and at least one polymer selected from the group consisting of epoxy resin, unsaturated polyester resin, polybutene, polyisobutylene, petroleum resin, butadiene resin and ethylene vinyl acetate copolymer.

Abstract: The mixing of high solids loaded propellants is accomplished under reduced viscosity conditions by employing near critical liquid (NCL) carbon dioxide as the processing fluid in a volume amount from about 10 to about 20 percent of the volume of the propellant ingredients.A typical propellant composition contains about 88 percent solids portion by weight comprised of ammonium perchlorate, aluminum powder, ballistic modifiers, and bonding agent and about 12 percent liquid portion by weight comprised of liquid polymers, plasticizers, and curatives.NCL carbon dioxide facilitates low viscosity mixing of propellant ingredients in a completely inert processing fluid. The method allows the entire mixing procedure to be conducted under reduced temperature conditions (e.g., 90.degree. F. vs 140.degree. F.), and thereby, provides for extended propellant pot life. Pressure mixing in a range of 760 psig to 1000 psig enables carbon dioxide to be maintained as a NCL to assist propellant mixing.