Abstract: Gas generating pellets for an air bag system causes the initial inflating speed of the air bag to be increased at a reduced rate to prevent a passenger from being injured due to vigorous inflation of the air bag in the initial period, while maintaining sufficient ability to restrict the passenger after 35 to 50 milliseconds from the start of the inflation. Combustion of the gas generating pellets for an air bag system are controlled such that in a tank test conducted with respect to a gas generator using the pellets, where a desired maximum tank pressure is P (kPa), and a period of time from the start of rising of the tank pressure to the time when the maximum tank pressure P (kPa) is reached is T milliseconds, the tank pressure measured after 0.25×T milliseconds is not higher than 0.20×P (kPa), and the tank pressure measured after 0.80×T milliseconds is not lower than 0.70×P (kPa).

Abstract: Gas generant compositions are provided which compositions react to produce nitrogen gas and which compositions include guanylurea nitrate and at least one transition metal-containing water-compatible oxidizer. Also, related methods of gas generation are provided.

Abstract: The invention concerns pyrotechnic mixtures generating non-toxic gases characterised in that they essentially consist of a cross-linkable reducing binder based on epoxy resin or silicone resin, an oxidising filler based on ammonium perchlorate and a chlorine scavenger such as sodium nitrate and energetic additives consisting of a cupric compound such as cupric oxide or basic copper nitrate and of a nitrogenated organic compound such as, for example, nitroguanidin or guanidine nitrate. The filler can also contain potassium perchlorate. Said compositions burn at moderate temperatures generating gases rich in nitrogen and poor in nitrogen oxides and carbon monoxide. They are most suitable as pyrotechnic load for gas generators designed to inflate protective air bags for motor vehicle passengers.

Abstract: A gas-generant-molded-article for air bags which is prepared by molding a gas generant composition into a cylindrical form containing an opening hole, wherein the relationship between the linear burning velocity r (mm/second) of said gas generant composition under a pressure of 70 kgf/cm2 and a thickness W (mm) of said molded article falls within a range represented by 0.005≦W/(2·r)≦0.3, with the linear burning velocity preferably falling within a range of from 1 to 12.5 mm/second.

Abstract: Tactical missile propellant formulations are inherently sensitive to impact and friction stimuli. The impact and friction insensitivity of some tactical propellant formulations is improved significantly when internal conductive polymers PERCOL®292, (copolymer of a quaternary acrylate salt and acrylamide, Allied Colloids, Inc.) and VERSICON®, (Polyaniline)(Emeraldine salt), green/black powder, Monsanto Company) are added to the formulation. These two conductive polymers were evaluated in a high performance propellant formulation containing the same ingredients now being used in fielded tactical missiles. The impact and friction insensitivity of propellants containing these conductive polymers was improved thirty and sixty six percent, respectively.

Abstract: A gas generating composition having an improved thermal stability of a fuel is obtained. A gas generating compostion comprising a gas generating agent containing a non-sodium azide compound fuel and an oxidizing agent, and an adsorbent. Since substances accelerating decomposition of a fuel, such as radicals generating by decomposition of the fuel are adsorbed and kept on the adsorbent, further decomposition of the fuel is inhabited, so that the thermal stability is increased.

Abstract: A gas-generant-molded-article for air bags which is prepared by molding a gas generant composition into a cylindrical form containing an opening hole, wherein the relationship between the linear burning velocity r (mm/second) of said gas generant composition under a pressure of 70 kgf/cm2 and a thickness W (mm) of said molded article falls within a range represented by 0.005≦W/(2·r)≦0.3, with the linear burning velocity preferably falling within a range of from 1 to 12.5 mm/second.

Abstract: Gas generating compositions and methods for their use are provided. Metal complexes are used as gas generating compositions. These complexes are comprised of a metal cation template, a neutral ligand containing hydrogen and nitrogen, and sufficient oxidizing anion to balance the charge of the complex. The complexes are formulated such that when the complex combusts, nitrogen gas and water vapor is produced. Specific examples of such complexes include metal nitrite ammine, metal nitrate ammine, and metal perchlorate ammine complexes, as well as hydrazine complexes. A binder and co-oxidizer can be combined with the metal complexes to improve crush strength of the gas generating compositions and to permit efficient combustion of the binder. Such gas generating compositions are adaptable for use in gas generating devices such as automobile air bags.

Abstract: The non toxic bipropellent of the present invention contains a non-toxic hypergolic miscible fuel (hereinafter referred to as “NHMF”) and a rocket grade hydrogen peroxide. This NHMF has rapid ignition capability and minimizes the formation of precipitate, even when exposed to extreme heat or water. The NHMF of this invention contains 5 species. Namely, a polar organic species miscible with hydrogen peroxide; a propagator, which may be substituted or unsubstituted amines, amides or diamines; an inorganic metal salt, which reacts to form a catalyst in solution or as a colloid; acetic acid; and alkali acetate. The inorganic metal salt is miscible with the polar organic species and the propagator in solution.

Abstract: The present invention provides a gas generating agent for an air bag including a fuel component of nitrogenous organic compound and an oxidizing agent as its major components, to which at least one metal nitride or metal carbide that is allowed to react with a metallic component contained in the fuel component or the oxidizing agent to form slag is added, thus providing the effects of: solving the slag collecting problem which stands in the way of commercially practicing the nitrogenous organic compound base fuels; promoting the size reduction of the gas generator through the full use of high rate of gasification of the nitrogenous organic compound base fuels; and providing a gas generating agent molded member which is strong and stable with age by improving heat resistant properties and formability of the nitrogenous organic compound base fuels which are poor compared with the metallic compound azide of an inorganic matter.

Abstract: Disclosed are propellants such as may be used in solid rocket motors. In one preferred embodiment, the propellant comprises one high energy propellant composition comprising a homogeneous mixture of fuel and oxidizer having a predetermined fuel/oxidizer ratio, wherein individual fuel particles are generally uniformly distributed throughout a matrix of oxidizer, and a low energy propellant comprising a fuel and oxidizer. The amounts of the two propellants are present in amounts which achieve a preselected burn rate.

Abstract: Gas generant compositions and methods of processing are provided which produce or result in a relatively high burning rate and low burning rate pressure exponent, while also desirably providing a high gas output, as compared to normal or typical gas generant formulations such as used in association with vehicle occupant restraint airbag cushions.

Abstract: A gas generating composition for generating gas by a combustion reaction to inflate, for example, an airbag. The gas generating composition includes an oxidant and crystalline carbon powder that reacts with the oxidant. The oxidant is preferably ammonium nitrate. The crystalline carbon powder is preferably activated carbon powder. The gas generating composition preferably includes a high energy substance, binder and plasticizer.

Abstract: An apparatus (10) comprises an inflatable vehicle occupant protection device (16) and a gas generating composition which when ignited produces gas to inflate the inflatable vehicle occupant protection device (16). The gas generating composition comprises a non-azide nitrogen containing organic fuel, an inorganic salt oxidizer, and a metal organic coolant selected from the group consisting of alkali metal formates, alkaline earth metal formates, alkali metal oxalates, and alkaline earth metal oxalates. The amount of metal organic coolant in the gas generating composition is a cooling amount.

Abstract: Provided is a method for preparing a flowable solid propellant wherein a) liquid oxidizer is added to a tank, b) pellets of cross-linked hydrogel polymer are added to the liquid oxidizer in the tank so that liquid oxidizer is absorbed into the pellets to form flowable combustible pellets and c) the combustible pellets are then flowed into a combustion chamber of a vehicle to combust and the combustion products flow out the propulsion nozzle of the vehicle. Also provided are the liquid oxidizer absorbed flowable combustible pellets so made.

Abstract: Liquid monopropellants for passive vehicle restraint systems (e.g., air bags) include an aqueous solution of a water-soluble oxidizer and a water-soluble organic fuel miscible with the oxidizer. The oxidizer is most preferably ammonium nitrate, hydrogen peroxide or nitric acid, while the fuel is a lower alcohol such as methanol, ethanol, propanol or glycerol. The liquid monopropellants will advantageously have an oxidation ratio (OR) of greater than about 0.90.

Abstract: A family of water-based gas-generating liquid compositions is described. A composition of the present invention includes: hydrogen peroxide; hydrazinium mononitrate; and water. Compositions of the present invention may be mixed with fuels to make monopropellants or used in bipropellant or hybrid systems. Alternative uses of the present invention include breathable gas generation.

Abstract: A family of water-based, gas-generating liquid compositions is described. A composition of the present invention includes: hydrogen peroxide, hydroxylammonium nitrate, and water. Compositions of the present invention may be mixed with fuels to make monopropellants or used in bipropellant or hybrid systems. Alternate uses of the present invention include breathable gas generation or use as an oxygen source in welding.

Abstract: A gas generant is provided which decreases toxic components, in particular carbon monoxide and nitrogen oxides, in generated gas to a concentration practical as an air bag system for automobile. A nitrogen-containing organic compound such as a compound containing amino group or amido group or a tetrazole derivative and a oxygen-containing inorganic oxidizer such as KNO3, Sr(NO3)2 or KClO4 are essential components. Therewith one or more metal oxides are contained in the mixed catalyst of the gas generant composition. The oxide is selected from manganese dioxide having a specific surface area not less than 50 m2/g; copper oxide having a specific surface area not less than 1 m2/g; molybdenum oxides such as molybdenum dioxide, molybdenum trioxide, molybdic acid and ammonium molybdate: and copper oxides, cobalt oxides, iron oxides and silver oxides.

Abstract: The subjects of this patent are three amine azide monopropellants, dimethylaminoethylazide (DMAZ), pyrollidinylethylazide (PYAZ) and diethylaminoethylazide (DEAZ). Amine azides decompose on an iridium catalyst at 400° F. and have very low freezing points (<−65° F.). Dimethylaminoethylazide (DMAZ) has been tested and is a suitable replacement for hydrazine in monopropellant thruster applications. An amine azide can be used as a non-carcinogenic alternative for any monopropellant system using hydrazine. An amine azide could be used to replace hydrazine in thrust vector control or reactive control applications for space based applications. An amine azide could be used to replace hydrazine in divert attitude control systems in interceptor missile systems. In a gel fuel formulation the tertiary amine azide gel can have 0.5%-10% gellant. The gellant can be silicon dioxide, clay, carbon or any polymeric gellant.

Abstract: A family of water-based gas-generating liquid compositions is described. A composition of the present invention includes: a first compound which may be hydrazinium mononitrate or methylhydrazinium mononitrate; ammonium nitrate; and water. Compositions of the present invention may be mixed with fuels to make monopropellants or used in bipropellant or hybrid systems. Alternative uses of the present invention include breathable gas generation.

Abstract: Solid pyrotechnic gas generant compositions and monopropellants are provided for use in inflators of automotive air bag restraint systems which, when combusted, produce acceptable burning rates, generate a high concentration of substantially innocuous gases, and a low concentration of substantially water insoluble non-toxic solid combustion products which limits the potential for asthmatic and pulmonary conditions. The propellant compositions provided are based on metal salts of lanthanide and rare earth elements, particularly lanthanide or rare earth nitrate salts and lanthanide or rare earth complexes with nitrogen-containing cations and nitrate anions. Scandium and cerium are preferred lanthanide and rare earth elements for these compositions.

Abstract: Liquid propellants for the purpose of generating hot gases are described, which propellants comprise solution of a dinitramide compound and a fuel, and are especially suited for space applications, and exhibit the following properties exhibit the following properties: low toxicity; no toxic or combustible vapors; high theoretical specific impulse (as compared to hydrazine); high density (as compared to hydrazine); easily ignitable; storable at a temperature between +10° C. and +50° C.; low sensitivity.

Abstract: Gas generating compositions and methods for their use are provided. Metal complexes are used as gas generating compositions. These complexes are comprised of a metal cation template, a neutral ligand containing hydrogen and nitrogen, sufficient oxidizing anion to balance the charge of the complex, and at least one cool burning organic nitrogen-containing compound. The complexes are formulated such that when the complex combusts, nitrogen gas and water vapor is produced. Specific examples of such complexes include metal nitrite ammine, metal nitrate ammine, and metal perchlorate ammine complexes, as well as hydrazine complexes. A binder and co-oxidizer can be combined with the metal complexes to improve crush strength of the gas generating compositions and to permit efficient combustion of the binder. Such gas generating compositions are adaptable for use in gas generating devices such as automobile air bags.

Abstract: A pyrotechnic material comprising at least one fuel and an oxidizer of ceric ammonium nitrate or a mixture of ceric ammonium nitrate and one or more other oxidizers, and, optionally, sub-micron (i.e., having an average particle size of less than about 1 &mgr;m) fumed silica for use as a low-solids gas generating composition. When the oxidizer-fuel mixture is within about 4 percent of stoichiometric balance, the pyrotechnic material provides a low solids gas generant less than about 30 percent solids on combustion, and may be formed as pressed pellets, grains, or granules for use in automotive passive restraint systems.

Abstract: An apparatus (12) for inflating an inflatable vehicle occupant protection device (20) comprises a gas generating material (16) which when ignited produces gas to inflate the inflatable vehicle occupant protection device (20). The gas generating material (16) comprises a solid solution of a water soluble liquid oxidizer, a cross-linked hydrophilic gelling agent, and water. The cross-linked hydrophilic gelling agent comprises an effective amount of carbon atoms to provide a combustible mixture with the liquid oxidizer. The cross-linked hydrophilic gelling agent forms a reticulated structure in which the liquid oxidizer and water are immobilized.

Abstract: A family of water-based gas-generating liquid compositions is described. A composition of the present invention includes: hydrogen peroxide; ammonium nitrate; and water. Compositions of the present invention may be mixed with fuels to make monopropellants or used in bipropellant or hybrid systems. Alternative uses of the present invention include breathable gas generation.

Abstract: An infrared illuminating composition comprising approximately 70 weight % of an oxidant evidencing strong emission in the NIR region selected from the group consisting of potassium nitrate, cesium nitrate and mixtures thereof; 9 weight % of a metallic fuel evidencing low visible light emission, 4 weight % of an epoxy resin binder, 16 weight % of a NIR light enhancer and 1% by weight of an additive selected from the group consisting of a double base propellant material, a triple base propellant material and mixtures thereof.

Abstract: A vehicle occupant protection device comprises a body of gas generating material which comprises a solid solution of a water soluble liquid oxidizer and a hydrophilic polymeric gelling agent. The gelling agent comprises carbon atoms in an effective amount to function as a fuel with the liquid oxidizer. The solid solution also comprises water, preferably in the amount of about 5% to about 25% based on the weight of the body of gas generating material. The water reduces the temperature of the gas which is produced and also increases its volume, making the gas generating material suitable for a vehicle occupant protection device. A preferred oxidizer is hydroxyl ammonium nitrate or derivative thereof. A preferred gelling agent is polyvinyl alcohol.

Abstract: A method of making a gas generant formulation which contains a transition metal diammine dinitrate is provided wherein a transition metal nitrate is reacted with an ammonia source to form an aqueous slurry containing a corresponding reaction mixture. A spray dryable precursor to the gas generant formulation is formed including at least a gas generating fuel and a sufficient quantity of water to render the precursor spray dryable. The precursor is subsequently spray dried to form a gas generant powder. The method may also include a relatively mild heat treatment of the dried material, either as a part of the spray drying or subsequent to such spray drying.

Abstract: The present invention relates to an igniter composition which is capable of being extruded to yield a robust igniter extrudate. The composition is particularly useful in the form of an igniter stick or other selected geometry for use in supplemental safety restraint systems designed for use such as in vehicles, ground or airborne, having such systems.

Abstract: The present invention relates to a low temperature autoignition composition for safely initiating combustion of a main pyrotechnic charge in a gas generator or pyrotechnic device exposed to flame or a high temperature environment.

Abstract: As has been established, the use of energetic materials, generated by manufacturer's excess and/or demilitarization projects, as ingredients in commercial blasting explosives is a feasible and environmentally acceptable method of handling them. Ammonium picrate is used as an explosive charge in the manufacturing of conventional ammunition rounds, such as large caliber navy guns. The present invention is directed to the use of recovered ammonium picrate in commercial blasting agent compositions, that include watergel slurries, ANFO, HANFO-blends and emulsion based blasting agents. These new blasting agents exhibit favorable cost for performance characteristics and have found a use for recovered ammonium picrate, which would heretofore have been incinerated or otherwise disposed of at significant cost.

Abstract: A liquid gas generator system supplies gas pressure only when it is needed. Hydrazine and hydrazine blends have been considered for liquid gas generators because of their ability to decompose at ambient conditions on an iridium catalyst to form warm (1000° F. to 1500° F.) gases. Hydrazine is undesirable because of its toxicity and high melting point (34° F.). The tertiary amine azides, which are defined hereinabove and below, are non-carcinogenic alternatives to hydrazine in liquid or gel gas generator systems. These tertiary amines azides are non-carcinogenic alternatives for use with a thermal reactor bed where exothermic reaction releases enough heat to sustain decomposition for furnishing gases for gas generator systems employed. A tertiary amine typically has three hydrocarbons moieties attached to the nitrogen atom. The tertiary amine azides of this invention can have no more than seven carbon atoms in the molecules.

Abstract: The stability of HAN, HAN derivatives or hydroxylamine, and compositions comprising these is considerably enhanced by employing a stabilizing effective amount of a stabilizer selected from (a) a pyridine or pyridone salt, or an acid thereof; (b) a diphosphonate or methylenephosphonate salt, or an acid thereof; or (c) a mixture of two or more stabilizers, wherein at least one is selected from (a) and at least one is selected from (b). Stabilized HAN, HAN derivatives, or hydroxylamine or compositions comprising HAN, an HAN derivative or hydroxylamine, along with a process for providing these stabilized compositions is described. A stabilizer mixture having enhanced, synergistic stabilizing properties is described as well.

Abstract: The present invention relates to flares and other solid propellant devices, rockets or the like, equipped with an igniter or igniter system which is based in whole in part on an extruded igniter stick.

Abstract: A family of water-based gas-generating liquid compositions is described. A composition of the present invention includes: hydrogen peroxide; ammonium nitrate; and water. Compositions of the present invention may be mixed with fuels to make monopropellants or used in bipropellant or hybrid systems. Alternative uses of the present invention include breathable gas generation.

Abstract: Gas generative compositions especially useful in inflators for protective passive restraint devices (e.g., motor vehicle air bags, escape slide chutes, lift rafts, and the like) include a nitrogen-containing fuel and an oxidizer selected from copper (II) oxide (CuO), cupric nitrate, basic copper nitrate (Cu(NO.sub.3).sub.2.3Cu(OH.sub.2), strontium nitrate (Sr(NO.sub.3).sub.2) and mixtures thereof. Most preferably the nitrogen-containing fuel is azodicarbonamidine dinitrate (AZODN) and/or 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane (CL-20). The compositions of the present invention provide high burning rates with acceptable burning rate pressure exponents which allow their operation at lower pressures, thereby resulting in the use of less costly, lower weight, and lower strength materials for design and manufacture of the inflator pressure vessel.

Abstract: A gas generating composition, when ignited, produces gas to inflate an inflatable vehicle occupant protection device. The gas generating composition comprises ammonium nitrate phase stabilized with a moisture indicating material. The moisture indicating material exhibits a color that changes with change in the concentration of moisture within the ammonium nitrate.

Abstract: This invention relates to a multi-stage gas bag inflator, operable initially, when activated, to cause the gas bag to deploy slowly and then, after a delay, to deploy rapidly, includes a housing having at least first and second chambers of preferably different size, separated by a bulkhead. One chamber is preferably smaller since it can be used to produce a smaller amount of gas to cause the initial slow deployment of the gas bag. A gas generant charge is ignited in the first chamber, and after some delay, a gas generant charge in the second chamber is ignited. The multi-stage inflator according to this invention can be used to provide the varying inflation rates needed to adjust the inflation of air bags to accommodate the severity of the collision and the position of the occupants. The inventive inflator is small in size and economical to produce.

Abstract: Basic copper nitrate-containing gas generant compositions and associated methods are provided for producing or resulting in increased burn rates via the inclusion of an effective amount of one or more metal (e.g., Al, Ti, Zn, Mg and/or Zr) oxide additives.

Abstract: Chlorate-free autoignition compositions are disclosed, and may be embodied in compositions comprised of (i) an azodiformamidine dinitrate (ADFD), a self-deflagrating, low ignition temperature fuel, (ii) an oxidizer (e.g., a perchlorate, nitrate or mixture thereof) and (iii) an ignition accelerator/augmentor (e.g., a metal or metal oxide powder). One especially preferred solid AIP composition in accordance with the present invention includes ADFD, a mixture of ammonium perchlorate and sodium nitrate, an iron oxide powder and a binder, such as a poly(alkylene carbonate).

Abstract: A gas generating composition comprises an organic fuel and an oxidizer wherein a component of the composition comprises an alkaline earth metal or alkali metal ion. The composition also comprises an ammonium salt coolant selected from the group consisting of ammonium halide, ammonium sulfate, and ammonium sulfamate. A preferred coolant is ammonium chloride. The anion of the ammonium salt on combustion of the gas generating composition reacts with the alkaline earth metal or alkali metal ion to produce a high melting point salt. The amount of coolant is an effective amount to obtain a reaction product which is substantially free of alkaline earth metal or alkali metal oxide. In the combustion reaction, the ammonium salt coolant reacts endothermically with other components of the reaction mixture reducing the combustion temperature of the reaction mixture.

Abstract: An apparatus comprises an inflatable vehicle occupant protection device (20) and a gas generating composition (16). The gas generating composition (16), when ignited, produces gas to inflate the inflatable vehicle occupant protection device (20). The gas generating composition comprises an oxidizer and an energetic binder system. The energetic binder system comprises at least 90% by weight of a thermoplastic elastomer and from 0 to about 10% of a component selected from the group consisting of a plasticizer, a burn rate modifier, a processing aid and combinations thereof. The thermoplastic elastomer is a copolymer of bis-3,3-nitratomethyl-oxtane (BNMO) and nitratomethy-methyl-oxetane (NMMO).

Abstract: A gas generant for an air, which is improved in the defects of gas generants using sodium azide in a practical use and has stable combustion capability. And a molecular compound comprising (a) a gas generant component, (b) an oxidant component and (c) a reaction accelerator component, preferably represented by the composition formula (I).M.mX.nY (I)[wherein, M is Al Mg, Ca, Cr, Cu, Zn, Mn, Fe, Co, Sr, Ni and another metal components; X is a nitrogen-containing compound having 0 or 1 carbon atom; Y is an anion such as NO.sub.3 and ClO; m is a number of 1 to 3; and n is a number 2 to 3].

Abstract: The present invention provides a composition, in particular for use in safety devices for motor vehicles, which comprises a fuel mixture consisting of at least two components in a proportion of from 20 to 60% by weight and an oxidizer mixture consisting of at least three components in a proportion of from 40 to 80% by weight, relative to the total composition in each case. The composition is wherein the fuel mixture is composed of 5 to 95% by weight of a guanidine compound, 5 to 95% by weight of a heterocyclic organic acid, and 0 to 20% by weight of further fuels, relative to the fuel mixture in each case. According to the invention the oxidizer mixture is composed of 20 to 70% by weight of one or more transition-metal oxides, 10 to 50% by weight of basic copper nitrate, and 2 to 30% by weight of metal chlorate, metal perchlorate, ammonium perchlorate, alkali nitrate, alkaline-earth nitrate or mixtures thereof, relative to the oxidizer mixture in each case.

Abstract: An apparatus comprises an inflatable vehicle occupant protection device and a gas generating composition. The gas generating composition comprises an oxidizer, a fuel component and preferably a binder. The fuel component is guanyurea dinitramide.

Abstract: A gas generating composition (16) which when ignited produces gas to inflate a inflatable vehicle occupant protection device (20). The gas generating composition comprises an oxidizer and a fuel. The oxidizer is an inorganic salt. The fuel is 1,1-diamino-2,2-dinitroethylene.

Abstract: The present invention relates to a low temperature autoignition composition for safely initiating combustion of a main pyrotechnic charge in a gas generator or pyrotechnic device exposed to flame or a high temperature environment.

Abstract: High nitrogen gas generant compositions, useful for inflating passenger restraint gas inflator bags, comprise a nitrogen rich coordination compound selected from coordination complexes comprised of anionic nitro and nitrito ligands coordinated with a transitional metal template, and nonmetallic or nonmetallic/metallic cations. The gas generant compositions generate relatively more gas and less solids, and are safer than known gas generant compositions. Certain gas generant compositions ignite at lower autoignition temperatures thereby facilitating the use of an aluminum or light weight metal pressure vessel. Other gas generants self-deflagrate eliminating the need for other constituents in the composition. Novel methods for the synthesis of nonmetal derivative coordination complexes, guanidine and hydrazine for example, are also presented.