Abstract: A safe and simple method for synthesizing insensitive nano-size cocrystals of high explosive materials such as HMX and Cl-20 by suspending the explosive materials in a nonsolvent solution and bead milling the solution.

Abstract: Propellant compositions include an energetic binder, such as nitrocellulose, and a stabilized, encapsulated red phosphorous as a ballistic modifier. The propellant composition may additionally include an energetic plasticizer, such as nitroglycerine. For example, the propellant composition may be formed by mixing a double or multi base propellant that includes nitrocellulose plasticized with nitroglycerine with the stabilized, encapsulated red phosphorus. The propellant compositions may be substantially lead-free and may exhibit improved ballistic properties. Methods of forming such propellant compositions and an ordnance device including such propellant compositions are also disclosed.

Abstract: An autoignition composition for a gas generant for an airbag or the like. The autoignition comprises a mixture of CuO as the oxidizer in a weight percentage of 45% to 75%, and aminoguanidine nitrate as the fuel in a weight percentage of 25% to 55%. To increase the flame temperature of the mixture, a metal fuel such as magnesium or aluminum can be added.

Abstract: The invention is a composition for a high burning-rate solid rocket propellant, where the composition includes a binder compounded with a soluble energetic additive; a metallic fuel; and an oxidative fuel. The resulting composition has a tactical Class 1.3 hazard rating, and a linear regression rate that is substantially equivalent to a tactical Class 1.1 hazard rating obtainable using solid rocket propellants. The composition may include a heat-conducting element, a plasticizer, a curing component, a combustion catalyst, and curing catalyst.

Abstract: The present application discloses a variety of improvements that enhance at least one of the mechanical, chemical/energetic, ballistic, or adhesive properties, of a class of ECPs, regardless of whether said ECPs are in solid phase or gels, singly or in combinations thereof.

Abstract: The invention relates to a method of producing a range of particulate energetic materials with tailored particle sizes and extremely narrow particle size distributions. The use of membrane emulsification apparatus provides a means of formulating explosives with a selectable particle size, without the use of milling techniques to physically reduce the size of the particulates.

Abstract: Moldable explosives containing chlorinated and/or fluorinated oils and waxes are described which exhibit significant energetic characteristics while at the same time possessing desirable IM character. Such moldable explosives are potential replacements for the C4 compositions known and used in the art.

Abstract: A smokeless high-energy solid propellant composition, which contains a bismuth-based compound as a combustion improver and exhibits a low pressure exponent, and a method of preparing the same are provided. The propellant composition contains the bismuth-based compound, thus ensuring preparation processability of the propellant, especially pot-life, and thereby a propellant curing system can be changed thus ensuring reliability of the propellant preparation processability, unlike temperature control and curing inhibition catalyst addition methods published to date. This composition advantageously exhibits a low pressure exponent.

Abstract: A primer for small arms ammunition including a primary explosive and an oxidizer system containing bismuth oxide is provided. A method of forming the primer and a small arms ammunition cartridge also is provided. The oxidizer system can be non-hygroscopic and non-toxic. The primer can include reducing agents or fuels, sensitizers, binders and gas producing agents.

Abstract: A method of producing DEMN eutectic comprises reacting a reactant mixture comprising ethylenediamine and diethylenetriamine with aqueous nitric acid to form a reaction mixture comprising diethylentriamine trinitrate and ethylenediamine dinitrate. The reaction mixture is combined with methylnitroguanidine and nitroguanidine to form an aqueous slurry. Water is removed from the aqueous slurry. A method of producing an energetic composition, and a system for producing DEMN eutectic are also described.

Abstract: A primer for small arms ammunition including a primary explosive and an oxidizer system containing bismuth oxide is provided. A method of forming the primer and a small arms ammunition cartridge also is provided. The oxidizer system can be non-hygroscopic and non-toxic. The primer can include reducing agents or fuels, sensitizers, binders and gas producing agents.

Abstract: Methods of forming energetic compositions include forming a premix comprising a nitrate ester, a polymer, and a stabilizer, and combining solids with the premix. Additional stabilizer may be added with the solids and may remain in a crystalline state. Some methods include dissolving a stabilizer in at least one of a plurality of nitrate esters. Energetic compositions include a continuous matrix and a stabilizer. The continuous matrix includes a nitrate ester and surrounds a solid energetic material. Some compositions include a first nitrate ester, a second nitrate ester having a decomposition rate lower than the first nitrate ester, and a stabilizer. An article includes a housing and an energetic composition in the housing.

Abstract: A substantially nitrocellulose-free insensitive gun propellant for barrel-type weapons is provided. The gun propellant includes at least one nitramine, such as HMX and/or RDX, a second energetic, and an inert binder system. The gun propellant is capable of producing a maximum projectile velocity exceeding 2680 ft/sec when fired from a 5 inch 54 caliber gun and gives a response to slow cook-off insensitive munitions testing of Type 4 or higher, and a response to fragment impact insensitive munitions testing of Type 3 or higher as measured by STANAG 4382 and STANAG 4496, respectively. Also provided is an ammunition round assembly, and an armament system.

Abstract: The invention relates to the field of explosives, and more particularly relates to particles of an explosive, wherein they are in crystalline form, have a rounded shape and a majority of them contain no internal defect. Particles of an explosive in crystalline form include a volume fraction of closed pores of less than or equal to 0.05%. A method for preparing explosive particles includes preparing crystalline particles, a majority of which are without an internal defect; and rounding the crystalline particles.

Abstract: The present invention relates to a method for recrystallizing fine spherical cyclotrimethylenetrinitramine (Research Department Explosive, hereinafter, referred to as “RDX”) particles, and the method for recrystallizing fine spherical RDX particles according to the present invention may include (a) introducing a powder material containing RDX into a container, (b) introducing a dimethylether compressed gas into the container and dissolving the RDX to form a RDX solution, (c) releasing and decompressing the RDX solution into atmospheric pressure to form crystallized RDX particles, and (d) separating and collecting the RDX particles.

Abstract: A group of tertiary amine azides are useful as hypergolic fuels for hypergolic bipropellant mixtures. The fuels provide higher density impulses than monomethyl hydrazine (MMH) but are less toxic and have lower vapor pressures that MMH. In addition, the fuels have shorter ignition delay times than dimethylaminoethylazide (DMAZ) and other potential reduced toxicity replacements for MMH.

Abstract: A insensitive explosive comprises: 34.9 wt % diethylenetriamine trinitrate (DETN), 33.4 wt % ethylenediamine dinitrate (EDD), 25.4 wt % methyl-guanidine (MeNQ), and 6.3 wt % guanidine (NQ). This quaternary eutectic is used in combination with a sensitive explosive. A low melting temperature facilitates melt casting to fill 155 mm artillery shells.

Abstract: An energetic ionic liquid catalytic decomposition gas generator uses stoichiometric and nonstoiciometric mixtures of specific energetic ionic liquids and iridium catalyst. The catalyst temperature used and gas production versus ignition may be controlled by combining one or more cationic species with one or more anionic species of the ionic liquid(s).

Abstract: Secondary crystalline high explosives are disclosed which are suitable for filling very small volume loading holes in micro-electric initiators for micro-electro-mechanical mechanisms (MEMS), used as safe and arm (S&A) devices. The explosives are prepared by adding the such a high explosive to an aqueous first volatile mobile phase, adding such a high explosive to a non-aqueous second volatile mobile phase, mixing the first and second volatile mobile phases and then loading the combined phases into the MEMS device and allowing the aqueous and non-aqueous solvents to evaporate depositing the high explosive. Enhanced adhesion between the deposited high explosive and enhanced rheological properties can be obtained by adding a polymeric binder to both mobile phases.

Abstract: Embodiments of materials suitable for use as a replacement for Tetrazene and methods of preparing such materials are described. In one embodiment, the material comprises MTX-1, as well as simple salts or complexes derived therefrom. The methods of preparing such materials include combining Tetrazene and an acid to form a suspension, where the acid is nitric acid, sulfuric acid, perchloric acid, or hydrochloric acid. A nitrite salt may be added to the suspension, where the nitrite salt is sodium nitrite, lithium nitrite, potassium nitrite, an aqueous solution of sodium nitrite, an aqueous solution of lithium nitrite, or an aqueous solution of potassium nitrite. In some embodiments, the suspension is stirred until the suspension has a white appearance.

Abstract: The present invention is an electrically controlled propellant comprising a binder, an oxidizer, and a cross-linking agent. The boric acid (the cross-linking agent) has been found to function as a cross-linking agent for the high molecular binder used to make the propellant, thereby improving the composition's ability to withstand combustion without melting. The present invention also may include 5-aminotetrazole (5-ATZ) as a stability-enhancing additive. The binder of the present invention may include polyvinylalcohol (PVA) and/or the co-polymer of polyvinylalcohol/polyvinylamine nitrate (PVA/PVAN).

Abstract: Provided is a basic metal nitrate suitable as an oxidizing agent for a gas generating agent, which is a basic metal nitrate having a good thermal stability and meeting at least one requirement of the following (a) to (d): (a) a particle diameter of 0.5 to 40 ?m; (b) a degree of crystallinity having 0.4 deg or less of a half band width of the peak in the X-ray analysis; (c) an initiation temperature of weight loss being 220° C. or higher according to TG-DTA analysis; and (d) an impurity content of 1,000 ppm or less based on Na atom. Further provided is a gas generating composition which has a low toxicity, a high burning rate and a low combustion temperature and which is used in a gas generator for an air bag. The gas generating composition comprises (a) tetrazole derivatives, guanidine derivatives or a mixture thereof, (b) a basic metal nitrate and (c) a binder and/or a slag-forming agent.

Abstract: A process for recovering the energetic component from plastic bonded explosives. The process uses high velocity kinetic energy in the form of gases, liquids, or solids, alone or in combination, to cause the structural failure of the adhesive bonding between the polymer matrix and energetic component for the purpose of providing adequate loci for the solvation of the energetic component by appropriate solvents.

Abstract: In one embodiment, a melt-castable energetic material comprises at least one of: 3,5-bis(4-nitro-1,2,5-oxadiazol-3-yl)-1,2,4-oxadiazole (DNFO), and 3-(4-amino-1,2,5-oxadiazol-3-yl)-5-(4-nitro-1,2,5-oxadiazol-3-yl)-1,2,4-oxadiazole (ANFO). In another embodiment, a method for forming a melt-castable energetic material includes reacting 3,5-bis(4-amino-1,2,5-oxadiazol-3-yl)-1,2,4-oxadiazole (DAFO) with oxygen or an oxygen-containing compound to form a mixture of at least: DNFO, and ANFO.

Abstract: In one embodiment, a melt-castable energetic material comprises at least one of: 3,5-bis(4-nitro-1,2,5-oxadiazol-3-yl)-1,2,4-oxadiazole (DNFO), and 3-(4-amino-1,2,5-oxadiazol-3-yl)-5-(4-nitro-1,2,5-oxadiazol-3-yl)-1,2,4-oxadiazole (ANFO). In another embodiment, a method for forming a melt-castable energetic material includes reacting 3,5-bis(4-amino-1,2,5-oxadiazol-3-yl)-1,2,4-oxadiazole (DAFO) with oxygen or an oxygen-containing compound to form a mixture of at least: DNFO, and ANFO.

Abstract: The invention relates to gas generating compositions for use in safety devices for vehicles. In particular, the invention relates to said compositions based on guanidine nitrate used in pedestrian protection devices. The composition substantially comprises 75 to 98% by weight of guanidine nitrate as fuel and 2 to 25% by weight of a burn accelerator selected from the group of the transition metal compounds, the metal nitrates, metal chlorates, metal perchlorates, ammonium perchlorate and mixtures thereof, wherein the transition metal compounds are selected from the compounds of the transition metals Ti, Cr, Mn, Fe, Cu, Zn, Zr and Mo and wherein the gas generating composition exhibits a burn rate of from 3 to 17 mm/s at 20 MPa.

Abstract: Embodiments of materials suitable for use as a replacement for Tetrazene and methods of preparing such materials are described. In one embodiment, the material comprises MTX-1, as well as simple salts or complexes derived therefrom. The methods of preparing such materials include combining Tetrazene and an acid to form a suspension, where the acid is nitric acid, sulfuric acid, perchloric acid, or hydrochloric acid. A nitrite salt may be added to the suspension, where the nitrite salt is sodium nitrite, lithium nitrite, potassium nitrite, an aqueous solution of sodium nitrite, an aqueous solution of lithium nitrite, or an aqueous solution of potassium nitrite. In some embodiments, the suspension is stirred until the suspension has a white appearance.

Abstract: A method of desensitization of a sensitive liquid is provided, which includes the continuous stirring of the sensitive liquid with an inert liquid.

Abstract: Insensitive munition-type explosive material and methods for forming insensitive munition-type explosive material are provided. In an exemplary embodiment, an insensitive munition-type explosive material comprises a particle of BNCP and a surfactant-comprising shell that encapsulates the particle of BNCP.

Abstract: A heavy-metal-free sequence leading to a superior, more economical, and scalable process for the high efficiency conversion of hexaallylhexaazaisowurtzitane (HAllylIW) to hexanitrohexaazaisowurtzitane (CL-20).

Abstract: A heavy-metal-free sequence leading to a superior, more economical, and scalable process for the high efficiency conversion of hexaallylhexaazaisowurtzitane (HAllylIW) to hexanitohexaazaisowurtzitane (CL-20).

Abstract: A group of tertiary amine azides are useful as hypergolic fuels for hypergolic bipropellant mixtures. The fuels provide higher density impulses than monomethyl hydrazine (MMH) but are less toxic and have lower vapor pressures that MMH. In addition, the fuels have shorter ignition delay times than dimethylaminoethylazide (DMAZ) and other potential reduced toxicity replacements for MMH.

Abstract: A gas generating pyrotechnic composition that in addition to a primary fuel component and a primary oxidizer component includes critical relative amounts of elemental carbon and cupric oxide. Also provided are associated methods for producing an inflation gas for an occupant restraint system of a motor vehicle.

Abstract: A precursor composition of a reactive material that comprises a metal material and an energetic material, such as at least one oxidizer or at least one class 1.1 explosive. The metal material defines a continuous phase at a processing temperature of the precursor composition and the energetic material is dispersed therein. The metal material may be a fusible metal alloy having a melting point ranging from approximately 46° C. to approximately 250° C. The fusible metal alloy may include at least one metal selected from the group consisting of bismuth, lead, tin, cadmium, indium, mercury, antimony, copper, gold, silver, and zinc. The reactive composition may have a density of greater than approximately 2 g/cm3. The reactive composition may also include a polymer/plasticizer system.

Abstract: An explosive material in the form of a cocrystal comprising 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane (CL-20 or HNIW) and at least one energetic material. The energetic material is selected from 2,4,6-trinitrotoluene (TNT), and 1,3,5,7-tetranitro-1,3,5,7-tetrazocane (HMX).

Abstract: A composition of matter capable of producing a nontoxic smoke upon combustion comprising a smoke formulation. The composition of matter further comprises an oxidizer selected from the group consisting of potassium chlorate and sodium chlorate. The smoke formulation further comprises a fuel.

Abstract: The present invention provides an explosive composition of substantially reduced sensitivity and low flammability, being definable as an extremely insensitive detonating substance (EIDS) according to UN Regulations for the Transport of Dangerous Goods and comprising one or more explosive material 42-58% vol., one or more fire retardant material 15-26% vol. and a binder 20-36% vol.

Abstract: This invention relates to the construction of a rocket motor and fuel system thereof and, in particular to a new and useful Viscous Liquid Monopropellant (VLM) rocket motor containing a liquid propellant that is pumped into the combustion chamber, atomised and then ignited. The atomisation step significantly increases the surface area of the propellant, delivering faster burn rates and smoother combustion. VLM is a non-Newtonian fluid containing both oxidisers and fuels. These monopropellants are comprised of a variety of liquid and solid components, mixed together to form a homogenous fluid, although heterogeneous in composition. The solid constituents are retained within the liquid phase by dispersion, suspension, bonding or chemical emulsification techniques, so as when a motive force is applied to the propellant, all the constituents are also transported, and held in correct proportion whilst doing so.

Abstract: A process for recovering the energetic component from plastic bonded explosives. The process uses high velocity kinetic energy in the form of gases, liquids, or solids, alone or in combination, to cause the structural failure of the adhesive bonding between the polymer matrix and energetic component for the purpose of providing adequate loci for the solvation of the energetic component by appropriate solvents.

Abstract: A percussion primer composition including at least one explosive, at least fuel particle having a particle size of about 1500 nm or less, at least one oxidizer, optionally at least one sensitizer, optionally at least one buffer, and to methods of preparing the same.

Abstract: A method for demilitarizing projectiles, typically military projectiles, containing a class of energetic materials known as Composition A which are wax desensitized materials. The projectiles are opened to expose the wax desensitized energetic material, which is then removed from the projectile by fluid jet technology. The wax component is separated from the energetic particles only to a degree that will leave an effective amount of desensitizing coating of wax remaining on the particles.

Abstract: The present invention relates to suspensions of hexanitrohexaazaisowurtzitane crystals in a liquid phase (said liquid phase is composed, to at least 85% by weight, of a nonsolvent for hexanitrohexaazaisowurtzitane, said nonsolvent consisting of at least one nonflammable hydrofluoroether, and includes from 0 to less than 15% by weight of an organic solvent for hexanitrohexaazaisowurtzitane, more volatile than said nonsolvent, chosen from the group consisting of esters, nitriles, ketones and their mixtures), the production of said suspensions and their use to manufacture pyrotechnic objects. The use of said at least one hydrofluoroether as nonsolvent is particularly appropriate.

Abstract: An inflator assembly having an inflator body that forms a chamber wherein a quantity of a gas generating solid reacts to form gas. A quantity of gas treatment material is included to treat the formed gas to form a treated gas. At least one assembly exit opening permits the treated gas to exit the inflator assembly. The required gas generating solid has a flame temperature of no more than 1670 K with the inflator assembly having significant weight and volume reductions as compared to an otherwise identical performing inflator assembly that utilizes gas generating composition having higher flame temperatures.

Abstract: A downhole device having an explosive component includes a high temperature stable explosive having thermal stability greater than 200° C.

Abstract: Embodiments of the present subject matter provide an improved percussion primer composition and improved hot-wire igniter acceptor, wherein lead styphnate is replaced with a lead-free material, 4,6-dinitro-7-hydroxybenzofuroxan, potassium salt (KDNP). Embodiments of the percussion primer composition include KDNP, a sensitizer, an oxidizer, calcium silicide, a fuel, and a binder. Embodiments of the hot-wire igniter device include a bridgewire, an acceptor, and an output, where KDNP is the acceptor. Power supply may be in the form of constant current/voltage or current flow from a capacitor discharge. Certain embodiments utilize a variety of output formulations, such as BKNO3, black powder, and Red Dot double base propellant.

Abstract: A subject matter of the present invention is: the compounds of formula (I): in which: and Het is an azolyl radical: nitroazolyl or tetrazolyl; with the exception of 3-nitro-4-(4-nitro-1,2,3-triazol-1-yl)furazan; the preparation of said compounds; and the energetic compositions including at least one compound chosen from said compounds of formula (I) and 3-nitro-4-(4-nitro-1,2,3-triazol-1-yl)furazan.

Abstract: Embodiments of materials suitable for use as a replacement for Tetrazene and methods of preparing such materials are described. In one embodiment, the material comprises MTX-1, as well as simple salts or complexes derived therefrom. The methods of preparing such materials include combining Tetrazene and an acid to form a suspension, where the acid is nitric acid, sulfuric acid, perchloric acid, or hydrochloric acid. A nitrite salt may be added to the suspension, where the nitrite salt is sodium nitrite, lithium nitrite, potassium nitrite, an aqueous solution of sodium nitrite, an aqueous solution of lithium nitrite, or an aqueous solution of potassium nitrite. In some embodiments, the suspension is stirred until the suspension has a white appearance.

Abstract: The present invention relates to a process for determining the sensitive or insensitive nature of a crystalline hexogen. Said process comprises: the formulation of said crystalline hexogen in a matrix; the analysis of a sample of said matrix charged with said crystalline hexogen by differential scanning calorimetry; said matrix consisting essentially of at least one liquid polymer that is suitable for the formulation of binders for energetic materials charged with nitro organic explosives; and of at least one adsorbent for the volatile organic compounds, which is stable at the operating temperature of the analysis and which has low affinity for water. The present invention also relates to the crystalline hexogen in such a matrix.

Abstract: A priming mixture is provided having a primary explosive and an oxidizer system containing bismuth oxide. The priming mixture generally is applicable to any application or device that employs ignition of a propellant or fuel, including, but not limited to, air bag gas generator systems, signaling devices, ejection seats, small or large arms ammunition primers, and the like.

Abstract: An energetic composition with controlled detonation having at least a first organic material and a second material, where the second material is a porous material (micro-, meso-, or macroporous), having a pore ratio of at least 10% and preferably greater than 50%, and the first material is, at least partially, infiltrated into the pores of the second material. A mixture containing such a composition, and a method for manufacturing such a composition and such a mixture. Additionally, a method for fragmenting or expanding a microporous immaterial at nanoscale.