Abstract: Folded disposable pants which include an outer wear sheet of pants shape and an absorbent main body adhered to a skin-contacting surface side in the outer wear sheet, wherein elastic members are added at least to circumferences of a waist opening and a leg opening. The folded disposable pants are formed by folding back a crotch part of the disposable pants over a center pants part on the upside of the crotch part, folding back a left lateral part and a right lateral part of the pants over the center pants part, and then folding back an upper pants part in which the left and the right lateral parts of the pants are overlapped with each other, over a downside part thereof.

Abstract: A system and method for remote rework imaging a part for an inconsistency is provided. The part is scanned with a nondestructive inspection device. An image of a part inconsistency is communicated from the nondestructive inspection device to a programmable device. The image of the part inconsistency is viewed with the programmable device. The image of the part inconsistency is edited with the programmable device using an input device in communication with the programmable device. The edited image is communicated from the programmable device to a visible light projector. The edited image is projected onto the part inconsistency using the visible light projector.

Abstract: A method of manufacturing a laminate of polymeric tapes is provided. Polymeric tapes of the core-cladding type are used, in which the core material has a higher melting temperature than the cladding material. The method includes pretensioning the polymeric tapes, and positioning the polymeric tapes and consolidating the polymeric tapes to obtain the laminate. The positioning is carried out in two, three, four or more planes. The polymeric tapes are arranged in each plane in a parallel, side-by-side relationship in a first direction, the polymeric tapes of each plane are offset in a second direction relative to the polymeric tapes in an adjacent plane, the second direction being substantially perpendicular to the first direction. The polymeric tapes of the laminate are unidirectionally arranged in a single direction in all of the two, three, four or more planes.

Abstract: A non-fibrous ultra high molecular weight polyethylene tape having a width of 1-inch or greater and a modulus of 1,400 grams per denier or greater. The non-fibrous UHMWPE tape is obtained by compression molding ultrahigh molecular weight polyethylene powder at a temperature below its melting point and then drawing and stretching the entire resultant compression molded UHMWPE sheet, with no slitting or splitting of the sheet, at a draw ratio of at least 100:1. The UHMWPE tape can be produced in weights of 6,000 to 90,000 denier or greater. The UHMWPE tape of the present invention minimizes the effect of stress concentrators that are prevalent with fibers and thereby enables the tape to be drawn at much higher draw ratios than is possible with fibrous UHMWPE. When used in ballistics panels, the high modulus high molecular weight polyethylene tape of the present invention improves ballistic performance by providing enhanced dissipation of the impact energy of a projectile.

Abstract: A disposable diaper 1 includes a topsheet 2, a backsheet 3, and an absorbent member 4 between the sheets 2 and 3. A pair of leg flaps 5 each having an elastic member is provided along the laterally opposite side edges of the absorbent member 4. Each of the leg flaps 5 is fixed at its front end portion 52 and rear end portion 53 to a portion C, one of longitudinally opposite end portions of the diaper, and to a portion B, the other end portion, in such a configuration that each of the leg flaps 5 may be folded back over the side of the backsheet 3 when the disposable diaper 1 is in a flat-out state with the elastic members stretched.

Abstract: A method of producing a composite sheet includes joining a first sheet in which stretchability in a longitudinal direction of the first sheet is developed by being subjected to a drawing process in the longitudinal direction and a second sheet having stretchability in a longitudinal direction of the second sheet that is lower than the stretchability of the first sheet. The longitudinal directions are aligned with each other. The first sheet is extended in the longitudinal direction, while transporting the first sheet in the longitudinal direction with the first sheet being in contact with an upstream roll and a downstream roll that rotate adjacent to each other. The second sheet is joined to a portion of the first sheet in an overlapped manner, the portion being in contact with the downstream roll in the extended state.

Abstract: Disclosed herein are a hygienic band having a three-dimensional structure and a manufacturing method thereof. The hygienic band is inserted naturally along a corresponding curved surface of a user's body to be in close contact with the body, thus improving her dressing style without affecting her health, and preventing menstrual blood from leaking along the curved surface of the body. The hygienic band has a pad having an absorbent layer and a cover. A rear folded part is provided at a central region on a rear portion of the pad, and has first and second folded surfaces, each having the shape of a triangle which is inclined such that a rear portion thereof is higher. When she wears the hygienic band, the rear folded part protrudes inwards in the shape of a triangular pyramid and is inserted to be in close contact with a curved surface of her body.

Abstract: An apparatus for producing an elastomeric nonwoven laminate including a plurality of elastomeric strands joined to a nonwoven web in a controlled distribution is provided. The apparatus includes an extruder for extruding a plurality of elastomeric strands onto a cooled surface of a rotating drum, which transports the strands in parallel alignment to a nip formed between two rollers rotating about parallel axis. The drum transfers the plurality of strands to the nip in a controlled distribution where it is bonded with the nonwoven. The apparatus also includes elements which automate the apparatus for creating the elastomeric nonwoven laminate.

Abstract: A ballistic resistant panel including a strike face portion and a backing portion. The strike face portion includes a plurality of interleaved layers of non-fibrous ultra high molecular weight polyethylene tape. The backing portion includes a plurality of interleaved layers of cross-plied fibers of ultra high molecular weight polyethylene. The entire stack of interleaved layers is compressed at high temperature and pressure to form a ballistic resistant panel having a strike face on one side. It has been found that ballistic resistance increases as the weight ratio of the strike face portion with respect to the backing portion decreases. A composite panel having a strike face Tensylon tape with at most 40% of the total weight of the panel exhibits improved ballistic resistance properties as compared to a monolithic structure of strictly interleaved layers of cross-plied high modulus fibers.

Abstract: A non-fibrous ultra high molecular weight polyethylene tape having a width of 1-inch or greater and a modulus of 1,400 grams per denier or greater. The non-fibrous UHMWPE tape is obtained by compression molding ultrahigh molecular weight polyethylene powder at a temperature below its melting point and then drawing and stretching the entire resultant compression molded UHMWPE sheet, with no slitting or splitting of the sheet, at a draw ratio of at least 100:1. The UHMWPE tape can be produced in weights of 6,000 to 90,000 denier or greater. The UHMWPE tape of the present invention minimizes the effect of stress concentrators that are prevalent with fibers and thereby enables the tape to be drawn at much higher draw ratios than is possible with fibrous UHMWPE. When used in ballistics panels, the high modulus high molecular weight polyethylene tape of the present invention improves ballistic performance by providing enhanced dissipation of the impact energy of a projectile.

Abstract: A ballistic-resistant molded article having a sandwich-type structure including two outer portions of a first high modulus material surrounding an inner portion of a second high modulus material. The outer portions are comprised of a plurality of interleaved layers of adhesive coated cross-plied non-fibrous ultra high molecular weight polyethylene tape. The inner portion is comprised of a plurality of interleaved layers of high modulus cross-plied fibers embedded in resin. The stack of interleaved layers is compressed at high temperature and pressure to form a hybrid sandwich ballistic-resistant molded article that includes a mix of high modulus materials. It has been found that ballistic resistance is higher for the hybrid structure than for a monolithic structure of comparable areal density.

Abstract: A ballistic-resistant panel in which the entire panel or a strike-face portion thereof is formed of a plurality of sheets of high modulus high molecular weight polyethylene tape. The sheets of high modulus polyethylene tape can be in the form of cross-plied laminated layers of tape strips or a woven fabric of tape strips. The strips of UHMWPE tape include a width of at least one inch and a modulus of greater than 1400 grams per denier. The ballistic-resistant panel may include a backing layer of conventional high modulus fibers embedded in resin. A wide variety of adhesives were found acceptable for bonding the cross-plied layers of high modulus polyethylene tape together for forming the ballistic-resistant panels of the present invention.

Abstract: A wide sheet of highly oriented ultra high molecular weight polyethylene comprising a plurality of strips of highly oriented ultra high molecular weight polyethylene partially overlapped or abutted longitudinally to define joints between adjoining strips wherein the thickness of the joint is less than about 80% of the thickness of the sum of the thicknesses of the adjoining strips that make up the joint. A continuous method for the production of such materials comprising subjecting longitudinally overlapping or abutted strips of these materials to temperatures below the melting point of the UHMWPE and pressures over 300 pli is also disclosed.

Abstract: A stack having at least one layer of tapes and at least one layer of multifilament yarn.

Abstract: In a method of and apparatus for manufacturing a filtering screen, a frame of plastics coated metal or reinforced plastics material is located in a jig and at least two sheets of wire cloths are placed over the frame and their edges gripped by pneumatically operated clamps carried by the jig. The clamps are pneumatically driven outwardly of the frame to tension each cloth in orthogonal directions. The tensioned cloths are pressed against the frame and heated in order to bond the cloths to the frame. The heated material is allowed to cool, and after completion of the bonding step the clamps a released, allowing the frame to be removed from the jig. Where necessary the cloths are trimmed back to the edges of the frame. A separate set of pneumatically operated clamps may be provided for gripping all four edges of each wire cloth layer to allow each layer to be individually tensioned.

Abstract: Oversized adult diapers are made on converting machinery designed for handling only components no greater than a maximum component width, while utilizing as an outer layer component of the diapers an elongate sheet-like web having a width exceeding the maximum component width of the machinery. The web is pre-formed with at least one folded pleat along a laterally outward margin of the web, such that the pleat reduces the width of the web to less than the maximum component width. The pleat is temporarily tacked to retain the pleat against unfolding while the web is handled by the machinery, but is yieldable to unfold when a diaper made with the web is donned for wearing. The pre-formed pleated web is delivered to the machinery, which is then operated in normal manner to incorporate the web into a plurality of diapers.

Abstract: A non-woven ballistic material that demonstrates exceptional ballistic properties which ballistic material is fabricated by the lamination or angular lamination of a plurality of wide sheets of UHMWPE comprising a plurality of strips of highly oriented ultra high molecular weight polyethylene partially overlapped or abutted longitudinally to define joints between adjoining strips wherein the thickness of the joint is less than about 80% of the thickness of the sum of the thicknesses of the adjoining strips that make up the joint.

Abstract: A pants-type disposable wearing article includes leg-circumferential first elastic members attached to crotch region's lateral margins of an outer sheet and waist-circumferential second elastic members attached to waist regions' upper margins of the outer sheet. The elastic members are joined to the sheet while the sheet and the second elastic members are stretched at given extension ratios, respectively, in a transverse direction and the first elastic members is stretched at a given extension ratio in the leg-circumferential direction so that the sheet and the first elastic members may have substantially the same leg-circumferential dimensions after these sheet and first elastic members have been relaxed and the sheet and the second elastic members may have substantially the same transverse dimensions after these sheet and second elastic members have been relaxed. In addition, the waist regions' upper margins and the crotch region's lateral margins are substantially planar.

Abstract: An apparatus and method for separating a multi-strand elastic feed (1) comprising: an apparatus for separating a multi-strand elastic feed (1) comprising: a feed roll (2); a series of pins (3) for separating the feed located downstream from the feed roll said series extending laterally to the machine direction (9), the series comprising a first feed pin (4) and a subsequent set of separator pins (5); and wherein the spacing of the pins in the series is such that the separation of adjacent pins in the cross direction is less than the diameter of a separator pin, wherein in use, the multi-strand elastic feed is threaded manually around the feed pin and is then separated such that the strands pass around the separator pins in a direction opposite to that traveled round the feed pin with the result that the multi-strand elastic feed is separated into strands separated in the cross direction and a tensioning means to facilitate the initial threading of the feed around the pins; and a means for passing the separate

Abstract: A wide sheet of highly oriented ultra high molecular weight polyethylene comprising a plurality of strips of highly oriented ultra high molecular weight polyethylene partially overlapped or abutted longitudinally to define joints between adjoining strips wherein the thickness of the joint is less than about 80% of the thickness of the sum of the thicknesses of the adjoining strips that make up the joint. A continuous method for the production of such materials comprising subjecting longitudinally overlapping or abutted strips of these materials to temperatures below the melting point of the UHMWPE and pressures over 300 pli is also disclosed.

Abstract: In arranging a plurality of elastic members continuously fed in an expanded state on one surface of a continuously fed web at intervals in the web width direction, it is to achieve free and easy setting of the intervals among the elastic members. The present invention includes: a drive shaft 12a that allows a plurality of pulleys 21, 31 and 41 to be removably attached as being coaxially aligned in the rotation center axis direction; transmission belts 23, 33 and 43 that are respectively wound around pulleys 21, 31 and 41; and a driver portion 12 that controls regular and reverse rotations of the drive shaft 12a, wherein the guides 25, 35 and 45 are respectively fixed to the transmission belts 23, 33 and 43; and a feed amount difference in the web width direction is allowed to be set for each of the guides 25, 35 and 45 by determining a pulley diameter ratio among the pulleys 21, 31 and 41.

Abstract: In a disposable absorbent article structured such that an article body is composed of at least a top sheet arrange in a front face side, a back sheet arranged in a back face side and an absorber interposed between both of top sheet and back sheet, and a feces pocket is provided in a hip contact portion of the article body, wherein an opening portion of the feces pocket is covered with a mesh sheet.

Abstract: An apparatus for producing an elastomeric nonwoven laminate including a plurality of elastomeric strands joined to a nonwoven web in a controlled distribution is provided. The apparatus includes an extruder for extruding a plurality of elastomeric strands onto a cooled surface of a rotating drum, which transports the strands in parallel alignment to a nip formed between two rollers rotating about parallel axis. The drum transfers the plurality of strands to the nip in a controlled distribution where it is bonded with the nonwoven. The apparatus also includes elements which automate the apparatus for creating the elastomeric nonwoven laminate.

Abstract: The invention relates to a coextruded, biaxially oriented polyester film including a base layer (B) and at least one outer layer (A), in which the base layer (B) is mainly formed from thermoplastic polyester and the outer layer (A) is mainly formed from a mixture of from 50 to 97% by weight of ethylene-acrylate copolymer and from 3 to 50% by weight of polyester, where the proportion of acrylate in the ethylene-acrylate copolymer is from 2.5 to 15 mol %, based on the monomers of the copolymer. A process for the production of the film, and the use of the film are also described.

Abstract: A multi-layered web is provided that includes an elastic web bonded to an inelastic web. The inelastic web has extensible and inextensible regions arranged along the machine direction. In the extensible regions, the inelastic web is bonded to the elastic web in a creped structure that is extensible by virtue of the creping. A continuous process is provided to manufacture a multi-layer web having extensible regions that are conjoined with regions that are inextensible by varying the tension that is applied during manufacture of the multi-layer web. The apparatus comprises an elastic web that is fed into a bonding nip, into which one or more inelastic webs are also provided. The elastic web is fed into the bonding nip under a tension that is alternated between a low value that is sufficient to ensure processing stability, and a higher value that provides an elongation to the elastic web.

Abstract: The present invention is generally directed to webs, components, composites, and strands comprising re-activatable adhesive compositions, as well as health-and-hygiene products employing such webs, components, composites, and strands. By inputting energy to the web, component, composite, or strand (including, for example, an elastic web, component, composite, or strand) comprising a re-activatable adhesive composition, the adhesive is activated (i.e., rendered tacky) so that it can be used to join or adhere the web, component, composite, or strand to another material (or another location on the same web, component, composite, or strand). Generally, energy will be inputted to the adhesive in the form of infrared heat, heat, or ultrasonic energy, although any energy form may be used, so long as the energy is capable of activating the adhesive. Prior to activation, webs, components, composites, and strands comprising such re-activatable adhesives are convenient to handle because the adhesive is not yet tacky.

Abstract: The invention provides a polarizing film comprising: a long polymer film; and a dichroic substance, wherein the polarizing film has an absorption axis in the TD direction of the polarizing film.

Abstract: A latent elastic laminate material, and methods of making latent elastic laminate materials. The laminate includes a latent polymer, which itself may or may not possess latent elasticity, that is applied to at least one elastic member while the elastic member is in a stretched configuration. The elastic member, at least partially covered with the latent polymer, is attached to at least one substrate. The amount of latent polymer applied to the elastic member may provide enough force to overcome a retractive force of the elastic member when the latent polymer is at a temperature below a softening point of the latent polymer, yet the amount of latent polymer may be small enough to allow the laminate to retract into an elastic, gathered structure when the laminate is heated to a softening point of the latent polymer. The laminate may be incorporated into a variety of articles including personal care garments and cleaning cloths.

Abstract: A method for continuously producing absorbent garments includes forming a continuous multi-component production web; and cutting individual garments from the production web. The production web is formed by: a) feeding a first elastic web in a travelling direction; b) stretching the first elastic web by 35-250% in the travelling direction; c) intermittently laying down absorbent cores in an intermediate zone extending in a travelling direction of the production web; d) feeding a continuous web of liquid permeable material in the travelling direction and covering the absorbent cores with the continuous web of liquid permeable material; and e) bonding the first elastic web to the continuous web of liquid permeable material in a first lateral zone on a side of the intermediate zone of the production web. In addition, an absorbent garment has a continuous liquid permeable layer.

Abstract: The present invention aims to provide a method for making disposable diapers so improved that no displacement of the absorbent core from the middle between a pair of the leg elastic members. The method comprises the step P1 of bonding under tension elastic members to webs continuously fed in a machine direction MD to form front and rear sheet members the step P2 of bonding an absorbent panel provided along opposite long sides of a rectangle with a pair of elastic members for a crotch region and including an absorbent core bonded thereto so as to be symmetric about an imaginary center line bisecting a distance between a pair of the elastic members for the crotch region to the front and rear sheet members at regular intervals and the step P3 of cutting the front and rear sheet members.

Abstract: An ejecting mechanism includes a pump, a pump controller unit, a distribution pipe, a restricting unit, and adhesive nozzles. The pump controller unit is configured to control to increase or decrease the amount of adhesive to be taken in by the pump. The distribution unit is configured to send a predetermined amount of adhesive to the adhesive nozzles out of the adhesive supplied by the pump, and to return the rest of adhesive to a discharge pipe out of the supplied adhesive, except for the predetermined amount of adhesive. The restricting unit is configured to disposed between the distribution unit and the discharge pipe and configured to restrict an amount of adhesive to be returned to a pipe.

Abstract: The present invention provides a manufacturing method of a compressible printing layer, comprising a vulcanizing step comprising a first heating process in which one surface of a compressible printing layer including an unvulcanized compressible layer containing microcapsules is heated by bringing the one surface of the compressible printing layer into contact with the surface of at least one heated metal roll while applying tension to the compressible printing layer, and a second heating process in which the other surface of the compressible printing layer is heated by bringing the other surface of the compressible printing layer into contact with the surface of at least one heated metal roll while applying tension to the compressible printing layer.

Abstract: A method for applying an elastic member on an elastic web of material includes providing an elastic web of material running in a travelling direction; applying adhesive in a predetermined adhesive pattern on the web of material; applying a continuous elastic member in an elastic pattern on the adhesive, wherein the elastic member is applied in a direction of extension which deviates from the travelling direction at least within portions of the elastic member; applying a non-elastic web of material over the elastic web of material, wherein the non-elastic web of material is brought to cover the adhesive pattern, whereby the elastic member is locked between the elastic web of material and the non-elastic web of material in the applied position on the adhesive pattern. The non-elastic web of material is given a band shape with a first non-linear edge and a second non-linear edge, wherein the shape of the non-elastic web of material is brought to generally coincide with the shape of the adhesive pattern.

Abstract: A method of making a thermotropic liquid crystal polymer film includes continuously heat treating of the thermotropic liquid crystal polymer film 2 while the latter is jointed to a sheet-like support member 4, and subsequently separating the heat-treated thermotropic liquid crystal polymer film 2 from the support member 4. The continuous heat treatment of the thermotropic liquid crystal polymer film 2 then jointed to the support member 4 is carried out for a predetermined heating time within the range of 5 to 60 seconds at a predetermined heating temperature T° C. equal to or higher than the melting point Tm° C. of the thermotropic liquid crystal polymer film less 15° C. (i.e., Tm?15° C.), but lower than the melting point Tm° C. (thus, Tm?15° C.?T° C.<Tm° C.), to thereby increase the thermal expansion coefficient of the thermotropic liquid crystal polymer film.

Abstract: A method and apparatus for nonlinear laying of components such as elastics on a continuous web is provided. In an apparatus embodiment, the apparatus comprises a diverter and a combining roll. The apparatus can be configured to vary an elastic profile of the elastic member on a continuous web by oscillating a rotation of the diverter. The method and apparatus can be used for making absorbent articles such as diapers and training pants.

Abstract: A laminated stretchable sheet and a method for producing the same of the present invention include: a step of shrinking, the continuous sheets W1 and W2 in a width direction Y along folding lines WL extending in the flow direction of continuous sheets W1 and W2 thereby forming slack portions W1b and W2b that can be stretched; a step of placing an elastic member F that can be stretched in the width direction Y on the continuous sheets W1 and W2 while the elastic member F is aligned with the slack portions W1b and W2b; a step of attaching at least opposite end portions of the elastic member F in the width direction Y to the continuous sheets W1 and W2, during the placement, thereby forming a composite sheet; a step of stretching the slack portions W1b and W2b and the elastic member F in the width direction Y; and a step of attaching together the continuous sheets W1 and W2 and the elastic member F intermittently in an intermediate portion between the opposite end portions.

Abstract: A wide sheet of highly oriented ultra high molecular weight polyethylene comprising a plurality of strips of highly oriented ultra high molecular weight polyethylene partially overlapped or abutted longitudinally to define joints between adjoining strips wherein the thickness of the joint is less than about 80% of the thickness of the sum of the thicknesses of the adjoining strips that make up the joint. A continuous method for the production of such materials comprising subjecting longitudinally overlapping or abutted strips of these materials to temperatures below the melting point of the UHMWPE and pressures over 300 pli is also disclosed.

Abstract: An apparatus for producing an elastomeric nonwoven laminate including a plurality of elastomeric strands joined to a nonwoven web in a controlled distribution is provided. The apparatus includes an extruder for extruding a plurality of elastomeric strands onto a cooled surface of a rotating drum, which transports the strands in parallel alignment to a nip formed between two rollers rotating about parallel axis. The drum transfers the plurality of strands to the nip in a controlled distribution where it is bonded with the nonwoven. The apparatus also includes elements which automate the apparatus for creating the elastomeric nonwoven laminate.

Abstract: A web pressure welding method for pressure welding, with respect to a running web, a first belt-shaped annular body which contact surface rotates with running of at least one web, where an area pressure for pressure welding to the web side is applied on the contact surface of the first belt-shaped annular body.

Abstract: The invention relates to a method for the manufacture of a sensor element and to a sensor element. In the method, both surfaces of a sensor film are provided with metallic electrodes. The sensor element is produced by cutting it from a larger amount of sensor element material. In the manufacture of the sensor element material, the electrodes are produced as a continuous process from roll to roll and the sensor element material is formed by laminating as a continuous process from roll to roll. At least the signal electrode consists of repeated electrode patterns (41) which are at least partially connected to each other via one or more narrow connecting strips (42), and a sensor element of a desired length and/or shape is produced by cutting the material across the region of the connecting strips.

Abstract: In a method for structuring the surface of a substrate, a substrate is elastically expanded by the application of a tensile stress so that a surface area of the substrate in which a structure is to be created, is enlarged. Then, in the surface area, a structure is produced that is larger than the structure to be produced. For this purpose at least one solution is applied to the substrate, which solvent contains at least one solid substance dissolved in a solvent. The solvent is then removed from the surface of the substrate so that the solid substance remains behind. The expansion of the substrate is at least partly reversed by the reduction or removal of the tensile stress so that the size of the structure is reduced to the size of the structure to be produced. In the material of the substrate, a compression stress can also be created to reduce the size of the structure to the size of the structure to be produced.

Abstract: A method of producing a clothing article including the steps of (a) joining first continuous webs 120a and 120b having stretchability in the longitudinal direction thereof both in a longitudinally stretched state along an edge portion thereof to a longitudinally substantially inextensible second continuous web 120c to make a continuous composite sheet 120, (b) joining the composite sheet 120 obtained in step (a) on its side to a member 130 of the clothing article to make a web assembly 110, and (c) cutting the web assembly 110 obtained in step (b) to length.

Abstract: A method of manufacturing an undergarment includes moving a web of body panel material in a longitudinal machine direction, forming a cutout in the web, cutting the web of body panel material along the longitudinal machine direction and thereby forming a rear body panel web and a front body panel web, and connecting a crotch member to each of the rear and front body panel webs. The crotch member covers said cutout when connected to the rear and front body panel webs. A disposable undergarment having a cutout, and a method for the use thereof, is also provided.

Abstract: The present invention relates to a belt-type wrinkled band used for healing a hernia of intervertebral disk or protection the intervertebral disk. In particular, the expansion and contraction by air-injection can be achieved, without using a rubber tube for the contraction and expansion.

Abstract: A nonwoven composite that exhibits latent elastic properties is provided. More specifically, latent elasticity may be imparted by blending a thermoplastic elastomer with a polyolefin that is capable of forming semi-crystalline domains among the amorphous elastomeric chains, and then forming a film from the blend. The film is then stretched in one or more directions to orient the amorphous elastomer chains. Without intending to be limited by theory, the present inventors believe that the oriented state of the amorphous chains may be held in place by the relatively stiff semi-crystalline olefin domains. Subsequently, the stretched film may be activated (e.g., heated) to shrink the film and provide it with “latent” stretchability. For instance, the stretched film may be heated at or above the softening temperature of the polyolefin to soften the crystalline domains and allow the amorphous chains to return to their unoriented state.

Abstract: A nonwoven composite that exhibits latent elastic properties is provided. The composite is formed from an elastic film laminated to a nonwoven web facing. Latent elasticity may be imparted to the elastic film through the combination of a thermoplastic elastomer and a polyolefin capable of forming semi-crystalline domains among the amorphous elastomeric chains. More specifically, the elastic film may be stretched in one or more directions to orient the elastomer chains. Without intending to be limited by theory, the present inventors believe that the oriented state of the chains may be held in place by the relatively stiff semi-crystalline domains of the polyolefin. The stretched elastic film may subsequently be relaxed and bonded to a nonwoven web facing to form the composite. The composite may be later activated (e.g., heated) to shrink the elastic film and provide it with “latent” stretchability.

Abstract: A garment such as a diaper, training pant, pull-up diaper, adult incontinence pant and diaper holder. The garment includes a chassis for receiving the absorbent structure. The chassis includes a first lateral margin and a second lateral margin. The first and second lateral margins are joined to a central structure along a first line of joinder and a second line of joinder, respectively, the first and second lines of joinder extending substantially parallel to the longitudinal axis. The first and second lateral margins have a first end region, a second end region and a central region. The first and second lateral margins has a material which is elastically extensible in at least the longitudinal direction in the central region and elastically extensible in at least one of the first and second end regions in at least the transverse direction. A method of manufacturing a garment is also disclosed.

Abstract: An initial product (10) adaptable to form a garment such as a diaper, training pant, pull-up diaper, adult incontinence pant and diaper holder. The initial product includes a chassis (14) for receiving the absorbent structure. The chassis includes a first lateral margin (20) and a second lateral margin (22). The first and second lateral margins are joined to a central structure (24) along a first line of joinder (26) and a second line of joinder (28), respectively, the first and second lines of joinder extending substantially parallel to the longitudinal axis. The first and second lateral margins have a first end region (44), a second end region (46) and a central region (48). The first and second lateral margins (20, 22) comprise a material (51) which is elastically extensible in at least the longitudinal direction in the central region (48). Lateral edges (40, 42) of the lateral margins are provided by third and fourth strips (76, 78) of substantially inelastic material.

Abstract: This invention aims to provide a composite sheet having a layer of inelastically stretchable continuous fibers improved so that a possible unevenness in fiber diameter may be minimized. A composite sheet comprises an elastically stretchable layer and an inelastically stretchable layer formed with inelastically stretchable continuous fibers bonded to at least one surface of the elastically stretchable layer intermittently in one direction. The continuous fibers are oriented substantially in one direction thereof so that the composite sheet may present a ratio S1/S2 of 3.0 or higher where S1 represents a tensile strength in this one direction and S2 represents a tensile strength in the direction orthogonal to this one direction.

Abstract: A method of manufacturing an absorbent article, and an absorbent article, in the form of a pants-type diaper or a sanitary panty, starting from a flat blank which includes an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond the body on both sides thereof. The method includes the step of folding the blank around a transverse axis so that the end edges of the side parts lie edge-to-edge. At least one folded band of flexible material is placed between each pair of front and rear side parts which lie opposite one another in the folded state of the blank, and the free ends of the bands are fastened to adjacent side parts.