Abstract: A method and tool for fabricating composite shafts with at least one flared end. The tool includes a specially adapted end fitting for each flared end which define the angle and direction of flaring The end fitting includes structure for conforming/compacting the composite material at the flared ends either during and/or after the composite build-up is completed and during cure the conforming/ compacting insures that the external surfaces of the flared ends achieve dimentional control and a machined like quality without the necessity of machining.

Abstract: A reusable tape for effectively securing hockey equipment against shifting of the equipment during play. The tape is designed to be wrapped over the equipment and around the leg in precisely the same manner as is disposable adhesive athletic tape when used for this purpose. The tape is further designed to enable it to be measured and cut to particular lengths, so that it duplicates the precise functioning of whatever particular lengths of adhesive athletic tape is normally preferred by each player.The tape consists of an elongated, rectangular strip of vinyl from 30" in length to 240", in widths of 1" to 11/2", in different solid colors to match team uniforms, including white, black, and clear.

Abstract: A felting coiled sleeve has closely fibrous structure and a substantially cylindric shape. The sleeve is put on a body of roller suitable for carrying an aluminum extruded shape or a surface treating steel sheet. The sleeve is prepared by attaching reinforcing thread with straight stitches along one longitudinal side of a felting strip by sewing and curving moderately the strip in a horizontal plane simultaneously. Then the curved strip is bent into a helical shape through a pair of conical rollers, winding the strip tightly round a shaft of a device for obtaining sleeve, applying pressure on one side face of the wound strip, fixing the compressed strip in the cylindric shape, and smoothing the outer surface of the coil.

Abstract: A method of making a pipe-like member such as a fishing rod and a golf club is disclosed. According to the method, a tape-like prepreg is formed by overlaying each other a first fiber layer comprised of fibers aligned along a longitudinal direction of the layer and a second fiber layer comprised of fibers aligned in a direction substantially normal to the fiber alignment direction of the first fiber layer. Then, the tape-like prepreg is wound about a mandrel with a turn of the prepreg being widthwise overlapped with an adjacent turn of the prepreg. Thereafter, the assembly is sintered.

Abstract: A thermal protection coating for a surface having a reinforcement embedded in a thermally insulative material as a main layer. This layer is formed from a succession of refractory fibrous reinforcements parallel to each other and inclined at an angle to the surface being protected. Insulative layers are located between the reinforcements. An insulating sublayer is located between the surface and the main layer and is compatible with the main layer and the surface.

Abstract: An aircraft fuselage structure is fabricated by the following steps. A plurality of ring-shaped members are first prepared, each member being provided around the outer peripheral surface thereof at positions spaced apart in the circumferential direction thereof with a plurality of recesses. Elongated plate members are provided which have respective convex parts corresponding to the recesses, to form stringers. The ring-shaped members are then arranged at a coaxially spaced-apart paralleled disposition, and thereafter a laminating jig is inserted into the coaxially arranged ring-shaped members with a silicone bag interposed therebetween, the silicone bag having an open opposite end. The ring-shaped members are placed in annular recesses provided in the laminating jig and in correspondingly formed annular recesses provided in the bag.

Abstract: A link assembly for a lightweight, non-metallic, conveyor or load transmission chain having significantly greater strength and other performance improvements compared to previous non-metallic chain links is disclosed. Each link assembly includes: a pair of identical sidebars each comprised of high-strength filamentary material wound in an elongated loop configuration and fixed in a matrix of hardened resin; a connecting pin having a stiff reinforced composite core and a skin-tight sleeve of non-abrasive material; low friction bushing means between the sidebars and connecting pin; and retaining means for holding the assembly together.Methods of making the unique sidebar and connecting pin components are also disclosed.

Abstract: A method of making a golf club includes the use of an inner tube, which is made of an elastic and refractory material and is wrapped orderly onto with at least a matrix layer of thermoplastic material and with at least a reinforcing layer of long fiber material so as to form a tubular body having a laminated outer shell. The tubular body is heated in a molding tool up to a temperature corresponding to the melting point of the thermoplastic plastic material. A pressurized gas is introduced into the tubular body to force the molten thermoplastic plastic material to diffuse evenly into the interstices of fiber bundles making up the long fiber material. After being cooled, the molding tool is opened to remove therefrom the golf club made of plastic composite material. Such golf club is tough, light in weight, and has an excellent shock-absorbing quality.

Abstract: A hermetic package for an electronic device is manufactured by providing a green glass ceramic body with a green via to produce a workpiece. The workpiece is sintered at a temperature at or above 500.degree. C., while compressing the workpiece at a pressure at or above 100 pounds per square inch, so as to obtain a hermetic package. The green via comprises a mixture of copper and a glass ceramic material with a sufficient volume of glass to produce a hermetic package, yet with sufficient copper to have a suitable electrical conductivity.The hermetic package thus produced comprises a sintered glass ceramic body having an electrically conductive sintered via which is hermetically bonded to the glass ceramic body and which comprises a mixture of an electrically conductive material and a glass ceramic material. The electrically conductive material forms at most 50 volume percent of the via.The workpiece may be sintered in a sintering fixture having a frame and a compensating insert.

Abstract: Reinforced composite tubes having integral tapered ends are formed on mandrels which are tapered at each end. Reinforcement fabric is first conformed to the mandrel with at least one end of the fabric structure retaining an opening therein. The mandrel is disassembled and removed through the opening, and a matrix cured within the fabric to produce the desired composite. Usually, the fabric structure will be cured in an external mold with an inflatable mandrel inserted through the opening applying internal pressure.

Abstract: An apparatus for laminating at least two strips of strip material and forming the laminate into lightweight, thin-walled tubular members that may be used in the construction of non-combustion smoking articles.

Abstract: A process for producing a hollow composite-fiber body from wound fibers, running in a plurality of directions and embedded in a curable or fusible plastics composition, having at least one lug integrated without any interruption into the fiber-composite and protruding from the hollow fiber-composite body. This process includes forming a plastics-impregnated and circumferentially continuously wound jacket by winding one layer over the other on a shaping core a plurality of layers of at least one prepreg web having web-bound, crossing groups of parallel-running fibers. The lug is shaped and secured by a support corresponding to a set-up lug shape and which protrudes during winding from the shaping core. Immediately after the running on of the prepreg web onto the shaping core or the wound body which is forming, into the prepreg web for each separate layer a lug free cut is made that corresponds to the position and contour of the respective lug.

Abstract: Process for the manufacture of a tube for an expansion shaft. A plurality of fiber strata, each consisting essentially of long continuous fibers, and at least one layer of honeycomb material, the fiber strata and the layer(s) of honeycomb material being in alternating sequence forming are a sandwich compound, are applied to a mandrel having moldings or projections thereon. The fiber strata are applied so that few if any fibers are severed by the moldings. The tube has apertures, which are formed by the moldings. In order that the necessary openings do not weaken the structure of the carbon fibers, they are placed around the moldings forming the apertures and afterwards the sandwich compound is saturated with epoxy. The remarkable feature of the tube is the extremely light weight and the resulting advantages especially with regard to its handling.

Abstract: A method for the manufacture of a tire in which an annular component (11) is placed onto a flexible annular support (12) and the support (12) with component (11) insitu is brought into proximity with a shaped-up tire carcass for assembly of the component to the carcass. The insitu component (11) is assembled to the shaped-up carcass by applying a load through the flexible support (12) to press said component against the carcass. The annular support (12) is locatable on an operating head (34) which includes an applier means (81) which acts on the flexible support causing it to distort and thereby transfer the component (11) to the shaped-up tire carcass.

Abstract: A method of making a storage tank comprises forming a cylindrical-shaped inner tank with integral support ribs and forming an outer wall comprised of a series of sections which are at least partially separated from the inner tank's walls between each set of support ribs. Each outer wall section is bonded to side walls of adjacent ribs at a distance of less than about 90% of the height of the support ribs such that the ribs protrude from the outer surface of the storage tank system. The inner and outer walls of the system are both strengthened by the common support ribs. Secondary containment is provided by the outer wall. A monitored storage tank system is provided by the use of a leak detection means to monitor the closed space defined by the rib interiors, the outer wall and the storage tank.

Abstract: In a construction material comprising a flexible carrier substrate impregnated or coated with a water-hardening resin, the resin contains as an additive polyether polysiloxane polyurethanes of the formula ##STR1## in which R.sup.1 is lower alkyl,m is the average number of siloxane groups in the range from 5 to 25,R is ##STR2## in which X is lower alkylene,Y is an aliphatic, cycloaliphatic, aromatic or araliphatic moiety, which is unsubstituted or substituted by further ##STR3## Z is a polyether moiety based on ethylene oxide units propylene oxide units, or both with the average number of ethylene oxide and propylene oxide units being in the range fro 10 to 100 andR.sup.2 is lower alkyl.

Abstract: A method of forming composite prepreg articles. Prepreg plies (12) are laid up over a breakable mandrel (10), the mandrel having a configuration substantially matching the desired configuration of the composite prepreg article and being pre-coated to prevent the prepreg from sticking to it. A release film (14) is applied over the prepreg. A heat-shrinkable braided sleeve (16) is placed over the prepreg and release film and secured to the mandrel, thereby creating an assembly (28). The prepreg is first compacted by encapsulating the assembly and applying a vacuum, and is then substantially cured by exposing the assembly to heat. After curing, the braided sleeve and release film are removed. The cured prepreg, which serves as the desired composite prepreg article, is separated from the mandrel by breaking the mandrel.

Abstract: A method and apparatus for applying one or more reflective sleeves to a traffic cone. The sleeve is supported on a platform and the traffic cone is positioned in contact with one end edge of the sleeve and rotated to wind the sleeve onto the traffic cone.

Abstract: Apparatus for the formation of laminar, fiber-reinforced resin composite tubes of elbow shape. The apparatus, a filament winding machine, is employed by winding a continuous strand, or plurality of strands, of a resin-wetted yarn, roving, or filament about an elbow-shaped mold. The apparatus combination is constituted of a hollow shaft of curvilinear shape on which an elbow-shaped mold can be telescopically mounted. The two terminal ends of the hollow shaft can be journalled in place and the hollow shaft rotated thereabout. The combination also includes a sprocket-supported chain and connecting cable, the cable portion of which passes through the interior of the hollow shaft. The two terminal ends of the cable can be connected to the mold when the latter is mounted thereon so that reciprocal movement of the chain and cable can oscillate the mold upon the hollow curvilinear shaft as the shaft is rotated.

Abstract: A golf club shaft comprises a laminated tube constituting a main body of the shaft which is wound around the outer periphery of a mandrel, a transparent metallic layer wound around the outer periphery of the laminated tube and a resin coat such as epoxy resin formed on the outer periphery of the transparent metallic layer. The laminated tube is composed of a plurality of cloth prepreg sheets having different fiber orientations when wound around the mandrel. The transparent metallic layer is composed of a cloth prepreg sheet and a metallic surface. The cloth prepreg sheet is formed of a cloth of organic and/or inorganic fibers, which is made transparent after molding treatment, and formed by plating or depositing, on one surface of the cloth, metal such as titanium or the like and by impregnating epoxy resin or other thermosetting or thermoplastic resin into the thus formed cloth.

Abstract: A technique for forming a pipe flange having radial reinforcement in at least the annular portion of the bolt circle uses a specially woven band of fibers. The woof fibers in the band are longer than the width of the warp fibers so that as the band is wound into the slot of a mandrel, the tails of the woof fibers bend and extend in a radial direction.

Abstract: The rubber products forming a part of the structure of a tire are laid onto a rigid core by means of a volumetric extruder having an outlet orifice of small size positioned close to the surface on which the rubber is to be applied. The rubber products are built up by a meridian displacement of the orifice relative to the receiving surface with the extrusion of a controlled volume of rubber.

Abstract: A method of producing golf clubs and having the same, or regularly increasing or decreasing flexibility which consists in manufacturing each shaft of the clubs from several different tubes, one tube possibly tapering in its central part and made from metal or synthetic fibers such as carbon fibers, boron fibers, glass fibers or aromatic polyamid fibers which is inserted into two other tubes, preferably of metal, one forming the support for the head of the club and the other the handle over lengths respectively such that the frequency of vibration of the club, which depends on its flexibility, over a length equal to its size less a distance d from the top of the handle, is controlled.

Abstract: A method and apparatus for making a composite component. For making a non-cylindrical composite component such as a nozzle, a longitudinal winding of at least one fiber strand impregnated with resin is applied onto a generally cylindrical mandrel at a predetermined angle relative to a line parallel to the mandrel rotational axis. A transverse tape is then spirally cut from the layer and wound onto a component mandrel. The wound transverse tape is then compacted and cured and the mandrel removed. A nozzle exit cone is also disclosed made from such transverse tape so that the fiber strand portions are short enough that they do not follow the curvature of the nozzle and thereby peel. The windings are shingled onto the nozzle exit cone so that only one end of each of the fiber strand portions is exposed to the nozzle surface. The fiber strand portions are oriented at a predetermined angle which may be optimized for erosion resistance and stress requirements.

Abstract: This invention relates in general to fabricating fiber-reinforced membranes sing elastomeric materials and, in particular, to a filament winding process suitable for fabricating flexible fiber-reinforced membranes for inflatable depolyable or expandable structures capable of sustaining high structural loads or providing thermal insulation to the structure. The invention relates especially to a filament winding process for fabricating a flexible membrane which may be inflated to provide a conically shaped deployable nose fairing for a missile.

Abstract: Method and apparatus for winding a tape smoothly onto an irregularly shaped mandrel or the like, including ends, characterized by tape storage and unreeling of packaged reels of tape to be wound smoothly onto the mandrel, mandrel rotational motor and gearing supporting and rotating the mandrel; delivery head roller for winding the tape onto the mandrel, a creel carrying the tape reel assembly, a creel rotating means adapted to rotate the creel to desired positions, an in-feed means carrying the creel and adapted to traverse normal to the mandrel, a traversing carriage carrying the in-feed means and adapted to traverse longitudinally of the mandrel; a controller for effecting movement of all the machines elements. The roller is freely rotatable and is pivotally mounted such that when moved longitudinally of the mandrel in both directions with the tape passing over it, the tape is wound smoothly onto the mandrel.

Abstract: A rupture prevention ring consists of two coaxially arranged, spaced-apart stiff end rings wrapped in several layers of fiber cloth. Resin bonding is used around the end rings while in the intermediate area between the end rings, the fibers are not free of resin and hence not stiffened. Owing to the high energy absorption capability of the structure including the elastic yielding of the fibers without the resin, an excellent containment ability is obtained at a low weight. Fragments are effectively retained without jeopardizing the rotating blade and disk assembly of the damaged stage.

Abstract: A golf club shaft of increased playability and feel is manufactured with a generally hollow and tapered cylindrical wall comprised of a plurality of layers of fibers and a resin binding the plurality of layers of fibers together into an integrated structure. The shaft includes a portion of constant outer diameter adjacent one end adapted to accept a grip and a portion of a smaller constant diameter adjacent the other adapted to be fitted to the hosel of a club head and a portion intermediate the two end portions with a uniformly tapering diameter. The golf club comprises a plurality of layers of fibers arranged and oriented within the shaft to resist torsional deflection and to provide a controlled and variable flexural resistance, permitting the player to recover energy stored in the shaft during the swing and to apply that energy to the ball for greater distance. The inner and outer layers of fibers include fibers running both perpendicular and parallel to the longitudinal axis of the shaft.

Abstract: With a rigid shaped body of a plurality of oriented, i.e., stretched thermoplastic carriers in film, ribbon, monofil or fiber form, the plastic carriers are superposed and/or adjacently laminated and commonly pressed. In order to prevent a decrease in the favorable properties obtained by stretching of an individual plastic carrier during pressing, the stretched plastic carriers are coated with thermoplastic material on the sides getting into contact when superposed and/or adjacently laminated. The coating material has a crystallite melting temperature or a glass temperature lower than the plastic carriers. The thickness of two adjacent coating materials each is smaller than the thickness of a plastic carrier.

Abstract: A method and tool for fabricating composite shafts with at least one flared end. The tool includes a specially adapted end fitting for each flared end which define the angle and direction of flaring. The end fitting includes structure for conforming/compacting the composite material at the flared ends either during and/or after the composite build-up is completed and during cure. The conforming/compacting insures that the external surfaces of the flared ends achieve dimensional control and a machined like quality without the necessity of machining.

Abstract: A mandrel for use in a process for manufacturing an article of a composite material including a thermosetting resin reinforced by fibers. The mandrel is of a hollow cylindrical configuration and adapted to have resin impregnated fibers wound therearound. In the manufacturing process, a heating medium is introduced into the mandrel under an elevated temperature and pressure to heat the composite material to a curing temperature of the resin. The mandrel is made of an alloy having a rigidity under a room temperature but showing a super plasticity under a temperature at which the resin is cured.

Abstract: A curable resin coated sheet useful as an orthopedic bandage which has reduced tack is provided. The resin coated sheet is pre-lubricated with a lubricant which is (a) bonded to the resin, (b) added to the resin or applied to the surface of the coated sheet, or (c) a combination of (a) and (b). The lubricant is present in an amount to reduce the kinetic coefficient of friction of a surface of the coated sheet to less than 1.2.

Abstract: A golf club shaft of increased playability and feel is manufactured with a generally hollow and tapered cylindrical wall comprised of a plurality of layers of fibers and a resin binding the plurality of layers of fibers together into an integrated structure. The shaft includes a portion of constant outer diameter adjacent one end adapted to accept a grip and a portion of a smaller constant diameter adjacent the other adapted to be fitted to the hosel of a club head and a portion intermediate the two end portions with a uniformly tapering diameter. The golf club comprises a plurality of layers of fibers arranged and oriented within the shaft to resist torsional deflection and to provide a controlled and variable flexural resistance, permitting the player to recover energy stored in the shaft during the swing and to apply that energy to the ball for greater distance. The inner and outer layers of fibers include fibers running both perpendicular and parallel to the longitudinal axis of the shaft.

Abstract: The invention relates to a process for the production of hollow bodies of revolution formed from threads extending in three different directions, as well as to a machine for performing this process. The machining of a mandrel, the installation or implantation of retaining or locking rings on this mandrel, the winding and weaving of the threads in circumferential, longitudinal passages formed between the locking rings and the appropriate dimensional controls and checks are carried out on the same machine. On one side of the horizontal axis of the machine is provided a mobile support on which can be mounted the subassemblies for machining the mandrel, the implantation of the locking rings, winding and control, the weaving system being placed on the other side of the axis. In order the facilitate the weaving operations, the weaving carriage moves parallel to a fictitious generatrix joining the ends of the body, the weaving means being oriented perpendicular to said generatrix.

Abstract: The method of making a non-metallic bearing assembly by bonding a first layer of uncured rubber that is wrapped on a mandrel to a fiberglass layer whose outer wrappings are impregnated with epoxy resin. The fiberglass outer layer is cured first to form a rigid outer plastic shell and then the uncured rubber is vulcanized to give an inner rubber sleeve whose inner periphery has polygonal contour which is the cross sectional configuration of the mandrel. An inner layer of fiberglass, cement impregnated, interconnects the fiberglass outer plastic shell to the inner rubber sleeve.

Abstract: A method for forming a corrugated tube having a smooth inner wall surface and a corrugated outer wall are provided. A first strip of resin material is wrapped around first portions of rollers arranged in a circular array and is helically wrapped around the first portions of the rollers each having equally spaced ridges therearound to form the corrugated outer wall. A second strip of resin material is fed from the interior of second portions of rollers arranged in a circular array onto the inner surface of the outer wall being manufactured and bonded thereto. The second strip bonded to the outer all is wrapped around the second portions of the rollers each having a smooth surface to form the smooth inner wall.

Abstract: This invention relates to an improved composite material leading edge/spar member for an aircraft control surface, and the like. The present invention provides a one-piece composite leading edge/spar member that is of a lighter and stronger construction offering dimensional stability, and an efficient method for manufacturing the same is also provided. A one-piece leading edge/spar member (12) includes a forward leading edge portion (22), and an aft spar portion (23). The forward leading edge and the aft spar portions are connected together as a continuous one-piece tubular member of composite material. The forward leading edge portion (22) may be rounded, and the aft spar portion (23) may include an aft web portion (24) and first and second rebate portions (26, 28). The rebate portions (26, 28) connect the web portion (24) to the rounded forward leading edge portion (22), and provide surfaces for the attachment of skin surface members (16, 18) thereto.

Abstract: A fishing rod is provided which is formed of a handle having a fishing reel mounting portion, a grip, and a rod body tapered toward its tip. The larger diameter side of the rod body includes a tubular fitting portion having a tapered portion increasing gradually in diameter at a rate of change larger than that of the rod body. The tubular fitting portion is fitted onto the outer periphery of the handle and is coupled integrally therewith. A manufacturing method is also provided for forming the rod body integrally with the tubular fitting portion.

Abstract: A method and apparatus for forming a corrugated tube having a smooth inner wall surface and a corrugated outer wall are provided. A first strip of resin material is wrapped around first portions of rollers arranged in a circular array and is helically wrapped around the first portions of the rollers each having equally spaced ridges therearound to form the corrugated outer wall. A second strip of resin material is fed from the interior of second portions of rollers arranged in a circular array onto the inner surface of the outer wall being manufactured and bonded thereto. The second strip bonded to the outer wall is wrapped around the second portions of the rollers each having a smooth surface to form the smooth inner wall.

Abstract: An apparatus for producing spirally wound thermoplastic pipe. The apparatus has a helical track and a series of independent moldblocks that run in the track to provide a mandrel surface that rotates and advances axially. A band of thermoplastic material is extruded onto the mandrel surface and wound on the surface in an overlapping helix. The apparatus is equipped with a moldblock return mechanism that receives blocks from the downstream end of the track and returns them to the upstream end, so that unlimited lengths of pipe can be produced.

Abstract: A surface type structural component such as a wing for an aircraft is curved in space and is manufactured from a plurality of fiber wound box frames forming longitudinal and cross ribs made of fiber reinforced resin impregnated material. These box frames are formed as modular units by winding the fiber compound material onto mold bodies and assembling the mold bodies for bonding the box frames together to form a reinforcing grid structure while the box frames are still on the mold bodies. A laminated sheathing is bonded to the grid structure. Methods and apparatus including an automated assembly plant are disclosed for manufacturing the surface type structural component.

Abstract: The invention relates to the production of blocks of macromolecular material displaying piezoelectric and pyroelectric properties and provides a production process consisting in drawing a thin strip of a film of macromolecular material from a feed reel, electrically polarizing the said film and coating it with adhesive by means of a solution based on a polymeric binder before the forming on a mandrel of a roll of which the turns form, after drying, a monolithic structure which may be split into blocks.The invention finds particular use in the production of electromechanical transducers for applications connected with electroacoustics and underwater acoustics.

Abstract: A circumferentially extending apparatus 46 for containing particles having an axial component and a radial component of velocity is disclosed. The apparatus is comprised of a support structure 48 and a flexible casing 50 formed of a fabric 78. The external surface of the support structure has a first diameter and a second diameter not equal to the first diameter at a location spaced axially from the location of the first diameter. The fabric is preloaded to increase the length of the fabric and is wrapped under tension about the surface of the support structure such that the installed length of the fabric is greater than the free length of the fabric. A method for forming the circumferentially extending structure is disclosed which includes the steps of forming a support structure and wrapping a preloaded fabric about the support structure to cause an elongation of the fabric and tension in the fabric in the installed condition, which varies depending on the diameter of the support structure.

Abstract: A method of fabricating a tip section of a fishing rod with, an integral ferrule located at the butt end of the tip section, employs a mandrel having an annular shoulder separating two discrete mandrel sections. Heat-curable sheet material is wrapped about the first section adjacent the shoulder until the outer diameter of the wrapped material corresponds to the diameter of the second section of the mandrel. The result is a smooth transition from the second section to the wrapped material. Additional heat-curable material is then wrapped about the second section and the previously wrapped material overlapping the shoulder section. The wrapped material is compacted against the mandrel and heated until cured. Upon removal of the compacting forces of the mandrel, the cured material is in the form of a hollow rod having a ferrule for receiving another rod within the region of the second wrapped material.

Abstract: Rocket exit cones, and similar components are produced by weaving graphite fibers into fabric and wrapping a continuous length of the woven fabric over a rotating wind up form having a non-linear shape as the fabric leaves the loom. A compensator system is provided to accommodate for the varying distances the fabric must travel from the loom to the non-linear wind up form. During wrapping, the wind up form may be traversed for a short distance across the weaving loom to produce a differential wall thickness between the cylinder portion and the conical portion of the cone. In addition, the traverse motion enables the proper curvature to be imparted to the interface between the cylinder and conical portions of the exit cone.The built fabric has a controlled shape, which is adapted for resin-impregnation and curing. The cured structure has sufficient integrity that permits machining of the conical portion to a uniform thickness or to a tapered thin wall.

Abstract: A method and an apparatus is disclosed for forming a multi-layered container of compressible sheet layers, such as corrugated board. The containers are formed in a single operation and avoids the known techniques of folding the layers before laminating in multistep methods. Furthermore, the container may be folded without the layers separating. The method of forming a multi-layered container having a plurality of flat sides with corners between adjacent sides comprises winding compressible sheet layers on a forming mandrel. In the process, one edge of a layer is attached adjacent to a corner of a mandrel, a shoe plate applies pressure to the layer against the mandrel as it rotates to maintain a substantially constant pressure and tension on the layer. An additional momentary force is applied to the shoe plate as each corner of the mandrel passes over the shoe plate such that the layer at each corner is compressed.

Abstract: A fiber reinforced plastic pipe tee is wound around a mandrel according to this method and apparatus. Fiber rovings are delivered to the mandrel by way of a delivery ring translated in an X-Y plane. The mandrel can be rotated around an A axis parallel to the X direction or a B axis parallel to the Y direction. By switching between either rotation around the A axis or around the B axis, a three axis numerical control system can be employed. Means are provided for alternately rotating the mandrel around the A and B axes. Means are provided for independently translating the delivery ring in the X and Y directions as the mandrel rotates. The delivery ring comprises a curved bar around which a band of resin impregnated rovings makes a turn enroute to the mandrel for maintaining a reasonably constant width of the band of rovings.

Abstract: A hose construction and method of making same are provided wherein such hose construction comprises a flexible corrugated hose made of polymeric material, a pair of hose connectors fixed to opposite ends of the hose, and a sleeve disposed around the hose and having opposite end portions wherein the sleeve is fastened to the hose only at its opposite end portions and the sleeve serves to improve the fluid pressure resistance and external wear resistance of the hose while keeping its flexibility substantially intact.

Abstract: A composite javelin having superior vibration damping characteristics is provided having a hollow or low density body of generally circular cross-section which tapers from small diameter front and rear tip ends to a large diameter more or less in the center, said tapered diameters and general tip and grip features being in conformance with the requirements of the International Olympic Committee. The javelin body can be constructed in either a one or two piece manner and constitutes a plurality of Kevlar.RTM. or fiber glass prepreg bias wound plys forming an underlayer and a plurality of bias wound graphite/epoxy prepreg plys forming an overlayer. In the preferred two piece construction, the distribution of weight and composite center of gravity can be adjusted within the body to allow tuning the javelin to an individual athlete's throwing characteristics.

Abstract: An apparatus for fabricating a container made of foam sheet material. The apparatus includes a mandrel carrying drum that revolves about its longitudinal axis of symmetry. The drum contains a plurality of individual mandrels in radial alignment. Each mandrel revolves about its longitudinal axis as it forms a cylindrically shaped container blank. The drum carries the mandrels in an arcuate path, thus permitting work to be performed on the container blank as it passes a series of work stations.A method of forming a container from foam sheet material is set forth wherein a severed sheet material is attached to a mandrel. The mandrel rotates about its axis to form a cylindrically shaped blank as the mandrel itself is being moved in an arcuate path. While positioned on the mandrel, the container blank is worked upon at a plurality of work stations, thus producing a final container with an end closure which may be apertured.