Of Preshaped Laminae Between Closed Similarly Shaped Press Platens Or Clamps Patents (Class 156/228)
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Patent number: 8353996Abstract: An information handling system housing is manufactured from a laminate material having a stainless steel exterior and magnesium interior that are encapsulated with injection molding. A thin sheet of stainless steel is formed to have a lip that meets against the magnesium and is secured in place with injection molding material. In one embodiment, an injection molding tool holds the laminate material in place to encapsulate the perimeter of the material with injection molding material and also activates an adhesive that holds the laminate material together, such as by applying pressure and heat to the laminate material.Type: GrantFiled: April 20, 2010Date of Patent: January 15, 2013Assignee: Dell Products L.P.Inventors: Kevin Mundt, Ernesto Ramirez, John Bauer, James Slagle
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Patent number: 8343405Abstract: The invention relates to a production method for incorporating an object into a multi-part, transparent casing. According to the method, an object is aligned on a first joint surface of a first casing part and is pressed into said part using a second casing part with a second joint surface. The first joint surface of the first casing part and the second joint surface of the second casing part are then fused by pressure and temperature, forming a region between the casing parts that is devoid of a visible seam.Type: GrantFiled: September 18, 2006Date of Patent: January 1, 2013Assignee: Montblanc-Simplo GmbHInventors: Dietmar Podszuweit, Manfred Martens, Holger Wuttke
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Publication number: 20120328826Abstract: A composite board formed by a metal substrate connected to a decorative outer layer and a method for manufacturing the same are revealed. A first thermoplastic rubber (TPR) adhesive layer synthesized by butadiene-styrene block copolymer and hydrocarbon petroleum resin is disposed on the metal substrate by hot press. A part of the first TPR adhesive layer with a thickness of 40-50 ?m is infiltrated into micro concave holes on the metal substrate. A second TPR adhesive layer is attached to the decorative outer layer by a roller without being infiltrated into micro holes on the decorative outer layer. Then the metal substrate and the decorative outer layer are treated by hot press laminating to form an integral composite board due to the first and the second TPR adhesive layers connected tightly. The composite board is deep processed to produce a housing with good strength and beautiful appearance.Type: ApplicationFiled: March 5, 2010Publication date: December 27, 2012Inventor: Ming-Jen Hsieh
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Patent number: 8337652Abstract: An efficient lamination presses can rapidly provide both heating and cooling, as well as pressure to resin sheets to create a laminate end-product. Specifically, an efficient lamination press can comprise one or more components and apparatus that can apply uniform fluid pressure across one or more platens. The one or more platens, in turn, can flex about one or more contours in a layup assembly. For example, an exemplary platen can comprise a plurality of coupled platen extensions, which can flex or otherwise adjust about each other to help create flexibility in the platen, and thus, uniform pressure across a laminate assembly.Type: GrantFiled: July 22, 2009Date of Patent: December 25, 2012Assignee: 3form, Inc.Inventors: Matthew B. Laker, Raymond L. Goodson
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Patent number: 8333859Abstract: An efficient lamination presses can rapidly heat and precisely control the temperature of a laminate assembly to create final products with excellent structural and aesthetic properties. Specifically, an efficient lamination press can include a radiant heating assembly. The radiant heating assemblies can uniformly heat one or more platens using radiation. The platens in turn can comprise material having a high thermal conductivity, which can allow them to quickly transfer heat to a laminate assembly. The platens can further comprise one or more fluid channels that enable rapid cooling. The rapid heating and cooling capability can enable fast processing times for laminate panels at much lower energy levels than with conventional presses.Type: GrantFiled: July 22, 2009Date of Patent: December 18, 2012Assignee: 3form, Inc.Inventors: Matthew B. Laker, Raymond L. Goodson
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Publication number: 20120244452Abstract: Methods of making reinforced membrane electrode assemblies are described. Catalyst coated free standing microporous layers and reinforced membrane electrode assemblies are also described.Type: ApplicationFiled: March 25, 2011Publication date: September 27, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Ruichun Jiang, Matthew Dioguardi, Michael T. Flanagan, Craig S. Gittleman
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Patent number: 8268106Abstract: Implementations of the present invention relate to a translucent and/or transparent polymer-based panel system that incorporates multi-colored insert layers that enable manipulation of color, transparency or light transmission of the finished panel system. Implementations of the present invention also relate to the construction of such panels to avoid the capture and retention of air within the panels through the use of textured surfaces at the lamination interfaces. In addition, implementations of the present invention provide a method of quantifying the optical response achieved in a given panel system and describes types of construction that enable the multiplicity of color and optic manipulation. Furthermore, implementations of the present invention provide methods for applying texture in an efficient, uniform manner.Type: GrantFiled: April 12, 2012Date of Patent: September 18, 2012Assignee: 3form, Inc.Inventor: John E. C. Willham
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Patent number: 8257964Abstract: Methods for fabricating microfluidics devices, microfluidics cell-culture device and systems having a substrate, a microchannel through which liquid can be moved from one station to another within the device, the fabrication methods using semi-rigid materials during molding that are incorporated into the final device.Type: GrantFiled: December 29, 2006Date of Patent: September 4, 2012Assignee: Cell ASICInventors: Paul Ju-Sung Hung, Philip Janmin Lee
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Patent number: 8256374Abstract: Apparatus and methods for applying a coating of adhesive to laminate cover material in a profile wrapping operation. The apparatus can include a slot nozzle, a pressure roller, and a drive roller. The drive roller and pressure roller are movable to first positions in which the drive roller and pressure roller are spaced from the laminate, and second positions in which the drive roller and pressure roller contact the laminate to feed the veneer over the slot nozzle. The apparatus may be used to apply adhesive to raw veneer provided in strip form and to laminates provided in roll form.Type: GrantFiled: March 4, 2008Date of Patent: September 4, 2012Assignee: Nordson CorporationInventors: Brian Burkley, Dave Deibel, Dennis Dodge, Scott Walker
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Patent number: 8257537Abstract: A manufacturing device used when manufacturing composite material through the RTM method and the vacuum assisted RTM method and provides a manufacturing device which is capable of manufacturing a laminate excellent in the handling property and formability continuously by making the manufacturing device of a laminate to be comprised of an adhesion device for partially adhering and integrating inter-layers of a laminate precursor in which two or more reinforcing fiber base materials having a resin material on a surface are laminated by the resin material to obtain a laminate, the adhesion device including a pressing tool and a plate tool arranged facing each other, the pressing tool including a pressing plate and a plurality of pressing pins, at least one of the pressing tool and the plate tool having a raising and lowering function, and at least one of the pressing tool and the plate tool having a heating function.Type: GrantFiled: January 24, 2008Date of Patent: September 4, 2012Assignee: Toray Industries, Inc.Inventors: Tomoyuki Shinoda, Satoru Nagaoka
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Publication number: 20120211266Abstract: The present invention is to provide a wiring board which can prevent whitening. The wiring board is made of a fiber reinforced resin plate, and has a through hole and a whitening prevention portion. The whitening prevention portion is made only with matrix resin forming the fiber reinforced resin plate, and is integrally formed in the fiber reinforced resin plate. Furthermore, the whitening prevention portion is arranged around the through hole.Type: ApplicationFiled: February 16, 2012Publication date: August 23, 2012Applicant: Yazaki CorporationInventors: Akira Harao, Mototatsu Matsunaga, Yusuke Takagi, Akinori Saneto
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Patent number: 8241455Abstract: A compression bonding device capable of packaging electric components on both sides of a substrate is provided. A compression bonding device includes first and second pressing rubbers. Electric components can be simultaneously packaged on the front face and the rear face of a substrate by sandwiching the substrate between the first and second pressing rubbers. The electric components are not subjected to a force for horizontally moving them because the first and second pressing rubbers are prevented from horizontal extension by a first dam member. Thus, the electric components are connected to the substrate without misalignment, thereby obtaining a highly reliable electric device.Type: GrantFiled: April 2, 2010Date of Patent: August 14, 2012Assignee: Sony Chemical & Information Device CorporationInventor: Takashi Matsumura
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Patent number: 8206525Abstract: Provided is a wafer bonding apparatus which performs pressurization and heating and eliminates nonuniformity of wafer thickness by changing the shape of a pressurizing surface so that planarity of a wafer bonding surface is improved. The wafer bonding apparatus places a plurality of wafers to be bonded between an upper unit (101U) and a lower unit (101L), and bonds the wafers by applying pressure and heat by the upper unit and the lower unit. The wafer bonding apparatus is provided with a top plate (111), a pressure profile control module (131), and a heater section arranged between the top plate and the pressure profile control module for heating. Shape change generated on the surface of the pressure profile control module causes change of the surface of the top plate.Type: GrantFiled: June 15, 2007Date of Patent: June 26, 2012Assignee: Nikon CorporationInventor: Shigeto Izumi
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Patent number: 8197627Abstract: An apparatus for use with multiple chips having multiple posts as to engage at least a portion of a surface of one of the multiple chips, a frame configured to releasably constrain each of the posts so that, when unconstrained, each individual post can contact an individual chip and, when constrained, will allow a uniform vertical force to be applied to the chips.Type: GrantFiled: April 15, 2011Date of Patent: June 12, 2012Assignee: Cufer Asset Ltd. L.L.C.Inventors: John Trezza, Ross Frushour
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Patent number: 8197626Abstract: An apparatus for use with multiple individual chips having a rigid plate, and a deformable membrane located on the plate, the deformable membrane having a thickness sufficient to allow the deformable membrane to peripherally conform to each of the individual multiple chips irrespective of any difference in height among the multiple individual chips and to prevent each of the multiple individual chips from moving in a lateral direction, the deformable membrane being configured to uniformly transfer a vertical force, applied to the rigid plate, to the chips so as to bring, under pressure, a bonding surface of each individual chip into contact with a bonding surface of an element to which the individual chips will be bonded during a connect and release cycle without causing damage to the individual chips or bonding surface.Type: GrantFiled: April 14, 2011Date of Patent: June 12, 2012Assignee: Cufer Asset Ltd. L.L.C.Inventors: John Trezza, Ross Frushour
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Patent number: 8163126Abstract: Disclosed is a film sticking device that sticks a first film substrate and a second film substrate together on a curved-surface shape. The film sticking device includes a mold having a curved attachment surface formed into a desired curved-surface shape; an attracting and holding unit capable of relatively moving on the curved attachment surface and having plural vacuum chambers on which an attracting surface for attracting and holding the second film substrate is provided; and a suctioning unit capable of separately applying suction processing to the plural vacuum chambers. The suctioning unit starts, as the attracting and holding unit moves, the suction processing of the vacuum chamber corresponding to a position opposing the second film substrate and sequentially stops, as the second film substrate is stuck to the first film substrate, the suction processing of the vacuum chamber corresponding to the stuck second film substrate.Type: GrantFiled: February 3, 2011Date of Patent: April 24, 2012Assignee: Fujitsu LimitedInventors: Tohru Harada, Kazuhisa Mishima, Hirokazu Yamanishi, Yoshiaki Yanagida
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Patent number: 8157942Abstract: Implementations of the present invention relate to a translucent and/or transparent polymer-based panel system that incorporates multi-colored insert layers that enable manipulation of color, transparency or light transmission of the finished panel system. Implementations of the present invention also relate to the construction of such panels to avoid the capture and retention of air within the panels through the use of textured surfaces at the lamination interfaces. In addition, implementations of the present invention provide a method of quantifying the optical response achieved in a given panel system and describes types of construction that enable the multiplicity of color and optic manipulation. Furthermore, implementations of the present invention provide methods for applying texture in an efficient, uniform manner.Type: GrantFiled: December 27, 2011Date of Patent: April 17, 2012Inventor: John E. C. Willham
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Publication number: 20120055620Abstract: An apparatus and method to manufacture shaped counter top edges for custom counter tops. Sheet laminate is heated, clamped to a post form mold with clamping screws, and then formed around the post form mold into formed laminate. The formed laminate is then bonded to a substrate using adhesive and a bonding fixture having a plurality of bonding presses. Each bonding press has a pair of mutually opposed bonding press molds, each bonding press mold having a bonding press mold groove sized to admit a formed laminate around an edge of the substrate. Clamps hold the bonding press molds together, thereby urging the formed laminate into intimate contact with the substrate until the adhesive cures. A counter top edge is cut from the resulting substrate/laminate assembly at an edge first cut angle and an edge second cut angle to provide a neat and aesthetically pleasing installation on a counter.Type: ApplicationFiled: August 8, 2011Publication date: March 8, 2012Inventor: John W. Pehr
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Patent number: 8110058Abstract: Tape heating means is allowed to come close to an adhesive tape for support and, in a heating state, the adhesive tape for support is stretched and tensioned with proper tension in a tape width direction and a transport direction. A heated work is bonded to an adhesive face of the tensioned adhesive tape for support, thereby supporting the work.Type: GrantFiled: January 30, 2007Date of Patent: February 7, 2012Assignee: Nitto Denko CorporationInventors: Yasuji Kaneshima, Masayuki Yamamoto
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Patent number: 8070902Abstract: A method for manufacturing a solar cell module for a vehicle sunroof is disclosed, in which a solar cell is cut into multiple pieces so that it can be closely adhered to a curved glasses of a sunroof which is generally installed at an intermediate portion of a vehicle roof so as to provide a driver with an air circulation effect in the interior of a vehicle and a fresh driving feeling with its open environment. A solar cell module for a sunroof is manufactured based on a high temperature and vacuum compression work using a laminator as an EVA film adhering unit. So, it is possible to easily perform a laminating work for adhering a sunroof curved glass and a solar cell as compared to a conventional art in which it is not easy to perform the above work.Type: GrantFiled: May 3, 2007Date of Patent: December 6, 2011Inventor: Jae-Hak Ryu
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Patent number: 8057624Abstract: A pair of laminated panels are simultaneously manufactured in a single panel press. A thermal band is stacked between two panel sets and then the two panel sets are simultaneously heated and compressed together in a common stack with the band, with the band being separately heated.Type: GrantFiled: October 24, 2008Date of Patent: November 15, 2011Assignee: The NORDAM Group, Inc.Inventor: Bryan Keith Martin
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Patent number: 8052821Abstract: A method for manufacturing facemask structure includes following steps. A facemask with first folds is placed on a seat and a pressing body forces the facemask so as to form step-shaped structures. Then, two movable plates are used to form the step-shaped structures as second folds on the facemask. Thereby, the mask can be stretched both vertically and horizontally, in a way that the mask body becomes more three-dimensional, fitting more firmly to the contours of a wearer's face, and providing more comfort and convenience than the conventional facemasks.Type: GrantFiled: May 13, 2009Date of Patent: November 8, 2011Inventor: Yung-Chu Cheng
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Publication number: 20110259510Abstract: A method of manufacturing a bag (20) for the cryopreservation of thermolabile liquids. The manufacturing method is characterized by being versatile, simple and inexpensive and allows to manufacture single and multi-compartment bags without modifying the main sealing molds (31, 32). The relative size and the number of the compartments (28) can be modified without change in the molds. Only a closure sealing tool (50) must be adjusted as a function of the number of chosen compartments (28). The process is compatible with standard high frequency sealing processes. This method provides bags (20) with uniformly thick walls and with a predetermined bag volume.Type: ApplicationFiled: May 15, 2009Publication date: October 27, 2011Inventors: Bertrand Marcel Alexandre Foucaut, Claude Fell
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Publication number: 20110250384Abstract: An object of the present invention is to provide a sandwich panel which is capable of securing its flexural or its shear rigidity as a whole and securing a compression rigidity of a core material itself, while at the same time of readily reducing the weight of the sandwich panel.Type: ApplicationFiled: October 31, 2009Publication date: October 13, 2011Inventors: Takehiko Sumi, Sumio Nagai, Tadatoshi Tanji
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Publication number: 20110220540Abstract: An apparatus for forming a bag assembly includes opposing die members. Each opposing die member defines a single die and has a perimeter-welding portion for forming a perimeter-weld of the bag assembly and a tube-welding portion for forming a tube-weld of the bag assembly. During operation, the perimeter-welding and tube-welding portions weld the bag assembly simultaneously, then the perimeter-welding portion of one of the opposing die members is moved relative to the tube welding portion of the die member to increase the distance between the perimeter-welding portions of the opposing die members. When the perimeter-welding portions are moved apart, welding by the perimeter-welding portions is generally suspended while welding by the tube-welding portions may continue.Type: ApplicationFiled: May 20, 2011Publication date: September 15, 2011Applicant: TYCO HEALTHCARE GROUP LPInventor: Mark Vess
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Publication number: 20110218570Abstract: A bone plate has a main body configured to position adjacent bones with respect to each other. The main body includes a plurality of separate layers bonded together. Each layer is comprised of a radiolucent material and has a first aperture and a second aperture that extend through the layer. The layers are all stacked such that the first apertures of all of the layers are aligned with each other and the second apertures of all of the layers are aligned with each other. An insert can be positioned within the first aperture.Type: ApplicationFiled: March 8, 2010Publication date: September 8, 2011Applicant: INNOVASIS, INC.Inventors: Brent A. Felix, David N. McKean, David A. Hershgold
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Patent number: 8012299Abstract: The invention provides a method of manufacturing a wind turbine blade comprising a spar and at least one airfoil section, where both the spar and the airfoil section comprise an outer surface which forms part of an aerodynamically active surface of the blade. The method comprises steps of providing a support structure, placing the spar at the support structure, providing a clamp adapted to be fixed to the outer surface of both the spar and the airfoil section, arranging the airfoil section relative to the spar, fixing the clamp to the outer surface of the spar and the airfoil section, and assembling the at least one airfoil section an the spar by a process including adhesion.Type: GrantFiled: March 5, 2009Date of Patent: September 6, 2011Assignee: Vestas Wind Systems A/SInventor: Mark Hancock
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Patent number: 7964051Abstract: A door skin comprises an exterior side and an interior side for being secured to a frame member. First and second molded, spaced stiles lie on a first plane. A flat planar portion is disposed between the stiles and lies on a second plane spaced from the first plane. A first interface portion is disposed between and contiguous with the stiles and the flat planar portion. First and second integrally molded, spaced rails lie on a third plane, wherein the third plane is intermediate the first and second planes.Type: GrantFiled: October 22, 2007Date of Patent: June 21, 2011Assignee: Masonite CorporationInventors: Steven K. Lynch, Bei-hong Liang, Mark A. Ruggie, Jason M. Walsh, Henry M. Coghlan, Geoffrey B. Hardwick
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Publication number: 20110139355Abstract: A method for forming a porous PTFE layer includes steps of: combining one or at least two unburned porous PTFE films and a support body that can withstand a heating condition in the following process (a rod or plate shaped support body made of mesh or the like is preferable) by using a predetermined means in such a manner that a slip can be prevented in a heating treatment in the following process; and heating the matter resulted from the above process at a temperature of at least 150° C. and less than the melting point of the PTFE film for the range of 5-120 minutes (preferably at a temperature in the range of the melting point of a thermoplastic resin fiber to 320° C. for the range of 10-60 minutes in the case in which the thermoplastic resin fiber or the like is used in the process).Type: ApplicationFiled: February 21, 2011Publication date: June 16, 2011Applicant: NIPPON VALQUA INDUSTRIES, LTD.Inventors: Yasushi Aburatani, Toshikiyo Komazawa, Tatsuo Takamure
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Patent number: 7947143Abstract: An apparatus for providing uniform axial load distribution for laminate layers of multilayer ceramic chip carriers includes a base plate configured to support a plurality of green sheet layers thereon, the base plate having at least one resiliently mounted load support bar disposed adjacent outer edges of the base plate. The load support bar is mounted on one or more biasing members such that the top surface of the support bar extends above the top surface of the base plate by a selected distance.Type: GrantFiled: April 18, 2008Date of Patent: May 24, 2011Assignee: International Business Machines CorporationInventors: Jay A. Bunt, Donald W. Diangelo, Cristian Docu, Thomas Foley, Melvin R. Gottschalk, Jr., Lisa A. Hamilton, Thomas A. Kline, Mark J. LaPlante, Hsichang Liu, Sebastian Loscerbo, Govindarajan Natarajan, Olga A. Otieno, Renee L. Weisman
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Patent number: 7943002Abstract: A tool and a method for packaging lens module are provided. The method for packaging lens module includes the following steps. Firstly, a carrier having at least one cavity is provided. Next, a holder is disposed in the cavity. Then, a die is disposed on a surface of a substrate. After that, the substrate is inversely placed on the carrier, wherein the surface where the die is disposed faces the carrier, and the die corresponds to the holder. Then, a cover plate covers the carrier and the substrate, such that the substrate is fixed on the holder.Type: GrantFiled: January 22, 2009Date of Patent: May 17, 2011Assignee: Advanced Semiconductor Engineering, Inc.Inventor: Hsin-Chieh Lu
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Publication number: 20110079133Abstract: An armor plate comprising alternating protection layers of light-weight high-strength fiber and reinforcing layers of high tensile strength oblong bodies, and a method for production of armor plates, the method comprising: arranging alternating protection layers of light-weight high-strength fabric and reinforcing layers of high tensile strength oblong bodies; and fastening the layers of the construction together.Type: ApplicationFiled: October 1, 2009Publication date: April 7, 2011Inventors: Victor SHKATOV, Zigmund Bluvband
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Patent number: 7905975Abstract: A process for manufacturing a preform, and apparatus therefor, wherein a preform with a branched portion in its cross-section profile is continuously manufactured by delivering a raw form of reinforcing fiber base material with a branched portion in its cross-section profile, among multiple reinforcing fiber base materials for constructing the preform, intermittently in the longitudinal direction thereof; at each delivery discontinuation, performing heat and/or pressure application to the raw base material so as to tentatively obtain a preliminary shaped matter with given configuration; and uniting the obtained preliminary shaped matter with given configuration with raw forms of other reinforcing fiber base materials for constructing the preform.Type: GrantFiled: March 15, 2007Date of Patent: March 15, 2011Assignee: Toray Industries, Inc.Inventors: Tamotsu Suzuki, Haruhiko Tsuji, Kounosuke Yamamoto
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Publication number: 20110056157Abstract: A composite material containing substantially homogeneous matrix of a gypsum material and a urea-formaldehyde material where wet-used chopped strand fibers are filamentized within the substantially homogeneous matrix.Type: ApplicationFiled: September 8, 2010Publication date: March 10, 2011Applicant: OCV INTELLECTUAL CAPITAL, LLCInventors: Leonard J. Adzima, Richard P. Krumlauf, Annabeth Law, Ralph McGrath, Scott W. Schweiger
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Publication number: 20110048624Abstract: Pultrusion methods and apparatus for manufacturing a profiled preform or FRP-component with cross-sectional segments that extend angularly to one another from a plurality of semifinished products in a quasi-continuous process, where: at least one multilayer semifinished product arrangement [of a multilayer semifinished product arrangement] is dispensed from a dispenser unit in order to manufacture the preform, with the multilayer semifinished product arrangement dispensed from the dispenser unit being fed to the forming device and including a combination of several webs of semifinished reinforcement fiber layers and at least one resin film; the semifinished product arrangement is guided through a forming device and at least one cross-sectional segment of the semifinished product arrangement is angled in order to form an angle profile, with the semifinished product arrangement being compressed in a pressing device, optionally after a hardening process, and with a longitudinal section of the preform or the compType: ApplicationFiled: February 27, 2009Publication date: March 3, 2011Applicant: Airbus Operations GmbHInventor: Christian Nitsch
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Patent number: 7892374Abstract: A method for welding material including: applying a release material to a first film, the release material applied to locations where a weld is not desired; positioning a second film opposite the first film, the release material being positioned between the first film and the second film; placing the first film and the second film between planar press plates having planar surfaces and closing the press plates on the first film and the second film; applying energy to at least one of the press plates to weld the first film to the second film where the release material is absent.Type: GrantFiled: March 1, 2007Date of Patent: February 22, 2011Assignee: Dielectrics Industries, Inc.Inventor: Robert W. Pekar
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Publication number: 20110017386Abstract: A method of manufacturing a blank made from thermoplastic composite material, in which a pressure and temperature cycle is applied by pressing on top of a compacting plate that is itself on top of a stack of fibers including continuous fibers pre-impregnated with a thermoplastic resin, which stack has been previously placed on a board with the film enveloping the stack being brought into contact with fixing blocks arranged at the periphery of the board, and by heating the stack so as to reach at least the melting temperature of the resin while leaving the film infusible and smooth, and allowing the gas(es) present in the stack to escape through at least one opening left in the enveloping film and then through at least one emerging channel formed in the compacting plate and/or in the board and/or in the fixing blocks.Type: ApplicationFiled: March 24, 2009Publication date: January 27, 2011Applicant: AIRBUS OPERATIONS (inc. as a Soc. par Act. Simpl.)Inventors: David Bouvet, Didier Kurtz
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Publication number: 20110008604Abstract: Embodiments of the invention include a hybrid article comprising at least one hard non-oxide or oxide ceramic component of at least 95% of theoretical density directly bonded to, and different from, a hard non-oxide or oxide ceramic composite component comprising a tribology enhancing component. The at least one hard non-oxide or oxide ceramic component comprises a member of the group consisting of silicon carbide, pressureless sintered silicon carbide, liquid phase sintered silicon carbide, reaction bonded silicon carbide, tungsten carbide, aluminum oxide, and silicon nitride. The at least one hard non-oxide or oxide ceramic composite component comprises a member of the group consisting of silicon carbide, pressureless sintered silicon carbide, liquid phase sintered silicon carbide, reaction bonded silicon carbide, tungsten carbide, aluminum oxide, and silicon nitride.Type: ApplicationFiled: July 7, 2010Publication date: January 13, 2011Applicant: MORGAN ADVANCED MATERIALS AND TECHNOLOGY INC.Inventor: Joseph Boylan
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Publication number: 20100319841Abstract: A fabrication method of forming a thermoplastic composite laminate material with tailored and varying thickness in a continuous process. This process utilizes automated equipment or hand lay-up to collate parts or components into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. The consolidation tooling contains all necessary part features and is coordinated to the customized multiple ply stacks to form a single integrated thermoplastic composite laminate potentially having areas of differing thickness from these multiple ply stacks.Type: ApplicationFiled: August 26, 2010Publication date: December 23, 2010Applicant: THE BOEING COMPANYInventors: ALEXANDER M. RUBIN, JAMES R. FOX, RANDALL D. WILKERSON
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Publication number: 20100263788Abstract: The system contains a lamination press. The first cavity is formed in a chassis. A film assembly is fitted within the chassis. A buffer mounts over the film assembly and within the chassis. A tool set is shaped to fit within the first cavity. The tool set and chassis are positioned within the lamination press to confer heat and pressure from the lamination press to the film assembly and chassis.Type: ApplicationFiled: April 21, 2009Publication date: October 21, 2010Inventors: John Lahood, Edward Hardy
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Publication number: 20100263789Abstract: Methods and apparatus for manufacturing an FC parison out of a laminate with at least two prepreg layers provide for: mounting at least a first edge section of the laminate in a first clamping device that can be moved relative to a fitting by means of a mechanical gearing, and a second edge section of the laminate lying opposite the first edge section in another clamping device, exerting a tensile stress via the first clamping device relative to the second clamping device over the area of the laminate lying between the clamping devices, while simultaneously moving the first clamping device in a direction directed away from the second clamping device up to a location where the rounded surface area imparts to the laminate a curvature between the first clamping device and second clamping device as viewed in its longitudinal direction, as well as a manufacturing device for deforming a semi-finished product to fabricate an FC component according to this method.Type: ApplicationFiled: December 8, 2008Publication date: October 21, 2010Applicant: AIRBUS OPERATIONS GMBHInventor: Rainer Gräber
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Publication number: 20100243138Abstract: Floor panel, more particularly a laminate floor panel, wherein this floor panel comprises a decor, a top layer on the basis of synthetic material, and an underlying substrate (13), whether or not composed of several layers or parts, wherein the floor panel (1), in the surface over which the decor (10) extends, is provided with embossed portions.Type: ApplicationFiled: September 24, 2009Publication date: September 30, 2010Inventors: Meersseman Laurent, Vandevoorde Christian, Thiers Bernard
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Patent number: 7785434Abstract: Apparatus and methods are provided for substantially continuously forming thin-walled sleeves that may be incorporated into tubular devices sized for introduction into a patient. In one embodiment, a pair of sheets including coated surfaces oriented towards one another are directed through a cutting apparatus to cut the sheets into multiple pairs of strips. The pairs of strips are bonded together to create a plurality of sleeves having lumens defined by the coated surfaces. In another embodiment, a sheet having a coated surface is fed through a cutting tool to separate the sheet into a plurality of strips, and the strips are formed into sleeves, e.g., by feeding the strips through a die or mandrel using a substantially continuous process. Optionally, the sleeves may be subsequently cut into individual tubular devices and/or further processed, e.g., by providing one or more layers around the sleeves to create catheters, sheaths, or other apparatus.Type: GrantFiled: June 22, 2009Date of Patent: August 31, 2010Assignee: ILH, LLCInventors: Stephen A. Leeflang, Christian S. Eversull, Nicholas J. Mourlas
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Publication number: 20100181016Abstract: In order to manufacture beams of composite material with a J-shaped cross-section, a curing apparatus includes a bar supported parallel to a table by two end supports. A J-shaped beam of uncured composite material is prepared and arranged on the apparatus, positioning the bottom flange of the beam so that it faces the table and resting the web and the upper flange against two respective sides of the bar. The beam is covered with a vacuum bag and pressure and heat are applied inside an autoclave in order to cure the resin in the beam.Type: ApplicationFiled: June 10, 2008Publication date: July 22, 2010Applicant: Alenia Aeronautica S.p.A.Inventors: Sabato Inserra Imparato, Giovanni Lanfranco
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Patent number: 7740728Abstract: A film separation apparatus (100) for separating a film (110) attached to a film application surface of a wafer (120) comprises a wafer adsorption unit (31) for adsorbing the wafer with the film application surface up, a release tape supply unit (42) for supplying the release tape (3) onto the film application surface, and a heating unit (80) for pressing and heating only a part of the release tape against the wafer film at an edge of the wafer. Thus, the adhesion between the release tape and the film is increased at the particular part of the release tape. The apparatus further comprises a peeling unit (44) for separating the film from the film application surface of the wafer using a release tape with a part of the release tape having an improved adhesion as a separation starting point. Thus, the surface protective film can be easily separated from the wafer.Type: GrantFiled: July 21, 2006Date of Patent: June 22, 2010Assignee: Tokyo Seimitsu Co., Ltd.Inventor: Minoru Ametani
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Patent number: 7740910Abstract: A method for placing a resin layer or shim on a frame member uses an overpress. The overpress has an inner surface with protruding nubs. The operator places a bead of liquid resin on the inner surface of the overpress, then clamps the overpress to the frame member. The clamps force the nubs of the overpress into contact with the frame member and allows the nubs to define a clearance between the overpress and the frame member. The liquid resin spreads throughout the clearance and cures. After the resin has cured, the overpress is removed from the frame member, leaving a layer of cured resin bound to the frame member. This layer is then machined to a desired thickness.Type: GrantFiled: November 27, 2006Date of Patent: June 22, 2010Assignee: Lockheed Martin CorporationInventors: Michael L. Hestness, Richard A. Luepke, Gregory S. McKee, Allen D. Mader
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Publication number: 20100143662Abstract: Implementations of the present invention relate aesthetically pleasing decorative architectural resin panels having a thin or brittle veneer layer, such as thinly sliced natural wood or stone. In particular, at least one implementation includes a flat or curved decorative resin panel made with a natural wood veneer layer whose structural integrity has been maintained despite being subject to various heats and pressures. The resulting resin panel is at least partially translucent, and allows for a unique display both of the resin sheets used to form the panel and of the thin wood materials encapsulated therein. Additional implementations relate to the use of other brittle veneer layers, such as translucent stone, translucent metals, or the like, which also provide unique, decorative architectural, aesthetic features.Type: ApplicationFiled: February 11, 2010Publication date: June 10, 2010Applicant: 3FORM, INC.Inventors: Ruben Suare, R. Talley Goodson, Kirby V. Rea, Raymond L. Goodson
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Patent number: 7727352Abstract: A polarizing optical element is produced by firstly forming a polarizing multilayer structure (30) on a support (31). The structure comprises an orienting layer and a polarizing layer having dichroic compounds, the dichroic compounds being oriented by the orienting layer. The multilayer structure is then pressed against one surface of the optical element (40) through the support, with a portion of adhesive placed between the structure and the optical element. The support (31) for the structure is then removed, leaving the structure (30) bonded to the optical element (40).Type: GrantFiled: February 22, 2007Date of Patent: June 1, 2010Assignee: Essilor International (Compagnie Generale d'Optique)Inventors: Noemie Lesartre, Dominique Rychel
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Patent number: 7718026Abstract: The specification discloses a cardboard and blister pack packaging and sealing machine that includes an upper and lower heater and die combination that can be compressed together over a package for sealing using heat activated adhesives. The machine may use at least one piston and rod device or pump to provide the necessary energy or pressure. The machine may include a moveable tray containing at least one aperture to hold an unsealed package wherein the unsealed package can be moved proximate to the upper and lower heaters and dies and the upper and lower heaters and dies can press together. In this way, both the top and bottom dies may be heated and the operator is not required to remove the sealed packaging from the hot die.Type: GrantFiled: November 30, 2007Date of Patent: May 18, 2010Assignee: Pak Secure System LLCInventor: Charles W. Alexander, Jr.
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Patent number: 7708852Abstract: A method for producing a ballistic protective armour includes superimposing a certain number of textile layers (116) in such a way that a layer structure (114) is formed, in sewing the textile layers (116) of the layer structure to each other and in pressing the layer structure (114). Prior to a sewing process, the textile layers (116) of the layer structure (114) are pre-pressed by a pre-pressing process (30) in such a way that a preform (130), whose three-dimensional shape corresponds to a final product shape, is formed and subsequently, after the sewing process (50), the preform is exposed to a heat-pressing process (100) at a temperature greater than the temperature of the pre-pressing process (30).Type: GrantFiled: February 4, 2005Date of Patent: May 4, 2010Inventor: Egon Busch