With Formation Of Lamina Of Continuous Length By Molding Or Casting On Endless Carrier Patents (Class 156/231)
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Patent number: 5316608Abstract: The present invention provides a weatherable protective surfacing film which can be laminated to various substrates, such as vinyl outdoor fabrics, by heat and pressure without requiring adhesives. The film has a unitary structure and is comprised of an acrylic polymer/fluoropolymer composition which has a composition gradient across its thickness such that one surface of the film is fluoropolymer-rich to provide excellent weatherability, stain resistance and dirt repellant properties, while the opposite surface of the film is acrylic polymer-rich to give it self-bonding characteristics.Type: GrantFiled: January 27, 1992Date of Patent: May 31, 1994Assignee: Rexham Industries Corp.Inventors: Don O. Ocampo, Emery A. Palmer
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Patent number: 5308425Abstract: A protective film is placed on acrylic sheet. The film has a polyethylene side and an adherent EVA side; it will survive stressful lamination procedures as well as thermoforming, and can be easily removed from a finished article after thermoforming.Type: GrantFiled: October 22, 1992Date of Patent: May 3, 1994Assignee: Aristech Chemical CorporationInventors: Richard A. Daff, James D. Leaseburge
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Patent number: 5304272Abstract: A printed surface covering which can be continuously manufactured by the following steps: utilizing a process printing method, a design is printed onto a polymer web having an opaque, uniform background color; this web is laminated onto a vinyl base web to form a composite material; this composite material is laminated to a wear resistant layer which is embossed in register with the printed design; and the embossed composite material is cut into discrete sections in register with the printed design.Type: GrantFiled: August 12, 1991Date of Patent: April 19, 1994Assignee: American Biltrite, Inc.Inventors: Peter J. Rohrbacker, Martin J. Dickson
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Patent number: 5288358Abstract: A laminated web is used for supplying characters, symbols or other shapes, which are cut from a layer of sign material comprising one of the layers of the web, subsequently adhesively attached to a supporting surface to create a sign. In the web the layer of sign material is superimposed on a layer of paper or similar material with an intervening layer of pressure sensitive or permanently tacky adhesive. A layer of dry adhesive is carried by the otherwise exposed face of the layer of sign material and is activatable into a tacky condition for adhesively attaching the underlying portions of the layer of sign material to a supporting surface. The arrangement of the layers, the types of adhesives and the bonding strengths of the adhesives to their adherent surfaces allow the shapes cut from the layer of sign material to be transferred to and adhesively attached to a supporting surface, after cutting, by a simple and easy process.Type: GrantFiled: June 12, 1992Date of Patent: February 22, 1994Assignee: Gerber Scientific Products, Inc.Inventor: David J. Logan
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Patent number: 5281290Abstract: An apparatus and method is provided for forming a textured pattern on a heated substrate. An extruder forms the heated substrate. A textured pattern is applied to a transfer sheet by rotary screening. Thereafter, contact is made between the textured pattern and the substrate for adhering the textured pattern to the substrate. Since the textured pattern has a greater affinity for the substrate than for the transfer sheet, the transfer sheet can be removed from the textured pattern adhered to the substrate. In a preferred application, the textured pattern formed on the substrate can be used as a vertical, horizontal or venetian blind.Type: GrantFiled: May 20, 1992Date of Patent: January 25, 1994Inventor: Kenneth Bosler
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Patent number: 5269858Abstract: A method of simulating stained glass art includes the steps of providing a first substrate having an easy release upper surface and applying to such upper surface a pattern of viscous leading paint. A covering of coloring paint is then applied to at least one area of such upper surface peripherally defined by the leading Paint pattern, the coloring paint covering fully extending over the area and contacting the leading paint pattern. The pattern of leading paint and the covering of coloring paint is then removed as an integral, flexible, self-sustaining unit, and the removed unit is finally applied to a second substrate.Type: GrantFiled: August 9, 1991Date of Patent: December 14, 1993Assignee: Western Publishing Company, Inc.Inventor: Gary S. Silverman
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Patent number: 5234521Abstract: The present invention provides a method of manufacturing a textile based heat-bonding product by hot spot coating wherein the heat bonding polymer is deposited in the form of spots on a transfer mat by a photogravure cylinder and the heat-bonding polymer spots are then placed in contact with the textile supporting base for transfer thereto.Type: GrantFiled: January 12, 1990Date of Patent: August 10, 1993Assignee: Lainiere De PicardieInventors: Pierre Groshens, Bernard Demoulin
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Patent number: 5221394Abstract: A process of making backed, pressure-adherent carpeting. A construction is assembled comprising a backing-film and an adhesive on one side of the backing film, and then, in a separate step, the other side of the backing film is heat-laminated to a web of carpeting to thereby reinforce the carpeting and provide it with an adhesive. The carpeting is both reinforced and rendered adherent in a single pass of the carpeting and at a single station in the carpet-manufacturing line.Type: GrantFiled: June 8, 1990Date of Patent: June 22, 1993Assignee: Avery International CorporationInventors: Thomas C. Epple, Carol A. Caldwell
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Patent number: 5198064Abstract: Process for preparing a permeable adhesive tape which comprises;preparing a dispersion comprising, as a dispersion medium, an organic solvent solution containing a natural or synthetic rubber and/or acrylic pressure sensitive adhesive agent and a polyfunctional isocyanate compound, and at least water and hydrophobic inorganic fine particles and optionally a water absorptive high molecular weight compound dispersed in the organic solvent solution,applying the dispersion directly onto a porous material or impregnating the porous material with the dispersion, thereafter the dispersion-applied or impregnated porous material being dried by heating; or spplying the dispersion onto a releasing sheet, heat drying the dispersion-applied sheet and laminating a porous material on the dispersion-applied surface thereof, thereby providing the permeable adhesive tape in which the permeable adhesive layer and the porous material are integrated.Type: GrantFiled: May 8, 1990Date of Patent: March 30, 1993Assignee: Sankyo Chemical Co., Ltd.Inventors: Naoyuki Tani, Kusutaro Yoshida
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Patent number: 5160564Abstract: A process for producing a thermal stencil master sheet for stencil printing, which sheet, even when a thermoplastic film affording superior perforation properties but having low mechanical strengths is used therefor, can prevent the film from being broken to thereby improve its productivity is provided, which process comprises a step of laminating thermoplastic films onto both the surfaces of a base film, a step of bonding porous substrates onto the thermoplastic films and a step of stripping the thermoplastic films bonded to the porous substrates from the base film.Type: GrantFiled: July 6, 1988Date of Patent: November 3, 1992Assignee: Riso Kagaku CorporationInventors: Takanori Hasegawa, Shoichi Ikejima
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Patent number: 5151240Abstract: A leather-like material having a soft feed and a high water vapor permeability comprises a substrate of a fiber aggregate and a microporous grain layer mainly comprising a polyurethane elastomer and having an average thickness between 20 .mu.m and 300 .mu.m, preferably between 20 .mu.m and 200 .mu.m, more preferably 20 .mu.m and 100 .mu.m. The grain layer has an inner layer portion permeating partly into interstices of the fiber aggregate and bonding thereto, a topside having been coagulated to set up with a flat and smooth, or animal skin-like, grain appearance and micropores having an average pore diameter gradient of from at least 4 .mu.m in the inner layer portion to at most 3 .mu.m in the surface layer portion. The leather-like material is characterized by a water vapor permeability of from 1 to 30 mg/cm.sup.2.hr and a Gurley stiffness ratio of article to substrate of at most 1.5.Type: GrantFiled: September 21, 1989Date of Patent: September 29, 1992Assignee: Kanebo, Ltd.Inventors: Koin Asano, Kenichi Tagawa, Hiroshi Nakagawa, Hiroyuki Wakahara
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Patent number: 5122212Abstract: An improved process and means are disclosed for continuously forming tiles that are embossed in register with a printed design. In this process a base layer is formed on a continuously moving support surface and moved by the surface through printing, laminating and embossing stages wherein a printed design is applied to the base layer, a wear coat is laminated over the design, and the design is embossed. In accordance with the invention, the base layer is adhered to the support surface prior to transfer of the printed design thereto.Type: GrantFiled: October 27, 1989Date of Patent: June 16, 1992Assignee: American Biltrite, Inc.Inventors: Donald C. Ferguson, Victor D. Mollis, Jr.
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Patent number: 5114515Abstract: The invention is a method for forming polymer composite films using removable substrates comprising:(a) forming a first dispersion of a first perfluorinated polymer containing sites convertible to ion exchange groups dispersed in a first dispersant having: a boiling point less than about 110.degree. C.; a density of from about 1.55 to about 2.2; and a solubility parameter of from greater than about 7.1 to about 8.2 hildebrands;(b) depositing the first dispersion onto a first removable substrate;(c) removing the first dispersant from the first dispersion, thereby forming a first film;(d) forming a second dispersion of a second perfluorinated polymer containing sites convertible to ion exchange groups and a second dispersant having: a boiling point less than about 110.degree. C.; a density of from about 1.55 to about 2.2; and a solubility parameter of from greater than about 7.1 to about 8.Type: GrantFiled: January 11, 1988Date of Patent: May 19, 1992Assignee: The Dow Chemical CompanyInventors: Jeffrey D. Birdwell, William P. Carl
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Patent number: 5110385Abstract: The invention is a method for forming polymer composite films using a removable substrate comprising:(a) forming a first dispersion of a first perfluorinated polymer containing sites convertible to ion exchange groups dispersed in a first dispersant having: a boiling point less than about 110.degree. C.; a density of from about 1.55 to about 2.2; and a solubility parameter of from greater than about 7.1 to about 8.2 hildebrands;(b) depositing the first dispersion onto a first removable substrate;(c) heating the first dispersion at a temperature sufficient for form and fuse a first polymer film;(d) forming a second dispersion of a second perfluorinated polymer containing sites convertible to ion exchange groups and a second dispersant having: a boiling point less than about 110.degree. C.; a density of from about 1.55 to about 2.2; and a solubility parameter of from greater than about 7.1 to about 8.Type: GrantFiled: January 11, 1988Date of Patent: May 5, 1992Assignee: The Dow Chemical CompanyInventors: Jeffrey D. Birdwell, William P. Carl
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Patent number: 4983245Abstract: The invention also relates to a process for dressing a flat, water-absorbing and water-permeable substrate having a rough surface with depressions at least on that side to be provided with the dressing.Type: GrantFiled: April 14, 1989Date of Patent: January 8, 1991Inventor: Philipp Schaefer
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Patent number: 4957423Abstract: A separator manufacturing apparatus includes a transfer roller (2) with a plurality of annular shaping grooves (1) having a predetermined shape in cross section which are formed in the outer circumferential surface of the transfer roller (2) in its circumferential direction, a resin feeding device (4) with nozzles (3) to feed a hot-melt type resin to the annular shaping grooves (1) of the transfer roller (2), a base paper feeding device (5) to feed a continuous paper (w) at a predetermined speed to the outer circumferential surface of the transfer roller (2) supplied with the resin to thereby form by transfer a plurality of ribs (9) on a surface of the continuous paper (w), and a fault detecting device (6,36,46) to detect the shape and/or a dimension of the rib (9) formed by transfer. A resin drop receiving device (53) or an annular shaping groove cleaning device (63) may be provided so that maintenance of the transfer roller (2) can be easy.Type: GrantFiled: November 1, 1989Date of Patent: September 18, 1990Assignee: Mitsubishi Denki Kabushiki KaishaInventor: Hisao Yokoya
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Patent number: 4910407Abstract: A radiation image storage panel comprising a support and a stimulable phosphor-containing resin layer provided thereon, in which the void ratio of said stimulable phosphor-containing resin layer is reduced in comparison with an ordinarily prepared stimulable phosphor-containing resin layer having the same binder-phosphor ratio and formed by a coating procedure conducted under an atmospheric pressure.The void ratio is not more than 85% of the void ratio of the ordinarily prepared stimulable phosphor-containing resin layer in which a resinous binder and a stimulable phosphor are contained in a weight ratio of 1:1 to 1:25, the ratio of 1:25 being exclusive, and the void ratio is not more than 90% for a stimulable phosphor-containing resin layer in which a resinous binder and a stimulable phosphor are contained in a weight ratio of 1:25 to 1:100.Type: GrantFiled: July 29, 1988Date of Patent: March 20, 1990Assignee: Fuji Photo Film Co., Ltd.Inventors: Satoshi Arakawa, Junji Miyahara
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Patent number: 4906315Abstract: A method of manufacturing surface relief holograms wherein an original surface relief hologram in the form of an endless loop or a drum is continuously coated with a radiation-curable resin. After curing, the resin bears a replica of the original hologram and it is continuously drawn off from the original as a sheet or film. The replica film becomes a hot-stamping foil when formed in contact with a carrier film, metallized, and coated with a hot-stamping adhesive.Type: GrantFiled: December 14, 1987Date of Patent: March 6, 1990Inventor: Stephen P. McGrew
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Patent number: 4897136Abstract: In encapsulated-lens reflective sheeting of the prior art, a monolayer of glass microspheres is embedded in a binder layer, a specularly reflective layer underlies the microspheres, and a cover film encapsulates the microspheres, within a plurality of hermetically sealed cells. In the invention, a HMW thermoplastic binder film, affords improved structural integrity, greater toughness, and better conformability to irregular surfaces without cracking. The cover film preferably is of the same polymer family as said binder film.Type: GrantFiled: August 26, 1987Date of Patent: January 30, 1990Assignee: Minnesota Mining and Manufacturing CompanyInventors: Terry R. Bailey, Roger R. Kult, Howard R. Tolliver, Arthur D. Dickson
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Patent number: 4897026Abstract: A separator manufacturing apparatus includes a transfer roller (2) with a plurality of annular shaping grooves (1) having a predetermined shape in cross section which are formed in the outer circumferential surface of the transfer roller (2) in its circumferential direction, a resin feeding device (4) with nozzles (3) to feed a hot-melt type resin to the annular shaping grooves (1) of the transfer roller (2), a base paper feeding device (5) to feed a continuous paper (w) at a predetermined speed to the outer circumferential surface of the transfer roller (2) supplied with the resin to thereby form by transfer a plurality of ribs (9) on a surface of the continuous paper (w), and a fault detecting device (6, 36, 46) to detect the shape and/or a dimension of the rib (9) formed by transfer. A resin drop receiving device (53) or an annular shaping groove cleaning device (63) may be provided so that maintenance of the transfer roller (2) can be easy.Type: GrantFiled: September 30, 1988Date of Patent: January 30, 1990Assignee: Mitsubishi Denki Kabushiki KaishaInventor: Hisao Yokoya
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Patent number: 4888082Abstract: A method and apparatus for applying hot melt adhesive to the parting surfaces of sections of a foam pattern employed in the lost foam metal casting process includes an adhesive applicator operable to dispense a layer of adhesive in a desired pattern onto a transfer surface. The parting surface of a section of a foam pattern is then brought into engagement with the transfer surface so that at least a portion of the adhesive adheres to the parting surface for assembly with a mating section of the foam pattern. The adhesive remaining on the transfer surface after engagement with the parting surface is scraped off and a new layer of adhesive applied in preparation for another section of the foam pattern.Type: GrantFiled: October 31, 1986Date of Patent: December 19, 1989Assignee: Nordson CorporationInventors: Raymond M. Fetcenko, Jan Wydro, Ralph P. Zuponcic
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Patent number: 4886564Abstract: A running strip-shaped substrate of paper or thermoplastic material is provided with several layers of adhesive or other coating material at a transfer station where it comes in contact with discrete layers of coating material which are supplied by individual belt conveyors and are heated during travel with the respective conveyors to promote the expulsion of solvent which is gathered by individual streams of an inert gas flowing counter to the direction of travel of the layers with the conveyors. The layers are heated by the respective conveyors each of which is heated by a discrete heating device.Type: GrantFiled: October 20, 1987Date of Patent: December 12, 1989Assignee: Pagendarm Beschichtungstechnik GmbHInventors: Ralph Pagendarm, Albert Hebels
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Patent number: 4881999Abstract: A surface covering product is disclosed which comprises a substrate material, an impervious coating upon said material, and, raised transparent or translucent or opaque colored elements printed upon said coating. The raised elements are formed as dot-shaped colored elements and comprise a thixotropic plastic. An opaque colored material surrounds the raised elements and a dot-like colored pattern is formed.Type: GrantFiled: August 11, 1988Date of Patent: November 21, 1989Assignee: Armstrong World Industries, Inc.Inventors: Richard H. Balmer, Barbara A. Pfeiffer-Meshaw
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Patent number: 4879967Abstract: A separator manufacturing apparatus comprises a transfer roller with a plurality of annular shaping grooves having a predetermined shape in cross section which are formed in the outer circumferential surface of the roller in its circumferential direction, a resin feeding device with a nozzle means to feed a hot-melt type resin having highly adhesive properties to the annular shaping grooves of the transfer roller, a base paper feeding device to feed a continuous paper at a predetermined speed to a part of the outer circumferential surface of the transfer roller at the same time of feeding the resin to thereby form by transfer a plurality of ribs having a predetermined shape corresponding to the annular shaping groove on a surface of the continuous paper, and a parting agent coating device for applying before the feeding of the resin a thin layer of parting agent to at least portion of the annular shaping grooves on the transfer roller.Type: GrantFiled: September 30, 1988Date of Patent: November 14, 1989Assignee: Mitsubishi Denki Kabushiki KaishaInventor: Yukinori Sengoku
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Patent number: 4836875Abstract: A method for making a sheet of resistive material having randomly oriented conductive fibers with a density of approximately 50 to 300 milligrams per square meter. The fibers are weighed, mixed with a solvent, contained in a non-turbulent state. The solvent is withdrawn under pressure through a porous film and backing. A sticky sheet material is placed in contact with the film for transferring the fibers from the film to the sheet.Type: GrantFiled: June 17, 1987Date of Patent: June 6, 1989Assignee: The Boeing CompanyInventors: Alun L. Buttermore, Mark T. Harder
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Patent number: 4834821Abstract: A process for preparing curable, aqueous strippable, polymeric materials for application, in succession, as masks, to a specific area of each of a plurality of printed circuit boards that is to be protected from the stripping and plating processes associated with gold finger plating, during the fabrication thereof, includes forming a coating of substantially identical, uniformly spaced, areas of polymeric material on a continuous length of carrier web, applying a cover coating over the carrier web and the uniformly spaced areas of polymeric material with the cover coating having a width substantially the same as that of the carrier film, and winding up in a roll the continuous length of carrier web and the cover coating with the uniformly spaced polymeric material sandwiched therebetween.Type: GrantFiled: January 11, 1988Date of Patent: May 30, 1989Assignee: Morton Thiokol, Inc.Inventor: William A. Maligie
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Patent number: 4789413Abstract: A process for preparing permeable adhesive tapes, which comprises dispersing water or water and a water absorptive high-molecular weight compound homogeneously in a solution of a natural or synthethic rubber or acrylic pressure sensitive adhesive agent in an organic solvent, applying the dispersion onto a releasing agent applied sheet, drying the adhesive agent applied sheet, and laminating a porous backing material on the adhesive agent applied surface to obtain a permeable adhesive tape.Type: GrantFiled: June 10, 1986Date of Patent: December 6, 1988Assignee: Sankyo Chemical Co., Ltd.Inventors: Naoyuki Tani, Motomu Ueno, Kusutaro Yoshida, Yukio Mizukami
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Patent number: 4786342Abstract: A method is provided for producing a ceramic substrate with at least one surface having sufficient smoothness to allow for placement of fine line electrical circuitry. A ceramic powder is placed in a die. A ceramic tape is formed having one surface with a desired degree of smoothness. A portion of the tape is placed into the die with the surface opposite the smooth surface in contact with the ceramic powder. The powder and tape are dry pressed to form an integral ceramic green body with a smooth surface. The green body can be sintered to form a sintered smooth-surfaced ceramic substrate. The smooth-faced ceramic substrate can be formed with the smooth face countersunk or with edges pulled back. A ceramic substrate can be formed with a conductive material between the cast tape layer and the base layer. A ceramic tape cast on a smooth carrier such as polyvinyl butyral and a method for producing such cast tape is also disclosed.Type: GrantFiled: November 10, 1986Date of Patent: November 22, 1988Assignee: Coors Porcelain CompanyInventors: James E. Zellner, Robert M. Martin
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Patent number: 4775439Abstract: A low temperature method of forming a circuit pattern on a plastic substrate which comprises applying a slurry of a vaporizable solvent, metal particles and a small quantity of binder in the shape of the circuit pattern desired to a removable layer, vaporizing the solvent, covering the powdered metal and binder with an adhesive to hold the powdered metal and carrier in place on the removable layer, laminating the hydrocarbon containing substrate with pressure and heat to cause compacting of said powder and bonding of said compacted powder to said substrate by adhesive layer, said heat being insufficient to destroy said adhesive, substrate and removable layer, and separation of the removable layer. A circuit pattern held on a removable layer by an adhesive overlying same is also disclosed.Type: GrantFiled: July 25, 1983Date of Patent: October 4, 1988Assignee: Amoco CorporationInventors: Richard E. Seeger, Jr., Noredin H. Morgan
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Patent number: 4759816Abstract: A strippable film for adhesive coating and laminating comprising:a base paper, andan extrusion coated thermoplastic resin layer, wherein said film has the property that upon coating an adhesive onto said resin layer and assembling the adhesive coated strippable film with a base member, said base paper can be stripped from said resin layer and said resin layer can be subsequently stripped from said adhesive coating.Type: GrantFiled: July 7, 1986Date of Patent: July 26, 1988Assignee: Schoeller Technical Papers, Inc.Inventors: Klaus B. Kasper, David R. Williams
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Patent number: 4758296Abstract: A method of manufacturing surface relief holograms wherein an original surface relief hologram in the form of an endless loop or a drum is continuously coated with a radiation-curable resin. After curing, the resin bears a replica of the original hologram and it is continuously drawn off from the original as a sheet or film. The replica film becomes a hot-stamping foil when formed in contact with a carrier film, metallized, and coated with a hot-stamping adhesive.Type: GrantFiled: June 20, 1983Date of Patent: July 19, 1988Inventor: Stephen P. McGrew
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Patent number: 4753694Abstract: A multilayered ceramic (MLC) substrate having embedded and exposed conductors suitable for mounting and interconnecting a plurality of electronic devices exterior thereof. The horizontal planar conductors comprise substantially a plurality of solid, non-porous, homogeneous metal patterns, whereas the vertical interplanar connection conductors are substantially porous metal conductors that are formed by methods such as screening. The process to form the MLC substrate involves forming a pattern of solid, nonporous conductors to a backing sheet having a release layer, then transferring the pattern to a ceramic green sheet. Zero X-Y shrinkage sintering processes allow the MLC substrate and solid metal conductors to be densified without distortion of the solid metal patterns or the ceramic.Type: GrantFiled: May 2, 1986Date of Patent: June 28, 1988Assignee: International Business Machines CorporationInventors: Lester W. Herron, Robert O. Lussow, Robert W. Nufer, Bernard Schwartz, John Acocella, Srinivasa N. Reddy
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Patent number: 4737221Abstract: A method of backing carpeting material 19 with hot-melt compositions such as atactic polypropylene (APP) or bitumen (with or without additives) comprises carefully doctoring selected thicknesses of the composition to the undersurface of the material 19 with the wear surface of the material uppermost. In one arrangement (FIG. 3) this is achieved using a lick roll arrangement 20 incorporating a doctor blade, cooling the backed product at cooling zones 28, 29 and applying the material to a nip formed by rollers 21. In another arrangement (FIG. 1) this is achieved by doctor box 16 applying the composition to a carrier 13, the carpeting material 19 then being laminated at roll 21 to the layer of composition, the laminate then being cooled before being stripped from the carrier (13). In a further arrangement (FIG. 2) the carrier is in the form of sheet material 15 which is supported by endless belt 13 and which is bonded into the hot-melt composition to become an integral part thereof.Type: GrantFiled: April 15, 1987Date of Patent: April 12, 1988Assignee: Compo Scotland LimitedInventors: Peter W. Bell, David S. Queen, John B. Smith
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Patent number: 4731143Abstract: A thin tough glossy surface may be applied to a flexible substrate in a one step process comprising: applying an aqueous thin film of a compound of a polymer to an endless carrier belt made of a material having a low adhesion to said polymer, contacting the flexible substrate and coated carrier belt and keeping them together while they pass around a hot drum laminator at a temperature of from about 100.degree. to about 150.degree. C.The process is suitable for applying impermeable surfaces to non wovens, and foam backed carpet.Type: GrantFiled: June 17, 1986Date of Patent: March 15, 1988Assignee: Polysar Financial Services, S.A.Inventor: Jimmy D. Cross
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Patent number: 4705584Abstract: The invention relates to a method of applying polymeric materials to the surface of a substrate by providing a layer of polymeric material on a release sheet and then subsequently transferring the polymeric material from the release sheet by the application of heat and pressure sufficient to effect adhesion of the polymeric material to the substrate and thereafter peeling the release sheet from the polymeric material. The invention is particularly concerned with the application of polymeric materials being capable of a secondary reaction at the time of application to the substrate or subsequent thereto.Type: GrantFiled: December 11, 1985Date of Patent: November 10, 1987Assignee: Jacob Schlaepfer & Co., AGInventor: Alfred E. Lauchenauer
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Patent number: 4698110Abstract: A process for coating polyvinyl fluoride layers on one or both sides of a textile material in the form of a coalesced gel which is subsequently cured by heating.Type: GrantFiled: November 27, 1985Date of Patent: October 6, 1987Assignee: E. I. Du Pont de Nemours and CompanyInventor: Eustathios Vassiliou
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Patent number: 4678528Abstract: An improved process suitable for continuously producing tiles which have the sharp and vivid coloring characteristics of ceramic tiles. In accordance with this process, a release paper is coated with a clear liquid plastisol layer. The clear liquid plastisol layer is given a completely smooth upper surface. A decorative design is then applied to the smooth upper surface by transfer printing. The printed plastisol is then covered with an opaque plastisol backing layer to form a cast wear layer comprising the clear plastisol layer, the printed pattern, and the opaque plastisol backing layer. The cast wear layer is then transferred to a continuous plastic base web that has been made previously so that the backing layer is in contact with the base web. The cast wear layer is laminated onto the base web, and this laminate is embossed using an engraved roll having raised sections which are images of the printed design.Type: GrantFiled: March 5, 1985Date of Patent: July 7, 1987Assignee: American Biltrite, Inc.Inventors: Merrill M. Smith, Donald C. Ferguson
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Patent number: 4664734Abstract: A process for producing a magnetic recording medium is disclosed. The process comprises coating a magnetic coating composition comprising a ferromagnetic powder, a binder, and an organic solvent on either a non-magnetic support or a roller or band having a mirror surface to form a magnetic layer on the non-magnetic support or the roller or band, respectively, drying the magnetic layer so as to have a solvent content of from 0.05 to 10% by weight, contacting the magnetic layer on the support or the roller or band with a roller or band having a mirror surface or a non-magnetic support, respectively, and separating the magnetic layer from the roller or band. The resulting magnetic recording medium has smooth surface, high electromagnetic properties, and good durability.Type: GrantFiled: January 29, 1986Date of Patent: May 12, 1987Assignee: Fuji Photo Film Co., Ltd.Inventors: Tsutomu Okita, Sugihiko Tada
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Patent number: 4614556Abstract: A method for making a decorative product is provided which includes forming on a top layer of polymeric material (e.g., polyvinyl chloride) a relief pattern, and bonding said top layer to a base layer of a thermoplastic ethylene interpolymer (e.g., an ethylene-vinyl acetate copolymer).The product is useful as a floor or wall covering.Type: GrantFiled: April 16, 1984Date of Patent: September 30, 1986Assignee: Armstrong World Industries, Inc.Inventors: William F. Fry, Rickie L. Sitler
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Patent number: 4612074Abstract: An improved process is disclosed for forming tiles that are embossed in register with a printed design. A printed design is first applied to a base coat and a wear coat is laminated over the design. Advantageously, the wear coat is applied to the printed web before it is heated for lamination. Before embossing occurs, the laminated product is cooled until partial setting occurs, and the embossing roll is sprayed with water in order to minimize the likelihood that the laminated product will adhere to the embossing roll. To avoid distorting the web during lamination and embossing, proper web tension is maintained by controlling the rotational speeds of the laminating drum and the embossing roll so that a desired ratio is preserved. The web is then cut into oversized tiles that shrink to size during annealing.Type: GrantFiled: December 9, 1985Date of Patent: September 16, 1986Assignee: American Biltrite Inc.Inventors: Merrill M. Smith, Donald C. Ferguson
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Patent number: 4543145Abstract: Process for the continuous production of single-ply or multi-ply laminates, comprising feeding from below and at an obtuse angle, a web uniformly coated with resin, on to a fiber web or reinforcing web which is under tension, so that the resin penetrates the fiber web or reinforcing web in a bubble-free manner, and then passing the fiber web or reinforcing web uniformly impregnated with resin, either by itself or conjointly with one or more separating films or decorative films or resin-impermeable covering films, through a heating zone and pressure zone, whereby a single-ply or multi-ply laminate is produced. Apparatus for carrying out the process is also described.Type: GrantFiled: October 16, 1980Date of Patent: September 24, 1985Assignee: Chemie Linz AktiengesellschaftInventors: Peter Schnell, Gustav Bihlmayer, Dietrich Daume
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Patent number: 4543099Abstract: A purpose of the disclosed method is to impart gathers and elasticity to a relatively inelastic film, membrane, or web substrate, through elastic banding with a viscoelastic hot melt pressure-sensitive adhesive (PSA). Typically, the resulting elastic-banded substrate product (e.g. 40) will be cut into discrete units and formed in to garments or body-encircling members such as disposable diapers. One step of the preferred method involves extruding a ribbon or band (13 or 113) comprising a viscoelastic hot melt PSA, which PSA has unusually high cohesion, stretchiness, and elasticity without excessive loss of adhesive bonding strength. (The viscoelastic behavior of the PSA is believed to be determined, at least in part, by the relative size of its crystalline domains and its rubbery domains and the glass transition temperatures and softening point of its components.Type: GrantFiled: July 19, 1982Date of Patent: September 24, 1985Assignee: H. B. Fuller CompanyInventors: William L. Bunnelle, Richard C. Lindmark, Jr.
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Patent number: 4543144Abstract: This invention relates to compositions of aqueous polyurethane dispersions containing polyurethanes having lateral OH-groups, optionally in admixture with PU-dispersions without any lateral OH-groups, which contain a combination of formaldehyde resins and blocked polyisocyanates as crosslinking agent and, optionally handle-improving agents, silicones and standard additives.The present invention also relates to the use of these compositions for the production of light coatings by the heat-activated, one-coat reverse coating process, in which the PU-composition is applied to a temporary support and dried, after which the (textile) substrate is laminated onto the dry polyurethane film at elevated temperature and pressure and the polyurethane laminate formed is subsequently crosslinked at a relatively high temperature.Mixed crosslinking with formaldehyde resins plus blocked polyisocyanates makes it possible to obtain coatings characterized by outstanding substrate adhesion and wet strength values.Type: GrantFiled: April 11, 1984Date of Patent: September 24, 1985Assignee: Bayer AktiengesellschaftInventors: Wilhelm Thoma, Klaus Nachtkamp, Walter Schroer, Rolf Langel
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Patent number: 4520062Abstract: Highly abrasion-resistant transfer coatings are provided on a wide variety of substrates, thermoplastic or thermosetting, by transfer coating from a mold surface or a flexible web, such as by use of a heat transfer tape, an ultra-thin coating consisting essentially of a non-resinous binder material such as microcrystalline cellulose together with mineral abrasive particles, preferably alumina or a mixture of silica and alumina which have been heated together at a temperature of at least 140.degree. F., the ultra-thin coating also preferably containing a silane and a small quantity of a sticking agent such as a thermoplastic or thermosetting resin.Type: GrantFiled: September 2, 1983Date of Patent: May 28, 1985Assignee: Nevamar CorporationInventors: Israel S. Ungar, Herbert I. Scher, Nelson L. O'Neill
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Patent number: 4517235Abstract: Highly abrasion-resistant transfer coatings are provided on a wide variety of substrates, thermoplastic or thermosetting, by transfer coating from a mold surface or a flexible web, such as by use of a heat transfer tape, an ultra-thin coating consisting essentially of a non-resinous binder material such as microcrystalline cellulose together with mineral abrasive particles, preferably alumina or a mixture of silica and alumina which have been heated together at a temperature of at least 140.degree. F., the ultra-thin coating also preferably containing a silane and a small quantity of a sticking agent such as a thermoplastic or thermosetting resin.Type: GrantFiled: November 16, 1982Date of Patent: May 14, 1985Assignee: Nevamar CorporationInventors: Israel S. Ungar, Herbert I. Scher, Nelson L. O'Neill
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Patent number: 4487642Abstract: This invention relates to a method of producing a moisture-permeable artificial leather comprising transferring a water-soluble inorganic salt-containing polyurethane layer onto a base fabric and washing the polyurethane layer with water to extract out said water-soluble inorganic salt. A feature of the invention is that the inorganic salt used has a particle diameter range such that at least 90% thereof is not larger than 30 microns.Type: GrantFiled: June 9, 1983Date of Patent: December 11, 1984Assignee: Toyo Cloth Co., Ltd.Inventors: Katsuhiko Takashima, Katsuhiro Moriwaki, Koichi Taniguchi
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Patent number: 4462852Abstract: The invention refers to a process of coloring (printing) of track-like objects (2), especially ski coverings of thermoplastics, such as olefins, especially high and low pressure polyethylene where, the layer is brought continuously as a hot foil, essentially in a state of fusion, in contact with a print carrier (3), on which there has been deposited a print pattern first of sublimation type and then of diffusion type dye stuff. A transfer of the dye onto foil (2) occurs in a short time and only essentially along a small areal strip perpendicular to the common direction of conveying of layer (2) and print carrier (3). It is preferred that the transfer of dye occurs in the gap between rollers (5, 6) through which the foil and the print carrier are guided. This allows the obtainment of warpage-free print patterns on relatively thin-walled track-like objects in a continuous process, where it is assured that no warpages occur after cooling or reheating of the printed layer.Type: GrantFiled: February 5, 1981Date of Patent: July 31, 1984Assignee: C P Components GmbHInventor: Horst Custor
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Patent number: 4455146Abstract: A novel plaster comprising a thermoplastic elastomer, an oil or higher fatty acid, a tack-providing resin and a medicinal ingredient. The plaster may be easily released therefrom without giving appreciable irritation or pain to the skin and body hairs of human bodies after applied thereto, while it may nevertheless exhibit satisfactory tackiness and adhesive strength when applied to human bodies.Type: GrantFiled: March 2, 1982Date of Patent: June 19, 1984Assignee: Hisamitsu Pharmaceutical Co., Ltd.Inventors: Kanji Noda, Akira Nakagawa, Tetsuya Yamagata, Masasi Kobayasi, Tadayoshi Suenaga, Fumiaki Tokubuchi, Kazuki Noguchi, Tadaaki Yoshitake, Masayoshi Tsuji, Hiroyuki Ide
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Patent number: 4454187Abstract: A composite laminate material and a process for making the same are provided, the process comprising the steps of providing an unbonded fibrous batt of desired thickness having a thermosetting binder material dispersed therethrough, applying a layer of desired thickness of a curable latex to at least one side of the fibrous batt, drying the layer to a predetermined moisture level to provide a dried composite material, and heating and compression molding the dried composite material to simultaneously mold the composite, cure the layer and cure the binder material by embossing a pattern into the exposed side of the layer before the layer and the binder material are cured to cause the layer to be contoured with the pattern substantially throughout the thickness thereof and thereby cause the pattern to be substantially impressed into one side of the batt so that the resulting embossed and cured layer has a substantially uniform thickness and the one side of the cured batt substantially conforms to the embossed coType: GrantFiled: June 22, 1983Date of Patent: June 12, 1984Assignee: Allen Industries, Inc.Inventors: Thomas A. Flowers, Samuel D. Vinch, Chandru T. Shahani
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Patent number: 4444839Abstract: A label essentially comprises a top layer which can be printed and/or inscribed and a water-soluble adhesive layer. The adhesive layer can also be protected by a covering layer. The top layer is formed from polyvinyl alcohol which is preferably insoluble in cold water but soluble in hot water. The adhesive layer comprises a synthetic adhesive which is soluble in water and represents, in particular, a contact adhesive or permanent adhesive. The label is resistant to the action of cold water but is soluble in hot water, and is suitable for labeling containers with a smooth surface.Type: GrantFiled: October 2, 1981Date of Patent: April 24, 1984Assignees: Hoechst Aktiengesellschaft, Joachim Dudzik, Winfried DudzikInventors: Joachim Dudzik, Winfried Dudzik, Wolfgang Zimmermann, Gunther Pospich