Abstract: A method for producing an anisotropic conductive film, which includes: a preparation step wherein a base material that has a plurality of recesses and solder fine particles are prepared; an accommodation step wherein at least some of the solder fine particles are accommodated in the recesses; a fusing step wherein the solder fine particles accommodated in the recesses are fused, thereby forming solder particles within the recesses; a transfer step wherein an insulating resin material is brought into contact with the recess opening side of the base material that includes the solder particles in the recesses, thereby obtaining a first resin layer on which the solder particles have been transferred; and a layering step wherein a second resin layer that is configured from an insulating resin material is formed on the surface of the first resin layer, on which the solder particles have been transferred, thereby obtaining an anisotropic conductive film.

Abstract: One aspect of the present disclosure can include a multilayer static housing system for preventing the ingress of microorganisms therein. The housing system can include a static outer housing unit and at least one static inner housing unit nested completely inside of the outer housing unit. Airflow through the housing system can be driven passively by the chimney effect.

Abstract: Disclosed is a method for making a ceramic matrix composite. The method includes infiltrating an initial ceramic matrix composite with a molten silicon infiltration material to form a silicon infiltrated composite; cooling the silicon infiltrated composite; heating a first portion of the cooled silicon infiltrated composite to a temperature in excess of the melt temperature of the silicon infiltration material in the presence of a carbon source; heating a second portion of the cooled silicon infiltrated composite to a temperature in excess of the melt temperature of the silicon infiltration material in the presence of a carbon source after heating the first portion; and cooling the heated portions to form a final ceramic matrix composite, wherein the first portion and second portion of the cooled silicon infiltrated composite are adjacent or overlap.

Abstract: A dry-laid nonwoven fabric production method may include: affixing resin particles including polymeric molecules to a plurality of first fibers; applying an external force to the plurality of first fibers to which the plurality of resin particles are affixed so as to reduce gaps between the first fibers; relieving the applied external force to form in gas, from the plurality of resin particles, second fibers each having an outer diameter smaller than that of the first fiber and the outer diameter of each of the second fibers have a value in a range from 30 nm to 1.0 ?m; and forming a nonwoven fabric that is a fiber composite including the first fibers and the second fibers.

Abstract: Certain embodiments described herein are directed to articles that provide less sag. In some examples, the articles can include a fiber reinforced thermoplastic polymer core layer comprising reinforcing fibers and a thermoplastic polymer, and a frim disposed on the fiber reinforced polymer core layer. In certain examples, the frim comprises a film coupled to a scrim comprising an effective basis weight to prevent substantial sag of the article, e.g., during a forming operation.

Abstract: A method and system applying glue to a fabric to create a bonded seam by applying a carrier liquid to a predetermined area of a first piece of fabric and in a pre-determined pattern; applying uniformly, to the first piece of fabric, particles of a powdered elastomer such that the particles of the powdered elastomer adhere to the applied carrier liquid; removing excess particles of the powdered elastomer, the excess particles of the powdered elastomer being particles of the powdered elastomer not adhering to the applied carrier liquid; applying a second piece of fabric to the predetermined area of a first piece of fabric; and curing the particles of a powdered elastomer to create a bonded seam between the first piece of fabric and the second piece of fabric.

Abstract: In an aspect, a cap liner comprises a sintered fluoropolymer layer; and a backing layer; wherein the sintered fluoropolymer layer is in direct physical contact with the backing layer with no intervening layer located there between. In another aspect, a method of forming the cap liner of comprises plasma etching the sintered fluoropolymer layer to form a sintered plasma etched layer; and laminating the sintered plasma etched layer and the backing layer to form the cap liner.

Abstract: A lightweight suspension upright or knuckle for a vehicle including a bearing connection interface arranged coaxial with the rolling bearing and including a first sleeve element and a second sleeve element arranged radially outside the first sleeve element and including a BMC/LFT/DLFT annular body that is sandwiched between a first and second shell elements, which are coupled together in a radially superimposed manner and which are preferably obtained in a semi-cured state as self-supporting elements, to be chemically and mechanically bonded together and with the BMC/LFT/DLFT annular body in a later stage during a step of forming a core (11) to fill either completely or partially an empty space (12) delimited between the first and second shell elements (8,9).

Abstract: Smartcard (SC) having a metal card body (MCB) which is a coupling frame (CP) with a slit (S), and a coupling loop antenna/structure (CLA, CLS) connected to termination points (TP) on each side of the slit (S) and coupled with the module antenna (MA) of a transponder chip module (TCM). A portion of the card body (CB) may be metal and another, coplanar portion of the card body may be a synthetic material which may be transparent or translucent. Currents may be collected from the interface between the two portions. The card body (CB) may have two metal layers of different materials, adhesively joined to each other using a thermosetting epoxy that converts from B-stage to C-stage during lamination.

Abstract: According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

Abstract: Described herein are printed laminates. The laminates include a first substrate having an applied layer of an ink or coating composition that includes a self-crosslinking acrylic polymer having has a glass transition temperature of 0° C. or greater, a coalescent, and water; a second substrate positioned to configure the applied layer between the first substrate and the second substrate; and an adhesive bonding the first substrate to the second substrate. Also described is a process for making such laminates. In one aspect, the applied layer of ink is a reverse printed layer, in which the applied ink layer is highly compatible with the adhesive with which it comes in contact.

Abstract: A thermoplastic prepreg includes a web or mesh of fibers in which the web or mesh of fibers includes chopped fibers. The thermoplastic prepreg also includes a thermoplastic material that fully impregnates the web or mesh of fibers so that the thermoplastic prepreg has a void content of less than 5%. The thermoplastic material is polymers that are formed by in-situ polymerization of monomers or oligomers in which greater than 90% of the monomers or oligomers react to form the thermoplastic material. The thermoplastic prepreg includes between 5 and 95 weight percent of the thermoplastic material and the chopped fibers that form the web or mesh of fibers are un-bonded.

Abstract: A method for manufacturing a composite material, the method comprising: positioning a first fabric layer between a first Kraft paper layer and a second Kraft paper layer; impregnating the first fabric layer with a binding composition while maintaining the first Kraft paper layer and the second Kraft paper layer dry; assembling the impregnated first fabric layer, the first Kraft paper layer and the second Kraft paper layer together to form a first pre-impregnated multilayer assembly; applying pressure on the first pre-impregnated multilayer assembly to diffuse the binding composition from the first fabric layer to the first Kraft paper layer and the second Kraft paper layer; and curing the first pre-impregnated multilayer assembly.

Abstract: A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

Abstract: A circuit board includes a first conductive layer, a second conductive layer, and a first insulating layer disposed between the first conductive layer and the second conductive layer, wherein the first conductive layer includes a signal line, the second conductive layer includes a ground line, and the ground line of the second conductive layer includes a pattern area patterned in a meander shape.

Abstract: A method for surface preparation of composite substrates prior to adhesive bonding. A curable surface treatment layer is applied onto a curable, resin-based composite substrate, followed by co-curing. After co-curing, the composite substrate is fully cured but the surface treatment layer remains partially cured. The surface treatment layer may be a resin film or a removal peel ply composed of resin-impregnated fabric. After surface preparation, the composite substrate is provided with a chemically-active, bondable surface that can be adhesively bonded to another composite substrate to form a covalently-bonded structure.

Abstract: Provided is an engine mount for a power unit. The power unit is supported by a support via the engine mount. The engine mount includes a first mounting bracket, a second mounting bracket, and a coating film. The coating film is applied to at least one of a surface of a first mounting portion and a surface of a second mounting portion. The coating film includes a cured-resin base layer made of a phenolic-resin adhesive, and an outer layer made of an epoxy-resin antirust paint and laminated on the cured-resin base layer. A thickness of the cured-resin base layer is 5 ?m or more. A thickness of the outer layer is less than 15 ?m. A sum total of the thickness of the cured-resin base layer and the thickness of the outer layer is equal to or more than 15 ?m and equal to or less than 30 ?m.

Abstract: A method and porous multi-component material for the capture, separation or chemical reaction of a species of interest is disclosed. The porous multi-component material includes a substrate and a composite thin film. The composite thin film is formed by combining a porous polymer with a nanostructured material. The nanostructured material may include a surface chemistry for the capture of chemicals or particles. The composite thin film is coupled to the support or device surface. The method and material provides a simple, fast, and chemically and physically benign way to integrate nanostructured materials into devices while preserving their chemical activity.

Abstract: The present invention relates to a method of assembling carbon parts using a braze based on silicon carbide. The invention also relates to the parts assembled using such a method.

Abstract: A bonding material comprising metal particles coated with an organic substance having carbon atoms of 2 to 8, wherein the metal particles comprises first portion of 100 nm or less, and a second portion larger than 100 nm but not larger than 100 ?m, each of the portions having at least peak of a particle distribution, based on a volumetric base. The disclosure is further concerned with a bonding method using the bonding material.

Abstract: Building panels and a method to produce such panels including a solid decorative surface having a decorative wear layer including fibers, binders, color substance and wear resistant particles. A method of manufacturing a building panel having a decorative surface connected to a core wherein the surface has at least two homogenous layers, a lower sub layer and an upper decorative layer, the upper decorative layer including fibers, a first color substance a binder and wear resistant particles, the lower sub layer including fibers, a second color substance, and a binder, whereby the method including the steps of applying the layers comprising a mix of fibers, binder, wear resistant particles and color substance on a core wherein the layers comprise different colors, displacing particles from their original position such that particles from the sub layer are visible on the decorative surface, and curing the layers by providing heat and pressure.

Abstract: The present invention relates to a resin paste composition including an organic compound, and a granular aluminum powder having an average particle diameter of from 2 to 10 ?m and a flake-shaped silver powder having an average particle diameter of from 1 to 5 ?m which are uniformly dispersed in the organic compound, and a semiconductor device manufactured by bonding a semiconductor element onto a supporting member through the resin paste composition and then encapsulating the resulting bonded product. According to the present invention, it is possible to provide a resin paste composition used for bonding an element such as semiconductor chips onto a lead frame which is excellent in not only electrical conductivity and bonding property but also working efficiency without using a large amount of rare and expensive silver, and a semiconductor device having a high productivity and a high reliability.

Abstract: This producing method includes: a preparing step of preparing a pair of ceramic sintered bodies at least one of which is formed by a reaction sintering method and contains free silicon; a forming step of interposing a joining slurry between the joined surfaces of the pair of ceramic sintered bodies and thereafter drying the joining slurry, to form a fine particle layer, the joining slurry obtained by dispersing fine particles containing a carbon element in an organic solvent; and a joining step of heating the pair of ceramic sintered bodies in an inert atmosphere with the pair of ceramic sintered bodies held so that the fine particle layer is pressurized, to introduce the free silicon into the fine particle layer, thereby forming a joining layer containing at least silicon carbide so that the pair of ceramic sintered bodies are joined to each other, to obtain the ceramic joined body.

Abstract: A powder primer composition particularly useful as a primer intended to be used in conjunction with an adhesive topcoat in rubber to metal bonding. And a method for bonding an elastomeric substrate to a metallic substrate comprising, applying a powder primer composition onto one of said substrates, wherein the powder primer composition comprises a rubbery polymer and at least one of a phenolic resin and a phenoxy resin, applying an adhesive covercoat to form a coated substrate, contacting the coated substrate with the other of said substrates, and heating the contacted substrates to effect bonding of the metallic substrate to the elastomer.

Abstract: A process of gluing footwear parts using a powder adhesive that eliminates the conventional stages of drying required after the application of liquid adhesive to the substrate surface and of cooling to solidify the glue after pressing is disclosed herein. The process comprises the stages of preparing the surface and removing impurities from substrates by applying a slow-drying compound featuring bonding properties; applying the polyurethane-base powder adhesive with a grain size between 30 and 200 microns by dispersing it with pistols removing the excess adhesive; reactivating the powder adhesive applied to the substrate surface at temperatures between 60° and 80° C.; joining the substrate surfaces that received the adhesive, and pressing.

Abstract: Footwear fabrication methods are disclosed, having reduced material consumption and/or waste requirements, compared to conventional methods, as well as the footwear articles made by such methods. The fabrication methods and articles are characterized by the selective use of a bonding agent, in the form of a powder or tackified (e.g., preheated) powder, to bond various material panels, such substrate, mesh, and/or skin panels in the formation of a composite panel (e.g., a bonded mesh composite panel), which may in turn be used to provide a footwear upper and ultimately an article of footwear. The bonding agent is particularly applicable to fabrication processes utilizing a combination of heat and pressure for bonding or fusing material panels, each having a suitable composition, size, shape, and thickness, into the particular configuration of the footwear upper.

Abstract: In an illustrative implementation of this invention, a 3D object comprises substrate layers infiltrated by a hardened material. The 3D object is fabricated by a method comprising the following steps: Position powder on all or part of a substrate layer. Repeat this step for the remaining substrate layers. Transform the powder into a substance that flows and subsequently hardens into the hardened material. The hardened material solidifies in a spatial pattern that infiltrates positive regions in the substrate layers and does not infiltrate negative regions in the substrate layers.

Abstract: A method and part forming apparatus configured for forming an aircraft stringer. The part forming apparatus may comprise a forming tool, a rigid plate, and a hollow bladder. The forming tool may comprise a material trough, a bladder extension trough laterally aligned with and open to the material trough, and a recessed pocket extending from either side of the bladder extension trough and adjacent to the material trough. The method comprises placing composite material into the material trough, placing the bladder onto the composite material and through the bladder extension trough, placing the rigid plate into the recessed pocket and over the bladder, and then placing skin laminate over the bladder and the composite material. Once each of these components is in place, the forming tool may be vacuum bagged and the composite material and skin laminate may be co-cured to form the stringer.

Abstract: There is described a process for the production of a multilayer body (4) having an electrically conductive layer (421) arranged on a carrier layer (41), in which there is provided a transfer film (5) having a transfer layer (52) of an electrically conductive polymer. The electrically conductive layer is transferred from the transfer film (5) on to the multilayer body (4). There are also provided a transfer film and a multilayer body produced in accordance with the process.

Abstract: A muco-adhesive patch for delivery of drugs into mucous membranes. On the muco-contact side, a water impermeable layer covers the center of the patch and less than half of the muco-contact side of the patch. Drugs may be added by mixing the drug with an adhesive material and placing a spot of the drug plus adhesive onto the exposed side of the water impermeable layer. A lenticular medical patch with a thin, tapered edge can be made with multiple layers by passing a single sheet such as a sheet of plastic through a production line in which each layer is applied in turn maintaining registration by reference to edges of the sheet or to marks on the sheet.

Abstract: An electrochemical device includes a ceramic electrode, a metallic interconnect, and a ceramic bond material that bonds the ceramic electrode and the metallic interconnect together. The ceramic material includes manganese-cobalt-oxide that is electrically conductive such that electric current can flow between the ceramic electrode and the metallic interconnect.

Abstract: A method of joining dissimilar materials having different ductility, involves two principal steps: Decoration of the more ductile material's surface with particles of a less ductile material to produce a composite; and, sinter-bonding the composite produced to a joining member of a less ductile material. The joining method is suitable for joining dissimilar materials that are chemically inert towards each other (e.g., metal and ceramic), while resulting in a strong bond with a sharp interface between the two materials. The joining materials may differ greatly in form or particle size. The method is applicable to various types of materials including ceramic, metal, glass, glass-ceramic, polymer, cermet, semiconductor, etc., and the materials can be in various geometrical forms, such as powders, fibers, or bulk bodies (foil, wire, plate, etc.). Composites and devices with a decorated/sintered interface are also provided.

Abstract: A process for coupling a polymer component to a metal component forming part of a biomedical joint prosthesis includes the steps of providing the polymer component, providing the metal component having a surface with the same geometry/curvature of the surface of the polymer component to be coated, putting in contact the polymer component with the metal component, and heating only the metal component to a process temperature equal to or higher than the melting temperature of the polymer component to achieve a local softening or melting of the polymer component at the contact surface between the two components.

Abstract: Granules comprise binder-agglomerated active particles for liquid treatment or filtration. Each granule has a center core of a material that itself has binding properties without the addition of other binders or sprays or adhesives, or, alternatively, each granule comprises a matrix of active materials stuck together with the binder. The binder structure preferably ranges from a non-uniform matrix of binder formed by heat-deformed binder particles, to a clump of binder particles generally retaining the original shape or the binder particles, to non-continuous connectors of binder between active particles. The invented two-part media has high surface area per volume of media, which, because the outer surface and inner void surfaces of the particles are preferably substantially covered with active particles, translates to high activity for the preferred treatment process.

Abstract: A substrate for floorings, such as synthetic grass turf includes: a pad made of a first heat-meltable material, a stabilizing mesh made of a second heat-meltable material, and a connection layer set between said pad and the mesh. The connection layer includes a third heat-meltable material with a melting point lower than the melting point of the first and of the second heat-meltable materials. The connection layer is a discontinuous layer with a granular structure, so that the substrate is permeable to liquids in order to enable, for example, draining-off of rainwater.

Abstract: Method of coating pipe having a raised weld bead. Curable resin polymer is applied to the pipe and allowed to bond to form a cured or partially cured polymer layer on the pipe. Powder form adhesive composition is applied on the polymer layer while hot, with fusion into a film bonding to the polymer. Powder form polyolefin is applied to the adhesive while hot with fusion into a film bonding to the adhesive to form a powder-based coating. Following forming of the powder-based coating, the pipe is cooled from the inside. An outer polyolefin covering is bonded to the powder-based coating and the pipe cooled to ambient temperature. This procedure can avoid voids, cavities or pinholes forming in the coating adjacent the weld bead.

Abstract: A composition of particles referred to as hot-melt, self-adhesive particles (10, 20), is made from a fusible thermoplastic material suitable for sticking parts together and having spikes (21) and/or barbs (11, 22) which can be hooked to the surface of at least one part to be stuck, in particular to the fibers of at least one surface of the parts to be stuck. A sticking method using such a composition is also described.

Abstract: A vibration damper including a cylinder with a cylinder-side connection member. The at least one mounted component is fastened to the cylinder by a material bond. The cylinder and the mounted component are made of plastic. The mounted component and/or the cylinder are based on at least one ready-prepared semi-finished product that forms the surface of the vibration damper on at least one body side in the final state. Plastic supplemental volume fractions determine the finished body contour.

Abstract: Facing material useful in the manufacture of gypsum wallboard is surfaced treated in order to adhere an amount of seed crystals to improve the adhering affinity of the facing material for wet plaster thereby permitting the manufacture of gypsum wallboard with little or no added starch and reduced amounts of water. Various means for adhering the seed crystals to the facing material are described as well as, a method of converting the facing material and wallboards containing the facing material are also described.

Abstract: This invention relates to a thin reinforced nonwoven fabric for fire blocking an article, articles containing such fabrics, and methods for making the fabrics and fire blocking the articles. When exposed to heat or flame, the fabric is capable of increasing its thickness by at least three times. The fabric comprises an open mesh scrim having a having crimped, heat-resistant organic fibers compressed thereon and held in a compressed state by a thermoplastic binder. When subjected to high heat or flame, the binder in the structure softens and flows, releasing the restrained crimped fibers and allowing the thickness of the fabric to increase dramatically.

Abstract: An hermetic sealing apparatus is discussed. The apparatus may include one or more of the following a glass mask disposed on an upper surface of a first substrate, a support member disposed on an upper surface of the glass mask, a laser irradiation member positioned spaced on the upper surface of the glass mask, a plurality of lower support members disposed in a contour region of a lower surface of the second substrate, and pressing members disposed on a lower surface of the lower support members.

Abstract: A pinseam press fabric is smoothed in the area of the seam by depositing polyurethane particles having a size of about 1 to 500 micrometers across the seam of the felt defined by the ends of the fabric. The polyurethane particles are drawn into the seam end by the application of a vacuum. Once the particles are deposited, the fabric is heated so that the polyurethane particles melt to form a polymeric matrix.

Abstract: A method for gluing microcomponents to a substrate (1) during the production of microsystem components includes the steps of applying a reactive or non-reactive hot melt type adhesive (5) to the microcomponent (18) and/or the substrate (1), heating the hot melt type adhesive (5), and placing the microcomponent (18) onto the substrate (1). The hot melt type adhesive (5) is on the contact surfaces between the microcomponent (18) and the substrate (1) during and after gluing.

Abstract: Granules comprise binder-agglomerated active particles for liquid treatment or filtration. Each granule has a center core of a material that itself has binding properties without the addition of other binders or sprays or adhesives, or, alternatively, each granule comprises a matrix of active materials stuck together with the binder. The binder structure preferably ranges from a non-uniform matrix of binder formed by heat-deformed binder particles, to a clump of binder particles generally retaining the original shape or the binder particles, to non-continuous connectors of binder between active particles. The invented two-part media has high surface area per volume of media, which, because the outer surface and inner void surfaces of the particles are preferably substantially covered with active particles, translates to high activity for the preferred treatment process.

Abstract: The invention provides a process to deliver an elastomeric composition to a substrate. The elastomeric composition is cooled. The cooling also results in substantially complete transfer of the elastomeric composition from the pattern roll to the substrate with a resulting reduction in elastomer degradation.

Abstract: A data carrier with an optically variable structure having an embossed structure with raised areas and a first coating contrasting with the surface of the data carrier. The embossed structure and the first coating are so combined that at least parts of the coating are completely visible upon perpendicular viewing but concealed upon oblique viewing so that a tilt effect arises upon alternate perpendicular and oblique viewing. The first coating is provided only in certain areas. Additionally, the optically variable structure has at least in partial areas a second coating likewise contrasting with the data carrier surface and disposed in overlap with the first coating at least in partial areas.

Abstract: A method for making artificial tooth bridges including a ceramic densely sintered high strength individual core veneered with porcelain using powder metallurgical methods. The individual densely sintered bridge parts are joined together to a bridge core by a particle reinforced glass. Since only the glass material wets the surface of the densely sintered parts, the glass is the binding material that holds the core together and the particles function to only increase the strength of the bulk glass material.

Abstract: A method is described for reducing the afterflame of a flammable, meltable material. A textile composite is described comprising an outer textile comprising a flammable, meltable material, and a heat reactive material comprising a polymer resin-expandable graphite mixture.

Abstract: A sputtering target assembly and method for bonding a sputtering target to a backing plate is disclosed. When insulatively bonding a sputtering target to a backing plate, it is necessary to ensure that the bonding material has good thermal conductivity so that the temperature of the target can be effectively controlled. It is also important to not have electrical conductivity through the bonding materials. In order to achieve both goals, it is beneficial to utilize an elastomer with diamond powder filler. Diamond power has very good thermal conductivity, and it also has very good dielectric strength. Diamond is a thermally effective and cost effective substitute for silver in insulative bonding.

Abstract: The present invention provides needle punch carpets for intensive use, as well as methods of manufacture of the same. The needle punch carpets are substantially, and preferably completely biodegradable. A needle punch carpet according to the present invention comprises a needle felt and at least one backing layer, wherein both the needle felt and the at least one backing layer comprise at least 90%, preferably at least 95%, more preferably at least 98% and most preferred 100% of polymeric biodegradable material, for example poly (L-lactic acid) and poly (D-lactic acid), respectively.