Abstract: The present invention relates to a new fabric which is rich in a new raw material feeling which has been unparalleled before, a fashionable feeling and an unexpected feeling and its method of preparation.The fabric of the present invention is a three dimensional fabric having a unique structure characterized by a structure wherein a mass of a number of apexes of piled fibers is made in a body to form a scaly structure and a number of the said scaly structures exist in covering the surface layer of the fabric.

Abstract: This invention relates to a fiber reinforced plastic sheet having a gradient layer structure wherein the number of reinforcing fibers continuously varies and a process for producing the same by spreading a mixture of the fibers different in the number of filaments over the traveling zone of a conveyor and then pressing it while it contains a resin. The fiber reinforced plastic sheet of the invention is excellent in smooth appearance, fluidity during molding to an article, fiber filling ability into a complex form portion of an article and mechanical strength and can be produced inexpensively.

Abstract: A rod base material for forming wafers for electronic devices is formed from a plurality of rod members made of selected materials. The rods are assembled in parallel and are bonded with each other into an integrated body. In one aspect of this invention, a mirror-finished bonding face is formed at the outer surface of each of the rod members, and is cleaned by a surface treatment using chemicals. Subsequently, respective rod members are assembled in parallel and brought into contact with each other at their respective bonding faces. The thus prepared and assembled rod members are maintained in a heated atmosphere until they combine into an integrated body to provide the base material. The rod base material is thereafter subjected to slicing to provide wafers used for forming electronic devices.

Abstract: A dual charge compression molding method in which a first charge of a plastic material that will at least constitute the reinforcing means, i.e., the ribs and/or bosses, is first placed in the mold and compressed, the mold is then opened and a second charge of the plastic material is placed in the mold to constitute the flat or panel portion of the panel part after compression. A plastic part having a perfect appearance surface without sink mark defects can be produced.

Abstract: Fiber reinforced thermoplastic molded products, sheets, and the like, having a glossy surface are produced by intimately blending discrete reinforcing fibers (e.g. fiberglass) and thermoplastic fibers (e.g. polypropylene or polycarbonate) into a web. The web is heated to the melting point of the thermoplastic fibers while applying pressure, to eliminate air and press the web into a consolidated structure. Breakage of the reinforcing fibers is minimized by limiting the thickness of the web and limiting the pressure so as to produce a consolidated structure with minimal fiber breakage and a Notched Izod of at least one. Layered consolidated structures, some without reinforcing fibers, may be heated and pressed together to form a final structure having a thickness greater than the individual structures. The great majority of the fibers are provided so that the fibers of each type are within the range of about 0.5-5 inches.

Abstract: A joint assembly, which is particularly useful in the formation of tubular plastic furniture, includes a hole formed in a first member and a second member having a first end which engages the hole. Reinforcing wire members are provided in the joint assembly together with a suitable adhesive and a settable material.

Abstract: A method of forming and bonding fluff pads for diapers and the like wherein both the steps of forming and bonding are performed on the same vacuum drum.

Abstract: By combining two measures, namely by using rock wool fibers with a particularly low fiber thickness, and by adding an avivage agent with an unusually high viscosity, it is possible to needle a rock wool felt, without adding any other fibers, to produce a needle felt with high strength and good bendability. If the needle felt is subsequently relaxed with heat treatment, and the avivage agent is also expelled during this treatment, the needle felt is then available as a pure rock wool needle felt, free of any organic additives.

Abstract: A porous, filamentary mat has a plurality of layers that are in intimate face-to-face relation and that have portions of the confronting faces thereof bonded together to enable those layers to constitute a unitary, porous, filamentary mat. Each of the layers has a plurality of elongated filaments of thermoplastic material; and each of those filaments is arranged in an essentially horizontal attitude and is longer than the mat. Each of those filaments has a number of bends therein which cause portions of each filament to cross and to engage other portions of that filament; and those bends also cause portions of each filament to cross and to engage portions of one or more adjacent filaments.

Abstract: A process for continuously forming a product having elongated members at least about one foot long which are oriented, compressed and bonded is provided, the process comprising depositing elongated members on a moving carrier with an orientation that is substantially parallel to the direction of movement of said carrier, said members being deposited on said carrier over a length of carrier that is at least as long as about one and one-half times the length of the elongated members and is at least as long as about 30 times the final thickness of the compressed, composite product.

Abstract: A fur-like pile fabric which comprises guard hair-like fibers and down hair-like fibers wherein a plurality of the fibers including the guard hair-like fibers constitute a unit and at least the guard hair-like fibers in the unit are adhered together in a brush form, which has an appearance and feeling similar to natural furs.

Abstract: A pre-cure resistant powder resin binder for waferboard/oriented strandboard manufacture is manufactured from spray drying a liquid resin composition containing a low advanced phenol-formaldehyde resin and a water soluble oxo compound of boron. The spray dryability of the low molecular weight phenol-formaldehyde resin is enhanced by the addition of the oxo boron compound.

Abstract: Ceramic insulation has a mat of intersecting, discrete ceramic fibers bonded with a sol-gel glass binder. A fabric-reinforced glass coating is bonded to at least one surface of the mat. The insulation is prepared by forming a slurry of ceramic fibers, molding the slurry to form a soft felt mat, drying the mat, and incrementally introducing the binder into the mat with a multiple-impregnation technique, which controls shrinkage of the ceramic fiber mat. The fabric-reinforced glass coating is formed by applying a glass fiber cloth to a surface of the ceramic fiber mat and coating the same with a powdered glass. The powdered glass is melted and cooled.The process provides a layering technique that permits formation of a continuous fibrous structure having layers that impart distinct characteristics at desired regions within the structure.

Abstract: This invention relates to the manufacturing of a monobloc bundle of straight tubes, laterally contiguous and fixed together. Initially, the bundle is made of tubes which are laterally contiguous and which are not fixed together. An apparatus is used to fix together the tubes at one or at both ends. This apparatus consists of a means to form the bundle of tubes laterally contiguous but not fixed together, of a means to cut the bundle perpendicular to the axis of the tubes and of means to fix together the ends of the tubes in the plane of the cut. The bundle of tubes can be used to make the core of a sandwich panel.

Abstract: A blend, a batt, and a process for making the batt from the blend is disclosed. The blend and batt are made from a uniform combination of cotton and copolyester binder fibers wherein the binder fibers have a melting temperature of 230.degree. to 340.degree. F.

Abstract: A method of forming a composite material by providing a quantity of first particles of a binder material and a quantity of second particles of a primary material having softening temperature substantially in excess of the softening temperature of the binder material. The first and second quantities of particles are combined into a substantially uniform mixture. The uniform mixture is heated in the absence of pressure or shear sufficient to convert the binder particles, to a temperature substantially above the softening point of the binder material but less than the softening temperature of the primary material. Thereafter, pressure and shear are applied to the heated mixture sufficient substantially immediately to convert at least a portion of the binder material particles into a substantially continuous webbing structure or force the formation of point-bonds.

Abstract: Continuous glass fiber reinforced composites are made by pultruding the fibers with mixtures of certain silanes and thermoplastic resin in which the silanes have adsorbed onto the thermoplastic resin.

Abstract: The present invention is drawn to a method for forming a section in which a plurality of optical branch fibers are joined with each other. The branch fibers are connected with a single optical trunk fiber at the end faces thereof contacting each other. The configuration and area of the end face of the joined section of branch fibers are substantially identical to those of the end face of the trunk fiber. A die has a through-hole, for shaping the branch fibers, the sectional area and configuration of which are equal to those of the end face of the trunk fiber as taken perpendicular to the axis thereof. The branch fibers supplied to the heated die at a predetermined amount ratio are simultaneously drawn through the die. The ratio between amounts of respective branch fibers to be supplied to the die is set to correspond with a desired signal branching ratio of the optical coupler to be obtained.

Abstract: An apparatus for sensing the concentration of a component such as oxygen in a medium such as blood. The apparatus includes an elongated signal transmitter and a sensing element at one end thereof. A substantially rigid sleeve is secured around such end to provide a pocket for the sensing element.

Abstract: Nonwoven fabrics are produced by mixing fibers especially textile fibers with binder powders, and by bonding the fibers and binder powders in twin-platform belt ovens for heating the powder. During this step, air is passed through the nonwoven mat or web or interlocked fibers. In order to avoid contamination of the oven with binder powder fragments detached from the nonwoven fabric, the provision is made to arrange a steaming process upstream of the air heat treatment process. The steam is to condense on the fibers or on the binder powder and to promote sticking of the powder to the fibers of the nonwoven fabric. Advantageously, a sieve drum device is employed in place of the twin-platform belt oven for the final bonding heat treatment; this device can operate herein in a much more economical fashion than the oven.

Abstract: Improved stretchable battings of differentially-shrinkable bicomponent staple fibers are obtained by cross-lapping webs, e.g. from cards, garnets or the like machines, at an angle that determines and controls the degrees of stretch in the machine direction (MD) and cross direction (XD), and then inducing helical crimp in the bicomponent fibers on account of their differential shrinkage. Such batts are especially useful in apparel.

Abstract: A method of assembling a connection for branched radiator coolant hose in which the hoses to be connected are adhered onto the ends of a T-shaped connector. Then a capsule of rubber is molded around the area of the connection and cured to form a unitary and integral connection.

Abstract: A coupler for at least two optical fibres in which at least one port is redundant, e.g. a 1.times.2 or a 1.times.3 coupler, is formed by first terminating the fibre end which is to form that redundant port, and then coupling the fibres e.g. by fusion.

Abstract: Blends of high molecular weight linear polyethylene and low molecular weight linear polyethylene provide improved fiber-forming capabilities over that found with either polymer taken alone. Preferably at least one of the polymers used in the blend is a linear low density polyethylene, LLDPE, which is a linear polyethylene comprising ethylene copolymerized with an amount of a higher alpha-olefin which causes the density of the copolymer to be less than that of a homopolymer made using the same process and catalyst. The higher alpha-olefin can be at least one in the C.sub.3 -C.sub.12 range, preferably in the C.sub.4 -C.sub.8 range.

Abstract: An apparatus and method for producing a filament harness which comprises feeding a plurality of strands in a downstream direction onto a support which receives the strands. There is a head which contacts the strands and a control means for causing relative motion between the support and the head to form the plurality of wires into a predetermined, desired pattern. In addition, the product produced by the method is also disclosed.

Abstract: A group of loose cabled optical fibers (32-32) destined to be terminated by a multi-fiber connector device is first fabricated into an optical fiber ribbon (30). The optical fibers of the group are threaded through portions of an organizing shuttle (20) and brought into planar juxtaposition with each other by the cooperation of a curved surface (112) and a burnishing bar assembly (98). As the organinzing shuttle is caused to be moved along a track (42), the burnishing bar assembly causes the planar array of fibers to be embedded into an adhesive coating of a first binding tape (34) which is secured along the length of the track. In a preferred embodiment, a second tape (35) is applied over the fibers and the first tape. The ribbon is trimmed of excess longitudinal side portions of the binding tapes to provide a ribbon of desired width.

Abstract: A process for the manufacture of a stiff permeable sheet-like fibrous structure which includes forming a web with 20% to 60% single fibres having a high modulus of elasticity (as herein defined) and between 7 and 50 millimeters long, and 40% to 60% by weight of a wholly or substantially unconsolidated particulate plastics material, and then treating the web by heating to melt the plastics material and passing it between a pair of nip rollers so that the plastics material can flow and wet out the fibres, the nip between the rollers being set to a dimension less than the thickness of the unconsolidated web and greater than that of the web if it were to be fully consolidated, and allowing the web to expand and remain substantially permeable after passing through the rollers.

Abstract: The invention relates to a process for producing a formed article substantially consisting of tubular elements by placing these elements close together and connecting them with each other and is characterized in that elements having, between them, different properties are placed together. The chosen property may be, for instance, length, thickness, or type of material. The invention also relates to the formed article obtained.

Abstract: A composite material, and a process for making the same, comprises a matrix of a semi-crystalline polyolefin homopolymer or copolymer of any molecular weight, and a reinforcement material comprising textile and/or metal materials coated with a layer for permitting adhesion between the reinforcement material and the matrix. The layer comprises at least one elastomer component and is intimately bonded to the polyolefin matrix by means of a relatively thin coating. The coating on the adherized reinforcement material includes a polyolefin with an average molecular weight of at least 500,000.

Abstract: A composition and a process for bonding lignocellulosic material under heat and pressure is disclosed. According to the process, a curing agent is combined with a binder which is an alkaline phenol-formaldehyde resin. In one aspect the combination is by injection into a line carrying the binder to application apparatus, followed by in-line mixing of the curing agent and binder and application of the mixture to the lignocellulosic material. The lignocellulosic material is then compressed and the binder cured. The curing agent may be an ester, a lactone or an organic carbonate. The effect of the curing agent may be moderated with an aliphatic mono or polyhydric alcohol.

Abstract: Light conductive fibers being embedded as crack monitors in reinforced compound material are protected as follows. During laminate assembly the fiber ends are slipped into relatively short teflon hoses but being provided to be at least in parts embedded in the compound parts to be made; the ends of the hoses that will be embedded are closed with a cold curing laminate resin; the fiber ends with enclosing teflon hoses will be threaded through laminate openings during assembly of the lamination, and the fiber ends with projecting hoses are also inserted in a conical bore of an assembly device; open areas and portions of the compound part adjacent to the conical bore of the assembly tool are filled with laminate resins; a protective cover is then placed onto said bore and over the teflon hose protected fiber ends prior to curing of the part; and the thus prepared part is cured in an autoclave.

Abstract: An optical connector and splicer including an optical fiber positioning member for optical coupling of optical fibers where the coupling is assisted by at least two guide pins. The optical fiber positioning member comprises a substrate plate and a flat plate. The substrate plate has optical fiber grooves and guide pin grooved each formed at one surface thereof for positioning the one optical fibers and said guide pins, respectively. The flat plate has a flat surface confronting with the grooves surface of the substrate plate. An exposed area is formed on a part of the substrate plate where said flat plate is not joined for facilitating an insertion of the optical fibers into the optical fiber grooves.

Abstract: The invention relates to a process and an apparatus for the production of a bundle of filaments from at least one filament, and its application especially to the production of a bundle of hollow semi-permeable fibers used for producing a filtration module. According to this invention, the filaments (1) is wound in a first step, in several superposed layers around a support plate (10) having two take-up edges (17) perpendicular to the direction of winding of the filament, and conferring on this filament an alternating transverse movement of decreasing amplitude in such a manner as to achieve a winding having a predetermined profile. The support plate (10) is then removed by retracting the take-up edges (17) toward each other so as to obtain a bundle having a transverse section which is a function of the profile of the winding and curved ends.

Abstract: A process is provided with apparatus for molding fiberballs into bonded polyester fiber structures in a continuous line system, whereby novel structures may be economically provided with advantages over bonded batts.

Abstract: A method for placing hydrophobic polyolefin fiber in condition for cutting, carding and production of nonwoven material without substantial sacrifice in desired hydrophobic properties in the corresponding nonwoven, by utilization of a sequential treatment of the fiber with a neutralized phosphoric acid ester and a polysiloxane of defined classes.

Abstract: A technique is provided for both forming frame portions from thermoplastic resin prepregs containing randomly arranged reinforcing fibers directly at predetermined location(s) upon a preformed wall portion and simultaneously bonding such as formed frame portions directly to such wall portion at such location(s). The wall portion is itself a laminate derived from thermoplastic resin prepregs containing ordered, substantially continuous reinforcing fibers.

Abstract: A method and apparatus are disclosed for binding a nonwoven material by means of a binding agent requiring heat for activation, particularly for binding cellulosic fibers with a thermoplastic material. The material is irradiated with an infrared radiation source, and surface burning of the irradiated material is prevented by passing a weak flow of air through the material. Inclined walls guide the air flow through the material in an inclined path directed from the edge of the infrared radiation source and towards the center thereof. Each infrared radiation source is surrounded by two side walls so that a space is formed between each side wall and the radiation source for the passage of the inlet air. The cross-sectional areas of these spaces are together approximately equal to the cross-sectional area of a suction channel positioned opposite the spaces. The air flow is controlled by means of two speed-regulated fans, one at the inlet and one at the outlet of the apparatus.

Abstract: A device for connecting optical fibers is formed by inserting one or more fibers into at least one end of a capillary tube. The bore is tapered to facilitate fiber insertion. To taper the end of a bore, the tube is rotated about its longitudinal axis while a first narrow stream of abrasive particles is directed onto the tube end. The axis of the first stream is located off the axis of the tube bore, thereby forming a taper that is spherical rather than conical. A second stream, the axis of which is coaxial with the bore, is then directed onto the tube end to remove that portion of the tapered aperture adjacent the bore, thereby forming a more funnel-shaped aperture.

Abstract: A composite molded article made of a nonwoven fibrous mat wherein inorganic monofilaments having a length of 10 to 200 mm and a daimeter of 2 to 30 micrometers are partially bonded with a thermoplastic resin binder, many voids being provided throughout the mat and a large number of fine holes communicating with the voids in the inside being formed in at least one surface of the mat; and processes for producing the same.

Abstract: A process for making a fiber reinforced glass matrix composite article is disclosed. Monofilament fiber is wound on a mandrel to form a monofilament fiber layer and the monofilament fiber layer is coated a binder to form a monofilament fiber tape. Yarn fiber is wound on a mandrel to form a yarn fiber layer and the yarn fiber layer is coated with a slurry of glass matrix material and binder to form two yarn fiber tapes. The monofilament fiber tape is sandwiched between the yarn fiber tapes to form a composite ply. Composite plies are laid up to for a composite preform. The composite preform is consolidated to form a fiber reinforced glass matrix composite article. A product made by the above process is also disclosed.

Abstract: A process and apparatus for bonding and embossing of sheet material is disclosed. The apparatus uses a pair of rotating calender rollers which are spaced apart. Sheet material is introduced into the space between the rollers. The calender rollers are equipped with raised, discrete points which form a surface design and determine the embossing design produced on the sheet material. The calender rollers are each driven at a synchronous speed by a drive system having the capability of varying the speed of one roller for a short period of time. This change in speed causes the surface designs of both calender rollers to shift relative to one another. This results in different degrees of overlap between opposing pairs of raised points. Thus, different embossing surface patterns can be produced as the overlapping areas are adjusted while the machines are in operation. This eliminates the necessity of replacing the calender rollers when a change of embossing patterns is desired.

Abstract: Disclosed is an elastic absorbent which comprises a substantially homogeneous mixture of pulverized cellulose pulp and staple fibers of a split yarn obtained by splitting a tape-form oriented laminate comprising at least one layer of a synthetic resin having a high melting point and at least one layer of a synthetic resin having a low melting point, in which the layer of the synthetic resin having a low melting point is at least partially exposed to the surface. Another elastic absorbent comprises an intermediate layer of a powdery polymeric water-absorbing agent, which is interposed between upper and lower layers, each of the upper and lower layers comprising a substantially homogeneous mixture of pulverized cellulose pulp and staple fibers of the same split yarn as mentioned above.

Abstract: A translucent nonwoven fabric composite, suitable for use as a housewrap, is disclosed. The composite comprises a meltblown fabric layer laminated to a reinforcing fabric layer and may include tacking strips. The composite may be prepared by calendering a meltblown fabric and a reinforcing fabric together in a nip equipped with a resilient roll.

Abstract: A process for forming a continuous strand preformable mat is disclosed which consists of applying a binder matrix material which includes a thermosetting polyester binder material and a thermoplastic polyester binder to the continuous strand mat. The mat is heated such that the thermosetting binder material cures and hardens while the thermoplastic binder material softens and flows around strand intersections. The mat is thereafter cooled in order to solidify the thermoplastic polyester material of the binder matrix for additional handling for packaging and for subsequent handling by the customer. The preforms are made by heating the mat to over 200.degree. F., placing in a cold mold, and then closing the mold to form and solidify the mat shape.

Abstract: A process for polymer coating of narrow strands, for example, wires with a polymer, is disclosed whereby a rapidly reacting polymer formulation is sprayed onto the narrow strands whereupon it hardens in a very short period of time and another layer of strands is then placed atop the first which have now been coated with the polymer and a second layer of polymer formulation is sprayed on these strands, etc. The polymer formulation used comprises amine terminated polyethers of greater than 1500 average molecular weight, having greater than 50% of their average hydrogens in the form of amine hydrogens, a chain extender and an aromatic polyisocyanate.

Abstract: This invention concerns a method for adhering aramid polymers by treating them with strong base to create anionic sites on the polymer surface. Subsequent reprotonation adheres contacting aramid surfaces.

Abstract: The invention is a method of molding an article from a layed up preform having an optical fiber embedded therein, the optical fiber having at least one end for coupling to an external optical fiber. The method comprising the steps of: providing the optical fiber; providing a hollow tubular sleeve having first and second ends; inserting the at least one end of the optical fiber into the first end of said sleeve such that it extends through a portion thereof forming an optical fiber assembly; providing a mold; laying up the preform in the mold; embedding the optical fiber assembly into the preform simultaneously with the step of laying up the preform; molding the preform to form the article; and removing the molded articel from the mold.

Abstract: A method of manufacturing reinforced optical fiber including conveying optical fiber from a source; symmetrically, coaxially winding reinforcing fiber to a selected density per unit length around the optical fiber; forming an resin matrix among the reinforcing fibers; and coating the resin matrix with an external coating. Reinforcing a predetermined length of an elongated optical fiber comprises gradually reducing the thickness of the external coating and then gradually reducing the density of reinforcing fiber and the thickness of the resin matrix to form a transition from a reinforced fiber and a non-reinforced fiber.

Abstract: A method of obtaining a reinforcing assembly comprising reinforcement threads and a solid matrix is characterized by the fact that reinforcement threads surrounded individually by a sheathing of organic material I and furthermore surrounded by another sheathing of organic material II are grouped together, by the fact that the material II is caused to migrate into voids between the threads sheathed with material I and by the fact that the material II is caused to solidify.

Abstract: A process for the production of padding layers having a high degree of thermal insulation, and particularly suitable for use in clothing and furnishing, comprises the steps of producing, by means of carding machines, a layer or web comprising a mixture of polyester fibres with silicone treated fibers of the same or different nature. This layer or web is then resin coated on one side with a mixture of sticky plastic adhesives which, when polymerized, form a very soft and elastic film; on the other side of the same layer a non-sticky adhesive is sprayed or otherwise applied and the thus treated web is then subjected to a calendering operation at a temperature varying between predetermined limits. Subsequently, a layer of metal particles embedded in synthetic resins is applied to one or both sides of the said layer in such a way as to form a thermal barrier operable to reduce the transmission of heat by radiation and convection through the layer itself.