Abstract: A vertically stacked aramid set contains carded p-aramid and m-aramid fibers useful as an inner lining in fire fighting clothing.

Abstract: The present invention is directed to a system and method for building a consumable part refill, which may be a staple refill, the method comprising the steps of fabricating an array of consumable parts detachably connected along a first direction, stacking a plurality of such fabricated arrays of parts, or staple wire plates, along a second direction, and providing an adhesive bond between adjacent ones of this stacked plurality of arrays.

Abstract: Nanotubes of transition metal chalcogenides as long as 0.2-20 microns or more, perfect in shape and of high crystallinity, are synthesized from a transition metal material, e.g. the transition metal itself or a substance comprising a transition metal such as an oxide, water vapor and a H2X gas or H2 gas and X vapor, wherein X is S, Se or Te, by a two-step or three-step method. The transition metal chalcogenide is preferably WS2 or WSe2. Tips for scanning probe microscopy can be prepared from said long transition metal chalcogenide nanotubes.

Abstract: Method for making lignocellulosic composites by adhering lignocellulosic substrates together. A first variant of the method involves using an adhesive composition that comprises a reaction product of (i) first ingredient selected from a soy protein or lignin and (ii) at least one substantially formaldehyde-free curing agent that includes at least one amine, amide, imine, imide, or nitrogen-containing heterocyclic functional group that can react with at least one functional group of the soy protein. A second variant of the method involves using an adhesive composition that comprises a reaction product of (i) a protein or lignin, (ii) a first compound that includes at least one amine, amide, imine, imide or nitrogen-containing heterocyclic functional group that can react with at least one functional group of the protein and (iii) a curing agent.

Abstract: A method for making a bulky web. A web is fed in a first direction. The web is subjected to incremental stretching in a direction perpendicular to the first direction to provide a bulky web. The bulky web is then stabilized to provide a stabilized bulked web, Optionally, the bulky web may be gathered after it has been subjected to incremental stretching.

Abstract: The present invention is directed to triggerable, water-dispersible cationic polymers. The present invention is also directed to a method of making triggerable, water-dispersible cationic polymers and their applicability as binder compositions. The present invention is further directed to fiber-containing fabrics and webs comprising triggerable, water-dispersible binder compositions and their applicability in water-dispersible personal care products, such as wet wipes.

Abstract: A master processing apparatus for use with a pair of removable feed rolls carrying a supply of stock material includes a frame and a master processing assembly operable to cause adhesive bonding between the stock materials and a master. The apparatus includes a cutting assembly and a movable feed tray. A master engaging structure engages the master as it is being processed.

Abstract: Methods and devices are provided for forming filament bundles of long, continuous strands of filaments. The methods include bonding the long, continuous stands of filaments together so that they cannot move axially with respect to any other filament in the bundle. Methods of bonding include ultrasonic welding, freezing or applying adhesive.

Abstract: This invention relates to a nonwoven fabric made from a nylon and polyethylene blend. The addition of polyethylene enhances specific properties such as softness, lower production cost, improved process capabilities, and ease of further downstream processing such as bonding to other fabrics or itself.

Abstract: Dried fibres which are designated for the production of fibre boards are supplied to a fibre roller (17) from a metering device through a feed chute (10) which is subjected to negative pressure, which fibre roller is provided on its surface with a plurality of pins (18) and rotates in such a manner that the fibres (14) are deflected by the pins (18), are directed along a chute section (22) defined by means of a partial section (20) of the periphery of the fibre roller (17) and an opposite-lying wall (21) and gluing means and said fibres are accelerated to approximately the peripheral speed of the fibre roller (17) by means of the pins (18) and an air flow generated by said pins. The fibres (36) lie against a section of the wall and are glued in the region of or adjacent to one end of the wall section and exit at an outlet orifice (23) of the chute section (22).

Abstract: The present invention provides electrical devices having controlled electrical properties and being formed from nanotube components, together with a method of constructing the devices. In one example, the electrical device is formed from the central nanotube of a zigzag type interconnected between two nanotubes of an armchair type. The method of forming the nanotube structure includes connecting a first end of a zig-zag type nanotube to an end of an armchair type nanotube, and connecting a second end of the zig-zag type nanotube to an end of a second armchair type nanotube.

Abstract: A method for producing a filter element of a plurality of hollow fiber membranes made of perfluorinated thermoplastic polymer with a pot or seal made of perfluorinated thermoplastic polymer. A bundle of hollow fiber membranes is prepared with the fibers substantially aligned, with at least one end sealed. The sealed end is placed in a temporary recess made in a molten pool of perfluorinated thermoplastic potting material and held in the molten pool while potting material flows around and up the fibers to form a unified pot after cooling and solidification of the potting material.

Abstract: A double containment pipe fitting and method of making same is disclosed. The fitting includes a branch double containment pipe section butt welded to a double containment pipe header, or main section to form a fitting wherein the branch section extends away from the header section. The header and branch section primary and secondary pipe portions contain distinct engagement surfaces which are joined together to form the fitting. A unique, non-planar heating element having opposed heating surfaces is brought into contact with the main and branch pipe sections to soften the plastic for welding purposes which are then joined together in a manner such that the respective centerlines of each pipe section intersect.

Abstract: A method of splicing together the ends of two lengths of drip irrigation tape is disclosed in which a tubular insert having an inner layer of high melting point material and an outer layer of bonding material is placed into the end of a first length of drip irrigation tape so that a portion of the insert projects outwardly from the end of the tape. The end of a second length of drip irrigation tape is then placed over the projecting end of the tubular insert so that the two tape ends are butted up against one another or close to one another. Both lengths of tape are then sealed to the outer bonding layer of the insert.

Abstract: The present invention provides wall and floor coverings based on a carrier coated with one or more layers. The carrier includes a fiberglass containing mat consolidated with a binder, a non-woven made of organic synthetic fibers bonded with the fiberglass containing mat by needling. Part of the organic fibers penetrate through the fiberglass mat, and one or more layers coated on a glass fiber side of said carrier, opposite the non-woven synthetic mat.

Abstract: A method of manufacturing a fiber assembly, the method comprising: (a) providing a plurality of layers, each layer comprising sintered fibers of piezoelectric material aligned substantially parallel; (b) laminating the plurality of layers; and (c) applying a matrix material to the laminated layers to affix the layers and form a fiber assembly.

Abstract: A nonwoven web having first fibers and second fibers oriented generally perpendicular to the planar direction of the web. The first fibers are standard polyester staple fibers and the second fibers are staple fibers of a blend of polyester material having a melt temperature below the material of the first fibers and above the mold temperature of a subsequent molding process.

Abstract: The present invention provides a method for making a medium density fiberboard having a surface layer that is substantially similar to the subsurface layer. In one embodiment the method includes the step of applying a sealer composition having at least one of a release agent, bonding agent, or plasticizer to a fibermat and consolidating the fibermat.

Abstract: The present invention provides a process and system for the manufacture of wood-based composites that implement feedback adjusted in-line addition of a curing accelerator/catalyst to a thermosetting resin adhesive based on at least one of: present moisture content of the wood substrate being bonded and the temperature of the wood substrate being bonded.

Abstract: A formaldehyde-free aqueous binder comprising A) a free-radically polymerized polymer containing from 5 to 100% by weight of units derived from an ethylenically unsaturated acid anhydride or from an ethylenically unsaturated dicarboxylic acid whose carboxyl groups can form an anhydride group, and B) an alkanolamine having at least two hydroxyl groups, is useful as binder for renewable raw materials in the form of fibers or chips to produce shaped articles.

Abstract: A stabilized creped nonwoven web and a method for producing the same, wherein a creped nonwoven web is thermally stabilized, for example by through-air-bonding or embossing, to produce the stabilized creped nonwoven web. The stabilized creped nonwoven web having increased tensile strength in the machine direction and an enhanced appearance. The stabilized creped nonwoven web of this invention id capable of withstanding a tensile force or load in a machine direction of at least about 2.0 lbs. at 20% strain and a tensile force or load in the machine direction of at least about 5.0 lbs. at 50% strain.

Abstract: A method for applying a fluid filament to a strand useful for bonding elastic strands to an absorbent garment is described. The strand is oscillated as it moves along an isolated path past a fixed fluid filament dispenser. The strand captures substantially all of the fluid filament, and at least partially all sides of the strand are coated with the filament. The filament coated strand may then be bonded to one or more substrates in some embodiments.

Abstract: A process for making textile staple fibre from polytrimethylene terephthalate (PTT) which comprises: (a) melt extruding PTT polymer at 245 to 253° C., (b) spinning the extruded PTT into yarn using at least one spinneret, (c) moving the spun yarn to a first takeup roll wherein the distance from the spinneret to the roll is from 16 to 20 feet, (d) cooling the spun yarn to less than 31° C. before it reaches the roll, (e) prior to the draw process, preconditioning the yarn under tension at a temperature of at least 60° C., (f) drawing the yarn at a temperature of at least 60° C., (g) allowing the drawn yarn to relax at a temperature of up to 190° C., and (h) crimping the drawn yarn at a temperature of 70 to 120° C., and decreasing the drawn yarn feed denier into the crimper by 10 to 60 percent by denier.

Abstract: A durable, low-density, high performance insulating material is suitable for use as a high temperature thermal and acoustic insulation. The insulation includes fiber batting made with non-thermoplastic fibers or blends of fibers such as aramid fibers and ceramic fibers, which are bound within at least some interstices by high temperature non-flammable thermoplastic binder such as polyphenylene sulfide. In addition, a fireblocking layer can be provided on at least one surface of the insulation to further improve fire ablation or flame retardance.

Abstract: A crosslinkable cellulosic fibrous product that includes cellulosic fibers and a crosslinking agent is disclosed. The crosslinkable cellulosic fibrous product can be formed as a web or sheet that has structural integrity and sheet strength sufficient to permit the fibrous web to be rolled, transported, and used in rolled form in subsequent processes. The crosslinkable fibrous product can be converted into a crosslinked fibrous product by subjecting the product to conditions sufficient to effect intrafiber crosslinking. Alternatively, the web can be fiberized and the resulting individual crosslinkable fibers combined with other fibers and/or other materials to provide a fibrous web containing crosslinkable cellulosic fibers. Subjecting such a web to crosslinking conditions provides a fibrous web that includes, in addition to other fibers or materials, crosslinked cellulosic fibers.

Abstract: A process is provided for making a soft, high density, absorbent material with improved characteristics. A web is formed from material that includes a mixture of cellulosic fibers and synthetic polymer fibers. Then, the web is preferably compacted and embossed at an elevated temperature to further increase the web density and preferably to also create liquid-stable bonds between the synthetic polymer fibers and the cellulosic fibers in spaced-apart regions of the web.

Abstract: A process comprising taking a plurality of wire rods, laying them out together, side-by-side, ganging them together with a strapping means to form a flat, rectangular shaped array or panel, placing the array into a metal forming press and bending one end of all of the rods together, uniformly and simultaneously. The bound array can then be rotated 180 degrees, if desired, and the other end of the panel inserted to bend that end of all the rods, uniformly and simultaneously.

Abstract: The present invention is directed to a system and method for building a consumable part refill, which may be a staple refill, the method comprising the steps of fabricating an array of consumable parts detachably connected along a first direction, stacking a plurality of such fabricated arrays of parts, or staple wire plates, along a second direction, and providing an adhesive bond between adjacent ones of this stacked plurality of arrays.

Abstract: An elastically stretchable composite sheet includes an elastic layer and an inelastic layer formed with stretchable fibers having a relatively small diameter and bonded to at least one surface of the elastic layer. In the inelastic layer bonded to the elastic layer is formed with thermoplastic synthetic fiber, at least 80% by weight of stretchable fibers includes thermoplastic synthetic fiber containing lubricant of 0.1˜5.0% by weight.

Abstract: A method for the production of ribbed board product, such as fiberboard, flakeboard, or waferboard, which resists fracturing during manufacture. The ribbed board product made according to the invention can be used as decking and in packaging and shipping components.

Abstract: A method for preparing multiple component spunbond nonwoven fabrics in which the individual polymer components are extruded from separate orifices and contacted and fused after extrusion to form multiple component filaments that are drawn, quenched, and collected to form a spunbond web. The method is especially suitable for forming multiple component spunbond webs in which the different polymeric components have significantly different viscosities, for example in forming nonwoven webs comprising multiple component filaments having three-dimensional helical crimp.

Abstract: A hog fuel board is made by placing a hog fuel mat including an ammonium chloride catalyst with flexible non-sticking layers on outside surfaces between screens in a preheated platen press and pressing the mat to preset stops and for a predetermined time and pressure to cause adhesives naturally present in the hog fuel to disperse throughout the board. The presence of ammonium chloride as a catalyst uniformly distributed through the hog fuel mat significantly lowers the temperature required at the heating press platens to form a board which also has improved properties. There is also described a hog fuel veneer board with a hog fuel mat sandwiched between veneer sheets and a lumber product with a hog fuel coating thereon. These additional products are both formed using the ammonium chloride catalyst to reduce press temperatures and create a product with improved properties, particularly, internal bond strength.

Abstract: A method and apparatus for the production of ligneous material boards characterized by a positive separation of the press platen applying the compression pressure from the mat at the frame sealing the outer margin, so that the press pressure is applied independently of the pressure required for the sealing.

Abstract: A method of manufacturing plates, such as chipboards, fibre boards and the like boards, where the raw material in form of biomass particles, such as wood chips, wood fibres and the like applied with a thermosetting binder is spread onto a preforming band into an endless mat, and where this mat (B) is pre-compressed in a continuously operating prepress (C ) and then completely pressed in a continuously operating hot press, whereby the mat (B) is compressed into the desired thickness of the finished plate and the thermosetting binder is hardened. According to the invention, the mat (B) is pretreated by means of steam immediately before the introduction into the hot press (E) by means of a device (F) so as to obtain predetermined gradients of moisture content and temperature across the thickness of the mat. As a result the capacity of the apparatus can be increased at the same time as the energy consumption can be reduced.

Abstract: A method for preparing compression molded or pressed lignocellulosic articles is disclosed. The method involves forming a binder resin by combining a polyisocyanate component with a parting agent and preferably a synergist. The parting agent is the reaction product of an isocyanate compound and an isocyanate-reactive compound of the general structure R—(ao)n—Y where: R is a hydrophobic group containing alkyl, alkaryl, polyaryl, or siloxane moieties; (ao) is an alkylene oxide or mixture of alkylene oxides; n is from 1 to 25; and Y represents a monofunctional isocyanate-reactive group. A resinated lignocellulosic mixture is formed by combining the binder resin with lignocellulosic particles. Then a compression molded or pressed lignocellulosic article is formed by compressing the resinated lignocellulosic mixture at an elevated temperature and under pressure.

Abstract: Fibers of annual plants e.g. straw for use in forming composite products are improved by hydrothermal treatment at 40° to 120 ° C. with or followed by high shear treatment. The process enables the use of annual plant fibrous materials not hitherto usable successfully.

Abstract: A composite nonwoven fabric includes a stretched unidirectionally aligned nonwoven fabric in which filaments composed of a thermoplastic resin are unidirectionally aligned and stretched and a dry nonwoven fabric that is provided on one side of the stretched unidirectionally aligned nonwoven fabric and that includes thermal-bonding fibers as a chief component. The filaments of the stretched unidirectionally aligned nonwoven fabric and the dry nonwoven fabric are intertwined by a needlepunch process, following which the two fabrics are unified by a thermal calendering process to produce the composite nonwoven fabric.

Abstract: An artificial turf field comprises a mat with artificial grass stitched to the mat and rubber granules combined with powdered latex or other suitable powdered binding agent activated by water. Mats with the artificial grass affixed are laid on an athletic field. Rubber granules mixed with a bonding agent and the coated rubber granules are poured over the mats and raked until a depth of ½ to ¾ inches is achieved. Water is then misted onto the surface activating the bonding agent. The first layer is allowed to set. The first level of infil material will be bound particle to particle, to the grass and to the mat by the agent, thus ensuring a stablized shock absorbency pad. Additionally, the stabilized layer eliminates substantial migration of loose infil material.

Abstract: The present invention relates to the manufacture of a multilayered board having a stable, and moisture resistant surface. To accomplish this and other advantages of the invention, an improved binder system is used in the production of the surface layers of a multi-layered board which combines an excellent resin penetration inside the wood constituents of the board's surface layers, with a strength, durability and resitance to ambient water and moisture. The improved-binder system used in the production of the board surface layers accordinq to this invention involves contacting wood pieces with a binder composition comprised of a curable powdery aldehyde resin and a curable isocyanate resin in the substantial absence of free water to provide a composite mixture that can be formed into a surface layer for assembly and lamination together with other wood and resin composite layers.

Abstract: A plurality of substantially parallel continuous filaments, e.g. of cellulose acetate or rayon, and preferably newly formed, are consolidated or partially stabilised, e.g. by application of solvent and pressure, by hydroentanglement, by embossing, or by crimping and stretching. The filament assembly or subassemblies thus produced are further stablised by folding, bundling, twisting or intertwining, e.g. to form braids (10), and are then bonded to a carrier layer or sandwiched between outer layers (12, 14), e.g. by hydroentanglement, melt blowing, spinbonding etc. The stablised filament assemblies may be arranged spaced transversely and may be cut just prior to bonding so as also to provide longitudinally spaced three dimensionally thicker regions, ready for conversion to finished products such as absorbant feminine hygiene products or medical swabs or the like.

Abstract: A method of making a non-woven fibrous media, combining high vapor permeability and low liquid permeability, includes the steps of providing a non-woven fabric formed from fibers that are prematurely crystallized during fabric formation and have a wide heat of fusion range distribution, and calendering the fabric to soften the small polymer crystals therein of low heats of fusion, but not the relatively larger polymer crystals therein of relatively higher heats of fusion, thereby to retain high vapor permeability while providing low liquid permeability. The polymer is preferably isotactic polypropylene.

Abstract: A method is disclosed for forming a substantially flush joint or coupling between two profile wall thermoplastic pipes. The method comprises removing substantially all of the helical rib and inner wall of a first pipe for a distance from an end of the first pipe and removing a portion of the helical rib for a distance from an end of a second pipe. By so doing, the outer wall of the second pipe can be deflected radially inward and the end of the second pipe can thereby be coupled with the first pipe by overlapping the outer walls adjacent the ends of the first and second pipes, with the outer wall of the first pipe being on the exterior. When overlapped, the second walls of both the pipes can then be fused together. Alternatively, the outer wall of the first pipe can be removed rather than the inner wall, and the inner wall of the second pipe deflected radially outward such that the inner wall of the second pipe can be positioned around the inner wall of the first pipe and fused thereto.

Abstract: A composite building component, including a non-planar molded composite web having two outer zones and two angled zones wherein the caliper of the angled zones differs from the caliper of at least one of the outer zones, and a flange disposed on an outer surface of an outer zone.

Abstract: Disclosed is a fiber binding powder composition for consolidating fiber materials, comprising a) a polymer powder based on a polyvinyl alcohol stabilized polymer of one or more monomers selected from the group consisting of the vinyl esters of branched or unbranched carboxylic acids having 1 to 12 carbon atoms, the esters of acrylic acid and methacrylic acid with branched or unbranched alcohols having 1 to 12 carbon atoms, aromatic vinyl compounds, vinyl halides, olefins and dienes, and b) an inorganic compound which is solid at room temperature and which enters a chemical bond with the OH groups of the polyvinyl alcohol on introduction of said powder into water.

Abstract: A fiber board for use as a construction material includes self adhering compressed fragments of water-hyacinth. The fiber board preferably additionally includes one of glue, sand, cement, sawdust, metal filings, dried rice husk, banana fiber, lime and coconut waste, integrated into the self adhering fragments of water hyacinth. A method of manufacturing a fiber board includes the steps of gathering quantities of water-hyacinth from the surfaces of bodies of water; chopping and pulping the quantities of water-hyacinth into fragments; providing the fragments with moisture; and compressing the moist fragments into a desired fiber board shape.

Abstract: A novel porous fibrous structure containing from 10 to 100% by weight of wet heat bonding fibers, having cellular cavities in the fibrous structure of the fibers, in which a plurality of indefinite cellular cavities are present independently or in a state of partially connected in the inside of the fibrous structure, at least a portion of the fibers constituting the fibrous structure is heat bonding by the wet heat bonding fibers, and a process for producing such porous fibrous structure.

Abstract: A plurality of thermoplastic tubular segments having substantially equal lengths are arranged in horizontal side-by-side relationship with the respective ends of the tubular segments aligned in a generally common plane. Small portions of the respective ends of the tubes are cut by a thermal cutting device which simultaneously fuses the ends of the tubes to produce a consolidated unitary structure having a thickness defined by the distance between the fused ends of the tubular segments. The consolidated unitary structure is then rotated to a horizontal position, with the tubular segments vertically oriented, and cut along at least one horizontal plane to produce fused cores having a thickness defined by the vertical position of a horizontally disposed thermal cutting device.

Abstract: The present invention provides a stable material having enhanced extensibility and a method for making the same. A neckable material is fed in a first direction. The neckable material is subjected to incremental stretching in a direction perpendicular to the first direction. A tensioning force is applied to the neckable material to neck the material in a direction perpendicular to the first direction. The necked material is then subjected to mechanical stabilization to provide a stabilized extensible necked material. The stabilized extensible necked material is then passed between the peripheral surface of a cylinder which is driven in rotating motion and a device for pressing the stabilized extensible necked material against the peripheral surface of the cylinder. A retarding member retards the passage of the stabilized extensible necked material and directs the material away from the peripheral surface of the cylinder.

Abstract: The object of the present invention is to provide a particle board which is improved at its entirety in the resistance to water without impairing its performance as a bearing board member and provide a method of making the particle board.

Abstract: A method is disclosed for preparing compression molded or pressed lignocellulosic articles. The method involves forming a binder resin by combining a polyisocyanate component with a synergist component of a C1 to C4 N-alkyl pyrrolidone, gamma-butyrolactone, or mixtures thereof. A resinated lignocellulosic mixture is formed by combining the binder resin with lignocellulosic particles having a moisture content of from 2 to 15 weight percent. The compression molded or pressed lignocellulosic article is formed by compressing the resinated lignocellulosic mixture.