Longitudinally Progressive Helical Winding Means Patents (Class 156/425)
  • Publication number: 20040166255
    Abstract: An apparatus and method for manufacturing a core or tube. The apparatus comprises a means for reactivating an adhesive present on at least one surface of at least one ply.
    Type: Application
    Filed: February 24, 2003
    Publication date: August 26, 2004
    Inventor: Peter D. Pierce
  • Patent number: 6752190
    Abstract: Fiber laminations with a resin therein are advanced to substantial cure in situ while resin-impregnated fiber (in the form of individual tows, a band thereof, or a tape) is being placed on a workpiece on the mandrel by preheating the fiber in a temperature range of 100-700° F. for partially advancing the cure of the resin in the fiber, shaping the fiber to the desired shape, and laying up the partially advanced fiber on the workpiece on the mandrel while simultaneously nip-point heating the fiber in an area proximate to the point where the fiber is being placed on the workpiece. A plurality of parameters are monitored during this placement in order to control the nip-point heating so that the resin in the fiber is substantially cured while the fiber is being placed on the workpiece.
    Type: Grant
    Filed: September 15, 1993
    Date of Patent: June 22, 2004
    Assignee: Alliant Techsystems Inc.
    Inventors: David J. Boll, Kenneth A. Lowe, William T. McCarvill, Michael R. McCloy
  • Publication number: 20040081784
    Abstract: A thin ribbon spirally wound polymer conduit and method of forming, wherein a helical reinforcing bead is interposed adjacent overlapping layers of ribbon. Further, a method of continuously forming spirally wound conduit wherein a sacrificial layer, preferably having a different base polymer to that of the conduit, is first applied to the former before the conduit is formed overtop.
    Type: Application
    Filed: September 5, 2003
    Publication date: April 29, 2004
    Inventors: Daniel John Smith, Nathan Lee Gray, Blair Victor Skelton
  • Publication number: 20030141011
    Abstract: A system for first heating a section of pipe and then wrapping a sheet of heat-shrinkable material around the pipe to cover the section, the heat-shrinkable material having an outer polyethylene side and an inner mastic side which goes against the pipe, the mastic side forming a mechanical bond to the pipe when heated and having a lower melt temperature than the shrink temperature of the material, comprising arranging a plurality of induction coil assemblies in spaced relation around the pipe section, the induction coil assemblies having relatively arcuate induction coils therein, mounting the coils on a rotation fixture to form an arcuate surface adjacent to and parallel with the surface of the pipe, locating a heater assembly on the rotatable fixture between a pair of induction coil assemblies, rotating the rotatable fixture around the pipe section to heat the pipe section to the melt temperature of the mastic, wrapping a sheet of heat-shrinkable material around the pipe to form a sleeve with overlapping en
    Type: Application
    Filed: January 30, 2003
    Publication date: July 31, 2003
    Inventors: Damian Daykin, Terence Cottrell, Adrian Kelly
  • Publication number: 20030079839
    Abstract: Apparatus for making a golf club shaft with a bent angular tip using a straight and non-flexible main shaft body mandrel and a secondary tip mandrel disposed at an angle therewith.
    Type: Application
    Filed: December 6, 2002
    Publication date: May 1, 2003
    Inventors: Francis A. Fenton, Peter J. Piotrowski
  • Patent number: 6554041
    Abstract: An apparatus for making rubber component parts such as tire rubber parts comprises: a tape maker for making an unvulcanized rubber tape which comprises an extruder for extruding unvulcanized rubber; a winding drum around which the unvulcanized rubber tape is wound into a rubber component part; a conveyor for conveying the unvulcanized rubber tape toward the winding drum which comprises a conveyor belt winding around rollers and having a right side on which the unvulcanized rubber tape is put; and a traverser for moving the conveyor belt in the axial direction of the winding drum.
    Type: Grant
    Filed: March 3, 2000
    Date of Patent: April 29, 2003
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Masahiko Ohki, Takeshi Toyoshima, Norio Taniguchi
  • Patent number: 6544367
    Abstract: A tape delivery end-effector apparatus is, in an exemplary embodiment, a multiple-channel system for applying materials in tape form to a tooling mandrel. The end-effector apparatus is mounted on a multi-axis fiber placement machine and uses the machine's computer controlled guidance system. A preset constant tension is independently applied to each tape unspooled from spool holders by a separate servo motor, servo amplifier and feedback transducer for each spool holder. The transducer continuously measures the tape spool diameter. Two sets of rollers guide the tapes to the mandrel.
    Type: Grant
    Filed: February 1, 1999
    Date of Patent: April 8, 2003
    Assignee: Alliant Techsystems Inc.
    Inventors: Kazutoshi Fujimoto, Lloyd G. Miller
  • Patent number: 6539999
    Abstract: An apparatus and method for making a paint roller are disclosed. The apparatus includes a mandrel, a first core material strip feeder, a second core material strip feeder, a fabric cover strip feeder, a first heater, a second heater, a first liquid adhesive applicator and a second liquid adhesive applicator. The first core material strip feeder feeds a first strip of core material about the mandrel. The second core material strip feeder feeds a second strip of core material about the mandrel. The fabric cover strip feeder feeds a strip of fabric cover material about the mandrel and about at least one of the first and second strips of core material. The first and second heaters are actuatable between a first active state in which the first and second heaters apply heat to an outer surface of the first and second strips of core material, respectively, and an inactive state.
    Type: Grant
    Filed: February 19, 2001
    Date of Patent: April 1, 2003
    Assignee: Newell Operating Company
    Inventors: Bruce C. Polzin, Lawrence J. Bower, Jr.
  • Patent number: 6537405
    Abstract: In the present invention, hollow thermoplastic foam tubes of any desired diameter are easily achieved as well as large sheets or planks of thermoplastic foam material in any width and thickness desired by spirally wrapping and fusing a thermoplastic foam profile having a desired size and shape. By employing a thermoplastic foam extruder to produce a profile having a desired cross-sectional shape or configuration, and advancing the profile onto a rotating support member for being wrapped peripherally surrounding the rotating support and continuously bonding the abutting edges of the profile as the profile is spirally wound, a unique spiral forming and product manufacturing procedure and system is realized. By employing this unique spiral forming process, a hollow cylindrical thermoplastic foam tube is formed on a continuous basis, with the length thereof being controlled only by the needs of the customer.
    Type: Grant
    Filed: January 9, 2001
    Date of Patent: March 25, 2003
    Assignee: Nomaco, Inc.
    Inventors: Randal Henderson, Eduardo Lauer, Michael Allman, Jeremy Fetvedt
  • Publication number: 20030051795
    Abstract: An improved filament winding method and apparatus for fabrication of composite material products is based on a mechanism that rotates filaments around a non-rotating mandrel. The primary filaments in predetermined patterns tend to move on the mandrel and thus such filaments are fixed in position relative to the mandrel by over-wrapping them with secondary filaments applied over the primary filaments. The winding mechanism functions by rotating filament spools around a non-rotating mandrel rather than rotating the mandrel to pull the filaments onto the mandrel. The mandrel is axially translated through the center of the winding mechanism or the winding mechanism is translated over a stationary mandrel which is supported in such a manner as to provide for such translation.
    Type: Application
    Filed: May 28, 2002
    Publication date: March 20, 2003
    Inventor: Keith E. Burgess
  • Publication number: 20030037885
    Abstract: A method is disclosed for reinforcement of thin wall hollow thermoplastic storage vessels with one or more wraps of continuous fibers. This method requires thermal bonding between the reinforcement fibers and the outer surface of the thermoplastic storage vessel while the interior cavity of the storage vessel is being pressurized. The fiber wraps can also be oriented in spatial directions further resisting internal stress on the storage vessel walls when put in service.
    Type: Application
    Filed: October 10, 2002
    Publication date: February 27, 2003
    Inventor: David E. Hauber
  • Patent number: 6494980
    Abstract: A device is disclosed for applying individual reinforcing threads onto a tubular layer. The device contains a positioning ring with equidistant holes that lie on a circumferential line, with the positioning ring surrounding and concentric with a rotationally symmetric, funnel-shaped deflection element. The deflection element deflects the reinforcing threads that are guided from radially outward to radially inward through the holes f the positioning ring into an essentially axial direction, wherein all the threads assume an equidistant spacing from one another. Also disclosed is a process for manufacturing an unfinished tube consisting of several layers with the aid of the device.
    Type: Grant
    Filed: October 8, 1999
    Date of Patent: December 17, 2002
    Assignee: Contitech Luftfedersysteme GmbH
    Inventors: Fritz Röthemeyer, Achim Hüls, Rainer Oehl, Stefan Wode
  • Patent number: 6435244
    Abstract: A method and apparatus for covering a roll core with a polymeric material, preferably a high performance thermoplastic material, is disclosed. The method includes first providing a cylindrical roll core having two ends, a length, and an outer surface. A spacer assembly is attached proximate one end of the roll core, the spacer assembly having a circumference greater than that of the roll core. After preheating to a desired temperature, the roll core is then placed within an apparatus in a substantially vertical orientation and held therein by suitable fixtures, e.g., opposed universal chucks. A length of mold tape is helically wound over the length of the roll core in a spaced-apart relationship therewith to define an application zone between the mold tape and the roll core outer surface. A filament formed of the polymeric material is extruded within the application zone and helically wound over the roll core outer surface so that the roll core is covered with the material.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: August 20, 2002
    Assignee: Advanced Materials Corporation
    Inventors: Yang T. Shieh, Jose J. A. Rodal, Erik Vaaler
  • Patent number: 6391135
    Abstract: A method of manufacturing multi-ply tubular containers for food products is provided including the steps of applying an aqueous adhesive to a surface of a paperboard body ply and then heating the aqueous adhesive to evaporate part of the water content and render the adhesive substantially tacky. The body ply and a polymeric liner ply having a moisture barrier layer are then passed through a nip to adhere the liner ply to the body ply and are wrapped around a shaping mandrel to create the tubular container. Accordingly, an advantageous tubular container can be manufactured having a body ply formed of paperboard which is wrapped into a tubular shape to define an inner surface. The body ply defines a predetermined circumferential length before being wrapped which corresponds to one revolution of the body ply when wrapped in a tubular shape. A polymeric liner ply is adhered to the inner surface of the body ply and defines a circumferential length equal to that of the body ply prior to being wrapped.
    Type: Grant
    Filed: July 8, 1998
    Date of Patent: May 21, 2002
    Assignee: Sonoco Products Company
    Inventors: Michael T. Drummond, Glenda J. Cahill, W. Gerald Gainey, Alan D. Williams
  • Patent number: 6367531
    Abstract: A process for the manufacture of a rim preform or rim-element having an axis of revolution by the placing on a preforming matrix pre-assembled fibers along two orientations defining deformable meshes. A winding of a strip of fibers is fastened on a circumference of the preforming matrix with asymmetrical orientation of the fibers, whereupon it is applied progressively until covering the entire surface of the preforming matrix by subjecting it to tensions of substantially circumferential orientation.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: April 9, 2002
    Assignee: Compagnie Générale des Etablissements Michelin - Michelin & Cie
    Inventors: Francois Finck, Yves Vernet
  • Patent number: 6350336
    Abstract: A method for manufacturing a press fabric for a paper machine includes the attachment of a strip of top laminate layer material to a base fabric using a heat-activated adhesive film. The top laminate layer material may be a woven fabric, a nonwoven mesh, or a thermoplastic sheet material, and, in any case, has the heat-activated adhesive film bonded to one of its two sides. The strip of top laminate layer material and heat-activated adhesive film together form a multi-component strip, which is spiralled onto the outer surface of the base fabric, with the side of the strip of top laminate layer material having the heat-activated adhesive film against the outer surface, in a closed helix, and bonded thereto with heat and pressure. The portions of the multi-component strip overhanging the lateral edges of the base fabric are then trimmed, and a staple fiber batt is needled into and through the top laminate layer formed by the multi-component strip to firmly attach it to the base fabric.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: February 26, 2002
    Assignee: Albany International Corp.
    Inventor: Maurice R. Paquin
  • Publication number: 20010001408
    Abstract: An apparatus for producing a consolidated, fiber-reinforced composite tape from a plurality of powder pre-impregnated fiber tow bundles having a fiber and a polymeric matrix comprise six (6) major components. Starting at the supply end of the manufacturing line, the components include a pay-out creel, a collimation device, a processing component with an impregnation bar assembly, variable-dimension forming nip-rollers, a self-contained driving mechanism, and a motorized take-up spool. These six components are positioned inoperable relationship to one another.
    Type: Application
    Filed: November 3, 1998
    Publication date: May 24, 2001
    Inventors: HARRY L. BELVIN, ROBERTO J. CANO
  • Patent number: 6230775
    Abstract: In the embodiment described in the specification, a high temperature wet filament winding arrangement has a wet bath containing a resin at a temperature above 500° F. and filaments drawn from a spool rack are passed through the wet bath and then through a heated comb which maintains the temperature of the filaments above 500° F., after which the filaments are passed through a heated passage controlled to maintain the temperature above 500° F. A winding eye, also heated to maintain the filament temperature above 500° F., directs the heated fibers onto a mandrel where they are wound in uniform layers into the form of a final product. A mandrel heater heats the mandrel to which the fibers are being applied so as to maintain a uniform temperature above 500° F.
    Type: Grant
    Filed: January 21, 1999
    Date of Patent: May 15, 2001
    Assignee: Electric Boat Corporation
    Inventors: Mitchell D. Smith, Pieter James Van Dine
  • Patent number: 6209607
    Abstract: An apparatus is disclosed for making a conduit or pipe. An extruder is provided for producing a strip of continuous thermoplastic. A winding drum receives the strip and helically winds the strip around the drum's perimeter to form a conduit having an inner diameter corresponding to the outer diameter of the drum. The drum includes a core tube surrounded by a plurality of rollers which define the outer diameter of the drum. The rollers rotate to advance the strip around the drum. A pair of detachable plates are provided for supporting said rollers. Each plate has a plurality of support structures for receiving and removably supporting each of said rollers at either end, at a desired radial distance from the drum axis, in order to define the drum diameter. The pair of plates is part of a plurality of pairs of plates, with each pair being of a different diameter to manufacture pipe or conduit of a variety of different diameters.
    Type: Grant
    Filed: February 23, 1999
    Date of Patent: April 3, 2001
    Assignee: The Lamson & Sessions Co.
    Inventor: George J. Foos
  • Patent number: 6190484
    Abstract: A method of manufacturing a monolithic composite wing without using mechanical fasteners is described. The process begins with the formation of a center wing box in combination with a pair of spars, riblets and a pair of skin-molds including the wrapping and binding of the box by means of resin impregnated composite tapes. Next, additional cells are adjoined contiguously on either side of the current framework and an overlap wrapping and bonding process is continued around the current framework. The overlap wrapping and binding procedure provides increased torsion stiffness and reduced structural weight. All cells up to the leading and trailing edges will be included in the assembly process. Conduits to convey fuel, hydraulic fluid and electrical wiring will also be installed in designated cells. Finally, the completed wing will be cured in an autoclave under uniform pressure and temperature.
    Type: Grant
    Filed: February 19, 1999
    Date of Patent: February 20, 2001
    Inventor: Kari Appa
  • Patent number: 6176956
    Abstract: The invention relates to a method and a device for the manufacture of paint rollers by winding a textile fabric (3) onto a plastic tube (2) along a spiral-shaped line. According to the invention, a number of tube elements (6), having a length suitable for a paint roller, are slipped onto a revolving mandrel (1). The tube elements are clamped together so as to engage one another and so as to allow them to be rotated together with the mandrel (1). The mandrel is rotated at the same time as the fabric is would on and attached to the tube elements, after which the fabric is cut at the joints (8) between the elements. Due to the invention, the cutting can be performed in the same machine without the risk of damaging the mandrel. As the cutting is made through the fabric only, this entails much less knife wear and is less energy-consuming. Preferably, the tube elements have a toothing at their axial ends for mechanical interconnection at the joints between the tube elements and with the mandrel (1).
    Type: Grant
    Filed: April 27, 1999
    Date of Patent: January 23, 2001
    Assignee: Anza AB
    Inventor: Göran Hansen
  • Patent number: 6105649
    Abstract: A process of making a continuous thermoplastic helical seam profile pipe. The thermoplastic material is extruded through a die to form a continuous square tube. The continuous tube is cooled and a filler material is applied. The continuous tube bearing the applied filler material is helically wound to form turns of wound continuous tube. Each turn of the continuous tube is pressed into the preceding turn on the mandrel for adhering the turns together to form the pipe. Apparatus for producing a helical seam profile pipe includes a frame, and a mandrel mounted on the frame for rotation on the frame about a longitudinal axis of the mandrel to helically wind the thermoplastic tube around the mandrel. A source of filler material, and a filler material applicator located adjacent to the mandrel continuously apply a bead of the filler material to the thermoplastic tube prior to being wound on the mandrel.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: August 22, 2000
    Assignee: Jerry C. Levingston
    Inventors: Jerry C. Levingston, J. Keith Beasley
  • Patent number: 6096164
    Abstract: A fiber placement machine undergoes a plurality of axes of motion in locating a delivery head (containing a compaction roller) perpendicular to a mandrel, with relative movement between the head and the mandrel along a predetermined path, which may be over a complex compounded shape. The machine includes a temperature controlled creel where rovings (or tows) of fibrous material are stored on spools and are fed from the creel to the delivery head. The delivery head processes the tows into a band and applies the band on the surface of the mandrel by means of the roller compaction.
    Type: Grant
    Filed: August 17, 1998
    Date of Patent: August 1, 2000
    Assignee: Alliant Techsystems Inc.
    Inventors: Vernon M. Benson, Dee R. Gill, James P. Nielsen, Hosein Mansouri, Noel I. Shepherd
  • Patent number: 6073670
    Abstract: A method and fiber-placement head are provided for placing fibers into a plurality of channels of a mold to form the ribs of a structural member, including panels, cylinders and cones, or even a ribbed latticework structure by itself. While providing relative movement between the mold and a plurality of fiber-placement heads, fibers are simultaneously placed into a number of the channels of the mold by means of the heads. The relative movement and placement is repeated as often as necessary in order to dispose into the channels a desired thickness of the fibers.
    Type: Grant
    Filed: October 31, 1997
    Date of Patent: June 13, 2000
    Assignee: Isogrid Composites, Inc.
    Inventor: James L. Koury
  • Patent number: 6059001
    Abstract: The present invention is a technique for manufacturing microtube devices which have circumferential geometries repeated either uniformly or nonuniformly along the tube or device axis with sub-micron precision. The preferred manufacturing process involves forming a complex mandrel and giving it a metallic and/or nonmetallic coating or coatings by any of a variety of techniques. The mandrel can then be removed by appropriate chemical or physical means, leaving a microtube structure having an axial profile consisting of repeat units duplicating those on the mandrel. One technique for forming the complex mandrel consists of drawing a single core fiber (or bundle of core fibers) through a confining orifice. The fiber is held with minimal constraint (typically by friction), so that no breakage takes place as it is drawn through the orifice.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: May 9, 2000
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: Phillip G. Wapner, Wesley P. Hoffman, Gregory J. Price
  • Patent number: 6056032
    Abstract: The interferometric fiber optic accelerometer is viewed as a mass-spring nsducer housed in a sensor case. The sensor case is attached to a moving part whose motion is inferred from the relative motion between the mass and the sensor case. A flexural disk is housed in a sensor case which is accelerated in a direction normal to the plate surface. The plate undergoes displacement resulting in strains on the plate surface. A coil of optical fiber, made to be part of an optical interferometer, is attached to the flexural disk, the strain from the disk is transferred to the fiber thus changing the path length of the fiber interferometer. The interferometer output in demodulated providing the acceleration response. The design of the accelerometer housing is such that it is highly immune to extraneous signals, i.e., dynamic and hydrostatic pressure.
    Type: Grant
    Filed: August 21, 1998
    Date of Patent: May 2, 2000
    Assignee: The United States of America represented by the Secretary of the Navy
    Inventors: Sandeep T. Vohra, Bruce Danver, Alan Tveten, Anthony Dandridge
  • Patent number: 6050315
    Abstract: Method and apparatus for the manufacture of fiber reinforced structures wherein tooling and a delivery head are employed for the placement of discrete, elongated fiber elements in mutually superimposed relationship to define reinforcement or stiffening members on fiber elements for the interiors or exteriors of composite shells and the consolidation of the fibers to form the cured composite structure. A consolidation medium is provided for the positioning and control of the fiber elements on the hard tooling and during the curing of the fiber elements. Method and apparatus for the manufacture of fiber reinforced structures.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: April 18, 2000
    Assignee: Alliant Techsystems Inc.
    Inventors: Mark E. Deckers, Vernon M. Benson, Michael R. McCloy, Todd A. Rosevear, Dennis Hegerhorst, Boyd L. Hatch, Keith G. Shupe
  • Patent number: 6026883
    Abstract: A self-contained apparatus for placement of discrete fiber element tows on a mandrel or other tooling. The apparatus carries a spooled fiber element supply, which is directed to a compaction roller over a short, non-convoluted path through a cut/add module having a knife assembly for severing a discrete tow from a continuous fiber element filament, and a drive assembly for feeding the tow and restarting feed of a new tow after severance of the prior one from the filament. The apparatus is particularly suitable for sequentially laying up superimposed, or stacked, tows to define rib-like stiffeners of composite material for reinforcing composite shell structures, and grids of such stiffeners. Methods of using the apparatus are also disclosed.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: February 22, 2000
    Assignee: Alliant Techsystems, Inc.
    Inventors: Dennis R. Hegerhorst, Boyd L. Hatch, Keith G. Shupe
  • Patent number: 6007656
    Abstract: In the manufacture of a structural member comprising a thermoplastic composite core with an exterior reinforcing layer, the core member is initially extruded in the shape of a profile. The profile is then contacted with reinforcing fiber and resin to form the exterior reinforcing layer. The exterior thermosetting layer is cured to form a reinforcing layer. The structural member is preferably manufactured using a pultrusion method in which a tractor device is used to provide linear movement of the profile from the extrusion head to the exterior coating operation. The fiber-reinforced thermoset is coated on the entirety of the exterior of the profile or is applied only on a portion of the profile requiring reinforcement in a defined load-bearing direction. The preferred thermoplastic core comprises a polymer-fiber composite material.
    Type: Grant
    Filed: July 26, 1996
    Date of Patent: December 28, 1999
    Assignee: Andersen Corporation
    Inventors: Kurt E. Heikkila, Anthony L. Garofalo
  • Patent number: 5985072
    Abstract: A process for the manufacture of a rim preform or rim-element having an axis of revolution by the placing on a preforming matrix pre-assembled fibers along two orientations defining deformable meshes. A winding of a strip of fibers is fastened on a circumference of the preforming matrix with asymmetrical orientation of the fibers, whereupon it is applied progressively until covering the entire surface of the preforming matrix by subjecting it to tensions of substantially circumferential orientation.
    Type: Grant
    Filed: November 10, 1997
    Date of Patent: November 16, 1999
    Assignee: Compagnie Generale des Etablissements Michelin - Michelin & Cie
    Inventors: Francois Finck, Yves Vernet
  • Patent number: 5935378
    Abstract: A method of manufacturing a composite material in the form of an annular tube by winding on a mandrel both a reinforcing fiber fabric and a sheet of matrix material, comprising the following steps: 1) preheating the mandrel to a predetermined temperature; 2) fixing the reinforcing fiber fabric and the sheet of matrix material to the mandrel; 3) causing the mandrel to rotate at a nominal speed to wind the fabric and the sheet simultaneously, the fabric and the sheet being subjected to a nominal tension; 4) actuating heating means for heating the material and cooling means for cooling the mandrel; 5) when the tube reaches the desired diameter, stopping both the heating means and the rotation of the mandrel; 6) after a determined duration that is sufficient for bringing the temperature of the mandrel to the predetermined preheating temperature, stopping the cooling means; and 7) dismounting the mandrel.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: August 10, 1999
    Assignee: Societe Europeenne de Propulsion
    Inventors: Peter Wolki, Emmanuel Edeline, Jean-Francois Cretegny
  • Patent number: 5919333
    Abstract: The braked linear nipper of the present invention comprises a belt roller, belt, and a belt load for applying a squeeze load along a length of a linear material being pulled along the belt by an object onto which the linear material is being wound. The linear material imparts motion to the belt via friction coupled by the squeeze load. A brake coupled to the belt induces a tension in the linear material.
    Type: Grant
    Filed: November 19, 1997
    Date of Patent: July 6, 1999
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: John D. Maltby, Robert K. Fogg, Jr.
  • Patent number: 5916413
    Abstract: In a welding device having a heating device (14) for heating thermoplastic fiber composite material tapes (15, 16), the surfaces of the thermoplastic fiber tapes (15, 16) are melted by means of the heating device (14) in order to weld the thermoplastic fiber tapes (15, 16) to each other. At least one extended heating element is arranged on the heating device (14).
    Type: Grant
    Filed: June 23, 1997
    Date of Patent: June 29, 1999
    Assignee: ABB Research Ltd.
    Inventors: Bruce Johnson, Vishal Mallick, Fran.cedilla.ois Meynard
  • Patent number: 5916403
    Abstract: The present invention relates to methods and apparatus for forming seamless cylindrical photosensitive elements of uniform thickness on flexible sleeves. The apparatus for forming a seamless cylindrical photosensitive element of uniform thickness on a flexible sleeve, comprises a mandrel, a mandrel support assembly, a calendering assembly, a drive system and at least a heating element. The methods comprise forming seamless cylindrical photosensitive elements of uniform thickness on flexible sleeves from a stream of molten photopolymerizable material, or a solid or molten sheet of photopolymerizable material. The seamless cylindrical photosensitive elements are formed on polyester sleeves for use on a printing cylinder.
    Type: Grant
    Filed: January 14, 1998
    Date of Patent: June 29, 1999
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Stephen Cushner, Roxy Ni Fan, Edward Andrew Calisto, Daniel Francis Sheehan, Jr.
  • Patent number: 5888339
    Abstract: An apparatus for wrapping a joint of pipe with a web of reinforced concrete includes an improved applicator that wraps the joint of pipe with a web of concrete that is reinforced with a steel mesh and which is also layered with a web of poly film. The improved applicator has a motor drive and a gear box that interfaces the motor drive with one of the belt pulleys that drives the applicator belt. The primary applicator belt can be disengaged from the pipe, thereby transferring both pulleys to idler pulleys after pipe wrapping is initiated. This allows the large motor drives that actually rotate the pipe to control the speed at which the web of concrete is applied to the pipe. The motor drive for the applicator belt is initially engaged for a few seconds to overcome initial friction associated with start up of the applicator. A timer can be used to regulate the number of seconds that the applicator motor operates until it is disengaged using the clutch.
    Type: Grant
    Filed: June 7, 1996
    Date of Patent: March 30, 1999
    Assignee: Bredero Price Company
    Inventor: George Hanson
  • Patent number: 5846364
    Abstract: Method and apparatus for producing an advanced fibrous composite, concrete-reinforcing bar device by laying down a continuous band of tow or tows, yarn or yarns, or strand or strands of very fine filaments and liquid bonding material along at least an elongate, removable, form piece as a band member of endless belt formation through a delivery eye that reciprocates longitudinally along such form piece, which form piece is removed after setting of the bonding material to provide an empty space between a pair of load-bearing tandem portions of such band member.
    Type: Grant
    Filed: March 31, 1997
    Date of Patent: December 8, 1998
    Inventor: Frederick J. Policelli
  • Patent number: 5843261
    Abstract: Method and apparatus for preparing beverage transmission lines to form bundles that convey a drink product to a remote location includes the step of providing a plurality of spools that include a wound length of beverage conveying tubing each with a free end portion and unwinding the beverage tube from each spool by advancing the free end portion. The free end portions are transmitted through a plurality of templates that gather the tubing together. The tubing is then choked into a tight bundle while being continuously advanced at a set desired speed and along a generally linear path. The bundle is then spirally wrapped as it is being transported. The spiral wrapping can be achieved with a rotating spool that surrounds the bundle.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: December 1, 1998
    Inventor: Martin J. Abraham, Jr.
  • Patent number: 5798019
    Abstract: The present invention relates to methods and apparatus for forming seamless cylindrical photosensitive elements of uniform thickness on flexible sleeves. The apparatus for forming a seamless cylindrical photosensitive element of uniform thickness on a flexible sleeve, comprises a mandrel, a mandrel support assembly, a calendering assembly, a drive system and at least a heating element. The methods comprise forming seamless cylindrical photosensitive elements of uniform thickness on flexible sleeves from a stream of molten photopolymerizable material, or a solid or molten sheet of photopolymerizable material. The seamless cylindrical photosensitive elements are formed on polyester sleeves for use on a printing cylinder.
    Type: Grant
    Filed: September 29, 1995
    Date of Patent: August 25, 1998
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Stephen Cushner, Roxy Ni Fan, Edward Andrew Calisto, Daniel Francis Sheehan, Jr.
  • Patent number: 5798013
    Abstract: The present invention refers to a method of producing a tubular lining ho in particular for use in sewer reconstruction work, comprising the steps of forming at least one fibrous strip into a curable, resin-impreganted hose. The inner side of the resultant lining hose is provided with a protective foil. It is the object of the present invention to provide a method of producing a tubular lining hose with the aid of which hoses of arbitrary length can be produced in a simple manner. This object is achieved by producing first a foil hose, which forms the protective foil, by helically winding a foil strip onto a winding mandrel, the fibrous strip being then wound onto said foil hose. In addition, the present invention refers to apparatuses for carrying out said method as well as to the lining hose itself.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: August 25, 1998
    Assignee: Brandenburger Patentverwertungsgesellschaft des burgerlichen Rechts
    Inventor: Joachim Brandenburger
  • Patent number: 5780075
    Abstract: The present invention relates to a mandrel for manufacturing a part made from a composite material according to the filament winding technique.The mandrel includes a composite material layer whose threads are wound circumferentially round a metallic casing.The overall thermal expansion of the mandrel according to the invention is close to the expansion of the reinforcing fibers of the parts manufactured on the mandrel.The invention further relates to a use of the mandrel for manufacturing curved elongated profiles.
    Type: Grant
    Filed: July 5, 1996
    Date of Patent: July 14, 1998
    Assignee: Institut Francais du Petrole
    Inventor: Michel Huvey
  • Patent number: 5779838
    Abstract: A method for forming a structure of polymer-impregnated fiber and the structure formed thereby involves the rotation of a mandrel about an axis and the winding of a continuous polymer-impregnated fiber strand about the mandrel. The polymer-impregnated fiber strand is fed to the rotating mandrel so that the mandrel pulls the strand toward and winds the strand about the mandrel surface in an arrangement of windings. As the polymer-impregnated fiber strand is wound about the mandrel, the adjacent windings of the winding arrangement provide the structure with a close radial wrap, the fibers of the strand shift to an off-axis orientation, and the arrangement of windings is shifted along the length of the mandrel as the arrangement is formed to accommodate the feed of subsequent segments of the polymer-impregnated strand to the surface of the mandrel for winding thereabout. The polymer-impregnated strands of the winding arrangement are subsequently permitted to cure, or cool, to a hardened condition.
    Type: Grant
    Filed: April 10, 1996
    Date of Patent: July 14, 1998
    Inventors: John F. Fellers, Albert E. Pope
  • Patent number: 5725709
    Abstract: The invention discloses a method for fabricating a deployable, inflatable aerodynamic control structure for aerospace vehicles which has a desired noncircular or noncylindrical cross-section. In a preferred embodiment, the control structure is configured as an inflatable airfoil and includes a flexible skin and a plurality of internally disposed airfoil-shaped bulkheads or integral rib members that are arranged, spaced apart, in cross-wise fashion along the axial length of the airfoil shaped control structure. The flexible skin is fabricated as a lay up, in ordered sequence, of plural layers of elastomeric rubber material and plural ply layers of resin-impregnated yarns or fabric. The result is a fiber-reinforced pressure membrane that is flexible and compactly foldable.
    Type: Grant
    Filed: October 13, 1995
    Date of Patent: March 10, 1998
    Assignee: Lockheed Missiles & Space Co., Inc.
    Inventor: Duane Lowell Jensen
  • Patent number: 5700347
    Abstract: A thermoplastic head for laying down a plurality of thermoplastic resin-impregnated tapes to form a composite. The head includes a clutch, of substantially equal static and dynamic friction coefficients, coupled to the tape spools to maintain the tapes under controlled tension; a tape guide assembly of unique design to align the tapes and prevent gaps between adjacent tapes; a guillotine-type shear cutter to cut off the tapes and a set of rethread rollers to hold the cut tapes to obviate the need for rethreading at the end of each tape lay down cycle; a heating assembly to provide high temperature heat on demand; and that provides cooler gas to avoid heat damage when the head is not laying down tape; unique compression rollers that are able to withstand high temperature operating conditions; and an actively cooled post-compression foot, with cooling fins, for cooling and consolidating laid down tape. The head has a tiltable roller assembly to accommodate edge misalignment and edge-stepdown.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: December 23, 1997
    Assignee: The Boeing Company
    Inventor: Peter D. McCowin
  • Patent number: 5698065
    Abstract: Glass-fibre reinforced plastic tank, for example for liquid petroleum gas under high pressure, compressed air for air brakes or for storage of acetylene. The tank is composed of two halves, the open ends of which are conically bevelled to form a male end and a female end, which are joined to each other by an adhesive. The reinforcement in the outer and inner layers of the halves contains essentially longitudinal glass-fibre strands and the intermediate layer contains essentially longitudinal glass-fibre strands and the intermediate layer contains essentially transverse glass-fibre strands. In the half with the male end, the longitudinal glass-fibre strands in the inner layer are densely located adjacent to each other, while the longitudinal glass-fibre strands in the outer layer lie in separate groups of densely arranged glass-fibre strands with the predetermined spacing between the groups of form channel-shaped spaces. In the half with the female end, the order is reverse.
    Type: Grant
    Filed: August 20, 1996
    Date of Patent: December 16, 1997
    Assignee: Composite Scandinavia AB
    Inventor: Kurt Berglund
  • Patent number: 5665192
    Abstract: A method of manufacturing a composite material in the form of an annular tube by winding on a mandrel both a reinforcing fiber fabric and a sheet of matrix material, comprising the following steps: 1) preheating the mandrel to a predetermined temperature; 2) fixing the reinforcing fiber fabric and the sheet of matrix material to the mandrel; 3) causing the mandrel to rotate at a nominal speed to wind the fabric and the sheet simultaneously, the fabric and the sheet being subjected to a nominal tension; 4) actuating heating means for heating the material and cooling means for cooling the mandrel; 5) when the tube reaches the desired diameter, stopping both the heating means and the rotation of the mandrel; 6) after a determined duration that is sufficient for; bringing the temperature of the mandrel to the predetermined preheating temperature, stopping the cooling means; and 7) dismounting the mandrel.
    Type: Grant
    Filed: October 20, 1995
    Date of Patent: September 9, 1997
    Assignee: Societe Europeenne de Propulsion
    Inventors: Peter Wolki, Emmanuel Edeline, Jean-Francois Cretegny
  • Patent number: 5645668
    Abstract: A mandrel assembly has a hollow main tube and two annular sleeves, wherein an inner diameter of the two annular sleeves is larger than an outer diameter of the two main tube ends. The two annular sleeves are sleeved respectively on the two main tube ends, which can be easily disengaged from the mandrel assembly when applied with an external force.
    Type: Grant
    Filed: August 2, 1995
    Date of Patent: July 8, 1997
    Assignee: Industrial Technology Research Institute
    Inventors: Chin-I Lin, Chung-Lin Wu, Rong-Shian Liu, Gou-Don Chu
  • Patent number: 5645677
    Abstract: Machine is provided for the simultaneous laying down/winding of a plurality of rovings, including a gantry supporting a laying down/winding head carrier mechanism plate movable along the X,Y,Z directions, at least one laying down/winding head rotatably mounted on the mechanism plate around at least one vertical axis and comprising a laying down/winding roller, a mechanism for presenting on the roller rovings along at least two tangent laps, selective mechanisms for driving and cutting each roving, and spools delivering the rovings. The spools are mounted on a fixed creel and the rovings are guided between the creel and the head by sets of return pulleys disposed in such a way as to limit the surface scanned by the rovings and reduce the jerks of the roving reeling speed. The machine is especially adapted for production of composite structures.
    Type: Grant
    Filed: May 24, 1994
    Date of Patent: July 8, 1997
    Assignee: Societe Anonyme dite Aerospatiale Societe Nationale Industrielle
    Inventors: Georges Jean Joseph Cahuzac, Bernard Andre Jollivet, Jean-Claude Baudry, Bruno Dubearn, Laurent Sabary
  • Patent number: 5643382
    Abstract: Process for manufacturing a composite article comprising a solid body reinforced by winding at least one reinforcing tape around the solid body. The reinforcing tape deposited on the solid body is subjected to a constant tensile force. Downstream of the point where it comes into contact with the solid body, this reinforcing tape is consolidated by a local pressure. The invention also relates to a device for the manufacture of such reinforced composite articles.
    Type: Grant
    Filed: September 13, 1995
    Date of Patent: July 1, 1997
    Assignee: Solvay
    Inventors: Didier Delimoy, Thierry De Bruille
  • Patent number: RE37242
    Abstract: A frame, a drive mechanism for rotating a mandrel, at least two spindles mounted to the frame, a tensioner, and a belt extending between the first and second spindles may be used to roll pre-preg strips or similar sheets of composite materials around the mandrel. The belt over the spindles, and the spindles guide the belt through changes in its direction of travel. The mandrel is mounted in the drive mechanism in contact with the belt, which changes its direction of travel around the mandrel. The lower surface of the belt bears against portions of the spindles, and the mandrel contacts the upper surface of the belt. As the drive mechanism rotates the mandrel, pre-preg sheets are fed between the mandrel and the belt and are thereby wrapped around the mandrel. The belt presses the pre-preg sheets against the mandrel. The wrapped mandrel may then be removed from the apparatus and cured in any suitable manner known in the art to produce a composite tubular article.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: June 26, 2001
    Assignee: Revolution Composites, Inc.
    Inventors: David H. Hadzicki, James E. Hadzicki, Joseph R. Hadzicki, Dale F. Thompson, Milton G. Evangelou, Jr.
  • Patent number: RE38552
    Abstract: A frame, a drive mechanism for rotating a mandrel, at least two spindles mounted to the frame, a tensioner, and a belt extending between the first and second spindles may be used to roll pre-preg strips or similar sheets of composite materials around the mandrel. The belt travels over the spindles, and the spindles guide the belt through changes in its direction of travel. The mandrel is mounted in the drive mechanism in contact with the belt, which changes its direction of travel around the mandrel. The lower surface of the belt bears against upper portions of the spindles, and the mandrel contacts the upper surface of the belt. As the drive mechanism rotates the mandrel, pre-preg sheets are fed between the mandrel and the belt and are thereby wrapped around the mandrel. The belt presses the pre-preg sheets against the mandrel. The wrapped mandrel may then be removed from the apparatus and cured in any suitable manner known in the art to produce a composite tubular article.
    Type: Grant
    Filed: January 30, 2001
    Date of Patent: July 13, 2004
    Assignee: Revolution Composites, Inc.
    Inventors: David H. Hadzicki, James E. Hadzicki, Joseph R. Hadzicki, Dale F. Thompson, Milton G. Evangelou, Jr.