Means Gathering Strands Or Filaments Only Into Indefinite Length Patents (Class 156/441)
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Patent number: 12036782Abstract: A fiber reinforced composite component may include interleaved textile layers and ceramic particle layers coated with matrix material. The fiber reinforced composite component may be fabricated by forming a fibrous preform and densifying the fibrous preform. The fibrous preform may be fabricated by forming a first ceramic particle layer over a first textile layer, disposing a second textile layer over the first ceramic particle layer, forming a second ceramic particle layer over the second textile layer, and disposing a third textile layer over the second ceramic particle layer.Type: GrantFiled: April 28, 2021Date of Patent: July 16, 2024Assignee: GOODRICH CORPORATIONInventor: Christopher T. Kirkpatrick
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Patent number: 12012693Abstract: A method for manufacturing a rope structure comprising providing, around a first roller and a second roller, a loop including a plurality of twisted strands. The method further comprising feeding a plurality of body strands onto the loop, feeding including, with the plurality of body strands connected to the loop, moving the loop about the first roller and the second roller to cause the body strands to lay and be twisted on the plurality of twisted strands.Type: GrantFiled: July 10, 2020Date of Patent: June 18, 2024Assignee: Cortland Industrial LLCInventors: Thanasis Varnava, Ryan Murphy, Ahmed Tagnaouti Moumnani, Wesley Conger
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Patent number: 11840027Abstract: A device for shaping a blank for forming a thermoplastic structural part, the blank comprising reinforcing fibres embedded in a thermoplastic matrix, said shaping device comprising a support member for supporting a blank along a longitudinal axis, at least one heating member, at least one inclination member configured to modify the inclination of at least one part of the longitudinal portion of the blank at an angle of inclination that can be parameterised with respect to the horizontal plane in a plane transverse to the longitudinal axis, and a movement system from upstream to downstream along the longitudinal axis of the heating member and of the inclination member relative to the support member so as to successively modify the inclination of a part of each longitudinal portion of the blank.Type: GrantFiled: May 22, 2019Date of Patent: December 12, 2023Assignee: AIRBUS ATLANTICInventor: Pierre Magnin
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Patent number: 11779047Abstract: The forming apparatus comprises a forming device with a tubular element adapted to form continuous tow material into a continuous tubular rod. The forming device comprises a fluid compressor for generating pressurized fluid, the fluid compressor being in fluid connection with the tubular element to provide pressurized fluid to the continuous tubular rod to heat or cool the continuous tubular rod. The forming device further comprises several fluid conduits to provide pressurized fluid from the fluid compressor to several injection sites arranged along the transport path, wherein at least two fluid conduits of the several fluid conduits comprise a pressure control unit including a pressure sensor and a pressure influencer.Type: GrantFiled: March 24, 2020Date of Patent: October 10, 2023Assignee: Philip Morris Products S.A.Inventors: Massimiliano Bertoldo, Fabio Cantieri, Ivan Prestia
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Patent number: 11534956Abstract: The present disclosure provides a filament winding device, which includes a helical winding device, a circumferential winding device, and a fixing device, a workpiece is clamped through the fixing device that drives the workpiece to rotate radially and move axially, the workpiece is performed helical winding through the helical winding device, and the workpiece is performed circumferential winding through the circumferential winding device.Type: GrantFiled: June 5, 2022Date of Patent: December 27, 2022Assignee: TAIYUAN UNIVERSITY OF TECHNOLOGYInventors: Jianguo Liang, Xiaodong Zhao, Jianglin Liu, Hui Li, Junjie Guo, Haifeng Gao, Runtian Zhao
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Patent number: 11529773Abstract: A molding machine places strips of a tape material side by side and molds the tape material into a molded shape having a web portion and a flange portion, the tape material including a continuous fiber bundle extending in a longitudinal direction. The molding machine includes spreading unit able to increase a width of the tape material by spreading the tape material, and a laying roller that places the tape material which has passed through the spreading unit onto a surface of a molding tool. The spreading unit continuously changes the width of the tape material to avoid generation of a gap between adjacent strips of the tape material, the adjacent strips being adjacent to each other when the tape material is placed on the surface of the molding tool, and the laying roller places the strips of the tape material side by side in a plurality of rows.Type: GrantFiled: January 22, 2018Date of Patent: December 20, 2022Assignee: SUBARU CORPORATIONInventors: Saori Takagi, Yohei Hamamoto
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Patent number: 11407186Abstract: A fiber application head for producing composite material parts, comprising a compacting system comprising a compacting roller comprising a rigid central tube and at least one cylindrical part made of a flexible material and assembled on said central tube, and an anti-adherent sheath covering the cylindrical part, and a heating system that is able to emit thermal radiation in the direction of the (s). The anti-adherent sheath has lateral portions extending beyond the cylindrical surface of the cylindrical part in the direction of the rotation axis of the roller, the assembly of the anti-adherent sheath to said cylindrical part being carried out by the lateral portions.Type: GrantFiled: November 9, 2018Date of Patent: August 9, 2022Assignee: Coriolis GroupInventors: Johann Caffiau, Jean-Philippe Weber, Alexander Hamlyn
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Patent number: 11273612Abstract: A method and a device for fault-free production of individually curved plastic profiles. This is achieved in that the mold and the holding means are moved in opposite directions on the plastic profile, wherein the plastic profile is moved alternately by the mold and the holding means in a production direction with different movement patterns.Type: GrantFiled: July 11, 2017Date of Patent: March 15, 2022Assignee: Thomas GmbH + Co. Technik + Innovation KGInventor: Klaus Jansen
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Patent number: 10343355Abstract: A system for additively manufacturing a composite part (102) comprises a delivery guide, movable relative to a surface. The delivery guide is configured to deposit at least a segment of a continuous flexible line along a print path. The continuous flexible line comprises a non-resin component and a thermosetting resin component that comprises a first part and a second part of a thermosetting resin. The print path is stationary relative to the surface. The delivery guide comprises a first inlet configured to receive the non-resin component, and a second inlet configured to receive at least the first part of the thermosetting resin. The delivery guide is further configured to apply the first part and the second part of the thermosetting resin to the non-resin component. The system 100 further comprises a feed mechanism, configured to push the continuous flexible line out of the delivery guide.Type: GrantFiled: January 14, 2016Date of Patent: July 9, 2019Assignee: The Boeing CompanyInventors: Nick S. Evans, Faraón Torres, Ryan G. Ziegler, Samuel F. Harrison, Ciro J. Grijalva, III, Hayden S. Osborn
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Patent number: 10137649Abstract: The invention relates to a steering column for a motor vehicle comprising a steering shaft which is mounted in a steering shaft mounting unit and is rotatable about a longitudinal axis, and comprising a support unit for connecting the steering shaft mounting unit to the body of the motor vehicle. At least one component of the steering column is composed at least partially of a fiber-reinforced composite material and the component lies in the flux of force between the steering column and the body. The component is provided with at least one pultrusion layer which has multiple fibers produced by pultrusion as reinforcing fibers, said fibers being oriented parallel to one another in the direction of the longitudinal axis.Type: GrantFiled: September 29, 2016Date of Patent: November 27, 2018Assignee: THYSSENKRUPP PRESTA AGInventors: Thomas Heitz, Sebastian Regner, Arne Schacht, Daniel Kreutz
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Patent number: 10086569Abstract: A composite sandwich structure is made by compacting a first multi-ply composite facesheet and assembling a layup, including sandwiching a core between the compacted first facesheet and a second multi-ply composite facesheet. The layup is compacted and the first and second facesheets are co-cured with the core.Type: GrantFiled: May 13, 2010Date of Patent: October 2, 2018Assignee: The Boeing CompanyInventor: Geoffrey A. Butler
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Patent number: 9566739Abstract: A method and apparatus is presented. Layers of composite material are laid down on a forming tool. A respective bend is formed in each of the layers to form the composite filler comprising bent layers on the forming tool. The composite filler comprising the bent layers is placed into a gap formed by at least one composite structure.Type: GrantFiled: February 18, 2014Date of Patent: February 14, 2017Assignee: THE BOEING COMPANYInventors: Michael R. Chapman, Khanh Mai Pham, Derek Paul Vetter
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Patent number: 9498932Abstract: Multilayer meltblown composites, articles made therefrom, and methods for making same. One method can include meltblowing a first material to form a first meltblown layer; meltblowing a second material to form a second meltblown layer; and meltblowing a third material to form a third meltblown layer, wherein each material is the same or different, each material includes at least one resin having a MFR of about 2,000 dg/min or less, as measured by ASTM D1238, 2.16 kg, 230° C., and at least one of the first, second, and third materials comprises an elastomer having a recovery of at least 70% after 100% deformation, as determined by ASTM D412.Type: GrantFiled: September 30, 2010Date of Patent: November 22, 2016Assignee: ExxonMobil Chemical Patents Inc.Inventors: Galen C. Richeson, Alistair D. Westwood, William Michael Ferry
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Patent number: 9044905Abstract: Methods and apparatus for manufacturing a profiled semifinished fiber-reinforced composite (FRC) product from a semifinished product of dry fiber or prepreg material that is moved through a forming device in its longitudinal direction (L), where the semifinished product is moved between the facing forming contours of tool parts in the longitudinal direction of a forming device on a carrier foil and the forming contours of the cross sections of the tool parts continuously change from a cross-sectional contour in the entry region to a forming contour in the outlet region, where a supporting part in the intake region of the forming device is set in vibration in such a way that the semifinished product is transformed into a ductile state due to the frictional heat generated between the supporting part and the semifinished product, and where the speed of the movement of the semifinished product is controlled in dependence on the temperature of the semifinished product.Type: GrantFiled: February 27, 2009Date of Patent: June 2, 2015Assignee: AIRBUS OPERATIONS GMBHInventors: Hauke Lengsfeld, Christian Lübbering
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Patent number: 8997818Abstract: A device for fabricating a composite structure comprises a multi-axis positioner and an attached end effector comprising an integrated head and creel. The head has a clamp, cut and restart mechanism and a compaction roller with a rotary axis. The creel has a prismatic shape with a coupling device on the top of the creel for attachment to the multi axis positioner and a centerline which passes through the center of the creel and intersects the axis of rotation of the compaction roller. A composite placement head is attached to the bottom of the creel. A plurality of composite material supply spools are mounted on the sides of the creel and face outward from the creel. A plurality of rollers are mounted on the outside surface of the creel for directing the composite material from the supply spools to the fiber placement head.Type: GrantFiled: February 27, 2013Date of Patent: April 7, 2015Inventors: Milo M. Vaniglia, James S. Ritchie, Sr.
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Patent number: 8910690Abstract: An apparatus for manufacturing a continuous fiber-reinforced thermoplastic resin pellet includes a roving package constituted by a cylindrical package of a reinforcing fiber bundle, a reinforcing fiber bundle delivery device, an impregnation die, a withdrawing device disposed on a downstream side of the impregnation die, and a cutter member. The reinforcing fiber bundle delivery device includes a plurality of collapse suppressing members adapted to be pushed radially outwards against an inner periphery surface of the roving package to suppress collapse of winding layers and a pusher for displacing said plural collapse suppressing members radially outwards following the inner periphery surface of the roving package which inner periphery surface shifts radially outwards gradually as the reinforcing fiber bundle is drawn out in a successive manner.Type: GrantFiled: May 14, 2012Date of Patent: December 16, 2014Assignee: Kobe Steel, Ltd.Inventors: Naoyuki Tashiro, Takayasu Fujiura, Kaduya Takamura, Seiji Zenke
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Patent number: 8911579Abstract: A pressure head for use in a fiber placement system for thermoplastic composite materials is disclosed. Plies of thermoplastic composite tape are placed onto a mandrel to form a shaped object. The pressure head includes a nozzle and at least one delivery tube for providing fluid medium mixture to the nozzle body, wherein the nozzle directs the fluid medium onto a surface of the shaped object thereby providing a pressure on the surface without direct physical contact of the nozzle with the plies of thermoplastic composite tape.Type: GrantFiled: June 29, 2012Date of Patent: December 16, 2014Assignee: ADC Acquisition CompanyInventors: Kurt J. Kimball, John R. Michasiow, Robert J. Langone, Zachary A. August
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Patent number: 8906178Abstract: An optical fiber is permanently routed easily, quickly, and unobtrusively at a customer premises using an inventive hand tool, without staples or other fasteners. The fiber has an adhesive outer coating that is activated as the fiber is applied by the tool on an exposed surface such as a wall, ceiling, molding, groove, or corner at the premises. When the activated coating hardens, the fiber is bonded to the surface on which it was applied, and the hardened coating also provides physical protection for the fiber. In the disclosed embodiment, the coated fiber is supplied on a spool that mounts on the tool, and the coating is activated by guiding the fiber as it unwinds from the spool through a chamber containing an activating substance. The fiber with the activated coating is then guided to an applicator wheel on the tool which applies the fiber to the surface.Type: GrantFiled: July 19, 2011Date of Patent: December 9, 2014Assignee: OFS Fitel, LLCInventors: Denis E. Burek, Paul R. Dickinson, John George, Daniel Hendrickson, Willard C. White, Joseph E. Bradley, Adam Gregg Malofsky, Bernard Miles Malofsky, William H. Mann
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Patent number: 8893758Abstract: The invention concerns a pressure application roller unit 2 for the laying down of fiber strips 80 on a surface 82, with a pressure application roller 7 mounted in a mounting unit 35 such that it can rotate about a shaft 10. In accordance with the invention the pressure application roller 7 is subdivided into a multiplicity of roller segments 4, 6 arranged next to one another, which in each case are mounted in the mounting unit 35 such that they can be displaced. As a consequence of this configuration an optimal adaptability of the pressure application roller unit 2 to a surface 82 of a molding tool 84 that is curved in one or two dimensions is provided. By this means the pressure application roller unit 2 can be guided by means of a robot arm 102, even over molding tool surfaces that are more highly spherically curved in some sections.Type: GrantFiled: April 1, 2011Date of Patent: November 25, 2014Assignee: Airbus Operations GmbHInventor: Marcel Genssen
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Patent number: 8758538Abstract: A system for applying composite fiber to a lay-up tool has a fixed creel for supplying fiber to the fiber placement dispensing head and a fixed arm having a first end attached to the creel and having a second end attached to the dispensing head. The dispensing head is fixed on the end of the arm. A robot having a first and second pivot axis and at least a first wrist supports the lay-up tool. The robot manipulates the tool for application of fiber from the head to the tool. Manipulating the tool instead of the dispensing head allows the path length for the fiber between the creel and head to be fixed in length and orientation during application of fiber to the tool.Type: GrantFiled: May 12, 2010Date of Patent: June 24, 2014Assignee: Fives Machining Systems, Inc.Inventors: Robert E. Borgmann, Stephen J. Albers, R. William Kneifel, II
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Patent number: 8741084Abstract: A tape laminating machine having a compaction roller lays up composite tape over a substrate having a convex radius. The compaction roller folds the tape as it moves over the convex radius, while simultaneously pivoting about a trailing edge of the tape to prevent the compaction roller from lifting off the tape laid just before the convex radius.Type: GrantFiled: October 5, 2012Date of Patent: June 3, 2014Assignee: The Boeing CompanyInventors: Robert A. Kisch, James Blades Andersen
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Patent number: 8733417Abstract: A fiber application machine including a fiber application head with an application roller for the production of parts made of composite materials. The fiber application head further includes a guiding system to guide the fibers onto the application roller and/or means for the application of resin to each fiber as the fibers leave the guiding system. The fiber application machine can also include a fiber storing system and conveying means for conveying the fibers from the fiber storing system to the application head. The conveying means can comprise flexible tubes, each tube being able to receive a fiber in its inner channel. The conveying means can further include a tension limiting system positioned between the application head and the storing system. The fiber application machine can further include a system for moving the application head.Type: GrantFiled: March 2, 2006Date of Patent: May 27, 2014Assignee: Coriolis CompositesInventors: Alexander Hamlyn, Yvan Hardy
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Publication number: 20140093209Abstract: Provided is an optical fiber assembly with which flexibility in the vicinity of an alignment member can be maintained, as well as a method for manufacturing this optical fiber assembly, and an optical probe which uses this optical fiber assembly. This optical fiber assembly is equipped with: multiple optical fibers (11, 12); an alignment member (10) that aligns and holds these multiple optical fibers (11, 12); a first adhesion part (20) where the alignment member (10) and the multiple optical fibers (11, 12) are adhered by means of a first adhesive agent having curability; and a second adhesion part (21) where the multiple optical fibers (11, 12) are adhered to each other within a prescribed distance from the rear end of the alignment member (10) by means of a second adhesive agent that cures while having greater flexibility than the first adhesive agent.Type: ApplicationFiled: May 11, 2012Publication date: April 3, 2014Inventor: Junichi Jono
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Fiber application machine provided with flexible fiber conveying tubes arranged within a cold sheath
Patent number: 8667999Abstract: A fiber application machine for the production of composite material parts, comprising a system for displacing a fiber application head, a fiber storage, and a fiber conveyor for conveying the fibers from the fiber storage to the application head, the fiber conveyor being placed in the internal passage of at least one flexible tubular sheath, the machine further comprising a cooling system adapted to inject cold gas in the internal passage of the sheath.Type: GrantFiled: October 27, 2009Date of Patent: March 11, 2014Assignee: Coriolis CompositesInventors: Alexander Hamlyn, Yvan Hardy -
Publication number: 20140030453Abstract: Method for producing a fibrous product comprising: passing a texturized yarn (10) through a first passage (12) having a first outlet (14); projecting the texturized yarn (10) from the first outlet (14), inside a chamber (20), so as to fill the chamber (20) with the texturized yarn (10), thereby forming a first segment (31) of the fibrous product; moving the first segment (31) away from the first outlet (14); and forming a second segment (32) of the fibrous product in place of the first segment (31) and contiguously to the first segment (31), as many segments as necessary being contiguously formed by repeating the above steps. Apparatus for implementing the method.Type: ApplicationFiled: March 10, 2011Publication date: January 30, 2014Inventors: Luc Joseph Louis Brandt, Frank Trasser, Herve Bourgeoisat, Andre Charvet, Christophe Clements
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Patent number: 8613302Abstract: A reversing fiber placement head that is capable of bidirectional fiber placement on an application surface includes a feed mechanism for delivering fiber along two feed paths that are in a V-shaped orientation relative to one another. A pressure tip assembly including a compaction roller receives fiber from the two feed paths and applies the fiber to an application surface. A shifting mechanism shifts the pressure tip assembly from a first position on the fiber placement head to a second position on the fiber placement head to move the compaction roller along a linear path relative to the fiber placement head, allowing the compaction roller to change its direction of rotation in order to apply fiber to the application surface in opposite directions.Type: GrantFiled: March 2, 2011Date of Patent: December 24, 2013Assignee: Fives Machining Systems, Inc.Inventor: Milo M. Vaniglia
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Publication number: 20130333828Abstract: A long fiber reinforced plastic strand production device is provided with: a rotary type haul-off machine which forms a long fiber reinforced plastic strand by drawing out a reinforcing fiber bundle which has been impregnated with a plastic from an impregnation head while rotating the reinforcing fiber bundle around the axis thereof to apply twists in the reinforcing fiber bundle, and draws in the formed long fiber reinforced plastic strand; and a rotary type winding-up machine which introduces the long fiber reinforced plastic strand drawn from the rotary type haul-off machine to a winding bobbin while rotating the long fiber reinforced plastic strand around the axis of the strand in the same direction as the rotation direction of the reinforcing fiber bundle rotated by the rotary type haul-off machine, and winds the rotated long fiber reinforced plastic strand around the winding bobbin.Type: ApplicationFiled: March 13, 2012Publication date: December 19, 2013Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventor: Naoyuki Tashiro
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Patent number: 8597016Abstract: A system for producing a pultruded component includes a fixture for providing fibrous reinforcements, a system for providing a polymeric resin, and an impregnation die for coating the fibrous reinforcements with the polymeric resin precursor. The impregnation die includes a first chamber and a second chamber. The fibrous reinforcements include fiber tows made of a plurality of fibers. The system also includes a curing die for forming the pultruded component. The first chamber of the impregnation die is configured for coating exterior surfaces of the fiber tows with the polymeric resin precursor. The second chamber of the impregnation die is configured for coating the plurality of fibers within the fiber tows with the polymeric resin precursor.Type: GrantFiled: November 23, 2005Date of Patent: December 3, 2013Assignee: Milgard Manufacturing IncorporatedInventors: Randall Jay Brown, Semen Kharchenko, Harry D. Coffee, Icheng Huang
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Patent number: 8580060Abstract: An apparatus and a method for preparing a pre-form including at least one layer of fiber tows being at least partly fixed by a resin. The apparatus includes a work surface, a fiber tow distribution device, a fiber tow retention device, and a manipulation, device which is adapted to move the fiber tow distribution device relative to the fiber tow retention device. The apparatus is arranged so that free ends of the fiber tows can be delivered from the fiber tow distribution device to the fiber tow retention device, and the fiber tow retention device is adapted for retention of the free ends so that mutual movement of the fiber tow distribution device and the fiber tow retention device away from each other causes drawing of the fiber tows through distribution passage and distribution hereof onto the work surface.Type: GrantFiled: December 18, 2008Date of Patent: November 12, 2013Assignee: Vestas Wind Systems A/SInventor: Anton Bech
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Patent number: 8534338Abstract: A fiber placement system including positioner and a fiber delivery apparatus having a creel assembly and a fiber placement head is provided. The positioner moves the entire fiber delivery apparatus including the creel assembly and the fiber placement head via at least three linear degrees of freedom. The fiber delivery apparatus includes an articulating wrist for moving the fiber placement head relative to the creel assembly. The fiber placement apparatus is substantially free of linear degrees of freedom within the fiber tow paths between the spools and the fiber placement head. One or more rotational degrees of freedom may be provided along the tow path. In one embodiment, the interface between the fiber delivery apparatus and the positioner is laterally offset such that a portion of the creel axially overlaps with vertical ram of the positioner.Type: GrantFiled: October 15, 2010Date of Patent: September 17, 2013Assignee: Ingersoll Machine Tools, Inc.Inventors: Tino Oldani, Klaus Hoffmann, William R. Dent
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Patent number: 8528615Abstract: An apparatus for fabricating a nonwoven fabric having the appearance of a woven fabric includes a supply station for parallel warp yarns, a support structure for orienting the parallel warp yarns into a cylindrical orientation, a weft yarn applicator for wrapping weft yarns around the cylindrically oriented warp yarns after an adhesive scrim has been overlaid onto the warp yarns, a heating station for activating the adhesive and a cooling station for setting the adhesive, and a cutter for severing the cylindrically formed fabric laminate so that it can be flattened and wrapped onto a take-up roller. A warp yarn alignment station includes two sets of rollers spaced apart to allow the warp yarns to pass between the two sets of rollers, wherein the of rollers are over-driven to provide a roller surface speed greater than a predetermined speed of the warp yarns.Type: GrantFiled: November 14, 2011Date of Patent: September 10, 2013Assignee: Hunter Douglas Inc.Inventors: Wendell B. Colson, Paul Swiszcz, David Hartman
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Patent number: 8522849Abstract: An automated in-line feed-through system integrating the delivery, application and infusion of a resin to one or more fiber tows and layup of the one or more infused fiber tows to form a composite structure. The system includes an automated resin delivery, deposition and infusion system configured to deposit the resin on one or more fiber tows and form the infused fiber tows. The system integrates an automated layup system including a compaction roller, a guide roller coupled to an extending cylinder, and an auxiliary roller configured to adhere the one or more infused fiber tows to a substrate. The system further includes a controller configured to control system parameters, including the control of tension of the one or more infused fiber tows within the automated layup system. Other aspects of the automated in-line manufacturing system are also provided.Type: GrantFiled: June 15, 2012Date of Patent: September 3, 2013Assignee: General Electric CompanyInventors: Stefaan Guido Van Nieuwenhove, Mile Ostojic
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Patent number: 8394223Abstract: A pressing apparatus is provided for depositing a sliver on a surface with a first segment and at least one second segment that can respectively roll along the surface. The pressing apparatus furthermore features an assembly frame for holding the segments. The first segment features a first rolling element and a suspension apparatus and the second segment features a second rolling element. The suspension apparatus is designed for attaching the first segment to the assembly frame and for rotatably mounting the first rolling element on the assembly frame. The suspension apparatus is designed for allowing a relative movement between the first rolling element and the second rolling element in a radial direction of the first rolling element.Type: GrantFiled: September 22, 2011Date of Patent: March 12, 2013Assignee: Airbus Operations GmbHInventor: Marcel Genssen
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Patent number: 8316906Abstract: The invention relates to a device and a method for impregnating filaments, wherein the filaments form a roving. The device comprises a barrel (10) having at least one groove (12) formed in circumferential direction of the barrel, an inner space formed along the center axis of the barrel, and at least one recess (16) which forms a connection between the inner space and the groove. The recess includes a cylindrical section (16a), a conical section (16b) and a pocket section (16c). By means of said device and according to the method, a polymer material can be pressed successively from the inner space through at least the cylindrical section and the conical section into the groove to impregnate the filaments of the roving which is drawn through the groove.Type: GrantFiled: December 2, 2008Date of Patent: November 27, 2012Assignee: Borealis Technology OyInventors: Hermann Prokschi, Siegfried Westmüller
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Patent number: 8282757Abstract: Method and apparatus for forming an annular composite structure is provided. In one embodiment an apparatus for forming annular composite structures is provided. The apparatus includes an annular shaped tool and a forming head. The annular shaped tool includes a forming surface of a select cross-sectional geometry. The forming head is configured to form continuous ply layers one ply at a time circumferentially about the forming surface of the tool.Type: GrantFiled: November 10, 2009Date of Patent: October 9, 2012Assignee: Alliant Techsystems Inc.Inventors: Christopher J. Madsen, Eric McNabb, John Schowengerdt, John B. Healey, Todd Rosevear, Kevin Fehlmann
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Patent number: 8256484Abstract: An end effector constructing composite members, in which a compaction roller and redirect rollers translate synchronously along the compaction axis. Additionally, the end effector includes an advantageous arrangement of spools and rollers that directs tow to the redirect rollers at substantially a right angle. Movement of the compaction roller along the compaction axis induces little, if any, changes in tow tension. The substantially constant tow tension advantageously reduces rewinding of the tow supply spools, which can degrade the quality of the lay up and contribute to despooling problems.Type: GrantFiled: July 2, 2010Date of Patent: September 4, 2012Assignee: The Boeing CompanyInventors: Robert A. Kisch, Peter Vogeli, Kyle Jeffries, Russell DeVlieg
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Patent number: 8236127Abstract: A method and apparatus for manufacturing a continuous fiber-reinforced thermoplastic resin pellet are provided which can smoothly carry out a continuous drawing-out operation for a reinforcing fiber bundle (continuous fiber-reinforced resin strand). With respect to a terminal end of a reinforcing fiber bundle A of a roving package being exhausted and a front end of a reinforcing fiber bundle B of a new roving package, fiber quantity-halved end portions A1 and B1 each about half of the original fiber quantity are formed respectively, then reinforcing filaments in those fiber quantity-halved end portions are entangled by an air splicer to form an entangled portion C1, and reinforcing filaments in a portion downstream of the fiber quantity-halved end portion in the reinforcing fiber bundle B of the new roving package are entangled by an air splicer to form an entangled portion C2.Type: GrantFiled: September 19, 2008Date of Patent: August 7, 2012Assignee: Kobe Steel, Ltd.Inventors: Naoyuki Tashiro, Takayasu Fujiura, Kaduya Takamura, Seiji Zenke
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Patent number: 8202385Abstract: The invention relates to a head for application of carbon-fibre strips that has at least two spools (1) conveying respective carbon-fibre strips for the selective feed of said strips and in order thus with said strips to make up the width of the stripping for application. These spools (1) are arranged on a master roller (5) formed by independent sections that are actuated individually by respective rotary transmissions.Type: GrantFiled: June 28, 2007Date of Patent: June 19, 2012Inventor: Manuel Torres Martínez
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Patent number: 8191596Abstract: A fiber application machine for the production of parts made of composite materials comprising a compacting roller for applying on an application surface a band formed of at least a resin pre-impregnated flat fiber, and a heating system able to emit a heat radiation towards the band. The compacting roller comprises a rigid central tube provided with radial holes, and a cylinder made of an elastically deformable, flexible material, assembled on the central tube, and having a fluid communication assembly that brings the radial holes into fluid communication with the external surface of the cylinder. The machine includes a thermal regulation system that injects a thermal regulation fluid in the central tube internal passage.Type: GrantFiled: December 1, 2009Date of Patent: June 5, 2012Assignee: Coriolis CompositesInventors: Alexander Hamlyn, Yvan Hardy
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Publication number: 20120125540Abstract: An apparatus for fabricating a nonwoven fabric having the appearance of a woven fabric includes a supply station for parallel warp yarns, a support structure for orienting the parallel warp yarns into a cylindrical orientation, a weft yarn applicator for wrapping weft yarns around the cylindrically oriented warp yarns after an adhesive scrim has been overlaid onto the warp yarns, a heating station for activating the adhesive and a cooling station for setting the adhesive, and a cutter for severing the cylindrically formed fabric laminate so that it can be flattened and wrapped onto a take-up roller. A warp yarn alignment station includes two sets of rollers spaced apart to allow the warp yarns to pass between the two sets of rollers, wherein the of rollers are over-driven to provide a roller surface speed greater than a predetermined speed of the warp yarns.Type: ApplicationFiled: November 14, 2011Publication date: May 24, 2012Applicant: HUNTER DOUGLAS, INC.Inventors: Wendell B. Colson, Paul Swiszcz, David Hartman
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Publication number: 20120090788Abstract: A fiber placement system including positioner and a fiber delivery apparatus having a creel assembly and a fiber placement head is provided. The positioner moves the entire fiber delivery apparatus including the creel assembly and the fiber placement head via at least three linear degrees of freedom. The fiber delivery apparatus includes an articulating wrist for moving the fiber placement head relative to the creel assembly. The fiber placement apparatus is substantially free of linear degrees of freedom within the fiber tow paths between the spools and the fiber placement head. One or more rotational degrees of freedom may be provided along the tow path. In one embodiment, the interface between the fiber delivery apparatus and the positioner is laterally offset such that a portion of the creel axially overlaps with vertical ram of the positioner.Type: ApplicationFiled: October 15, 2010Publication date: April 19, 2012Applicant: INGERSOLL MACHINE TOOLS, INC.Inventors: Tino Oldani, Klaus Hoffmann, William R. Dent
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Patent number: 8151853Abstract: Device for manufacturing a reinforcement from a thread laid directly in its final place by casting lengths of the said thread onto a receiving surface, the said device comprising a feed means (200) for feeding the thread (1) from a source of thread (10), a rotary assembly comprising a rotary guide (2) of axis rr? fixed to a hollow shaft (20, 205) constituting the axis of rotation (RR?) of the said guide (2) so that the outer radial end (21) of the said guide (2) is directed substantially radially with respect to the axis of rotation of the hollow shaft (RR?), the said guide receiving the thread (1) that comes from the said feed means via its central end (22) that is the opposite end to the said outer radial end (21), the said thread leaving via the said outer radial end (21), the said feed means controlling the linear speed at which the thread advances inside the said rotary guide (2), means (13, 131) for rotating the hollow shaft, and means (31) for cutting the thread, acting on the thread in such a way as tType: GrantFiled: September 12, 2008Date of Patent: April 10, 2012Assignees: Michelin Recherche et Technique S.A., Societe de Technologie MichelinInventor: Pascal Martin
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Patent number: 8151854Abstract: A modular fiber placement machine head assembly and refrigerated creel assembly affixed to a cradle for an interchangeable platform system adapted for composite fiber manufacturing through an automated, computer controlled, fiber placement machine is described.Type: GrantFiled: October 16, 2008Date of Patent: April 10, 2012Assignee: Ingersoll Machine Tools, Inc.Inventor: Tino Oldani
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Patent number: 8147635Abstract: A manufacturing apparatus of a fiber-reinforced resin strand including spreaders that spread a reinforcing fiber bundle and are provided inside a crosshead to which a molten resin material is supplied continuously from an extruding machine, twisting rollers provided at a downstream position from an exit nozzle of the crosshead and that pultrude a fiber-reinforced resin strand formed of a resin-impregnated fiber bundle from the exit nozzle while imparting twists thereto, and twist retaining rollers provided at a downstream position from the twisting rollers and that retain twists of the fiber-reinforced resin strand. The twisting rollers and the twist retaining rollers are made of metal with asperities being formed on the surface thereof. The manufacturing apparatus can achieve excellent durability and is capable of manufacturing a fiber-reinforced resin strand at a high production rate without causing slipping.Type: GrantFiled: April 18, 2007Date of Patent: April 3, 2012Assignee: Kobe Steel, Ltd.Inventors: Naoyuki Tashiro, Atsushi Yamamoto, Kazuhisa Fukutani, Yoshiaki Matsubara, Katsumi Ogawa
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Patent number: 8127818Abstract: A method of jointing a cord fabric when the cord fabric for topping is alternately drawn from two supply positions for continuous supply. During drawing to supply of the cord fabric on one side, a start end portion of the cord fabric on other side is locked to hold by a locking pin of a jointing holder, and is set to a jointing mounting portion in a state where an unvulcanized jointing rubber member is pasted thereto. When a final end of the cord fabric on the one side comes closer, a finish end portion thereof is pasted to the start end portion of the cord fabric held by the holder by interposing the rubber member therebetween. The finish end portion and the start end portion are squeezed for joint from upper and lower sides by press members, thereafter, the holder is removed, and the cord fabric on the other side is drawn to supply continuously to the cord fabric on the one side.Type: GrantFiled: December 20, 2005Date of Patent: March 6, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tomoyuki Takatsuka, Taizo Yamamoto, Makoto Koumo, Yu Hatayama
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Patent number: 8123515Abstract: This invention provides single-step pultrusion processes for producing fiber reinforced polymer (FRP) articles that may have variable cross sections and/or non-linear shapes. This unique capability results from the use of two sets of dies to form the article. The first is a set of moving dies connected together to form mating continuous loops of moving die links to: a) draw the FRP material into the apparatus; b) shape the cross section of the FRP material; c) cut the FRP material to the appropriate length; and d) hold the uncut FRP material in position for the next production cycle. The second set of dies forms a guide path mounted on opposing conveyers. The guide path includes heated die segments to define a curing section that may be non-linear. Cycling the moving die links through the curing section and/or cycling the conveyers provides a straightforward method for automated production of finished pultruded articles with unique shapes.Type: GrantFiled: October 2, 2008Date of Patent: February 28, 2012Inventor: Robert Frank Schleelein
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Patent number: 8074692Abstract: The invention relates to a process and tooling for the lining of molds for curved pieces, the process comprising the application of a lining (15) of width A2 on the mold (3) in several successive passes, exerting pressure thereon so that it adapts to the curvature of the piece, and the number of passes being the minimum required so that the width A2 of the tape (15) allows achieving such adaptation, and the tooling comprising a drum (25) for applying the lining (15), a means of attaching its end to the mold (3) at the beginning of each pass, a conical roller (25), to exert pressure on the lining (15) uniformly along its entire width, and means (26, 29) for its movement through side guides (27, 28) arranged on the mold (3) parallel to the curved lines (5, 7) demarcating the piece.Type: GrantFiled: December 29, 2005Date of Patent: December 13, 2011Assignee: Airbus Espana S.L.Inventors: Jorge Lopez-Carrasco Picado, Begona Santoro Alvarez
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Patent number: 8066922Abstract: In the production of elongate plastic profiles (10), which usually takes place by the pultrusion process, the cured plastic profile (10) emerging from a die (14) is pulled through the stationary die (14) by a take-off device. This process only makes it possible to produce straight plastic profiles (10). The invention envisages producing curved plastic profiles (10) by using a die (14) corresponding to the curvature of the plastic profile (10). For moving the cured part of the plastic profile (10) out of the die (14), it is provided that the die (14) is moved back step by step in relation to the stationary plastic profile (10) counter to the direction of production (19). In order that the plastic profile (10) remains stationary in relation to the die (14) as this takes place, it is securely held outside the die (14) by a holding means (20) during the moving back of the die (14).Type: GrantFiled: March 12, 2008Date of Patent: November 29, 2011Assignee: Thomas GmbH + Co. Technik + Innovation KGInventors: Klaus Jansen, Dietmar Weidler, Marian Hoffmann
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Patent number: 8062448Abstract: A plurality of unidirectional sheets (30a, 30b, 30c) are superposed in different directions and they are bonded together. At least one of the unidirectional sheets is made by spreading a tow so as to obtain uniform thickness, width not less than 5 cm, and a weight of no more than 300 g/m2, cohesion being imparted to the sheet so as to enable it to be handled prior to being superposed with other sheets. Advantageously, the unidirectional sheets are made of carbon fibers and are obtained by spreading out large tows.Type: GrantFiled: April 25, 2008Date of Patent: November 22, 2011Assignees: Snecma Propulsion Solide, Hexcel ReinforcementsInventors: Bruno Bompard, Pierre Olry, Renaud Duval, Alain Bruyere, Dominique Coupe, Jean Aucagne
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Patent number: 8052819Abstract: Embodiments of the invention relate to a fiber application method and a fiber application machine for producing parts in composite material, such as for the application of a band of fibers on convex surfaces and/or with edges. The machine comprises a fiber application head and a moving system for moving the application head. The application head comprises a compacting system including a compacting roller intended to come in contact against the application surface to apply the band, and a compacting member placed downstream from the compacting roller and exhibiting a substantially planar contact surface, said compacting member being capable of being pressed by its contact surface, against an application surface, substantially on the entire width of a band, by at least one contact line.Type: GrantFiled: May 1, 2009Date of Patent: November 8, 2011Assignee: Coriolis CompositesInventors: Olivier Munaux, Hervé Cappelle, Alexander Hamlyn