Abstract: A spun-bond web-making apparatus has the cooling passage below the spinneret provided with a plurality of air chamber sections which are supplied with air at different temperatures, the cooling passage being connected to the drawing unit for aerodynamic stretching of the filaments without a gap through which external air can be supplied.

Abstract: A method for producing a spunbonded nonwoven fabric by extruding a linear sheet of filaments arranged parallelly side by side in the form of a curtain from a plurality of spinning capillaries, involving aerodynamical pulling off and drawing of the filament sheet, the filament sheet (8) which emerges from the drawing duct (12) or which is pulled off a spool being moved laterally crosswise by an air flow having periodically changing directions, the air flow being oriented alternately at an angle toward the filament sheet (8) as viewed in the horizontal plane.

Abstract: Fiber tow carrying a resin powder is dispensed from an unwind creel with the tow spread out using a comb. From here the tow is directed between a pair of bands and pressed onto the outer surface of a heated impregnation wheel. It is compressed against the wheel to melt the resin powder. The resin moves in a liquid state to be uniformly distributed across the tow strands. Pressure is applied by wheels pressing on the bands. The result is a composite tape that is cooled upon leaving the impregnation wheel and then wound onto a rewind drum or spool.

Abstract: The present invention relates to a method for producing a textile product of the lapped/bonded type from fibers and/or filaments travelling in the direction of advance in the form of a web, this method comprising at least one step, called the “prelooping step”, in which the fibers and/or filaments individually undergo looping transversely to the direction of advance of the web, if appropriate accompanied by transverse drawing, characterized in that it subsequently comprises a step of confining the parallelized fibers and/or filaments in the form of loops, this latter confining step taking place directly on a support, without transport members, such as needles or transfer elements, being involved.

Abstract: A method and device for producing melt-spun continuous threads includes two preparers spaced apart from one another, at each of which a partial quantity of a preparation is applied to the threads. A first preparation is performed upstream of a first draw-off device and a second downstream of the first draw-off device. As a result, high cohesion of the filaments in the thread is achieved.

Abstract: A composite reinforcing rod is formed by providing a reinforcing material supply of fiber strands rovings; a resin supply bath, and a puller for pulling the resin-impregnated reinforcing material through the resin bath. A hot compression (or autoclave) apparatus includes two half autoclave molds, which can be arranged in a reciprocating die autoclave or a tractor die autoclave process. A mandrel or plastics tubing core may be used to form a hollow shape of the composite materials to get an external threaded composite tubing. The two autoclave molds have an internal thread and clamp to form the threaded section in the outer of the resin-impregnated reinforcing material. The molds press and squeeze the resin out of the impregnated fibers to the mold internal surfaces, and push the outer fibers longitudinal roving fibers toward the crest of the thread of the molds so that the thread when formed is reinforced by fibers extending into the core of the rod.

Abstract: A method includes wetting fibers with a resin capable of being cured by at least two different cure treatments. At least partially curing the resin by subjecting the resin to a first cure treatment and at least partially curing the resin by subjecting the resin to a second cure treatment. A plurality of fibers are located adjacent each other so that a plurality of valleys are formed between the plurality of fibers along an outer side of the reinforcement. The resin is cured to retain the valleys in the outer side of the reinforcement. The outer side of the reinforcement is adhered to the structural member. An apparatus including a fiber locating mechanism adapted to retain the peaks and valleys during curing of the resin without rigidly confining the outer side of the reinforcement.

Abstract: In a pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the vertical angle (&agr;) of an upstream conical surface of a conical portion, which constitutes a shaping nozzle perforated through the downstream end wall of the device ranges from 15 to 35 degrees and the shaping nozzle has a land portion having a length of 1 to 5 mm in the downstream area subsequent to the upstream conical surface. According to this pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the long fibers never undergo any breakage nor fluffing during the opening treatment and this accordingly leads to the substantial reduction of pill-formation.

Abstract: A pultrusion die is usually fashioned of multiple pieces. One or more die components, and possibly all die components, can be formed by facing less precisely machined and finished tooling materials with highly polished sheet metal. Other possible die components can be formed from conventionally machined and polished steel surfaces. The surfaces that will form the inside of the die are highly polished. The components are fastened together in a pattern that will assure uniform pressure and good heat transfer among the components. The entrance and exit orifices are optionally provided with beveled edges to improve entrance of materials into and release of the finished product from the die.

Abstract: Two flat fiber bundles of non-twisted filaments are arranged in an overlapped relationship or in a parallel and adjoining relationship, and held by a gripper at two points spaced apart from each other in the filament-extending direction. Compressed air is injected from a nozzle to the overlapped portion of the fiber bundles between the holding points at a plurality of positions arranged in the direction transverse to the filament-extending direction to cause the adjacent filaments to be entangled. The nozzle is moved across the fiber bundles while injecting air. Filaments are thus opened and rotated by the injected air, and thus entangled. A fiber bundle joining apparatus includes support sections and a receiving section provided in a base, a gripper cooperating with the support sections to grip overlapped ends of fiber bundles therebetween, a nozzle, and a regulating member to temporarily hold the fiber bundles and to allow the lower fiber bundle to be slackened.

Abstract: A system and process for producing spunbond nonwoven fabric in which two or more polymeric components are separately melted and are separately directed through a distribution plate configured so that the separate molten polymer components combine at a multiplicity of spinnerette orifices to form filaments containing the two or more polymer components. Multicomponent filaments are extruded from the spinnerette orifices into a quench chamber where quench air is directed from a first independently controllable blower and into contact with the filaments to cool and solidify the filaments. The filaments and the quench air are directed into and through a filament attenuator and the filaments are pneumatically attenuated and stretched. The filaments are directed from the attenuator into and through a filament depositing unit and are deposited randomly upon a moving continuous air-permeable belt to form a nonwoven web of substantially continuous filaments.

Abstract: One embodiment of the invention provides an apparatus for producing a preform. The apparatus includes a lay-up device and a distribution head coupled to the lay-up device. The lay-up device receives tow. The lay-up device has a plurality of sockets. The sockets removably and replaceably engage pins along a perimeter of a desired preform shape. The distribution head distributes tow. The distribution head loops tow around the pins to form the preform.

Abstract: A device 1 for continuously manufacturing an FRP square pipe includes a core 10 having a long length for laminating prepreg sheets thereto, and prepreg sheets are supplied from prepreg-sheet laminating devices 20, 30, 40, and 50 to said core 10 covered with a release film, said laminated sheets laminated into the shape of a square pipe. Said core 10 has an outer diameter size smaller than the inner diameter size of the square pipe to be manufactured. A pre-expansion device 80 expands said laminated prepreg sheets to the shape of a square pipe having a predetermined inner diameter size, and a hot press device 100 heats and pressurizes the pipe. The pipe is then additionally heated in a postcure furnace 110 to complete the forming process. A pulling device 130 arranged downstream of a cramp device 120 pulls out said square pipe intermittently. A cutter not shown cuts said square pipe to produce the desired product.

Abstract: In one general aspect, the invention involves applying a chemical treatment to fibers, such as reinforcing fibers suitable for making a composite article, so as to size and/or preimpregnate the fibers. The chemical treatment has a relatively low viscosity and is substantially solvent-free and non-radiation curable. Heat energy may be employed to lower the viscosity and improve the wetting ability of the applied treatment and/or to increase the molecular weight of, or otherwise cure, the treatment with essentially no generation of solvent vapor. The treated fibers are used to form a composite strand, which may be subsequently processed in-line or off-line into a composite article having fibers disposed in a polymeric matrix. Another general aspect relates to encased composite strands, in thread or pellet form, and to wire-coating methods and apparatus for making them. The strands are moldable into fiber-reinforced thermoplastic composite articles.

Abstract: An apparatus for producing a thermally bonded nonwoven web and a process for producing such a web wherein there is provided a patterned embossing roll mounted for contacting the nonwoven web. The patterned embossing roll has an outer surface including a multiplicity of individual raised calender lands which are spaced apart from one another by intervening depressions, the raised calender lands being present at a concentration of 40 to 500 lands per square inch and forming from 4 to 40 percent of the surface area of the embossing roll, and the roll having a hard tie coating adhered to the surface of said roll core and overlying at least said depressions, and a fluoropolymer surface coating adhered to said tie coat.

Abstract: A process and apparatus are provided for positioning a plurality of reinforcement strands including a spliced reinforcement strand in a desired spatial relationship prior to a forming die. The process comprises the steps of: positioning a plurality of uninterrupted reinforcement strands moving toward a forming die so that the uninterrupted strands extend from a first location upstream of the forming die to the forming die in a space-apart converging configuration; and positioning at least one spliced reinforcement strand so that it extends generally centrally through the center of the converging configuration of the uninterrupted strands. The apparatus comprises first and second guide structures.

Abstract: A method and apparatus for producing a reinforce a conductor of a utility transmission line is provided by selecting an electrical or communication conductor for a desired utility, selecting a plurality of strands of filaments to mechanically reinforce the utility transmission line, selecting a polymer treated with a catalyst to encase the strands of filament and the transmission line, pulling the strands of filament and the transmission line encased in the treated polymer through an elongated protrusion die to form an electrically insulated and reinforced utility cable, maintaining an elevated temperature gradient along the die to control the physical property of the polymer as the polymer catalyze, bending the cable in reversed directions after emerging from the protrusion die during completion of the catalyzing and during cooling to ambient temperature to avoid the occurrence of a permanent set in the catalyzed polymer, and coiling the newly formed electrically insulated and reinforced utility cable.

Abstract: A multi-layer absorbent product in a preferred embodiment includes a fibrous nonwoven top sheet, a fibrous nonwoven absorbent core layer, and a fibrous nonwoven substantially water-impervious back sheet. Each component layer or sheet is manufactured at a fiberizing station (i.e., melt spinning) and laminated together at a combining station. The preferred melt spinning apparatus is spunbond for the top sheet, meltblowing for the core layer, and a combination of spunbond and meltblowing for the bottom sheet.

Abstract: Nonwoven laminates are made by a multi-station line comprising at least one spunbond die assembly and at least one meltblowing die assembly. Each station includes (a) a melt spinning die which can be selectively equipped with a spunbond die insert or a meltblowing die insert and (b) a moveable support structure for adjusting the proper die-to-collector distance, depending on the spunbond or meltblowing mode of operation. The multi-station line permits the selective manufacture of a variety of spunbond (S) and meltblown (M) laminates, including the S-M-S laminate.

Abstract: In a pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the vertical angle (&agr;) of an upstream conical surface of a conical portion, which constitutes a shaping nozzle perforated through the downstream end wall of the device ranges from 15 to 35 degrees and the shaping nozzle has a land portion having a length of 1 to 5 mm in the downstream area subsequent to the upstream conical surface. According to this pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the long fibers never undergo any breakage nor fluffing during the opening treatment and this accordingly leads to the substantial reduction of pill-formation.

Abstract: Nonwoven laminates are made by a multi-station line comprising at least one spunbond die assembly and at least one meltblowing die assembly. Each station includes (a) a melt spinning die which can be selectively equipped with a spunbond die insert or a meltblowing die insert and (b) a moveable support structure for adjusting the proper die-to-collector distance, depending on the spunbond or meltblowing mode of operation. The multi-station line permits the selective manufacture of a variety of spunbond (S) and meltblown (M) laminates, including the S-M-S laminate.

Abstract: A pultrusion die is usually fashioned of multiple pieces. One or more die components, and possibly all die components, can be formed by facing less precisely machined and finished tooling materials with highly polished sheet metal. Other possible die components can be formed from conventionally machined and polished steel surfaces. The surfaces that will form the inside of the die are highly polished. The components are fastened together in a pattern that will assure uniform pressure and good heat transfer among the components. The entrance and exit orifices are optionally provided with beveled edges to improve entrance of materials into and release of the finished product from the die.

Abstract: An apparatus for monitoring the cure of a resin-impregnated material includes a pultrusion die; a plurality of first electrodes mounted in the pultrusion die; a plurality of insulators surrounding the plurality of first electrodes, respectively, in the pultrusion die; a resin-impregnated preform that includes a second electrode therein, the resin-impregnated preform being inserted into the pultrusion die; a constant contact electrode that contacts the second electrode; and a power supply connected to the constant contact electrode wherein electric current flows from the power supply to the constant contact electrode then to the second electrode then through the resin-impregnated preform to the plurality of first electrodes.

Abstract: An apparatus for providing a uniform web of filaments comprises tube filament transport means exiting through a confined zone of reduced turbulence, which preferably comprises a delivery slot. The delivery slot is configured with sidewalls substantially parallel to one another and to the transport tubes, so that filaments undergo minimal machine direction deflection in the slot. Charging means within the slot charge the filaments for further cross direction separation. A method of providing a uniform web of filaments comprises transporting filaments through transport tubes, through a tapered transition member, and into a delivery slot. The delivery slot is defined by sidewalls that are substantially parallel to one another and to the transport tubes, so that minimal machine direction deflection of the filaments occurs. The filaments are also charged by electrostatic charging means while they are in the slot for further separation.

Abstract: An apparatus for continuously producing composite structural beams is disclosed. The invention includes novel apparatus for producing a continuous lightweight composite beam by combining solid pultruded cap sections with composite sandwich panels. The invention further provides novel means by which pultruded composite tubular structural elements can be made of composite materials, wherein the tubular elements include solid pultruded corners.

Abstract: An apparatus for providing a uniform web of filaments comprises tube filament transport means exiting through a confined zone of reduced turbulence, which preferably comprises a delivery slot. The delivery slot is configured with sidewalls substantially parallel to one another and to the transport tubes, so that filaments undergo minimal machine direction deflection in the slot. Charging means within the slot charge the filaments for further cross direction separation. A method of providing a uniform web of filaments comprises transporting filaments through transport tubes, through a tapered transition member, and into a delivery slot. The delivery slot is defined by sidewalls that are substantially parallel to one another and to the transport tubes, so that minimal machine direction deflection of the filaments occurs. The filaments are also charged by electrostatic charging means while they are in the slot for further separation.

Abstract: Nonwoven laminates are made by a multi-station line comprising at least one spunbond die assembly and at least one meltblowing die assembly. Each station includes (a) a melt spinning die which can be selectively equipped with a spunbond die insert or a meltblowing die insert and (b) a moveable support structure for adjusting the proper die-to-collector distance, depending on the spunbond or meltblowing mode of operation. The multi-station line permits the selective manufacture of a variety of spunbond (S) and meltblown (M) laminates, including the S-M-S laminate.

Abstract: A spunbond web formation apparatus includes a spinneret (1) of a spin pack (2) that extrudes an array of fibers (5) that are drawn into an aspirator (6). The attenuated fibers (8) discharged from aspirator (6) are deflected sideways by a Coanda device (7) that entrains the exiting air stream along with the fibers. The fibers are deposited on a vertically moving belt (9) and subsequently bonded by calender rolls (20, 21) to form a non-woven spunbond web. The spinning distance L is adjusted by vertically moving the aspirator (6), while the laydown distance M is adjusted by horizontally moving the belt (9) or aspirator (6) or by adjusting the size of the Coanda device (7). Deflection of the fibers exiting the aspirator permits the spinning distance L to be adjusted independently of the laydown distance M, without having to move the spin beam or adjust the height of the web-forming belt.

Abstract: The method for the manufacture of sections of fiber-plastic compound materials is carried out by means of at least one draw nozzle (10). In this nozzle, fibers (41) which are impregnated with flowable plastic (42) are formed under pressure to a product (41) with a predetermined cross-section and consolidated with the withdrawal of heat. The cross-sectional surface of the draw nozzle is periodically increased and decreased in time in its entire shape imparting region, with a value for the frequency of the oscillating cross-sectional surface being chosen less that 1 kHz, preferably less than 100 Hz.

Abstract: An apparatus for producing a resin coated fiber composite of a rod shape, tubular-shape or plate shape comprises a plurality of first members having an annular shape with a semi-circular ring shaped internal surface, second members having a disc shape with a semicircular ring shaped external surface, first connectors for assembling the first members, second connectors for assembling the second members, an outer die member semi-assembled with the first members and connectors, an inner die member semi-assembled with the second members and connectors, a heater, an inlet nozzle and an outlet nozzle, a zigzag shaped tunnel formed between the inner and outer die members for providing a narrow flow path of the fiber filaments, and resin inlet ports to fill the molten resin in the zigzag shaped tunnel and pressurize the flow path of the fiber filaments.

Abstract: An apparatus and process for continuously producing composite structural beams is disclosed. The process includes a first step of forming a tubular element from fibers of composite material, a second step of separating the tubular element into longitudinally extensive, circumferentially separated, corner caps, a third step of securing sandwich panels between adjacent corner caps to form a tubular beam, a fourth step of shaping the tubular beam, and a fifth step of curing the shaped tubular beam. Also disclosed is an exemplary beam constructed in accordance with the process of the present invention.

Abstract: A complex object, such as a spar for a tilt-rotor aircraft rotor blade, is manufactured from fiber composite materials. Unbroken fiber strips are laid along the length of the spar to maximize the number of full length fibers used in the spar. Cross-sectional areas along the length of the spar can change in both shape and area. The fibers are laid to accommodate and form these variable shapes. The locations for the fibers are determined by defining locations for the strips for each cross-section, then connecting corresponding points together to specify where the strips are to be laid down.

Abstract: A method, apparatus and filter unit product wherein filter media fibers are fed from a media supply source to a mat forming interchangeable and movable contoured surface to contour shape a filter media mat into a preselected form for subsequent movement to a transfer zone for further contour shaping and processing into filter unit products with preselected frame arrangements.

Abstract: Nonwoven laminates are made by a multi-station line comprising at least one spunbond die assembly and at least one meltblowing die assembly. Each station includes (a) a melt spinning die which can be selectively equipped with a spunbond die insert or a meltblowing die insert and (b) a moveable support structure for adjusting the proper die-to-collector distance, depending on the spunbond or meltblowing mode of operation. The multi-station line permits the selective manufacture of a variety of spunbond (S) and meltblown (M) laminates, including the S-M-S laminate.

Abstract: A composite fiber placement mid-span redirect device (10) mounted on a fiber placement assembly (12) guides a plurality of composite material tows (14) along a fiber path from a material supply creel (20) to a fiber placement head (30) during a composite forming process. The mid-span redirect device (10) includes a frame assembly (38) to which a plurality of outer swivel roller assemblies (80) and a plurality of inner swivel roller assemblies (90) are attached. Each outer swivel roller assembly (80) contains an outer roller (82), an outer capture roller (84), an outer swivel bracket assembly (86), and a counterbalancing member (88). Each inner swivel assembly (90) contains an inner roller (92), an inner swivel bracket assembly (96), and a counterbalancing member (98).

Abstract: A method and fiber-placement head are provided for placing fibers into a plurality of channels of a mold to form the ribs of a structural member, including panels, cylinders and cones, or even a ribbed latticework structure by itself. While providing relative movement between the mold and a plurality of fiber-placement heads, fibers are simultaneously placed into a number of the channels of the mold by means of the heads. The relative movement and placement is repeated as often as necessary in order to dispose into the channels a desired thickness of the fibers.

Abstract: A unidirectionally reinforced resin structure is manufactured by an apparatus which comprises a melt resin bath in which a melt resin is stored and into which a long fiber bundle passes, and a plurality of opening pins disposed in the melt resin bath. The long fiber bundle is impregnated with the melt resin and opened by the opening pins during the passing in the melt resin bath. The opening pins are arranged in a perpendicular direction with respect to the melt resin bath and the opening pins are composed of at least two groups in the perpendicular direction so as to open at least two long fiber bundles.

Abstract: A method and apparatus for resin injected pultrusion is provided. The method comprises injecting a resin material into a reinforcement pack at a sufficiently high pressure such that the pressure in the injection area or weir of the injection die is substantially equal to the compression pressure applied by the exit portion of the injection die. An apparatus for achieving the method is also provided.

Abstract: A self-contained apparatus for placement of discrete fiber element tows on a mandrel or other tooling. The apparatus carries a spooled fiber element supply, which is directed to a compaction roller over a short, non-convoluted path through a cut/add module having a knife assembly for severing a discrete tow from a continuous fiber element filament, and a drive assembly for feeding the tow and restarting feed of a new tow after severance of the prior one from the filament. The apparatus is particularly suitable for sequentially laying up superimposed, or stacked, tows to define rib-like stiffeners of composite material for reinforcing composite shell structures, and grids of such stiffeners. Methods of using the apparatus are also disclosed.

Abstract: Disclosed are profiles of fiber-reinforced polymeric plastic and a pultrusion apparatus and method for the manufacture thereof. The apparatus is preferably vertically disposed. As one or more fibers is fed into the apparatus, each fiber is spread and wetted with monomer resin in a bundle spreader, formed in a die, and then subjected in a curing chamber to a source of radiation which initiates polymerization of the monomer, resulting in a fiber-reinforced polymeric plastic exiting from the pultrusion apparatus. Suitably, the radiation is ultraviolet, the monomer resin is methacrylate resin, and the fiber is quartz. The resultant profile is long and thin like a structural steel wire, but typically will have only 1/4 the weight thereof while having a strength comparable thereto. Thus, the profile is useful as an orthodontic wire as a replacement instead of structural steel wires used as orthodontic wires.

Abstract: Substantially constant tension is maintained on a melt-blown nonwoven fibrous sheet by mounting the sheet take-up roller for longitudinal movements relative so as to accommodate the increasing diameter of the sheet material being wound convolutely on the take-up roller. Sheet tension during production is thereby maintained substantially constant by virtue of a continual increase in the longitudinal distance (in relation to the machine direction) between the fiber collection mandrel and the take-up roll. Preferably, tension control is achieved by a pneumatic pressure-regulating system which includes at least one rotatable press roller which is longitudinally fixed in position relative to the collection mandrel and is in contact with the sheet material being wound around the take-up roll. The take-up roller is pneumatically advanced toward the press roller by the pneumatic actuation of at least one air cylinder.

Abstract: The invention is a process and apparatus for forming structural members from layers of uncured composite material. The apparatus comprises a first station having at least one tape dispensing module, a second station where tape layers that have been deposited on a tool are vacuum treated in order to remove air entrapped between layers of the tape, and a track system which enables movement of the tool between the first and second stations as well as a tool storage station. The process of building the structural members comprises dispensing tape from each of the modules at the first station onto a tool, then removing entrapped air from between layers of deposited tape, then dispensing further layers of tape, then removing entrapped air, etc., until the desired tape configuration has been achieved. Until such built-up structural member is cured, it is stored in racks in the tool storage station. A unique "partial ply" module is disclosed for applying tape segments to the side forming surfaces of the tool.

Abstract: A head assembly for a pultrusion process for pultruding pultrudable material is provided. The head assembly includes a floating adjustable assembly carrying a pultrusion die. The die has a center line disposed proximate the center line of the process and an entrance, and an exit. The material passing from the entrance to the exit of the die in forming an acceptable finished shape is maintained when formed with the center line of the exit of the die always remaining stationary and disposed proximate the center line of the process.

Abstract: The present invention relates to a method for producing a resin-impregnated structure reinforced by continuous fibers in which a practically endless continuous fiber bundle is dipped in a bath of molten resin and simultaneously passes through a space between a pair of opening pins. The opening pins can be positioned on sides of the bundle so that the continuous fibers are sandwiched by the pins without coming in contact with them. By doing so, the fibers of the bundle can be opened and can be impregnated with the resin. In addition, the foregoing continuous fiber-reinforced resin structure may be cut into pieces having a desired length to provide columnar products.

Abstract: In a welding device having a heating device (14) for heating thermoplastic fiber composite material tapes (15, 16), the surfaces of the thermoplastic fiber tapes (15, 16) are melted by means of the heating device (14) in order to weld the thermoplastic fiber tapes (15, 16) to each other. At least one extended heating element is arranged on the heating device (14).

Abstract: The present invention relates to a method and to a system for producing a reinforcement for a composite component, formed by said reinforcement embedded in a cured matrix, said reinforcement comprising superposed plies of thread. According to the invention, the system comprises means (5) for the memory storage and processing of data, in which means the mathematical model of the reinforcement (A) to be produced may be created and stored in memory and which are capable of controlling means (3) for steering the tool (1) for laying down and/or stitching thread (F).

Abstract: A composite manufacturing system moves a multi-fiber tow through a processing space. A resin particle source provides particles to the space. This source may include an airstream entrained with particles which is discharged into the space through an orifice; the airstream diverging as it enters the space. An electrode is disposed in the space to electrostatically charge the particles and facilitate deposition of the charged particles on the tow. In one embodiment, the electrode includes a corona wire disposed proximate to the tow to provide a generally cylindrical charging region. An electric field useful to direct deposition of the particles may be generated by appropriately shaping a wire electrode and orienting it in a predetermined manner relative to the tow. After the particles are deposited, a fixation unit may be used to at least partially melt the deposited particles. A processing stage may be included which has a pair of surfaces configured to heat and compress the tow therebetween.

Abstract: Hand-tearable barrier laminates are provided which include a reinforcing layer having a first tensile strength laminated to flexible cellulosic web comprising open porosity and a second tensile strength which is less than the first tensile strength. The web is treated with a water-resistant polymeric resin for providing liquid water resistance to the web while permitting water vapor to pass through it. Inexpensive web materials can be substituted for polymer foam and microperforated plastic films currently employed by the housing industry.

Abstract: An apparatus for forming reinforcing structural rebar comprises: resin supply means for supplying a first resin; a first shaping die; means for impregnating a first reinforcing material with the first resin; means for pulling the resin-impregnated first reinforcing material through the shaping die to form the core of the structural rebar; material applying means for applying material for the outer cladding of the structural rebar to the core; and mold means for molding the outer cladding layer into a desired configuration on the core. The material applying means for applying the outer cladding includes means for applying an inner cladding layer over the core and means for applying an outer cladding layer over the inner layer. The inner cladding layer includes a second thermosetting resin containing a second reinforcing material, and the inner cladding layer applying means is configured so that the second reinforcing material is applied substantially unidirectionally along the longitudinal axis of the core.

Abstract: A method and apparatus for shaping an elongated member so that it has a smoothly varying shape along its length utilizes first and second elements which define an aperture therebetween. The elements are advantageously roller elements having grooves around their circumference which change in size and shape. A core die can be used for creating the interior of the element and a fiber weave can be wrapped around the core die to create the body of the elongated member. The core is pulled through the aperture between the first and second elements as the elements rotate in opposite directions to create the varying shape.