Abstract: Two types of gloves with thermobonded seams that define fingers and a thumb portion that extends over the palm of the glove thus allowing free thumb rotation are disclosed. Devices for manufacturing the two types of gloves are disclosed. Methods from manufacturing the gloves, including two ways to manufacture the thumb portion, are disclosed. An improved die plate for thermobonding that holds a heat element in a channel using wedge shaped channel walls is disclosed.

Abstract: A cut and seal unit for sheet material, wherein an actuating unit has a single powered input, and two identical output transmissions linked to each other and to the input; the two output transmissions are connected to respective cut and seal tools, which are moved by the actuating unit along respective substantially ellipsoidal trajectories on either side of a path of the sheet material extending through the two trajectories, and cooperate cyclically with each other at a cut and seal station along the path to transversely cut and seal the sheet material.

Abstract: The present invention relates to a method of welding or cutting material ultrasonically while avoiding hammering motion between ultrasonic anvil and ultrasonic horn, so-called cobblestoning. The material web is welded or cut generally transversely to its direction of movement, wherein at least one elongated ultrasonic horn is positioned obliquely to the direction of web movement, and at least on anvil corresponding to the ultrasonic horn is arranged on a rotatable cylinder whose rotational axis is essentially parallel with the longitudinal axis of the ultrasonic horn.

Abstract: A method of packaging an article comprises wrapping the article in a plastic film; and heat sealing the film using a sealing apparatus comprising a main sealing element, and a second sealing element attached at an angle to the main sealing element, and shorter than the main sealing element, such that when the film is sealed, a sealed notch that can be used to initiate opening of the package is made. A package comprises an article wrapped in a plastic film, the film being heat sealed to form a seal, the seal comprising a main seal, and a second seal attached at an angle to the main seal, and shorter than the main seal, and defining a sealed notch that can be used to initiate opening of the package. A sealing apparatus for making an easily opened package comprises a main sealing element, and a second sealing element attached at an angle to the main sealing element, and shorter than the main sealing element, and capable of creating a sealed notch that can be used to initiate opening of the package.

Abstract: An ultrasonic device for cutting a meltable or fusible textile web and simultaneously welding or heat-sealing the cut edges is provided. A cutting knife works together with an anvil by means of a wedge-shaped cutter. The cutting knife or the anvil is connected with an ultrasonic transmitter. The cutting knife varies in cross section along the length of the cutter. The cutting knife and/or the anvil are/is adjustable in such a way that, in each case, the cross section of the cutting knife which is suitable for a determined thickness of the textile web is used.

Abstract: Fusion cutting of thermoplastic sheets and textile webs involving bonding of the cut edges is achieved with excellent quality without the accumulation of dirt particles, if the material to be cut is subjected, in the area of the intended cut, to pre-stamping and cutting in immediate succession, under heat and with precise guidance of the separator device in relation to the pre-stamping device, said pre-stamping and cutting being effected in such a way that the plane of symmetry through the pre-stamping device, which plane of symmetry extends perpendicularly to and in the same direction as the material web, is identical to the plane of symmetry extending through the separator device.

Abstract: A circular knitting machine for producing a tubular knitted article having a closed end. The apparatus includes a circular knitting element for forming the tubular knitted article and a closure assembly located downstream of the circular knitting element for forming the closed end. An accumulator assembly is located between the circular knitting element and the closure assembly to provide tension to the tubular knitted article when the closure assembly is closed, thereby permitting the circular knitting element to continuously form the tubular knitted article during the operation of the closure assembly. Also, in the preferred embodiment, a cutting assembly is located between the accumulator assembly and the closure assembly, the cutting assembly being selectively operable to cut the tubular knitted article during the operation of the closure assembly.

Abstract: An ultrasonic apparatus and method for charging a coil with a refrigerant gas is described wherein a tube used to convey the gas into the cooling coil is welded shut on both sides of a cutting line so that gas in the tube cannot escape after the charging step has been completed. Die elements to enable such severing of the tube are described with each having corresponding spaced apart welding surfaces and with one of the elements having a cutting edge between its welding surfaces to cut the tube as its internal wall is sealed with an ultrasonic welder.

Abstract: A method for forming a plurality of holes, creating profiles, in a plurality of vinyl layers using a hollow portion of an RF sealing die and for removing the profiles from the die using a base plate punch and a removal means.

Abstract: The invention provides apparatus for producing preselected lengths of rope from a supply of thermoplastic rope, and includes a rope feed system for advancing rope longitudinally along a rope path and a guillotine assembly coupled to the feed system. The guillotine assembly has a thermally conductive blade support mounted for reciprocal movement orthogonally with respect to the rope path, and a thermally conductive blade removably attached to the blade support. The blade is in good thermal contact with the blade support and movable with the blade support between a first position clear of the rope path and a second position in which the blade crosses the rope path. An electrical heating element is attached to the blade support to heat the support and thereby heat the blade to a temperature sufficient to fuse the rope locally.

Abstract: Disclosed in this description is a shrink wrap machine in which the majority of the machine's major components are modularly, and therefore detachably attached. The shrink wrap machine uses a counterweight on its sealing arm to bias the position and damp the motion of the arm.

Abstract: A crimper assembly includes upper and lower crimper bars which are rotated relative to a sheet of packaging material. A pair of upper crimpers are secured to opposite sides of the upper crimper bar, while a pair of lower crimpers are secured to opposite sides of the lower crimper bars. Each of the upper crimpers includes a metallic base having an outwardly facing portion with an undulating cross sectional shape. A slot is formed in the outwardly facing portion of the upper crimper, and a cutting blade is retained therein. In a first embodiment, an insert is secured to the base of each of the upper crimpers. The insert includes a rigid shank having a lip portion extending therefrom. Portions of the outer surface of the shank are covered by a layer of a relatively resilient material. The layer is formed from a material which is suitable for compressing overlapping portions of the folded sheet of packaging material to form an intermeshing seal patter.

Abstract: A machine for processing raw material plates includes a feeding assembly, a first transportation assembly for moving raw material plates to a front clamping assembly which is used to clamp a first raw material plate for subsequent cutting of an irregular front end of the first raw material plate by a front electric heating assembly. The machine further includes a movable table device for moving the first raw material plate to a rear clamping assembly for subsequent cutting of an irregular rear end of the first raw material plate by a rear electric heating assembly. The rear electric heating assembly has a further function for fusing the cut front end of the first raw material plate to a previously fused material web before the cutting of the rear end of the fused material web. A second transportation assembly is provided to feed the first raw material plate to the rear electric heating assembly.

Abstract: In a lead frame taping apparatus and a method thereof, a plurality of punching portions are provided and each punching portion concurrently attaches a tape to at least two lead frames. Also, the tape can be continuously attached to the different kinds of a lead frame without the exchange of molds by differing the operation time of each punching portion. Further, a taping detecting sensor is provided to detect the attachment of the tape at the lead frame. Therefore, productivity is increased while saving labor and inferior products can be accurately detected.

Abstract: A method of packaging an article comprises wrapping the article in a plastic film; and heat sealing the film using a sealing apparatus comprising a main sealing element, and a second sealing element attached at an angle to the main sealing element, and shorter than the main sealing element, such that when the film is sealed, a sealed notch that can be used to initiate opening of the package is made. A package comprises an article wrapped in a plastic film, the film being heat sealed to form a seal, the seal comprising a main seal, and a second seal attached at an angle to the main seal, and shorter than the main seal, and defining a sealed notch that can be used to initiate opening of the package. A sealing apparatus for making an easily opened package comprises a main sealing element, and a second sealing element attached at an angle to the main sealing element, and shorter than the main sealing element, and capable of creating a sealed notch that can be used to initiate opening of the package.

Abstract: A tube-forming machine and process has a supply for delivering an elongate, folded, plastic web along a path of travel. The web may be clear polyethylene folded treated surface to treated surface. A cutting mechanism is positioned along the path including a hard cylindrical roll and a cutter having a cutting head and means to bias the head toward the roll. A rotatable sealing drum has a cylindrical web engaging surface delineating a further portion of the path. A set of circumferentially spaced flame-emitting nozzles are positioned adjacent the drum surface section. Each of the nozzles includes a tip disposed within the cylinder delineated by said drum surface and has an axis disposed in an imaginary radial plane. Each tip is directed radially upwardly to impinge its flame against portions of a web being fed along the path when such portions project from said drum surface. Each tip axis is at an angle from 90.degree. to 60.degree.

Abstract: A continuously operating machine is provided for wrapping articles with a heat shrinkable plastic film automatically and sequentially. Articles are continuously, transferred along a horizontal pathway to a plurality of processing stations. At a first station, articles are tubularly overwrapped and sealed along a side edge thereof with excess film material being automatically trimmed away. Next, the articles are separated one from the other at a second station and at a last succeeding station, the resulting wrapped articles are subjected to thermal film shrinking. The side seal and trim apparatus includes a heat seal and trim unit which engages free side edges of the film tube to one another and trims excess away, the unit being sandwiched between drive and alignment members.

Abstract: A bag maker bends an elongated flexible bag-making film into a tubular form and transversely seals it by a transverse sealer while filling it with articles to produce packaged bags. The transverse sealer has two seal jaws at both sides of the film being pulled downwards. The seal jaws are each caused to move in a generally D-shaped trajectory with a vertically straight portion where they move along the film, sandwiching it therebetween. The seal jaws are operated so as to move faster than the film while on the top half of the straight portion of the trajectory where stripping takes place and more slowly than the film while on the bottom half of the straight portion such that the film will blouse to make it easier for articles to drop deeper inside the bag being produced. The speed of each seal jaw on the arcuate part of its trajectory is adjusted such that the period of the cyclic motion of the seal jaws need not be modified.

Abstract: For the connection of the sheets of a multi-sheet printed product (14), such as magazines, brochures and the like, the sheets are adhesively connected together point-wise by the introduction of an adhesive into perforations formed in them. During this, the adhesive applied to the outer side of the penetration and drilling needles (20) is transferred onto the sheets over the whole length of the perforations simultaneously with the formation of the perforations by means of these needles (20) and/or on retraction of the needles (20).

Abstract: A method and a device for joining rubber sheets. A pressing disk having a shape that a cutting disk is cut at an edge thereof by about 0.7 mm to 1.0 mm joins with pressure edge parts of unvulcanized rubber sheets which are stackably aligned with one another and clamped. The cutting disk cuts the joined edge parts of the rubber sheets. Another pressing disk having a shape that the edge of the cutting disk is cut by about 0.7 mm to 1.0 mm is moved on the cut edge parts along the cutting line in the same manner as the cutting disk, thereby securely joining the joined parts by pressing them again.

Abstract: This invention is a modular sealing machine. It is comprised of a base unit to which parts may be modularly added to customize the machine.

Abstract: The present invention is directed to a process and apparatus for aperturing, creping and optionally laminating webs such as, for example, films and fibrous nonwovens. The present invention is also directed to the resultant materials. The process for aperturing and creping webs utilizes a pattern roll and an anvil roll with the anvil roll being rotated faster that the pattern roll. The resultant material is visually much different than conventional materials which are typically run through similar rolls wherein the pattern roll and anvil roll are run at the same speed or wherein the pattern roll is run faster than the anvil roll. The resultant materials have a wide variety of applications not the least of which includes a liner material for personal care absorbent articles such as diapers, training pants, feminine hygiene products, bandages and the like.

Abstract: A sealing and severing apparatus is disclosed for sealing plastic bags formed in succession from stock plastic film material and then severing the sealed bags from one another. The bags are filled with a foamable composition while they are being formed so that when the formed and filled bags are placed in a container, the foamable composition fills the bag with foam to thereby produce a customized foam cushion for any objects in the container.

Abstract: A sideweld bag making has a reciprocating seal bar and a roller. Drive rolls upstream of the seal bar moves a web in steps over the roller and seal bar seals and severs the web to form bags. A cooling plate between the drive rolls and sealing bar includes a web strip and control air stream tube directs a special stream to engage the raising seal bar to strip the severed web therefrom and to engage the leading web edge as it moves through the seal bar unit. The stream source has closely spaced openings to form the stream; the width and character of which is controllable for selective web engagement. A second air tube is located beneath the web and directs the air stream over the sealing roller to further release the web during the movement of the web.

Abstract: Dies are used in forming a pack of self-opening plastic T-shirt bags for use with a bagging rack. Each plastic bag in the pack of bags has a mouth tab portion between its two upwardly extending handles, which are at the sides of the mouth of the T-shirt bags. The mouth tab portion is located on the front and rear walls in the mouth region of the plastic bags. The mouth tab portion has an aperture for receiving a retaining projection of a bagging rack. Frangible pressure bonding is formed along the perimeter of the mouth tab aperture. Flapless handle apertures are also formed in the handles, with frangible pressure bonds formed along their perimeter edges. Due to the frangible bonding formed between adjacent bags, as a frontmost bag is removed from the pack of bags on the bagging rack, the next bag in the pack of bags will automatically self-open into a open position for loading with merchandise.

Abstract: A welding and cutting counter head for joining and cutting sheeted materials comprising a welding counter-wheel rotatably supported on a shaft which is supported on a slide for movement towards and away from a location where the materials are joined, a cutting disk adjacent the counter-wheel and mounted for rotation with the counter-wheel, means for mounting the cutting disk for floating radial motion relative to the counter-wheel, and a resilient biasing means for biasing the cutting disk in a direction towards the materials joining location.

Abstract: A tape joining device has a fixed bearing member 24 and a movable pressing member 46 arranged respectively at opposite sides of the portions of two tapes T to be joined, and a heater 88 for heating the pressing member 46. The pressing member 46 is attached to a movable body 44 for pressing the pressing member 46 against the bearing member 24 with the opposed tape portions positioned therebetween. The pressing member 46 is pivotally movable relative to the movable body 44 about an axis extending in parallel to the longitudinal direction of the tapes T.

Abstract: An index tray is pivoted in a housing, the tray having a recess for receiving a sticky coated disc and resiliently urged out of the housing for receiving the disc. An alignment detent device holds the tray in a retracted position in the housing cavity with the disc aligned at a predetermined location. A sheet of paper with pictorial or graphical indicia thereon is inserted into the cavity above the tray and disc. A transparent cylindrical press knob permits visual alignment of the indicia to the disc. Blades attached to the knob lower edge penetrate the sheet when the knob is depressed. A clamp coupled to the knob clamps the sheet to the tray in response to depressing the knob. After the knob is depressed, it is permitted to rotate in one direction only by a ratchet device to sever the sheet into a mating disc shape for attachment to the sticky surface of the disc on the tray. After the sheet is cut, the knob is lifted automatically and the tray, when released, springs open.

Abstract: An infinite heat sealing assembly preferably for heat sealing a thermoplastic heat-shrinkable plastic film, has a heat sealing assembly for cutting and sealing a seam in a film or layers of film without regard to the length of the seam. The heat sealing assembly includes a heated blade and a plurality of belt conveyors for conveying the film with a desired tracking through the assembly. An adjustable angle blade and slotted film support ramp result in improved sealing of heavier gauge films by increasing the dwell time of the film on the heated blade.

Abstract: A process and an apparatus for the manufacture of narrow fabrics include manufacturing a wide fabric run with hollow fabric areas extending along predefined cutting lines, wherein each hollow fabric area is manufactured by providing a front fabric portion and a rear fabric portion, and wherein the edges of the front and rear fabric portions are connected to each other to form a hollow space. The fabric run is cut along the cutting lines such that the front and rear fabric portions are not connected to one another.

Abstract: A disposal unit for sanitary towels comprises a housing (100) which supports a bag (1) for receiving the used towels. A door (4) is mounted to the housing, in use the door being opened for access to the bag. The unit includes a heat sealing device (8) operable when the door is in the closed position to seal hermetically the mouth of the bag. The door may be pivotally mounted at its lower edge to the housing in which case the means for supporting the bag are arranged to support the bag with the mouth of the bag located towards the top of the door. A control circuit may activate the heat sealing device for a predetermined period of time and also activate a solenoid which locks the door closed.

Abstract: A method for making a two-tone vinyl skin cover for an automotive interior trim panel is provided including heating a first vinyl skin to a working temperature; heating a second vinyl skin to a working temperature; stretching the first vinyl skin over a first male vacuum mold, the first mold having a first welding blade along a translationally separable part line; applying a vacuum via the first mold to the first vinyl skin; stretching the second vinyl skin over a second male vacuum mold, the second male mold having a second welding blade along a translationally separable part line aligned with the translationally separable part line of the first mold; applying a vacuum via the second mold to the second vinyl skin; heating the first and second vinyl skins through the first and second welding blades; and abutting the first and second welding blades together under a pressure force to heat weld the first and second vinyl skins together until such time as the first and second vinyl skins are welded to one another

Abstract: A process for manufacturing a friction plate for a clutch, said friction plate comprised of an annular core having a bonding surface, and a large number of friction material segments adhered to the bonding surface in a circumferential direction of the core with an oil groove provided between every adjacent segments. The process includes the steps of positioning the core with the bonding surface with an adhesive facing upwards; unwinding a friction material tape to a position above the core in an amount corresponding to one friction material segment; subjecting the friction material tape to a cutting to provide the friction material segment, and pressing and adhering the friction material segment to the bonding surface; and unwinding the friction material tape in an amount corresponding to a next friction material segment, and rotating the core for adhering the next friction material segment.

Abstract: A system for forming burr-less edged name plates includes a shearing station. A die block is provided in the shearing station. An adhesive backing member is disposed above the die block and includes an adhesive coating on a release paper. A name plate assembly is disposed above the backing member for adhesive contact with the backing member. The name plate includes a plurality of name plates connected by a connector web. Each name plate is secured to the web along only one side edge with the remaining side edges being exposed. As a result the remaining side edges could be formed without the formation of burrs. A shear bar is disposed above the name plate and includes a shearing blade for cutting through the connection along the side edge of each name plate and the web and through the backing member to form a plurality of name plate units each of which comprises the name plate and the portion of the backing member in contact with the name plate.

Abstract: A sleeve forming method and apparatus where sleeves are formed by use of overlapping webs. The webs are twisted in one direction to form a seal at one side of a sleeve and later twisted in the opposite direction to form the seal at the opposite side of a sleeve, such that all of the sleeves are oriented in the same direction, such as with the large openings of the sleeves facing upwardly and the smaller openings of the sleeves facing downwardly.

Abstract: A method and apparatus for gripping a bag and downstream handling, such as application of a header label to the bag. The bag, which has previously been filled with a product, is presented to the apparatus at an upstream bag presentation and accepting station and is gripped proximate its top. It is then transferred from the upstream bag accepting station to a downstream bag release station. Before being released, the bag travels to an intermediate label application station where a label is readied, the label then being transferred upstream to a second position and applied to the bag. Thereafter, the bag proceeds downstream, with the label, and the label is sealed to the bag. A series of grippers are employed for accepting a stream of discreet bags in a continuous manner. The grippers are recirculated continuously so that the apparatus operates continuously so long as bags are presented for application of a label.

Abstract: A pog press which utilizes a base and a lid with the lid being movable relative to the base. Mounted within the base is a pog receiving pocket with a pog pocket being mounted within the lid. The pog pocket and the pog receiving chamber are to interconnect when the lid is closed on the base. A sheet material pattern is to be connectable with the pog pocket and when the lid is closed on the base, a cutting blade severs the sheet material pattern with the severed segment to then conform to the shape of the pog pocket. The lid includes a transparent window over the transparent pocket to permit visualization of the interior of the pog receiving chamber when the lid is in the closed position with the base.

Abstract: The object of the present invention is to provide a lead frame taping machine, which is capable of waiting the fade at a position away from a lead frame holding section and preventing the punch from shaking when the tape-chip is taped onto the lead frame. The lead frame taping machine of the present invention comprises: a lead frame holding section for holding a lead frame; a die plate for holding a tape to be punched, the die plate being provided away from the lead frame holding section and having a through punch-hole; a punch being provided away from the die plate, the punch being capable of moving to and away from the lead frame holding section through the through punch-hole whereby the punch is capable of punching the tape and pressing a tape-chip, which has punched off from the tape, onto the lead frame; and a driving mechanism for moving the punch.

Abstract: A sleeve forming method and apparatus where sleeves are formed by use of overlapping webs. The webs are twisted in one direction to form a seal at one side of a sleeve and later twisted in the opposite direction to form the seal at the opposite side of a sleeve, such that all of the sleeves are oriented in the same direction, such as with the large openings of the sleeves facing upwardly and the smaller openings of the sleeves facing downwardly.

Abstract: To weld together thermoplastic foils to form folders or binder jackets (1), in which the thermoplastic material is difficult to weld by externally supplied heat, an ultrasonic generator is coupled to a plurality of sonotrodes (41), assembled in a sonotrode system (17), against which a welding head (16) is reciprocated, with the foils (24) between the welding head and the sonotrode system (17). The sonotrodes are excited by ultrasonic energy, and secured to a machine frame (14) by attachment posts (45, 45') which are coupled to the sonotrodes (41) or the machine frame (14), respectively, at locations where the sonotrodes or the posts, respectively, have wave nodes when excited to ultrasonic oscillations, so that, effectively, no ultrasonic energy is coupled to the machine frame.

Abstract: Heat-sealable packaging films, particularly plastic bags, are hot pressure welded with an apparatus having at least one, and often two welding terminals, each having an electrically heated welding wire stretched thereacross. The welding terminal preferably has an elastic silicone backing which is protected from the welding wire by a covering material in the form of a sheath which surrounds the welding wire. The sheath is preferably made of plastic, such as polytetrafluoroethylene, which surrounds the welding wire with a minimum of play. When the sheath is formed from a sheet with overlapping edges, the area of overlap runs longitudinally with the wire and is arranged on the welding terminal such that it faces away from the packaging film being welded.

Abstract: Invention discloses a heated die to form long lived aperatures in upper region of plastic wrapped packages; said die featuring improved construction providing focused unidirectional heat flow to avoid package failure leading to product deterioration and package failure and disengagement with display hangers; said heat control effected by micro control of flow of energizing electricity.

Abstract: An apparatus for longitudinal welding with fast and reliable scrap removal, suitable for being coupled with a product conveyor for conveying products to be packaged inside a plastic material sheet comprising a saddle (16), capable of being reciprocated in longitudinal direction, above which a longitudinal welding unit (15) is provided, which is constituted by at least one welder bar (23) and one counter-welder bar (20), wherein at least one of the latter elements (23, 20) can be either downwards or upwards shifted in order to interact with the other of said elements (20, 23) and generate a longitudinal side seam (40) on the product (38) partially wrapped inside the plastic material, in which beside the welder bar (23) and the counter-welder bar (20) a pressing element (27) and a counte-pressing element (29) are longitudinally installed facing outwards, which clamp a longitudinal portion of the packaging plastic material, with at least one of said pressing and counter-pressing elements (27, 29) being suitable

Abstract: There is provided an improvement in a process and apparatus for preparing panels used in the manufacture of protective garments with compression platens. The platens are provided with at least one heating element which is tensioned by spring means and forms a pattern for a panel. Two panels may be formed simultaneously each having seamed leg and arm portions and are to be joined by heat sealing along the back.

Abstract: A heat sealing element and related self aligning support jaw, for sealing at least two layers of thermoplastic film is disclosed. It may be used with a vertical form, fill and seal machine for packaging flowable materials, e.g. chocolate fudge, sundae topping, in pouches. The heat sealing element has a spade end which extends from the electrical connection essentially to the edge of the thermoplastic film.

Abstract: A structural component such as a car door panel or door trim insert panel is produced in a single molding operation. For this purpose at least one premolded hard foam material block or member is inserted in a respective nesting mold cavity. Then an intermediate fiber material layer preferably in fleece form is placed on top of the foam material block. Then, a surface cover layer, such as a layer with a decorative exterior surface is placed on the intermediate fiber material layer with the decorative surface facing an upper mold section. The mold is then closed and the necessary heat and molding pressure are applied to laminate the intermediate fiber material layer to the cover layer. Then a nesting die applies additional pressure to the hard foam block for bonding the hard foam block to the intermediate fiber material layer.

Abstract: A heating system for joining plastic films which is capable of matching the potential of the laser. The system comprises a burner assembly and a workholder. The burner assembly includes a torch tip with an inner diameter of 0.016 inch which is capable of delivering a hot, concentrated flame onto a narrowly exposed film workpiece at a 15.degree.. The workholder includes a heat-conductive base roll and a plurality of hold-down rolls which expose an edge portion of approximately 0.0625 inch so as to prevent the plastic film from shriveling away from the joint. These features in combination permit the advantages both of high speed manufacture and of a high-quality bead seal.

Abstract: A seal bar for cutting and sealing plastic films about wrapped products comprises a laminated seal bar arrangement in which seal bar halves with a cutting knife, heating element and temperature sensor therebetween are adhesively secured together with a heat cured epoxy. The seal bar halves are preferably extruded members. A fixed temperature controller maintains the operating temperature of the seal bar below the melting temperature of the adhesive epoxy to prevent delamination from occurring.

Abstract: A method and apparatus for forming a tensioned garter and bonding it to a substrate while holding the garter in a predetermined shape. A garter is any continuous loop of elastic material or a laminate of elastic bands and one or more flexible backing sheets. In one embodiment mandrels having a perimeter of the desired garter shape are mounted to a rotating drum. Tensioned elastic ribbons are progressively wrapped, sealed, and cut around the mandrels to form individual tensioned garters which cling to the side walls of the mandrels. In another embodiment each mandrel has a top surface. The upper portion of a garter has sufficient elastic tension to cause it to fold over the mandrel top surface to form a garter flange thereon. A substrate is then engaged with the garter flange and an external sealing means seals the flange to the substrate, using the mandrel top surface as an anvil. In still another embodiment the mandrel top surface has a raised outer rim.

Abstract: Apparatus for producing filling material includes guide structure wherein a tow of filling and binding fiber is continuously guided through a heating zone in which the binding fiber becomes fused to the filling fiber at least at the surface of the tow, the tow is then continuously guided through a cooling zone in which at least a surface-consolidated tow is formed, and the consolidated tow is then continuously guided into a heated cutting means and cut and fused into tufts.