Abstract: A flexible strip assembly system includes a first conveyor conveying a first layer of material, a pick-up device picking up a conductor and placing the conductor at a predefined position on an upper surface of the first layer of material, a second conveyor conveying a second layer of material, and a first pair of guiding rollers. The conductor is conveyed under driving of the first layer of material. The first pair of guiding rollers press and stick the second layer of material to the first layer of material and the conductor on the upper surface of the first layer of material to form a flexible strip with the conductor clamped between the first layer of material and the second layer of material. At least one of the upper surface of the first layer of material and a lower surface of the second layer of material has an adhesive layer.

Abstract: A roller features a circumferential trench into which a wire is deposited from a wire dispensing head having a wire dispensing tip. A moving web of material engages the roller as the roller rotates. The wire dispensing tip engages sidewalls of the trench so that the wire dispensing tip remains in the trench as the roller rotates. Wire from the trench is deposited onto the web of moving material and is secured thereto by fasteners or tape or adhesive or the like.

Abstract: A collar comprising a top surface having a legend capable of being read by a reading device, a collar body and an inner wall configured to surround and secure the collar to an object placed within a slot defined by the inner wall.

Abstract: A flat conductor wire includes a flat conductor made of aluminum containing inevitable impurities. A cross section of the flat conductor orthogonal to a longitudinal direction of the flat conductor has a rounded corner portion, a radius of curvature of the corner portion being equal to or greater than one fourth of a thickness of the cross section of the flat conductor. A width of the cross section of the flat conductor is equal to or smaller than 60?/(1??), ? being a uniform elongation of the flat conductor.

Abstract: One or more chips are transferred from one substrate to another by using one or more polymer layers to secure the one or more chips to an intermediate carrier substrate. While secured to the intermediate carrier substrate, the one or more chips may be transported or put through further processing or fabrication steps. To release the one or more chips, the adhesion strength of the one or more polymer layers is gradually reduced to minimize potential damage to the one or more chips.

Abstract: One or more chips are transferred from one substrate to another by using one or more polymer layers to secure the one or more chips to an intermediate carrier substrate. While secured to the intermediate carrier substrate, the one or more chips may be transported or put through further processing or fabrication steps. To release the one or more chips, the adhesion strength of the one or more polymer layers is gradually reduced to minimize potential damage to the one or more chips.

Abstract: The present invention provides a thinned flexible polyimide substrate and a method for manufacturing the same. The thinned flexible polyimide substrate comprises a polyimide resin, a conductor layer, and a polyimide insulating layer. The polyimide resin has a linear thermal expansion coefficient of less than 40 ppm/K. The conductor layer is formed of a plurality of stacked metal nanoparticles having pores therebetween, and each of the pores has a size between 0.1 ?m and 1 ?m. A portion of the polyimide resin fills into the pores. The polyimide insulating layer is formed of the polyimide resin coated on the conductor layer.

Abstract: A vehicular high-voltage wire that can suppress short-circuiting between a positive wire and a negative wire that are connected to an in-vehicle high-voltage battery. A wire harness includes a positive high-voltage wire and a negative high-voltage wire that are connected to an in-vehicle high-voltage battery. The positive high-voltage wire includes a core wire that is made of a conductor and is for electrical connection to the high-voltage battery, and a protection member that is constituted by woven reinforced fibers that have an insulation property, and is shaped as a tube that surrounds the outer circumference of the core wire.

Abstract: A flexible flat cable structure capable of improving crosstalk interference includes plural telecommunication signal conductors separated from one another and provided for transmitting differential signals, two support members installed on two lateral sides of the telecommunication signal conductor respectively, at least one filled material disposed between the telecommunication signal conductors. The ratio of the equivalent dielectric constant of the filled material to the equivalent dielectric constant of the support members falls within a range of 0.39˜0.27, and the ratio of the thickness of the filled material to the thickness of the support members falls within a range of 1.49˜1.37.

Abstract: A signal transmission path includes a first cable, a second cable, and an interval regulation member. The first cable includes a plurality of signal lines arranged in parallel along one direction. The second cable includes a plurality of signal lines arranged in parallel along the one direction, and is laminated with the first cable. The interval regulation member forms a predetermined specific interval between the first cable and the second cable in a lamination direction in which the first cable and the second cable are laminated.

Abstract: In one embodiment, a cable includes a conductive core and a dielectric material surrounding the conductive core along a length of the cable. The cable also includes a first shielding comprising braided tinned copper and a second shielding comprising aramid fibers having nickel physical vapor deposited thereon. The aramid fibers are braided about the first shielding to surround a majority of the first shielding along the length of the cable.

Abstract: A semiconductor device substrate includes a front section and back section that are laminated cores disposed on a front- and back surfaces of a first core. The first core has a cylindrical plated through hole that has been metal plated and filled with air-core material. The front- and back sections have laser-drilled tapered vias that are filled with conductive material and that are coupled to the plated through hole. The back section includes an integral inductor coil that communicates to the front section. The first core and the laminated-cores form a hybrid-core semiconductor device substrate with an integral inductor coil.

Abstract: A method for producing a conductive area in a polymer material comprises: providing a polymer layer comprising conductive particles with a density such that the polymer layer is insulating, heating the polymer material to a temperature higher than or equal to the glass transition temperature of the polymer material, compressing a portion of the polymer layer using a stamp, in order to obtain a density of conductive particles such that the portion becomes conductive, and removing the stamp from the polymer layer.

Abstract: A method for fabricating an electronic device or component such as an anisotropic conductive film comprising: distributing a plurality of conductive particles into an array of microcavities formed on a surface of a continuous carrier belt, rotating the belt carrying the conductive particles while conveying a surface of an adhesive layer into contact with the surface of the rotating belt, transferring the conductive particles from the microcavities on the belt to the adhesive layer in predefined locations in the adhesive layer corresponding to the array of microcavities on the belt, and separating the adhesive layer from the surface of the belt. In one embodiment, the position of the microcavities is varied in a controlled manner.

Abstract: The disclosure refers to a method for manufacturing winding parts for an electric machine. The winding parts include a conductor and insulation around it. The method includes providing the conductor with an insulating tape around it, providing dies above the insulating tape, providing a thermosetting layer around the dies, impregnating the insulating tape with a resin, curing the resin to realise the insulation, removing the thermosetting layer and the dies.

Abstract: An insulating system having improved partial discharge resistance includes an insulating tape around a conductor. The tape is a mica tape joined to a carrier. The tape is impregnated with a synthetic resin, and is interspersed with a nanoparticulate filler, present bimodally, in the form of two fractions of the filler differing in particle size and fraction size. An adhesion promoter may be in the resin.

Abstract: An insulated electrical cable having: (a) an electrically conductive core; and (b) a semiconductive shield containing a composition made from and/or containing a butene-1 polymer composition, an ethylene copolymer composition, and a conductive carbon black composition is provided. The semiconductive shield is formed over the electrically conductive core. A method for making insulated electrical cables and a method for making a medium voltage electric power cables is also provided.

Abstract: Method for jacketing elongate material such as more particularly leads or cable looms, where an adhesive tape comprising a textile carrier and a curable adhesive applied to at least one side of the carrier is passed in a helical line around the elongate material, or the elongate material is wrapped in the axial direction by the adhesive tape, the elongate material together with the adhesive tape wrapping is brought into the desired disposition, more particularly into the cable loom plane, the elongate material is held in this disposition, the curable adhesive is brought to cure by the supply of radiant energy such as heat.

Abstract: A structural body includes a tubular insulating body having a hollow portion and a conducting body inserted into the hollow portion in the insulating body, and the insulating body and the conducting body are directly integrated with each other by firing. In a tensile test in which the insulating body is fixed, and a portion of the conducting body that protrudes from the insulating body is pulled in the axial direction, the displacement of the conducting body with respect to the insulating body is 5% or less of the axial direction length of the contact portion between the hollow portion and the conducting body under a tensile load per unit contact area between the insulating body and the conducting body of 0.05 kgf/mm2 or less.

Abstract: An improved heating element, comprising: (a) an electrically insulated resistive heating wire; (b) a flexible substrate that supports the electrically insulated resistive wire: (c) one or more electrical connection for an operational component of the heating element, the electrical connection including at least two wires that are joined together; (d) a spacer controlling spacing between the at least two wires approaching the electrical connection; wherein at least a portion of the electrical connection including the spacer is encapsulated in a shrunken heat shrinkable sheath that includes at least one mass of hot melt adhesive within the sheath so that the electrical connection is insulated from fluid penetration.

Abstract: Examples of novel semiconductor processing pedestals, and apparatuses including such pedestals, are described. These pedestals are specifically configured to provide uniform heat transfer to semiconductor substrates and to reduce maintenance complexity and/or frequency. Specifically, a pedestal may include a removable cover positioned over a metal platen of the pedestal. The removable cover is configured to maintain a consistent and uniform temperature profile of its substrate-facing surface even though the platen's upper-surface, which supports the cover and is in thermal communication with the cover, may have a much less uniform temperature profile. The cover may be made from certain ceramic materials and shaped as a thin plate. These materials are resistant to the processing environments and maintain their thermal characteristics over many processing cycles. The cover can be easily removed from the platen and replaced with a new one without a need for major disassembly of the entire apparatus.

Abstract: A fabric over foam electromagnetic interference gasket has a body of indefinite length, and includes a layer of dielectric material thereon. The gasket may be compressed between two substrates and provide electrical conductivity in one axis and EMI shielding and nonconductivity in a perpendicular axis.

Abstract: Applicators and methods for applying a conductor cover to a cable, the conductor cover being tubular and split longitudinally to define a first longitudinal edge and a second longitudinal edge. The applicator comprises: a structural element; a spool connected to rotate relative to the structural element, the spool being sized to store the conductor cover in a pre-application state where the conductor cover is wrapped one or more times around the spool with the first longitudinal edge and the second longitudinal edge of the conductor cover spread open and perpendicular to a spool axis; and a lock for holding the conductor cover in the pre-application state.

Abstract: An insulated wire for high temperature applications features a conductor and a protective outer shell layer. A bonding layer is positioned between the conductor and the protective outer shell layer. The bonding layer secures the protective outer shell layer to the conductor.

Abstract: In one or more aspects of the present disclosure, a method is disclosed for fabricating a rigid flex cable assembly. The method includes arranging one or more layers of a polyimide film having an electrically-conductive surface into a stack; applying an adhesive to the one or more layers of polyimide film; arranging a top and a bottom polyimide film to a top portion and a bottom portion of the stack to form the rigid flex circuit board; and selecting a suitable pressure and temperature at which to form the rigid flex assembly such that the one or more layers of polyimide film do not move with respect to one another during the fabrication.

Abstract: Disclosed herein is a build-up film structure including: a core layer containing a resin and an inorganic filler; a first adhesive layer covering one surface of the core layer and having a smaller content of the inorganic filler than that of the core layer; and a second adhesive layer covering the other surface of the core layer and having a smaller content of the inorganic filler than that of the core layer.

Abstract: In one embodiment, a method of fabricating stimulation leads, the method comprises: providing a spool of polymer film; providing a plurality of payout carriers of wires; drawing the polymer film from the spool and the wires from the plurality of payout carriers over a rotating drum, wherein the drum comprises a plurality of grooves over an outer circumferential surface of the drum for directing the wires from the plurality of payout carriers, wherein a distance of each groove from an edge of the drum is varied about the circumference of the drum; bonding the wires to the polymer film while performing the drawing to form an intermediate assembly comprising the polymer film as a carrier with the bonded wires in a repeating pattern along a length of the intermediate assembly.

Abstract: A system and method for a down-hole cable is provided. The down-hole cable includes an insulated conductor portion. A filler layer abuts and encapsulates the insulated conductor portion, wherein the filler layer is substantially formed with a foamable fluoropolymer. At least one additive is mixed with the foamable fluoropolymer filler layer. An armor shell is applied to the exterior of the foamable fluoropolymer filler layer with the at least one additive. A bond is formed between the foamable fluoropolymer filler layer with the at least one additive and an internal surface of the armor shell.

Abstract: A panel, a method of fabricating the panel, and a 3-dimensional (3D) image displayable system are provided. The panel includes first and second films disposed opposite each other, a polymer layer interposed between the first and second films, the polymer layer formed of a polymer having light alignment and light-curing characteristics, the polymer layer in which the polymer is arranged in one direction, and a plurality of liquid crystal (LC) droplets dispersed in the polymer layer. Each of the plurality of LC droplets includes a plurality of LC molecules, which are arranged in the same direction as the direction in which the polymer layer is arranged.

Abstract: A method and apparatus for a tray, a folding section connected to the tray, and a tape application system. The tray has a channel for receiving an elongate insert for a composite material with a number of layers for a release system. The folding section is capable of folding a number of layers around the elongate insert to cover the elongate insert as the elongate insert is moved through the folding unit. The tape application system is capable of applying a tape to the number of layers for covering the elongate insert to form the release system.

Abstract: An embodiment of a method for manufacturing a cable, comprises providing a cable core comprising at least one conductor therein, extruding a stopping layer about at least the cable core, extruding a jacketing layer about the stopping layer, and cabling at least one armor wire layer about the jacketing layer to form the cable, wherein the stopping layer comprises a polymer layer configured to mechanically and thermally protect the cable core.

Abstract: Disclosed is a super capacitor and method of manufacture thereof. This invention relates to a solid state super capacitor comprising a solid state polymer electrolyte and a modified carbonaceous electrode. Said modified carbonaceous electrode comprises a conductive carbonaceous material covered with active ingredients. Said modified carbonaceous electrode and said solid state polymer electrolyte are layered on top of each other to form a sandwich-like structure. Said super capacitor performs much better than known super capacitor comprising liquid or gel-form electrolytes. Said super capacitor has higher conductivity, therefore can be manufactured without a current collector. Since said super capacitor contains solid state polymer electrolyte, the method of manufacturing said super capacitor is more environmentally friendly and has a higher safety level.

Abstract: A wrapped stator coil for use in a generator. The wrapped stator coil includes an electrical conductor bar, a laminate tape structure, and a conductive structure. The laminate tape structure is disposed about the electrical conductor bar and includes an insulative first layer adjacent the conductor bar and a conductive second layer bonded to the first layer. The conductive structure includes a first end portion, an intermediate portion and a second end portion. The first end portion is in contact with the electrical conductor bar. The intermediate portion is in contact with the conductive second layer and is not in contact with the electrical conductor bar. The insulating layer is disposed about the conductive structure and the laminate tape.

Abstract: A removable sleeve cover may comprise a frusto-conical body, an insulation liner, and a window pocket frame. The frusto-conical body has an inner surface and an outer surface. The interior surface is configured for receiving a liquid container. The insulated liner may be coupled to the inner surface of the body. The window pocket frame may be attached to the outer surface of the removable sleeve cover.

Abstract: This invention discloses methods and apparatus for providing a media insert with an energy source to an ophthalmic lens. The energy source is capable of powering a component included within the ophthalmic lens. In some embodiments, an ophthalmic lens is cast molded from a silicone hydrogel and the component includes an electro-optical lens portion.

Abstract: An extrusion head may be provided. The extrusion head may include an inner flow path, an outer flow path, and at least one sealant flow path. The inner flow path may be configured to direct a flow of an inner layer around a conductor. The outer flow path may be configured to direct a flow of an outer layer around the inner layer. The at least one sealant flow path may extend to a connecting point with the inner flow path and the outer flow path. The at least one sealant flow path may be configured to direct a sealant to fill at least one sealant channel region between the inner layer and the outer layer. The connection point may be configured to cause the flow of the inner layer and the flow of the outer layer to join before the sealant fills the at least one sealant channel region.

Abstract: A method and apparatus for a tray, a folding section connected to the tray, and a tape application system. The tray has a channel for receiving an elongate insert for a composite material with a number of layers for a release system. The folding section is capable of folding a number of layers around the elongate insert to cover the elongate insert as the elongate insert is moved through the folding unit. The tape application system is capable of applying a tape to the number of layers for covering the elongate insert to form the release system.

Abstract: An electrical cable and a method for manufacturing the electrical cable are provided in which a plurality of insulated conductors have an inner protective layer extruded thereabout. A plurality of longitudinally extending ribs or fins or exterior ribbed or finned surfaces are formed outward of the inner protective layer between which exist a plurality of voids. An outer insulation layer can be formed in the same operation as the fins or ribbed surface and the inner layer or in a subsequent operation. A self-sealing elastomeric material is applied to the conductor surface or is present between the fins and between the inner protective layer and the outer insulation layer.

Abstract: A novel method and structure for creating a high-temperature superconducting tape. The concept of the invention is to use a conductor insulation which not only electrically insulates the conductors of the coil windings from each other, but also mechanically insulates them from the much stronger encapsulant. The insulation material mechanically decouples the conductor from the encapsulant at the boundary between them, thereby preventing damage as a result of thermal and electromagnetic shearing forces. The proposed structure allows the encapsulant to continue performing its functions of preventing coarse motion and stabilizing the coil as a whole, while allowing fine relative displacements of individual coil windings caused by radial stress gradients.

Abstract: An insulating tube for an electrode lead for medical use, particularly a cardiac pacemaker electrode lead, defibrillator electrode lead, electrode lead for nerve stimulation or the like, including a base material made of at least one material of the group consisting of silicones, polyurethanes, polyimide, PTFE, ETFE, and copolymers made of silicones and polyurethanes. In order to improve the functionality of such an insulating tube during friction of the tube with friction partners, at least in one volume region, which preferably forms the lateral surface of the insulating tube, the tube, in addition to the base material, includes a fibrous and/or particulate filler material having a higher abrasion resistance than the respective base material. A corresponding electrode lead is also provided, and a simple and cost-effective method for producing such an insulating tube and such an electrode lead.

Abstract: An apparatus is disclosed for forming an insulated rotor conductor by bonding an insulating material onto a single side of a flat electrical conductor under controlled heat and mechanical pressure. The rotor conductor is suitable for assembly into the rotor assembly of a rotating electrical machine such as an alternating current generator. The apparatus includes modules to facilitate easy relocation within a manufacturing environment and to make efficient use of available manufacturing space. A corresponding method is also disclosed.

Abstract: Provided are novel interconnect wire network assemblies and methods of fabricating thereof. An assembly may include conductive portions/individual wires that, in certain embodiments, are substantially parallel to each other. The assembly also includes two or more carrier films (i.e., the front side and back side films) attached to opposite sides of the wires. The films are typically attached along the wire ends. The films are made from electrically insulating materials and at least the front side film is substantially transparent. The front side film is used to attach the wires to a photovoltaic surface of one cell, while the back side film is used for attachment to a substrate surface of another cell. These attachments electrically interconnect the two cells in series. In certain embodiments, one or both carrier films extend beyond two end wires and form insulated portions that allow much closer arrangements of the cells in a module.

Abstract: An electrical apparatus according to the present disclosure comprises a molded device having a molded portion and being formed via an overmolding process. The electrical apparatus includes a wire set at least partially overmolded within the device, the wire set having an outer sheath surrounding a plurality of wires. The molded portion surrounds a portion of the wire set. The electrical apparatus further includes polyurethane bonding material occurring between the outer sheath and the molded portion. The polyurethane bonding material bonds at least a portion of the wire set to the molded portion during the overmolding process.

Abstract: A flexible cable for carrying RF signals and method of manufacturing same. The cable includes an elongate base substrate including a dielectric layer with an upper metal layer deposited on one side and a lower metal layer deposited on its other side. It further includes two parallel spaced-apart series of vias formed along the length of the base substrate, each via electrically interconnecting the upper metal layer and the lower metal layer, whereby a rectangular cross-sectional waveguide is provided between the upper metal layer, the lower metal layer and the two series of vias.

Abstract: A composite conductor for electric current comprises a core made of a first material and a jacket made of a second material, wherein the second material has a lower electrical conductivity than the first material. The second material is oxidation-resistant at temperatures up to at least 600° C., in particular at temperatures up to at least 800° C., in particular at temperatures up to at least 900° C. A fuel cell system comprises at least one fuel cell, to which a composite conductor according to the present invention is connected. A manufacturing method for a composite conductor comprises following steps: Provision of a core made of a first material and encasing the core by a second material having a lower electrical conductivity than the first material. The second material is oxidation-resistant at temperatures up to at least 600° C., in particular at temperatures up to at least 800° C., in particular at temperatures up to at least 900° C.

Abstract: Uncured thermosetting resins are loaded with relatively high amounts of solid thermoplastic resin particles to form a resin precursor. The resin precursor is heat treated so as to produce an uncured resin composition wherein the thermoplastic resin particles become substantially dissolved in the thermosetting resin without causing cure of the resin mixture. Heat treatment of highly loaded thermosetting resins in accordance with the present invention provides uncured resin compositions that are well suited for use in fabricating composite structures and particularly prepreg for use in lightning protection surface coatings.

Abstract: An apparatus and method for dispensing a solution on a substrate is described in which the solution is dispensed through a solution nozzle assembly while the substrate is rotated. As the solution is dispensed, the solution on the substrate forms a wave front that radially spreads from the substrate center to the substrate edge. The dispensing of the solution is performed in such a way that the solution is dispensed at a radial location substantially equivalent to or less than the radial location of the wave front at any instant in time.

Abstract: A cable is installed in coiled tubing for use in. downhole wells; the cable having an expandable jacket (22) extruded around it. After being installed in the coiled tubing, and the expandable jacket is caused to expand, securing the cable in the coiled tubing. The expandable jacket is caused to expand by the application of heat or by the application of a liquid hydrocarbon. The expandable jacket may be discontinuous along the length of the power cable, discontinuous portions being provided by interspersing the expandable jacket with sections non-expandable material.

Abstract: A process for manufacturing an elastomeric sleeve of a joint for electrical cables. The sleeve has an electric field-control element, an electrical insulating element surrounding the electric field-control element, and at least a semiconductive element having two stress control screens. The process includes providing the electric field-control element and the two stress control screens on a supporting element; introducing the supporting element into a mold provided for molding the electrical insulating element; filling with the electrical insulating material the space radially external to the electric field-control element and the stress control screens, the step of filling being carried out during the step of introducing; curing the electrical insulating material to obtain the electrical insulating element of the elastomeric sleeve. An apparatus for carrying out the process for manufacturing is also disclosed.

Abstract: An extrusion head may be provided. The extrusion head may include an inner flow path, an outer flow path, and at least one sealant flow path. The inner flow path may be configured to direct a flow of an inner layer around a conductor. The outer flow path may be configured to direct a flow of an outer layer around the inner layer. The at least one sealant flow path may extend to a connecting point with the inner flow path and the outer flow path. The at least one sealant flow path may be configured to direct a sealant to fill at least one sealant channel region between the inner layer and the outer layer. The connection point may be configured to cause the flow of the inner layer and the flow of the outer layer to join before the sealant fills the at least one sealant channel region.