Specified Structure Of Sonic Or Ultrasonic Work Contacting Surface Patents (Class 156/580.2)
  • Publication number: 20130213580
    Abstract: The invention relates to an ultrasonic vibration unit (10) for an ultrasonic welding device for sealing and welding material webs, comprising a sonotrode (12) connected to a converter (14) and having at least one sealing horn (16) radially protruding from an axis of rotation (a) and rotatable about the axis of rotation (a) and having a free end forming a sealing surface (18). The sonotrode (12) comprises a sonotrode shaft (20) having the axis of rotation (a). One or both end faces (22) of the sonotrode shaft (20) are connected to a converter (14) and the sealing horns (16) are attached to the sonotrode shaft (20) directly or by means of boosters (24, 26) when vibrational nodes (KL) of a longitudinal vibration (SWI) of the sonotrode shaft (20) are present.
    Type: Application
    Filed: September 9, 2011
    Publication date: August 22, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventor: Jan Thaerigen
  • Publication number: 20130213552
    Abstract: In accordance with an aspect of the present disclosure, a vibratory welder for welding parts together has a vibratory tool made from a material having a low thermal conductivity of no greater than 5 watt/meter degree Kelvin and also having a sufficient strength and toughness for vibratory welding. In an aspect, the vibratory tool is made of a material having a compressive strength of at least 80 MPa (megapascals) tensile and a fracture toughness (Klc) of at least 3 MPa(m)1/2.
    Type: Application
    Filed: February 1, 2013
    Publication date: August 22, 2013
    Applicant: BRANSON ULTRASONICS CORPORATION
    Inventor: Branson Ultrasonics Corporation
  • Patent number: 8499811
    Abstract: A support device 10 for counter-rotating elements 12, 14 susceptible of rotating in opposite directions around respective axes X12, X14 includes:—a first 22 and a second 24 support block for the counter-rotating elements 12, 14, and a connecting plate 26, extending bridge-like between the first 22 and the second 24 support block. The plate 26 is flexible to allow variation of the distance between the rotational axes X12, X14 of the counter-rotating elements 12, 14. An actuator 32 acting on the above-said support blocks 22 and 24 is provided to vary the distance between the rotational axes X12, X14 by means of the flexibility of the plate 26.
    Type: Grant
    Filed: February 12, 2009
    Date of Patent: August 6, 2013
    Assignee: Cavanna S.p.A.
    Inventor: Dario Guidetti
  • Publication number: 20130139955
    Abstract: The invention relates to a torsion sonotrode (S) having a contact surface (1, 1?) for transferring a torsional oscillation directed about a torsion axis (T) onto a component (4) to be welded. To ensure that the welded joint has a uniform strength, it is proposed according to the invention that the contact surface (1, 1?) has a flat stop surface (2, 2?) which runs substantially perpendicular to the torsion axis (T) and from which elevations (3, 3?) of insular design extend with a pointed form.
    Type: Application
    Filed: July 6, 2011
    Publication date: June 6, 2013
    Applicant: TELSONIC HOLDING AG
    Inventors: Claus Regenberg, Georg Lang
  • Patent number: 8435368
    Abstract: The invention relates to a device for ultrasonic welding of at least two plastic foil layers for manufacturing for example a package. The device comprises at least one sonotrode and at least one anvil positioned opposite each other and each being provided with a pressure surface. The pressure surfaces can be moved away from each other and towards each other from a position of rest to a welding position and vice versa, the pressure surfaces in the welding position forming a welding section as well as a flow-out section. The pressure surfaces in the flow-out section have at least two pressure surface areas extending substantially parallel to each other for supporting the foil layers.
    Type: Grant
    Filed: October 6, 2010
    Date of Patent: May 7, 2013
    Assignee: Robert Bosch Packaging Technology B.V.
    Inventors: Barend Bastiaan Romijn, Ivan Jacobus Janssen, Hannes Köhler
  • Patent number: 8413874
    Abstract: A synchronous ultrasonic metal welding device with double-heads has two sets of ultrasonic welding mechanisms which are installed side by side on a middle frame (18). The middle frame (18) is composed of assembling flanges (19) and two sliding stop rods (11) which are in parallel each other. The ultrasonic welding mechanisms are located on the assembling flanges (19) which are connected with driving devices (3) respectively. The driving devices (3) drive the ultrasonic welding mechanisms moving toward each other and welding synchronously. By using the welding device of the invention, multi-layer metal pieces of the power battery can be double-sided welded simultaneously by way of spot welding or roll welding, so the work efficiency can be improved, and the welding layer can be strong in one time.
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: April 9, 2013
    Assignee: Guangzhou Newpower Ultrasonic Electronic Equipment Co., Ltd.
    Inventors: Zhuosheng Yan, Zhuoli Yan, Jinxuan Yan, Rukun Yang, Xiaobin Lu, Xingtao Zhong, Weishu Huang
  • Patent number: 8403019
    Abstract: An ultrasonic welding assembly having an ultrasonic horn and an anvil having first, second, and third plate portions is provided. The third plate portion is coupled between the first and second plate portions. The first plate portion has a first knurled region on a first side disposed proximate to the ultrasonic horn, and the second plate portion has a second knurled region on a second side. The third plate portion has a first aperture extending therethrough. The assembly includes a bracket that receives the second side of the anvil for holding the anvil thereon. The bracket has a second aperture that aligns with the first aperture, such that a coupling member extending through the first and second apertures removably couples the anvil to the bracket.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: March 26, 2013
    Assignee: LG Chem, Ltd.
    Inventor: Alex Khakhalev
  • Patent number: 8403017
    Abstract: A system and method for forming a looped suture having a tapered cut is provided. The system includes a base for selectively retaining a portion of thread, a clamping device for receiving a first end of the thread, a tensioning device for receiving a second end of the thread, and a welding/cutting assembly configured to join a first section and second section of the thread to form a loop and to form a tapered end on the first section of the thread. A die for forming a looped suture having a tapered cut is also provided.
    Type: Grant
    Filed: October 21, 2009
    Date of Patent: March 26, 2013
    Assignee: Covidien LP
    Inventors: Nicholas Maiorino, Timothy Kosa, William R. Bowns
  • Patent number: 8376016
    Abstract: A specially designed sonotrode and anvil are adapted to be used in combination for ultrasonic welding of work pieces, to produce a narrower weld region, but one exhibiting greater durability, thereby permitting use of less packaging material. The contact surfaces comprise a surface of the anvil having a plurality of energy directors, where the plurality of energy directors are arranged into a three-dimensional grid pattern to be capable of distributed vibration-transmissive contact. The energy directors may comprise a series of plateau surfaces being regularly spaced apart from each other in a first direction, and in a second direction that is orthogonal to the first direction, to form the grid pattern. The rectangular-shaped plateaus may be spaced apart by valleys. Engagement of the energy directors of the anvil with the corresponding surface of the sonotrode may cause minor elastic deformation of work pieces positioned therebetween prior to ultrasonic welding.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: February 19, 2013
    Inventor: Gordon Hull
  • Patent number: 8297330
    Abstract: An apparatus for forming an end effector includes a welding device having a welder positioned adjacent to a base, and a die coupled to one end of the welder. The base and the welder are movable relative to each other. The welder, base or die includes a source of heat that is applied to a portion of the suture disposed between the welder and the base.
    Type: Grant
    Filed: September 23, 2010
    Date of Patent: October 30, 2012
    Assignee: Tyco Healthcare Group LP
    Inventor: David O'Neill
  • Patent number: 8272424
    Abstract: An ultrasonic welding assembly, comprising a sonotrode, wherein the sonotrode further includes at least one welding region and at least one node adjacent to the welding region; a mount for supporting the sonotrode, wherein the mount further includes a force application region; at least one ultrasonic transducer connected to the sonotrode for transmitting acoustic vibrations to the at least one welding region; at least one roller connected to the sonotrode in a flexible manner for permitting rotation of the sonotrode about its axis; a device for maintaining axial alignment of the sonotrode relative to a target welding area; and a low-friction bearing in contact with the at least one node for the application of force thereto, wherein the at least one low-friction bearing is connected to the mount.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: September 25, 2012
    Assignee: Edison Welding Institute, Inc.
    Inventor: Matthew A. Short
  • Patent number: 8216408
    Abstract: The invention concerns an ultrasonic sonotrode having a sealing surface which is intended to come into contact with the material to be processed. To provide an ultrasonic sonotrode, an ultrasonic sealing apparatus and a method of ultrasonic processing, which avoids complicated and expensive positioning of the sonotrode and which nonetheless ensures uniform good quality for the weld seam, it is proposed according to the invention that the sealing surface is of a two-part configuration and the two sealing surface parts are formed by two mutually facing sealing surface portions.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: July 10, 2012
    Assignee: Herrmann Ultraschalltechnik GmbH & Co. KG
    Inventors: Ulrich Vogler, Hartmut Möglich, Thomas Wipfler
  • Patent number: 8201722
    Abstract: A resonator for joining metal members utilizing ultrasonic vibration includes an ultrasonic horn having a length of at least half wavelength of a resonance frequency of ultrasonic vibration transmitted from a vibrator, and a joining tool provided on the ultrasonic horn so as to project in a direction normal to a vibration transmission direction of the ultrasonic horn at a position of a point of a maximum vibration amplitude of the ultrasonic horn. The joining tool is formed into a linear bar made of a material excellent in acoustic property and is provided on a distal end thereof with a tool head projecting laterally.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: June 19, 2012
    Assignee: Ultex Corporation
    Inventors: Shigeru Sato, Mayumi Kouya, Mitsugu Katsumi, Ryoichi Ishii, Takahiro Ito
  • Publication number: 20120125520
    Abstract: An object of the present invention is to provide an ultrasonic bonding tool capable of bonding a lead wire, without any trouble, even to a surface of a thin-film base having a plate thickness of 2 mm or less such as a glass substrate. In the present invention, a surface portion of a chip portion (1c) of an ultrasonic bonding tool (1) used in an ultrasonic bonding apparatus has a plurality of planar portions (10) formed so as to be separated from one another, and a plurality of concavities (11) formed between the plurality of planar portions. Each of the plurality of planar portions (10) has a flatness of 2 ?m or less.
    Type: Application
    Filed: June 23, 2009
    Publication date: May 24, 2012
    Applicant: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL. SYS. CORP.
    Inventors: Akio Yoshida, Masahisa Kogura
  • Patent number: 8172971
    Abstract: A joining apparatus includes an ultrasonic vibrating device, and an anvil roller facing the ultrasonic vibrating device with superimposed continua of front waistline portions and back waistline portions interposed therebetween. The anvil roller includes a protrusion configured to press the continua in a predetermined region between the anvil roller and the ultrasonic vibrating device, a motor configured to rotate the anvil roller, a belt configured to connect the anvil roller and the motor and to be driven by the motor, and a pressing mechanism configured to press the belt in a cross direction perpendicular to a driving direction of the belt.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: May 8, 2012
    Assignee: Uni-Charm Corporation
    Inventor: Hiroki Yamamoto
  • Patent number: 8151855
    Abstract: A device for manufacturing a seamless hat includes an assembling cutting device and a layer connecting device. The assembling cutting device includes an ultrasonic metal wheel, an ultrasonic metal platform, a feeding rubber wheel, and a feeding metal wheel. The ultrasonic metal wheel and the feeding rubber wheel are concentric and close to each other. The metal wheel is disposed at the bottom of the feeding rubber wheel. The ultrasonic metal platform is disposed at the bottom of the ultrasonic metal wheel. A top end of a tapered peripheral surface of the ultrasonic metal wheel has a sharp edge and a platform portion, which is disposed at a side away from the rubber wheel. Accordingly, the seam allowance cut pieces of the hat may not be initially connected to the edge of the hat. The assembling cutting device simultaneously proceeds the ultrasonic connection of the seam allowance cut pieces and the residue of the cloth is cut in order that the connection is uniform and to get more efficient.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: April 10, 2012
    Assignee: Chuan Cheng Hat Co., Ltd.
    Inventor: Sung-Yie Liao
  • Patent number: 8113258
    Abstract: An ultrasonic welding assembly is disclosed. The assembly includes an ultrasonic welder having nodal horn support for improving transmission of transducer energy to the weld comprising an acoustical tool having a horn; a weld tip on the end of said horn; and at least two nodal mounts which are in contact with and axially and radially support said horn. The horn self-aligns in housing by sitting a housing-key within a keyway in the horn. The weld tip self aligns by sitting the keyed tip in a keyway of the horn.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: February 14, 2012
    Assignee: Sonics & Materials Inc.
    Inventors: Mike Patrikios, Andrew Rushton
  • Publication number: 20120012258
    Abstract: The present invention concerns a sonotrode for a device for continuously processing material webs by means of ultrasound. To provide a sonotrode and an ultrasonic processing device having a sonotrode which is simple to produce and ensures reliable transverse sealing seam production, wherein the energy consumption of the sonotrode is low and the sonotrode also has a high level of rotational truth accuracy and adequate stiffness, it is proposed according to the invention that the sonotrode comprises a substantially roller-shaped core and at least two bars, wherein the bars extend in the direction of the core axis and each have a sealing surface facing away from the roller-shaped core.
    Type: Application
    Filed: May 27, 2010
    Publication date: January 19, 2012
    Applicant: HERRMANN ULTRASCHALLTECHNIK GMBH & CO. KG
    Inventor: Ulrich Vogler
  • Patent number: 8097104
    Abstract: The present invention creates a tape laying device as well as a method for the construction of a laminate by means of a tape laying device, in particular in the field of aviation and aerospace. The tape laying device comprises a laying arrangement for laying tape for the construction of a laminate and a stimulation arrangement by means of which the tape which has to be laid can be stimulated directly and evenly over the thickness thereof so as to be heated. The idea the present invention is based on consists in that instead of the stimulation at the surface of the tape which has to be laid which is known to the Applicant a direct and evenly stimulation of the tape which has to be laid takes place, that means, a stimulation which acts substantially direct and evenly over the thickness of the tape which has to be laid on the tapes components. The heating achieved by this is much faster than by means of convection according to the known approach.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: January 17, 2012
    Assignee: Airbus Operations GmbH
    Inventor: Hauke Lengsfeld
  • Patent number: 8087564
    Abstract: A method of forming a metallic container by placing body and lid portions together, keeping parts of the body and lid portions in contact with one another, and vibrating the lid with respect to the body, thereby generating frictional heat to form a friction metallic weld therebetween. Apparatus for attaching the lid and body portions of the metallic container includes a body supporting base, an assembly to support a flange of the body, a sonotrode to contact a flange of the lid so that wherein the flanges of the lid and body are held together between the support assembly and the sonotrode. A motor vibrates the sonotrode relative to the support assembly to thereby move the flanges relative to one another generating sufficient frictional heat to create a friction metallic weld therebetween.
    Type: Grant
    Filed: July 12, 2010
    Date of Patent: January 3, 2012
    Assignee: New Sonic Technologies, LLC
    Inventor: James T. Williamson
  • Patent number: 8082966
    Abstract: An ultrasonic welding assembly, comprising: a sonotrode having a single welding region and two nodal regions formed on either side of the welding region; a mounting plate for supporting the sonotrode having a force application region on the upper surface thereof; at least one ultrasonic transducer connected to the sonotrode; at least one diaphragm spring disposed between the ultrasonic transducer and the sonotrode; at least one roller bearing connected to the diaphragm spring; at least two linear guides connected to the roller bearing, wherein the at least two linear guides are connected to the mounting plate and support the roller bearing and the sonotrode in a flexible manner; and first and second low-friction linear bearings in contact with nodal regions for the application of downward force to the sonotrode, wherein the first and second linear bearings are connected to the mounting plate.
    Type: Grant
    Filed: March 12, 2010
    Date of Patent: December 27, 2011
    Assignee: Edison Welding Institute, Inc.
    Inventor: Matthew A. Short
  • Patent number: 8074693
    Abstract: A processing apparatus that performs processing on a workpiece continuous in a transport direction, and performs processing on the workpiece at a predetermined processing pitch in a rotational direction of a rotating body that rotates about an axis, includes: a first processing section that is disposed at a predetermined position in the rotational direction so as to oppose an outer circumferential face of the rotating body, second processing sections at each predetermined angle in the rotational direction on the outer circumferential face of the rotating body, which perform the processing on the workpiece in cooperation with the first processing section when a second processing section opposes the first processing section, and a support section that supports the workpiece between the second processing sections, and in which it is possible to change, depending on the processing pitch, a position at which the support section supports the workpiece.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: December 13, 2011
    Assignee: Uni-Charm Corporation
    Inventors: Hiroki Yamamoto, Kenji Takeuchi
  • Patent number: 8052027
    Abstract: An apparatus for attaching the lid and body portions of a metallic container includes a base to support the body, a support assembly to support a flange of the body, and a sonotrode for contacting a flange of the lid, wherein the flanges of the lid and body are held together between the support assembly and the sonotrode. A motor reciprocally rotates the sonotrode relative to the support assembly, thereby moving the flanges relative one another to generate frictional heat and create a friction weld therebetween.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: November 8, 2011
    Assignee: New Sonic Technologies, LLC
    Inventor: James T. Williamson
  • Patent number: 8048246
    Abstract: The invention relates to a method for ultrasound welding of a first and a second component, whereby the first component contains a recess for the reception of first and second protrusions of the second component, with the following steps: Positioning of the first and the second components so that the first and second protrusions protrude into the recess and touch a floor of the recess, Transmission of an ultrasound oscillation for the generation of a relative movement between the first and the second components, whereby the floor is pressed against the first and second protrusions, so that first protrusion is deformed in a first direction and second protrusion in a direction opposite to the first direction, and that at least a first welding connection between the first protrusion and the floor and a second welding connection between the second protrusion and the floor are formed.
    Type: Grant
    Filed: January 18, 2007
    Date of Patent: November 1, 2011
    Assignee: Faurecia Innenraum Systeme GmbH
    Inventors: Jose Luis Perez Madueno, Rafel Pelach i de Ribot, Joaquin Martin Perez
  • Patent number: 8028503
    Abstract: A method and system for ultrasonic sealing of food product packaging is provided. The ultrasonic sealing system preferably includes a food product packaging-positioning system that delivers food product packaging and food product into direct on-item-packaging forming box. The direct on-item-packaging forming box then receives the food product packaging and forms it directly around the supplied food product forming a partially packaged food product. The partially packaged food product is then ultrasonically edge sealed around the food product by an ultrasonic food product packaging fin-sealing unit forming a partially sealed food product packaging. The partially sealed food product packaging then enters a food product packaging end-sealing unit which ultrasonically seals and crimps the ends of the food product packaging resulting in a fully packaged and ultrasonically sealed food product.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: October 4, 2011
    Assignee: Robert Bosch GmbH
    Inventor: Roberto A. Capodieci
  • Patent number: 8025087
    Abstract: The present invention solves the problem that a connecting portion between a horn and a vibration transmission rod has a tendency to get damaged and the problem associated with the structure in which a chip is attached to an end of the vibration transmission rod, which occur with the known ultrasonic vibration welder. A vibration transmission rod has an end surface serving as a vibration-and-pressure application surface, and a polygonal cross section. The vibration transmission rod is disposed at an end of a horn in such a manner that they vibrate together. The vibration transmission rod and a mass are formed separately. The mass applies pressure to a projection formed at a nodal point of the vibration transmission rod.
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: September 27, 2011
    Assignee: Branson Ultrasonics Corporation
    Inventors: Masayoshi Arai, Shigetomi Morita
  • Patent number: 8016964
    Abstract: A system for performing an ultrasonic staking operation in order to join a first part having a post protruding therefrom and a second part having a hole through which the post is passed includes a horn having an end vibrating at a frequency in the ultrasonic range and a motion system operatively connected to the horn, the motion system being capable of selectively moving the horn toward and away from the parts. The motion system moves the horn, with the end of the horn in contact with the post, toward the parts at a first speed such that the ultrasonic vibrations of horn cause melting of the post, and once a determination is made that the end of the horn has contacted a surface of the second part, the motion system moves the horn toward the parts at a second speed, the second speed being slower than the first speed.
    Type: Grant
    Filed: May 4, 2009
    Date of Patent: September 13, 2011
    Assignee: Sonics & Materials Inc.
    Inventors: William P. Simon, Michael S. Stefansen
  • Patent number: 7967931
    Abstract: In a single-reel type tape cartridge, a coupling portion of a leader tape includes a pair of winding pieces disposed at opposite sides of a cutout and each winding piece includes a base portion and a turnover portion wound around a pin of a leader member so as to be ultrasonically welded to the base portion. An anvil for supporting the coupling portion of the leader tape has a pair of anvil faces each having a width smaller than that of the turnover portion and ultrasonic welding of the turnover portion to the base portion is performed by supporting the coupling portion on the anvil faces. The turnover portion is divided into a completely welded area having a width substantially equal to that of each of the anvil faces and an incompletely welded area disposed outside each of opposite side edges of the completely welded area.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: June 28, 2011
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Yasuo Inugai, Takuya Katayama
  • Patent number: 7958924
    Abstract: The invention relates to an apparatus for producing a weld seam on a foil bag with an ultrasonic hammer and an anvil, preferably with a weld side directed towards the ultrasonic hammer, the weld side having a long projection, so that the foil material of the foil bag can be clamped between the projection and the ultrasonic hammer. Preferably, the projection has at least one depression running parallel to the projection. The invention furthermore relates to an apparatus for producing weld seams on foil bags, wherein more than one of the above apparatuses are arranged next to one another and can be activated synchronously.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: June 14, 2011
    Assignee: INDAG Gesellschaft für Industrisbedarf mbH & Co. Betriebs KG
    Inventors: Hans-Peter Wild, Eberhard Kraft
  • Publication number: 20110108184
    Abstract: A method for controlling welding forces of a weld tip to a work piece during a vibration-welding process includes positioning an Active Material (AM) element adjacently to a welding interface, and varying a property of the AM element to regulate the welding force. The AM element may be disposed between the weld tip and a weld face thereof, or between the work piece and an anvil. The property may be varied as a function of heat generated by the welding process. A property of each of a plurality of AM elements may be independently and selectively varied via an energy source, or passively. A vibration welding system includes a weld tip and an AM element connected adjacently to a welding interface. The system regulates a welding force applied by the weld tip to a work piece during the welding process by varying a property of the AM element.
    Type: Application
    Filed: November 9, 2009
    Publication date: May 12, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Wayne W. Cai, Xiujie Gao, Nancy L. Johnson, Alan L. Browne
  • Publication number: 20110079342
    Abstract: The invention relates to a device for ultrasonic welding of at least two plastic foil layers for manufacturing for example a package. The device comprises at least one sonotrode and at least one anvil positioned opposite each other and each being provided with a pressure surface. The pressure surfaces can be moved away from each other and towards each other from a position of rest to a welding position and vice versa, the pressure surfaces in the welding position forming a welding section as well as a flow-out section. The pressure surfaces in the flow-out section have at least two pressure surface areas extending substantially parallel to each other for supporting the foil layers.
    Type: Application
    Filed: October 6, 2010
    Publication date: April 7, 2011
    Inventors: Barend Bastiaan Romijn, Ivan Jacobus Janssen, Hannes Köhler
  • Patent number: 7896052
    Abstract: The present invention is a bonding apparatus which bonds a first object to be bonded and a second object to be bonded by bringing a bonding member into contact with an upper surface of the second object to be bonded placed on an upper surface of the first object to be bonded and ultrasonically vibrating the second object to be bonded by the bonding member, and the bonding member includes: a contact portion brought into contact with the second object to be bonded; and a holding portion holding the second object to bonded. With this structure, it is possible to prevent the object to bonded from sliding sideways to thereby properly bond the objects to be bonded to each other, even with a low pressing force.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: March 1, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Shinjiro Watanabe
  • Patent number: 7892375
    Abstract: The invention is an apparatus for forming an ultrasonic weld that includes a sonotrode having an ultrasonic actuator coupled to an elongate sealing end face for delivering ultrasonic energy to the webs in the sealing gap and a rotating cylindrical anvil having at least one raised portion extending longitudinally along an outer surface thereof. The raised portion has a radially outer surface, whereby the sealing gap is defined intermittently between the end face of the sonotrode and the radially outer surface of the raised portion of the anvil as the raised portion rotates past the end face of the sonotrode. The elongate sealing end face of the sonotrode has a substantially helical surface, whereby the sealing gap travels helically along the surface as the raised portion of the anvil cylinder rotates past the end face of the sonotrode.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: February 22, 2011
    Assignee: Mars Incorporated
    Inventors: Daniel Blanchard, David Wicks, Michel Montoya
  • Patent number: 7878384
    Abstract: An ultrasound welding device for welding metallic conductors for producing a junction point includes two welding surfaces, which are located on opposite sides, and two lateral delimiting surfaces, which extend transverse to the working surfaces and which, together, define a compression space. In order to eliminate longitudinal movement of the conductors during welding, at least one of the lateral delimitation surfaces is additionally structured next to the structured welding surfaces.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: February 1, 2011
    Assignee: Schunk Ultaschalltechnik GmbH
    Inventors: Jost Eberbach, Dieter Stroh, Horst Dieterle, Heiko Stroh
  • Patent number: 7875138
    Abstract: An adhesive tape applying apparatus includes a stage on which a terminal end portion of a first tape member and a leading end portion of a second tape member are placed so as to be superimposed on each other, an ultrasonic tool in which a plurality of protruding portions are provided on its contact surface that is to be put into contact with the leading end portion or terminal end portion of the superposed tape members, an ultrasonic vibration generator for applying ultrasonic vibrations in a tape's thicknesswise direction to the ultrasonic tool, and a pressing device for making a stage-directed pressing force act on the ultrasonic tool. As a result, the terminal end portion of the in-use first tape member and the leading end portion of the second tape member rolled out from a new reel can be spliced together with a simple, low-cost construction while the possibility of occurrence of trouble in tape feed is eliminated.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: January 25, 2011
    Assignee: Panasonic Corporation
    Inventors: Akira Yamada, Ryouichirou Katano, Masayuki Ida, Yasuhiro Okada, Tomotaka Nishimoto
  • Publication number: 20100326586
    Abstract: A device for torsional ultrasonic welding for joining two parts (4, 5) includes control means (7) for setting method parameters for the ultrasonic welding process, with the aid of which a sonotrode (2) can be activated in such a way that, after completion of the ultrasonic welding process, a first part (4), consisting at least partially of a film of plastic, is joined to a second part (5) detachably to allow it to be torn away.
    Type: Application
    Filed: June 21, 2010
    Publication date: December 30, 2010
    Applicant: Telsonic Holding AG
    Inventor: Hartmut Moeglich
  • Patent number: 7850804
    Abstract: An improved member for use in welding seamed flexible belts to produce smoother seams having reduced seam thickness. The improved member has a unique configuration, that includes a ridge defined at an end of the member and further includes a V-shape groove or cut defined in the ridge, which helps facilitate welding of the seam overlap region.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: December 14, 2010
    Assignee: Xerox Corporation
    Inventors: Jonathan H. Herko, Michael S. Roetker, David W. Martin
  • Publication number: 20100307660
    Abstract: A device for the ultrasonic welding of two films of plastic includes a sonotrode (2), which can be induced to undergo torsional ultrasonic vibrations by means of exciters (23, 24). The sonotrode (2) has a slit (4), in which an engaging element (5) of an anvil (3) is inserted, so that a welding gap for the two films of plastic (11, 12) is formed. To achieve a welded joint, the films are guided through the welding gap.
    Type: Application
    Filed: June 8, 2010
    Publication date: December 9, 2010
    Applicant: TELSONIC HOLDING AG
    Inventor: Hartmut Moeglich
  • Patent number: 7846280
    Abstract: An ultrasonic welding member for use in welding seamed flexible belts to produce smoother seams having reduced seam thickness. The ultrasonic welding member has a unique configuration, that includes an increased tip surface formed in such a manner that more energy from the horn is dispersed over the seam overlap region for a longer duration of time to produce a smoother and thinner weld.
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: December 7, 2010
    Assignee: Xerox Corporation
    Inventors: David W. Martin, David A. Dehollander, Jonathan H. Herko, Scott J. Griffin, Michael S. Roetker
  • Patent number: 7810541
    Abstract: An ultrasonic welding apparatus is provided having an anvil preferably connected to a lever assembly. The lever assembly is preferably connected to a carrier via a holder, wherein the holder is pivotable with respect to the carrier, and the lever assembly is pivotable with respect to the holder. An urging device may also be provided to urge the anvil toward an ultrasonic hammer, more preferably away from the carrier.
    Type: Grant
    Filed: May 11, 2007
    Date of Patent: October 12, 2010
    Assignee: Indag Gesellschaft fur Industriebedarf mhB & Co. Betriebs KG
    Inventors: Hans-Peter Wild, Eberhard Kraft, Frank Lechert
  • Patent number: 7810694
    Abstract: A sonotrode for an ultrasound welding device including at least one working surface and a front surface that extends perpendicularly to the working surface. To avoid or reduce a deviation perpendicular to the longitudinal axis of the sonotrode, the front surface has at least one reinforcing element.
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: October 12, 2010
    Assignee: Schunk Ultraschalltechnik GmbH
    Inventors: Dieter Stroh, Horst Dieterle
  • Patent number: 7802604
    Abstract: The invention relates to a sonotrode (1) for ultrasonic machining workpieces. The sonotrode (1) is connected on the input side to a drive (5) with at least two ultrasonic transmitter units excited by an ultrasonic generator, is provided with a narrow and long machining surface (12) in front on the output side of the sonotrode, and is provided, at the side, with at least slot (10) situated approximately between two ultrasonic transmitter units. In order to obtain a narrow and long machining surface (12) in front on the output side of the sonotrode (1), whereby the machining surface has a length of more than twice the effective machining length so that it extends away over the crosswise dimension even of a wider workpiece, and the height of the device, which is measured from the front machining surface to behind over the drive (5), is not significantly greater than ?/2.
    Type: Grant
    Filed: August 7, 2006
    Date of Patent: September 28, 2010
    Assignee: Tetra Laval Holdings & Finance S.A.
    Inventors: Peter Josef Martin, Ulrich Vogler
  • Publication number: 20100218881
    Abstract: A joining apparatus includes an ultrasonic vibrating device, and an anvil roller facing the ultrasonic vibrating device with superimposed continua of front waistline portions and back waistline portions interposed therebetween. The anvil roller includes a protrusion configured to press the continua in a predetermined region between the anvil roller and the ultrasonic vibrating device, a motor configured to rotate the anvil roller, a belt configured to connect the anvil roller and the motor and to be driven by the motor, and a pressing mechanism configured to press the belt in a cross direction perpendicular to a driving direction of the belt.
    Type: Application
    Filed: March 2, 2010
    Publication date: September 2, 2010
    Applicant: UNI-CHARM CORPORATION
    Inventor: Hiroki YAMAMOTO
  • Patent number: 7766067
    Abstract: Horn assembly adapted to be rotatably arranged in a housing (3) of a rotary ultrasonic sealer, and comprising a hollow shaft (1) having a longitudinal axis (2) and a horn (8) arranged coaxially in the hollow shaft (1) and connected to a converter (6) and preferably also a booster (7). The horn (8) is provided with a peripheral sealing area (13) outside an axial end (13) of the hollow shaft (1). The horn (8) is connected to the hollow shaft (1) by means of at least one annular, metallic support (11) extending radially outward from an outer face (14) of the horn (8) and axially acting retaining means so as to fixedly retain the horn (8) in the hollow shaft (1). The at least one annular support (11) is corrugated in cross section such that at least two grooves and one ridge arranged there between are provided between the inner face (10) of the hollow shaft (1) and the outer face (14) of the horn (8).
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: August 3, 2010
    Assignee: 3-L Ludvigsen A/S
    Inventor: Brian Voss
  • Patent number: 7757926
    Abstract: A transducer assembly for a bonding apparatus is provided that comprises a horn having first and second base ends and a bonding tool attached to the horn between the first and second base ends. First and second ultrasonic generators are secured to the first and second base ends respectively. A first fastening mechanism is located on the horn between the bonding tool and the first ultrasonic generator and a second fastening mechanism is located on the horn between the bonding tool and the second ultrasonic generator such that the horn is releasably attachable to a mounting interface using the first and second fastening mechanisms. There are also transducer mounting positions disposed on the mounting interface for mounting the mounting interface to a bond head.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: July 20, 2010
    Assignee: ASM Assembly Automation Ltd
    Inventors: Chi Po Chong, Hing Leung Marchy Li, Wing Fai Lam
  • Publication number: 20100147466
    Abstract: An ultrasonic transducer to which there is coupled a sonotrode or an end part with a portion functioning as a sonotrode, provided to vibrate according to a direction which can be oriented in relation to a working surface where there are plastics to be welded arranged under a free end of the sonotrode, the sonotrode internally defining a first conduit for the circulation of a cooling fluid and which exits to the exterior through the free end, and the head having a fluid supply connection. It includes a second conduit communicating the first conduit with the connection, with an inlet arranged above the sonotrode or the portion functioning as a sonotrode of the end part.
    Type: Application
    Filed: March 3, 2008
    Publication date: June 17, 2010
    Applicant: Compania Espanola de Ulltrasonidos, SA
    Inventor: Joan Sans Marimon
  • Patent number: 7718022
    Abstract: A resonant, nodal mount suitable for linear horns.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: May 18, 2010
    Assignee: 3M Innovative Properties Company
    Inventors: Ronald W. Gerdes, John R. Mlinar
  • Patent number: 7704341
    Abstract: In a method and apparatus for forming a bonded web comprised at least in part of a polyester, a first material web and a second material web are arranged in opposed relationship with each other at least along those portions of the first and second material webs to be bonded together. At least one of the first and second material webs is comprised at least in part of the polyester. The opposed webs are transported in a machine direction to the nip of a bonding apparatus comprised of a first bonding member and a second bonding member defining the nip therebetween for passage of the opposed first and second material webs therebetween in the machine direction. A shear force is applied to the webs generally in the machine direction at the nip and the webs are mechanically bonded together at the nip while the shear force is applied to webs.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: April 27, 2010
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Vasily Aramovich Topolkaraev, Barton Andrew Laughlin, John Ford Condron, Patrick Martin Downey, Thomas David Ehlert, Dennis Y. Lee, Patrick Sean McNichols, Nagabhusan Senapati, Palani Raj Ramaswami Wallajapet
  • Patent number: 7648604
    Abstract: The invention refers to the field of labelling machines that use tubular labels, and in particular it refers to ultrasound welding apparata for making a tubular label made of a heat-shrinking film, precut from a coil. The apparatus provides for the label welding for the whole length of the surmount (5), the apparatus being able to translate on at least two Cartesian axes; moreover, it guarantees one or more welding beads due to the presence, on the sonotrode, of a plurality of ribs (6): the formation of one or more beads will have to be attributed to the more or less correct position of the precut label and the errors caused during its transfer. The presence of many beads is an improving condition of the resistance to tensile stress of the welded label.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: January 19, 2010
    Assignee: Sidel Holdings & Technology SA
    Inventors: Luigi Panzetti, Vanni Zacche'
  • Patent number: 7644746
    Abstract: An ultrasonic sealer comprising a hollow shaft (1) having a longitudinal axis (2) and being rotatably arranged in a housing (3) for driven rotation about its longitudinal axis (2). The rotary sealer further comprises a sealing horn (8) arranged coaxially in the hollow shaft (1) and connected to a converter (6) and preferably also a booster (7). The horn (8) is provided with a peripheral sealing area (13) outside an axial end (13) of the hollow shaft (1). The horn (8) is connected to the hollow shaft (1) by means of at least one annular, metallic support (11) extending between an outer face (14) of the horn (8) and an inner face (10) of the hollow shaft (1). The at least one annular support (11) is corrugated in cross section such that at least two grooves and one ridge arranged there between are provided between the inner face (10) of the hollow shaft (1) and the outer face (14) of the horn (8).
    Type: Grant
    Filed: March 23, 2006
    Date of Patent: January 12, 2010
    Assignee: 3L-Ludvigsen A/S
    Inventors: Poul Sørensen, Brian Voss