Specified Structure Of Sonic Or Ultrasonic Work Contacting Surface Patents (Class 156/580.2)
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Publication number: 20130213580Abstract: The invention relates to an ultrasonic vibration unit (10) for an ultrasonic welding device for sealing and welding material webs, comprising a sonotrode (12) connected to a converter (14) and having at least one sealing horn (16) radially protruding from an axis of rotation (a) and rotatable about the axis of rotation (a) and having a free end forming a sealing surface (18). The sonotrode (12) comprises a sonotrode shaft (20) having the axis of rotation (a). One or both end faces (22) of the sonotrode shaft (20) are connected to a converter (14) and the sealing horns (16) are attached to the sonotrode shaft (20) directly or by means of boosters (24, 26) when vibrational nodes (KL) of a longitudinal vibration (SWI) of the sonotrode shaft (20) are present.Type: ApplicationFiled: September 9, 2011Publication date: August 22, 2013Applicant: ROBERT BOSCH GMBHInventor: Jan Thaerigen
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Publication number: 20130213552Abstract: In accordance with an aspect of the present disclosure, a vibratory welder for welding parts together has a vibratory tool made from a material having a low thermal conductivity of no greater than 5 watt/meter degree Kelvin and also having a sufficient strength and toughness for vibratory welding. In an aspect, the vibratory tool is made of a material having a compressive strength of at least 80 MPa (megapascals) tensile and a fracture toughness (Klc) of at least 3 MPa(m)1/2.Type: ApplicationFiled: February 1, 2013Publication date: August 22, 2013Applicant: BRANSON ULTRASONICS CORPORATIONInventor: Branson Ultrasonics Corporation
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Patent number: 8499811Abstract: A support device 10 for counter-rotating elements 12, 14 susceptible of rotating in opposite directions around respective axes X12, X14 includes:—a first 22 and a second 24 support block for the counter-rotating elements 12, 14, and a connecting plate 26, extending bridge-like between the first 22 and the second 24 support block. The plate 26 is flexible to allow variation of the distance between the rotational axes X12, X14 of the counter-rotating elements 12, 14. An actuator 32 acting on the above-said support blocks 22 and 24 is provided to vary the distance between the rotational axes X12, X14 by means of the flexibility of the plate 26.Type: GrantFiled: February 12, 2009Date of Patent: August 6, 2013Assignee: Cavanna S.p.A.Inventor: Dario Guidetti
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Publication number: 20130139955Abstract: The invention relates to a torsion sonotrode (S) having a contact surface (1, 1?) for transferring a torsional oscillation directed about a torsion axis (T) onto a component (4) to be welded. To ensure that the welded joint has a uniform strength, it is proposed according to the invention that the contact surface (1, 1?) has a flat stop surface (2, 2?) which runs substantially perpendicular to the torsion axis (T) and from which elevations (3, 3?) of insular design extend with a pointed form.Type: ApplicationFiled: July 6, 2011Publication date: June 6, 2013Applicant: TELSONIC HOLDING AGInventors: Claus Regenberg, Georg Lang
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Patent number: 8435368Abstract: The invention relates to a device for ultrasonic welding of at least two plastic foil layers for manufacturing for example a package. The device comprises at least one sonotrode and at least one anvil positioned opposite each other and each being provided with a pressure surface. The pressure surfaces can be moved away from each other and towards each other from a position of rest to a welding position and vice versa, the pressure surfaces in the welding position forming a welding section as well as a flow-out section. The pressure surfaces in the flow-out section have at least two pressure surface areas extending substantially parallel to each other for supporting the foil layers.Type: GrantFiled: October 6, 2010Date of Patent: May 7, 2013Assignee: Robert Bosch Packaging Technology B.V.Inventors: Barend Bastiaan Romijn, Ivan Jacobus Janssen, Hannes Köhler
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Patent number: 8413874Abstract: A synchronous ultrasonic metal welding device with double-heads has two sets of ultrasonic welding mechanisms which are installed side by side on a middle frame (18). The middle frame (18) is composed of assembling flanges (19) and two sliding stop rods (11) which are in parallel each other. The ultrasonic welding mechanisms are located on the assembling flanges (19) which are connected with driving devices (3) respectively. The driving devices (3) drive the ultrasonic welding mechanisms moving toward each other and welding synchronously. By using the welding device of the invention, multi-layer metal pieces of the power battery can be double-sided welded simultaneously by way of spot welding or roll welding, so the work efficiency can be improved, and the welding layer can be strong in one time.Type: GrantFiled: August 4, 2010Date of Patent: April 9, 2013Assignee: Guangzhou Newpower Ultrasonic Electronic Equipment Co., Ltd.Inventors: Zhuosheng Yan, Zhuoli Yan, Jinxuan Yan, Rukun Yang, Xiaobin Lu, Xingtao Zhong, Weishu Huang
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Patent number: 8403019Abstract: An ultrasonic welding assembly having an ultrasonic horn and an anvil having first, second, and third plate portions is provided. The third plate portion is coupled between the first and second plate portions. The first plate portion has a first knurled region on a first side disposed proximate to the ultrasonic horn, and the second plate portion has a second knurled region on a second side. The third plate portion has a first aperture extending therethrough. The assembly includes a bracket that receives the second side of the anvil for holding the anvil thereon. The bracket has a second aperture that aligns with the first aperture, such that a coupling member extending through the first and second apertures removably couples the anvil to the bracket.Type: GrantFiled: September 24, 2010Date of Patent: March 26, 2013Assignee: LG Chem, Ltd.Inventor: Alex Khakhalev
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Patent number: 8403017Abstract: A system and method for forming a looped suture having a tapered cut is provided. The system includes a base for selectively retaining a portion of thread, a clamping device for receiving a first end of the thread, a tensioning device for receiving a second end of the thread, and a welding/cutting assembly configured to join a first section and second section of the thread to form a loop and to form a tapered end on the first section of the thread. A die for forming a looped suture having a tapered cut is also provided.Type: GrantFiled: October 21, 2009Date of Patent: March 26, 2013Assignee: Covidien LPInventors: Nicholas Maiorino, Timothy Kosa, William R. Bowns
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Sonotrode and anvil energy director grids for narrow/complex ultrasonic welds of improved durability
Patent number: 8376016Abstract: A specially designed sonotrode and anvil are adapted to be used in combination for ultrasonic welding of work pieces, to produce a narrower weld region, but one exhibiting greater durability, thereby permitting use of less packaging material. The contact surfaces comprise a surface of the anvil having a plurality of energy directors, where the plurality of energy directors are arranged into a three-dimensional grid pattern to be capable of distributed vibration-transmissive contact. The energy directors may comprise a series of plateau surfaces being regularly spaced apart from each other in a first direction, and in a second direction that is orthogonal to the first direction, to form the grid pattern. The rectangular-shaped plateaus may be spaced apart by valleys. Engagement of the energy directors of the anvil with the corresponding surface of the sonotrode may cause minor elastic deformation of work pieces positioned therebetween prior to ultrasonic welding.Type: GrantFiled: October 26, 2010Date of Patent: February 19, 2013Inventor: Gordon Hull -
Patent number: 8297330Abstract: An apparatus for forming an end effector includes a welding device having a welder positioned adjacent to a base, and a die coupled to one end of the welder. The base and the welder are movable relative to each other. The welder, base or die includes a source of heat that is applied to a portion of the suture disposed between the welder and the base.Type: GrantFiled: September 23, 2010Date of Patent: October 30, 2012Assignee: Tyco Healthcare Group LPInventor: David O'Neill
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Patent number: 8272424Abstract: An ultrasonic welding assembly, comprising a sonotrode, wherein the sonotrode further includes at least one welding region and at least one node adjacent to the welding region; a mount for supporting the sonotrode, wherein the mount further includes a force application region; at least one ultrasonic transducer connected to the sonotrode for transmitting acoustic vibrations to the at least one welding region; at least one roller connected to the sonotrode in a flexible manner for permitting rotation of the sonotrode about its axis; a device for maintaining axial alignment of the sonotrode relative to a target welding area; and a low-friction bearing in contact with the at least one node for the application of force thereto, wherein the at least one low-friction bearing is connected to the mount.Type: GrantFiled: November 22, 2011Date of Patent: September 25, 2012Assignee: Edison Welding Institute, Inc.Inventor: Matthew A. Short
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Patent number: 8216408Abstract: The invention concerns an ultrasonic sonotrode having a sealing surface which is intended to come into contact with the material to be processed. To provide an ultrasonic sonotrode, an ultrasonic sealing apparatus and a method of ultrasonic processing, which avoids complicated and expensive positioning of the sonotrode and which nonetheless ensures uniform good quality for the weld seam, it is proposed according to the invention that the sealing surface is of a two-part configuration and the two sealing surface parts are formed by two mutually facing sealing surface portions.Type: GrantFiled: December 8, 2008Date of Patent: July 10, 2012Assignee: Herrmann Ultraschalltechnik GmbH & Co. KGInventors: Ulrich Vogler, Hartmut Möglich, Thomas Wipfler
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Patent number: 8201722Abstract: A resonator for joining metal members utilizing ultrasonic vibration includes an ultrasonic horn having a length of at least half wavelength of a resonance frequency of ultrasonic vibration transmitted from a vibrator, and a joining tool provided on the ultrasonic horn so as to project in a direction normal to a vibration transmission direction of the ultrasonic horn at a position of a point of a maximum vibration amplitude of the ultrasonic horn. The joining tool is formed into a linear bar made of a material excellent in acoustic property and is provided on a distal end thereof with a tool head projecting laterally.Type: GrantFiled: June 3, 2010Date of Patent: June 19, 2012Assignee: Ultex CorporationInventors: Shigeru Sato, Mayumi Kouya, Mitsugu Katsumi, Ryoichi Ishii, Takahiro Ito
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Publication number: 20120125520Abstract: An object of the present invention is to provide an ultrasonic bonding tool capable of bonding a lead wire, without any trouble, even to a surface of a thin-film base having a plate thickness of 2 mm or less such as a glass substrate. In the present invention, a surface portion of a chip portion (1c) of an ultrasonic bonding tool (1) used in an ultrasonic bonding apparatus has a plurality of planar portions (10) formed so as to be separated from one another, and a plurality of concavities (11) formed between the plurality of planar portions. Each of the plurality of planar portions (10) has a flatness of 2 ?m or less.Type: ApplicationFiled: June 23, 2009Publication date: May 24, 2012Applicant: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL. SYS. CORP.Inventors: Akio Yoshida, Masahisa Kogura
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Patent number: 8172971Abstract: A joining apparatus includes an ultrasonic vibrating device, and an anvil roller facing the ultrasonic vibrating device with superimposed continua of front waistline portions and back waistline portions interposed therebetween. The anvil roller includes a protrusion configured to press the continua in a predetermined region between the anvil roller and the ultrasonic vibrating device, a motor configured to rotate the anvil roller, a belt configured to connect the anvil roller and the motor and to be driven by the motor, and a pressing mechanism configured to press the belt in a cross direction perpendicular to a driving direction of the belt.Type: GrantFiled: March 2, 2010Date of Patent: May 8, 2012Assignee: Uni-Charm CorporationInventor: Hiroki Yamamoto
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Patent number: 8151855Abstract: A device for manufacturing a seamless hat includes an assembling cutting device and a layer connecting device. The assembling cutting device includes an ultrasonic metal wheel, an ultrasonic metal platform, a feeding rubber wheel, and a feeding metal wheel. The ultrasonic metal wheel and the feeding rubber wheel are concentric and close to each other. The metal wheel is disposed at the bottom of the feeding rubber wheel. The ultrasonic metal platform is disposed at the bottom of the ultrasonic metal wheel. A top end of a tapered peripheral surface of the ultrasonic metal wheel has a sharp edge and a platform portion, which is disposed at a side away from the rubber wheel. Accordingly, the seam allowance cut pieces of the hat may not be initially connected to the edge of the hat. The assembling cutting device simultaneously proceeds the ultrasonic connection of the seam allowance cut pieces and the residue of the cloth is cut in order that the connection is uniform and to get more efficient.Type: GrantFiled: January 22, 2008Date of Patent: April 10, 2012Assignee: Chuan Cheng Hat Co., Ltd.Inventor: Sung-Yie Liao
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Patent number: 8113258Abstract: An ultrasonic welding assembly is disclosed. The assembly includes an ultrasonic welder having nodal horn support for improving transmission of transducer energy to the weld comprising an acoustical tool having a horn; a weld tip on the end of said horn; and at least two nodal mounts which are in contact with and axially and radially support said horn. The horn self-aligns in housing by sitting a housing-key within a keyway in the horn. The weld tip self aligns by sitting the keyed tip in a keyway of the horn.Type: GrantFiled: July 7, 2009Date of Patent: February 14, 2012Assignee: Sonics & Materials Inc.Inventors: Mike Patrikios, Andrew Rushton
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Publication number: 20120012258Abstract: The present invention concerns a sonotrode for a device for continuously processing material webs by means of ultrasound. To provide a sonotrode and an ultrasonic processing device having a sonotrode which is simple to produce and ensures reliable transverse sealing seam production, wherein the energy consumption of the sonotrode is low and the sonotrode also has a high level of rotational truth accuracy and adequate stiffness, it is proposed according to the invention that the sonotrode comprises a substantially roller-shaped core and at least two bars, wherein the bars extend in the direction of the core axis and each have a sealing surface facing away from the roller-shaped core.Type: ApplicationFiled: May 27, 2010Publication date: January 19, 2012Applicant: HERRMANN ULTRASCHALLTECHNIK GMBH & CO. KGInventor: Ulrich Vogler
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Patent number: 8097104Abstract: The present invention creates a tape laying device as well as a method for the construction of a laminate by means of a tape laying device, in particular in the field of aviation and aerospace. The tape laying device comprises a laying arrangement for laying tape for the construction of a laminate and a stimulation arrangement by means of which the tape which has to be laid can be stimulated directly and evenly over the thickness thereof so as to be heated. The idea the present invention is based on consists in that instead of the stimulation at the surface of the tape which has to be laid which is known to the Applicant a direct and evenly stimulation of the tape which has to be laid takes place, that means, a stimulation which acts substantially direct and evenly over the thickness of the tape which has to be laid on the tapes components. The heating achieved by this is much faster than by means of convection according to the known approach.Type: GrantFiled: March 12, 2009Date of Patent: January 17, 2012Assignee: Airbus Operations GmbHInventor: Hauke Lengsfeld
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Patent number: 8087564Abstract: A method of forming a metallic container by placing body and lid portions together, keeping parts of the body and lid portions in contact with one another, and vibrating the lid with respect to the body, thereby generating frictional heat to form a friction metallic weld therebetween. Apparatus for attaching the lid and body portions of the metallic container includes a body supporting base, an assembly to support a flange of the body, a sonotrode to contact a flange of the lid so that wherein the flanges of the lid and body are held together between the support assembly and the sonotrode. A motor vibrates the sonotrode relative to the support assembly to thereby move the flanges relative to one another generating sufficient frictional heat to create a friction metallic weld therebetween.Type: GrantFiled: July 12, 2010Date of Patent: January 3, 2012Assignee: New Sonic Technologies, LLCInventor: James T. Williamson
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Patent number: 8082966Abstract: An ultrasonic welding assembly, comprising: a sonotrode having a single welding region and two nodal regions formed on either side of the welding region; a mounting plate for supporting the sonotrode having a force application region on the upper surface thereof; at least one ultrasonic transducer connected to the sonotrode; at least one diaphragm spring disposed between the ultrasonic transducer and the sonotrode; at least one roller bearing connected to the diaphragm spring; at least two linear guides connected to the roller bearing, wherein the at least two linear guides are connected to the mounting plate and support the roller bearing and the sonotrode in a flexible manner; and first and second low-friction linear bearings in contact with nodal regions for the application of downward force to the sonotrode, wherein the first and second linear bearings are connected to the mounting plate.Type: GrantFiled: March 12, 2010Date of Patent: December 27, 2011Assignee: Edison Welding Institute, Inc.Inventor: Matthew A. Short
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Patent number: 8074693Abstract: A processing apparatus that performs processing on a workpiece continuous in a transport direction, and performs processing on the workpiece at a predetermined processing pitch in a rotational direction of a rotating body that rotates about an axis, includes: a first processing section that is disposed at a predetermined position in the rotational direction so as to oppose an outer circumferential face of the rotating body, second processing sections at each predetermined angle in the rotational direction on the outer circumferential face of the rotating body, which perform the processing on the workpiece in cooperation with the first processing section when a second processing section opposes the first processing section, and a support section that supports the workpiece between the second processing sections, and in which it is possible to change, depending on the processing pitch, a position at which the support section supports the workpiece.Type: GrantFiled: April 3, 2008Date of Patent: December 13, 2011Assignee: Uni-Charm CorporationInventors: Hiroki Yamamoto, Kenji Takeuchi
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Patent number: 8052027Abstract: An apparatus for attaching the lid and body portions of a metallic container includes a base to support the body, a support assembly to support a flange of the body, and a sonotrode for contacting a flange of the lid, wherein the flanges of the lid and body are held together between the support assembly and the sonotrode. A motor reciprocally rotates the sonotrode relative to the support assembly, thereby moving the flanges relative one another to generate frictional heat and create a friction weld therebetween.Type: GrantFiled: April 23, 2010Date of Patent: November 8, 2011Assignee: New Sonic Technologies, LLCInventor: James T. Williamson
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Patent number: 8048246Abstract: The invention relates to a method for ultrasound welding of a first and a second component, whereby the first component contains a recess for the reception of first and second protrusions of the second component, with the following steps: Positioning of the first and the second components so that the first and second protrusions protrude into the recess and touch a floor of the recess, Transmission of an ultrasound oscillation for the generation of a relative movement between the first and the second components, whereby the floor is pressed against the first and second protrusions, so that first protrusion is deformed in a first direction and second protrusion in a direction opposite to the first direction, and that at least a first welding connection between the first protrusion and the floor and a second welding connection between the second protrusion and the floor are formed.Type: GrantFiled: January 18, 2007Date of Patent: November 1, 2011Assignee: Faurecia Innenraum Systeme GmbHInventors: Jose Luis Perez Madueno, Rafel Pelach i de Ribot, Joaquin Martin Perez
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Patent number: 8028503Abstract: A method and system for ultrasonic sealing of food product packaging is provided. The ultrasonic sealing system preferably includes a food product packaging-positioning system that delivers food product packaging and food product into direct on-item-packaging forming box. The direct on-item-packaging forming box then receives the food product packaging and forms it directly around the supplied food product forming a partially packaged food product. The partially packaged food product is then ultrasonically edge sealed around the food product by an ultrasonic food product packaging fin-sealing unit forming a partially sealed food product packaging. The partially sealed food product packaging then enters a food product packaging end-sealing unit which ultrasonically seals and crimps the ends of the food product packaging resulting in a fully packaged and ultrasonically sealed food product.Type: GrantFiled: February 14, 2008Date of Patent: October 4, 2011Assignee: Robert Bosch GmbHInventor: Roberto A. Capodieci
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Patent number: 8025087Abstract: The present invention solves the problem that a connecting portion between a horn and a vibration transmission rod has a tendency to get damaged and the problem associated with the structure in which a chip is attached to an end of the vibration transmission rod, which occur with the known ultrasonic vibration welder. A vibration transmission rod has an end surface serving as a vibration-and-pressure application surface, and a polygonal cross section. The vibration transmission rod is disposed at an end of a horn in such a manner that they vibrate together. The vibration transmission rod and a mass are formed separately. The mass applies pressure to a projection formed at a nodal point of the vibration transmission rod.Type: GrantFiled: July 23, 2008Date of Patent: September 27, 2011Assignee: Branson Ultrasonics CorporationInventors: Masayoshi Arai, Shigetomi Morita
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Patent number: 8016964Abstract: A system for performing an ultrasonic staking operation in order to join a first part having a post protruding therefrom and a second part having a hole through which the post is passed includes a horn having an end vibrating at a frequency in the ultrasonic range and a motion system operatively connected to the horn, the motion system being capable of selectively moving the horn toward and away from the parts. The motion system moves the horn, with the end of the horn in contact with the post, toward the parts at a first speed such that the ultrasonic vibrations of horn cause melting of the post, and once a determination is made that the end of the horn has contacted a surface of the second part, the motion system moves the horn toward the parts at a second speed, the second speed being slower than the first speed.Type: GrantFiled: May 4, 2009Date of Patent: September 13, 2011Assignee: Sonics & Materials Inc.Inventors: William P. Simon, Michael S. Stefansen
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Patent number: 7967931Abstract: In a single-reel type tape cartridge, a coupling portion of a leader tape includes a pair of winding pieces disposed at opposite sides of a cutout and each winding piece includes a base portion and a turnover portion wound around a pin of a leader member so as to be ultrasonically welded to the base portion. An anvil for supporting the coupling portion of the leader tape has a pair of anvil faces each having a width smaller than that of the turnover portion and ultrasonic welding of the turnover portion to the base portion is performed by supporting the coupling portion on the anvil faces. The turnover portion is divided into a completely welded area having a width substantially equal to that of each of the anvil faces and an incompletely welded area disposed outside each of opposite side edges of the completely welded area.Type: GrantFiled: November 5, 2009Date of Patent: June 28, 2011Assignee: Hitachi Maxell, Ltd.Inventors: Yasuo Inugai, Takuya Katayama
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Patent number: 7958924Abstract: The invention relates to an apparatus for producing a weld seam on a foil bag with an ultrasonic hammer and an anvil, preferably with a weld side directed towards the ultrasonic hammer, the weld side having a long projection, so that the foil material of the foil bag can be clamped between the projection and the ultrasonic hammer. Preferably, the projection has at least one depression running parallel to the projection. The invention furthermore relates to an apparatus for producing weld seams on foil bags, wherein more than one of the above apparatuses are arranged next to one another and can be activated synchronously.Type: GrantFiled: July 19, 2006Date of Patent: June 14, 2011Assignee: INDAG Gesellschaft für Industrisbedarf mbH & Co. Betriebs KGInventors: Hans-Peter Wild, Eberhard Kraft
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Publication number: 20110108184Abstract: A method for controlling welding forces of a weld tip to a work piece during a vibration-welding process includes positioning an Active Material (AM) element adjacently to a welding interface, and varying a property of the AM element to regulate the welding force. The AM element may be disposed between the weld tip and a weld face thereof, or between the work piece and an anvil. The property may be varied as a function of heat generated by the welding process. A property of each of a plurality of AM elements may be independently and selectively varied via an energy source, or passively. A vibration welding system includes a weld tip and an AM element connected adjacently to a welding interface. The system regulates a welding force applied by the weld tip to a work piece during the welding process by varying a property of the AM element.Type: ApplicationFiled: November 9, 2009Publication date: May 12, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Wayne W. Cai, Xiujie Gao, Nancy L. Johnson, Alan L. Browne
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Publication number: 20110079342Abstract: The invention relates to a device for ultrasonic welding of at least two plastic foil layers for manufacturing for example a package. The device comprises at least one sonotrode and at least one anvil positioned opposite each other and each being provided with a pressure surface. The pressure surfaces can be moved away from each other and towards each other from a position of rest to a welding position and vice versa, the pressure surfaces in the welding position forming a welding section as well as a flow-out section. The pressure surfaces in the flow-out section have at least two pressure surface areas extending substantially parallel to each other for supporting the foil layers.Type: ApplicationFiled: October 6, 2010Publication date: April 7, 2011Inventors: Barend Bastiaan Romijn, Ivan Jacobus Janssen, Hannes Köhler
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Patent number: 7896052Abstract: The present invention is a bonding apparatus which bonds a first object to be bonded and a second object to be bonded by bringing a bonding member into contact with an upper surface of the second object to be bonded placed on an upper surface of the first object to be bonded and ultrasonically vibrating the second object to be bonded by the bonding member, and the bonding member includes: a contact portion brought into contact with the second object to be bonded; and a holding portion holding the second object to bonded. With this structure, it is possible to prevent the object to bonded from sliding sideways to thereby properly bond the objects to be bonded to each other, even with a low pressing force.Type: GrantFiled: November 22, 2006Date of Patent: March 1, 2011Assignee: Tokyo Electron LimitedInventor: Shinjiro Watanabe
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Patent number: 7892375Abstract: The invention is an apparatus for forming an ultrasonic weld that includes a sonotrode having an ultrasonic actuator coupled to an elongate sealing end face for delivering ultrasonic energy to the webs in the sealing gap and a rotating cylindrical anvil having at least one raised portion extending longitudinally along an outer surface thereof. The raised portion has a radially outer surface, whereby the sealing gap is defined intermittently between the end face of the sonotrode and the radially outer surface of the raised portion of the anvil as the raised portion rotates past the end face of the sonotrode. The elongate sealing end face of the sonotrode has a substantially helical surface, whereby the sealing gap travels helically along the surface as the raised portion of the anvil cylinder rotates past the end face of the sonotrode.Type: GrantFiled: November 26, 2007Date of Patent: February 22, 2011Assignee: Mars IncorporatedInventors: Daniel Blanchard, David Wicks, Michel Montoya
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Patent number: 7878384Abstract: An ultrasound welding device for welding metallic conductors for producing a junction point includes two welding surfaces, which are located on opposite sides, and two lateral delimiting surfaces, which extend transverse to the working surfaces and which, together, define a compression space. In order to eliminate longitudinal movement of the conductors during welding, at least one of the lateral delimitation surfaces is additionally structured next to the structured welding surfaces.Type: GrantFiled: February 1, 2006Date of Patent: February 1, 2011Assignee: Schunk Ultaschalltechnik GmbHInventors: Jost Eberbach, Dieter Stroh, Horst Dieterle, Heiko Stroh
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Patent number: 7875138Abstract: An adhesive tape applying apparatus includes a stage on which a terminal end portion of a first tape member and a leading end portion of a second tape member are placed so as to be superimposed on each other, an ultrasonic tool in which a plurality of protruding portions are provided on its contact surface that is to be put into contact with the leading end portion or terminal end portion of the superposed tape members, an ultrasonic vibration generator for applying ultrasonic vibrations in a tape's thicknesswise direction to the ultrasonic tool, and a pressing device for making a stage-directed pressing force act on the ultrasonic tool. As a result, the terminal end portion of the in-use first tape member and the leading end portion of the second tape member rolled out from a new reel can be spliced together with a simple, low-cost construction while the possibility of occurrence of trouble in tape feed is eliminated.Type: GrantFiled: October 3, 2008Date of Patent: January 25, 2011Assignee: Panasonic CorporationInventors: Akira Yamada, Ryouichirou Katano, Masayuki Ida, Yasuhiro Okada, Tomotaka Nishimoto
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Publication number: 20100326586Abstract: A device for torsional ultrasonic welding for joining two parts (4, 5) includes control means (7) for setting method parameters for the ultrasonic welding process, with the aid of which a sonotrode (2) can be activated in such a way that, after completion of the ultrasonic welding process, a first part (4), consisting at least partially of a film of plastic, is joined to a second part (5) detachably to allow it to be torn away.Type: ApplicationFiled: June 21, 2010Publication date: December 30, 2010Applicant: Telsonic Holding AGInventor: Hartmut Moeglich
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Patent number: 7850804Abstract: An improved member for use in welding seamed flexible belts to produce smoother seams having reduced seam thickness. The improved member has a unique configuration, that includes a ridge defined at an end of the member and further includes a V-shape groove or cut defined in the ridge, which helps facilitate welding of the seam overlap region.Type: GrantFiled: May 28, 2008Date of Patent: December 14, 2010Assignee: Xerox CorporationInventors: Jonathan H. Herko, Michael S. Roetker, David W. Martin
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Publication number: 20100307660Abstract: A device for the ultrasonic welding of two films of plastic includes a sonotrode (2), which can be induced to undergo torsional ultrasonic vibrations by means of exciters (23, 24). The sonotrode (2) has a slit (4), in which an engaging element (5) of an anvil (3) is inserted, so that a welding gap for the two films of plastic (11, 12) is formed. To achieve a welded joint, the films are guided through the welding gap.Type: ApplicationFiled: June 8, 2010Publication date: December 9, 2010Applicant: TELSONIC HOLDING AGInventor: Hartmut Moeglich
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Patent number: 7846280Abstract: An ultrasonic welding member for use in welding seamed flexible belts to produce smoother seams having reduced seam thickness. The ultrasonic welding member has a unique configuration, that includes an increased tip surface formed in such a manner that more energy from the horn is dispersed over the seam overlap region for a longer duration of time to produce a smoother and thinner weld.Type: GrantFiled: November 12, 2008Date of Patent: December 7, 2010Assignee: Xerox CorporationInventors: David W. Martin, David A. Dehollander, Jonathan H. Herko, Scott J. Griffin, Michael S. Roetker
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Patent number: 7810541Abstract: An ultrasonic welding apparatus is provided having an anvil preferably connected to a lever assembly. The lever assembly is preferably connected to a carrier via a holder, wherein the holder is pivotable with respect to the carrier, and the lever assembly is pivotable with respect to the holder. An urging device may also be provided to urge the anvil toward an ultrasonic hammer, more preferably away from the carrier.Type: GrantFiled: May 11, 2007Date of Patent: October 12, 2010Assignee: Indag Gesellschaft fur Industriebedarf mhB & Co. Betriebs KGInventors: Hans-Peter Wild, Eberhard Kraft, Frank Lechert
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Patent number: 7810694Abstract: A sonotrode for an ultrasound welding device including at least one working surface and a front surface that extends perpendicularly to the working surface. To avoid or reduce a deviation perpendicular to the longitudinal axis of the sonotrode, the front surface has at least one reinforcing element.Type: GrantFiled: October 21, 2004Date of Patent: October 12, 2010Assignee: Schunk Ultraschalltechnik GmbHInventors: Dieter Stroh, Horst Dieterle
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Patent number: 7802604Abstract: The invention relates to a sonotrode (1) for ultrasonic machining workpieces. The sonotrode (1) is connected on the input side to a drive (5) with at least two ultrasonic transmitter units excited by an ultrasonic generator, is provided with a narrow and long machining surface (12) in front on the output side of the sonotrode, and is provided, at the side, with at least slot (10) situated approximately between two ultrasonic transmitter units. In order to obtain a narrow and long machining surface (12) in front on the output side of the sonotrode (1), whereby the machining surface has a length of more than twice the effective machining length so that it extends away over the crosswise dimension even of a wider workpiece, and the height of the device, which is measured from the front machining surface to behind over the drive (5), is not significantly greater than ?/2.Type: GrantFiled: August 7, 2006Date of Patent: September 28, 2010Assignee: Tetra Laval Holdings & Finance S.A.Inventors: Peter Josef Martin, Ulrich Vogler
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Publication number: 20100218881Abstract: A joining apparatus includes an ultrasonic vibrating device, and an anvil roller facing the ultrasonic vibrating device with superimposed continua of front waistline portions and back waistline portions interposed therebetween. The anvil roller includes a protrusion configured to press the continua in a predetermined region between the anvil roller and the ultrasonic vibrating device, a motor configured to rotate the anvil roller, a belt configured to connect the anvil roller and the motor and to be driven by the motor, and a pressing mechanism configured to press the belt in a cross direction perpendicular to a driving direction of the belt.Type: ApplicationFiled: March 2, 2010Publication date: September 2, 2010Applicant: UNI-CHARM CORPORATIONInventor: Hiroki YAMAMOTO
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Patent number: 7766067Abstract: Horn assembly adapted to be rotatably arranged in a housing (3) of a rotary ultrasonic sealer, and comprising a hollow shaft (1) having a longitudinal axis (2) and a horn (8) arranged coaxially in the hollow shaft (1) and connected to a converter (6) and preferably also a booster (7). The horn (8) is provided with a peripheral sealing area (13) outside an axial end (13) of the hollow shaft (1). The horn (8) is connected to the hollow shaft (1) by means of at least one annular, metallic support (11) extending radially outward from an outer face (14) of the horn (8) and axially acting retaining means so as to fixedly retain the horn (8) in the hollow shaft (1). The at least one annular support (11) is corrugated in cross section such that at least two grooves and one ridge arranged there between are provided between the inner face (10) of the hollow shaft (1) and the outer face (14) of the horn (8).Type: GrantFiled: September 26, 2007Date of Patent: August 3, 2010Assignee: 3-L Ludvigsen A/SInventor: Brian Voss
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Patent number: 7757926Abstract: A transducer assembly for a bonding apparatus is provided that comprises a horn having first and second base ends and a bonding tool attached to the horn between the first and second base ends. First and second ultrasonic generators are secured to the first and second base ends respectively. A first fastening mechanism is located on the horn between the bonding tool and the first ultrasonic generator and a second fastening mechanism is located on the horn between the bonding tool and the second ultrasonic generator such that the horn is releasably attachable to a mounting interface using the first and second fastening mechanisms. There are also transducer mounting positions disposed on the mounting interface for mounting the mounting interface to a bond head.Type: GrantFiled: February 28, 2006Date of Patent: July 20, 2010Assignee: ASM Assembly Automation LtdInventors: Chi Po Chong, Hing Leung Marchy Li, Wing Fai Lam
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Publication number: 20100147466Abstract: An ultrasonic transducer to which there is coupled a sonotrode or an end part with a portion functioning as a sonotrode, provided to vibrate according to a direction which can be oriented in relation to a working surface where there are plastics to be welded arranged under a free end of the sonotrode, the sonotrode internally defining a first conduit for the circulation of a cooling fluid and which exits to the exterior through the free end, and the head having a fluid supply connection. It includes a second conduit communicating the first conduit with the connection, with an inlet arranged above the sonotrode or the portion functioning as a sonotrode of the end part.Type: ApplicationFiled: March 3, 2008Publication date: June 17, 2010Applicant: Compania Espanola de Ulltrasonidos, SAInventor: Joan Sans Marimon
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Patent number: 7718022Abstract: A resonant, nodal mount suitable for linear horns.Type: GrantFiled: May 15, 2008Date of Patent: May 18, 2010Assignee: 3M Innovative Properties CompanyInventors: Ronald W. Gerdes, John R. Mlinar
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Patent number: 7704341Abstract: In a method and apparatus for forming a bonded web comprised at least in part of a polyester, a first material web and a second material web are arranged in opposed relationship with each other at least along those portions of the first and second material webs to be bonded together. At least one of the first and second material webs is comprised at least in part of the polyester. The opposed webs are transported in a machine direction to the nip of a bonding apparatus comprised of a first bonding member and a second bonding member defining the nip therebetween for passage of the opposed first and second material webs therebetween in the machine direction. A shear force is applied to the webs generally in the machine direction at the nip and the webs are mechanically bonded together at the nip while the shear force is applied to webs.Type: GrantFiled: December 15, 2005Date of Patent: April 27, 2010Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Vasily Aramovich Topolkaraev, Barton Andrew Laughlin, John Ford Condron, Patrick Martin Downey, Thomas David Ehlert, Dennis Y. Lee, Patrick Sean McNichols, Nagabhusan Senapati, Palani Raj Ramaswami Wallajapet
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Patent number: 7648604Abstract: The invention refers to the field of labelling machines that use tubular labels, and in particular it refers to ultrasound welding apparata for making a tubular label made of a heat-shrinking film, precut from a coil. The apparatus provides for the label welding for the whole length of the surmount (5), the apparatus being able to translate on at least two Cartesian axes; moreover, it guarantees one or more welding beads due to the presence, on the sonotrode, of a plurality of ribs (6): the formation of one or more beads will have to be attributed to the more or less correct position of the precut label and the errors caused during its transfer. The presence of many beads is an improving condition of the resistance to tensile stress of the welded label.Type: GrantFiled: February 25, 2005Date of Patent: January 19, 2010Assignee: Sidel Holdings & Technology SAInventors: Luigi Panzetti, Vanni Zacche'
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Patent number: 7644746Abstract: An ultrasonic sealer comprising a hollow shaft (1) having a longitudinal axis (2) and being rotatably arranged in a housing (3) for driven rotation about its longitudinal axis (2). The rotary sealer further comprises a sealing horn (8) arranged coaxially in the hollow shaft (1) and connected to a converter (6) and preferably also a booster (7). The horn (8) is provided with a peripheral sealing area (13) outside an axial end (13) of the hollow shaft (1). The horn (8) is connected to the hollow shaft (1) by means of at least one annular, metallic support (11) extending between an outer face (14) of the horn (8) and an inner face (10) of the hollow shaft (1). The at least one annular support (11) is corrugated in cross section such that at least two grooves and one ridge arranged there between are provided between the inner face (10) of the hollow shaft (1) and the outer face (14) of the horn (8).Type: GrantFiled: March 23, 2006Date of Patent: January 12, 2010Assignee: 3L-Ludvigsen A/SInventors: Poul Sørensen, Brian Voss