Liberation Or Formation Of Fibers Patents (Class 156/62.4)
  • Patent number: 10919210
    Abstract: In a method for manufacturing a structural component for motor vehicles by hot forming of a plate-shaped semi-finished product reinforced of thermoplastic material with embedded continuous fibers several layers of a thermoplastic plastic matrix with and without embedded continuous fibers are formed to a compound.
    Type: Grant
    Filed: June 5, 2018
    Date of Patent: February 16, 2021
    Assignee: BROSE FAHRZEUGTEILE GMBH & CO. KG, HALLSTADT
    Inventors: Michael Thienel, Olaf Kriese, Markus Schultz, Werner Stammberger, Stephan Nerb
  • Patent number: 10781137
    Abstract: The invention relates to a fiberglass material manufacture method and facility, were in molten glass is converted into fiberglass material via the steps of spinning, drawing, sizing, and collecting, followed by a step of producing a resulting fiberglass material that is then subjected to thermal desizing. The fumes from the melting furnace are used to preheat a combustion reagent from the melting furnace in two steps: a first step in which air is heated via heat exchange with the fumes, and a second step in which the combustion reagent is preheated via heat exchange with the hot air, the air then being used in the step of desizing the fiberglass material.
    Type: Grant
    Filed: July 28, 2016
    Date of Patent: September 22, 2020
    Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Luc Jarry, Youssef Joumani, Gregoire Beasse
  • Patent number: 10690342
    Abstract: Provided is a cooling water spray apparatus including a plurality of spinners disposed to be adjacent to one another along a travel path of a target to be cooled, and a plurality of cooling water spray holes provided on each spinner and configured to spray cooling water. The plurality of spinners may be non-overlappingly disposed with respect to one another.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: June 23, 2020
    Inventors: Billion Sung Hoon Zorh, Nam Sook Chough, Ato Andoh
  • Patent number: 10407828
    Abstract: A sheet manufacturing apparatus includes a defibrating unit that defibrates a raw material containing fiber in the atmosphere, a forming unit that forms a sheet by using at least a part of a defibrated material that is defibrated by the defibrating unit, a first supply unit that supplies a first paper material to the defibrating unit, and a second supply unit that supplies a second paper material to the defibrating unit. At least one of the first paper material and the second paper material is a paper material having a resin layer.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: September 10, 2019
    Assignee: Seiko Epson Corporation
    Inventors: Yoshitomo Hirata, Yoshiaki Murayama
  • Patent number: 10391710
    Abstract: A process of additive manufacturing in which a stack of non-planar layers of material are deposited for manufacturing an object. The non-planar layers can conform to the surface of the object or not. The non-planar layers can create structurally-advantageous interior structures in the object. The contours of the non-planar layers can be different or can be the same.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: August 27, 2019
    Assignee: Arevo, Inc.
    Inventor: Wiener Mondesir
  • Patent number: 10364578
    Abstract: A method for coating of a floor panel and a floor panel produced by the method. A method for producing a laminated product, for example a building panel, preferably a floor panel. The method includes applying a paper on one side of a wood fiber based core, e.g., an HDF panel, creating a décor on the paper by a digital printing process, applying a resin, preferably a melamine formaldehyde resin, on the paper, heating the décor and the paper with the resin, preferably by using an IR lamp; and applying heat and pressure in order to cure the resin and thereby obtain a laminated product. Also, alternative methods for producing a laminated product, and such a laminated product.
    Type: Grant
    Filed: June 18, 2018
    Date of Patent: July 30, 2019
    Assignee: CERALOC INNOVATION AB
    Inventor: Darko Pervan
  • Patent number: 10160004
    Abstract: A deposition nozzle has a housing, an inlet into the housing arranged to receive a solution carrying randomly oriented fibers, an orientation component within the housing, the orientation component positioned to receive the solution from the inlet and operate to produce aligned fibers in a predetermined, single direction, and an outlet on the housing arranged to receive the aligned fibers and deposit them on a substrate. A system includes a porous substrate, a deposition nozzle, a reservoir of randomly oriented fibers in solution connected to the deposition nozzle, the deposition nozzle position adjacent the porous substrate and connected to the reservoir, the nozzle to receive the randomly oriented fibers and output aligned fibers, and a vacuum connected to the porous substrate to remove fluid from the porous substrate as the deposition nozzle deposits the aligned fibers on the porous substrate to produce a fiber pre-form having aligned fibers.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: December 25, 2018
    Assignee: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: Victor Alfred Beck, Ranjeet Rao
  • Patent number: 9930966
    Abstract: A collapsible chair comprises a pair of intermediate frame members, seat support poles, leg poles, and a pliable seat. The intermediate frame members can be oriented in a crossed manner or can be oriented, via a pivot connection between the two, such that they are parallel. Each intermediate frame member comprises pole sockets. The seat support poles are removably securable to the intermediate frame members via the pole sockets. The leg poles are also removably securable to the intermediate frame members via the pole sockets. The pliable seat is removably attachable to all four of the seat support poles in a manner such that the seat support poles can support the seat, with the leg poles supporting the intermediate frame members, and the intermediate frame members supporting the seat support poles.
    Type: Grant
    Filed: August 3, 2016
    Date of Patent: April 3, 2018
    Assignee: ZHEJIANG HENGFENG TOP LEISURE CO., LTD.
    Inventor: Baoqing Yang
  • Patent number: 9845409
    Abstract: Provided herein are the polymers shown below. The value n is a positive integer. R1 is an organic group, and each R2 is H or a chemisorbed group, with at least one R2 being a chemisorbed group. The polymer may be a nanostructured film. Also provided herein is a method of: converting a di-p-xylylene paracyclophane dimer to a reactive vapor of monomers; depositing the reactive vapor onto a substrate held at an angle relative to the vapor flux to form nanostructured poly(p-xylylene) film; reacting the film with an agent to form hydrogen atoms that are reactive with a precursor of a chemisorbed group, if the film does not contain the hydrogen atoms; and reacting the hydrogen atoms with the precursor. Also provided herein is a device having a nanostructured poly(p-xylylene) film on a pivotable substrate. The film has directional hydrophobic or oleophobic properties and directional adhesive properties.
    Type: Grant
    Filed: July 26, 2016
    Date of Patent: December 19, 2017
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Walter J. Dressick, Melik C. Demirel
  • Patent number: 9718932
    Abstract: A process is provided for overmolding an insert or substrate with non-oriented thermoplastic fibers present in an amount that allows them to thermally bond in the presence of non-oriented filler fibers. The thermoplastic fiber fusion retains the filler fibers within the insert upon cooling. The filler fibers are selected to modify the properties of the insert and an overmolded article formed with the insert therein. Such overmolded articles are used in applications including vehicle components such as automotive interior light bases, posts, undercar components, cross members, chassis components, and frame components; architectural components such as home door interiors, sound damping panels, and weather resistant wood replacement. Articles formed with the inventive process yield weight reductions compared to conventional insert overmoldings, along with low scrap generation, process flexibility with respect to part shape and fiber material.
    Type: Grant
    Filed: September 2, 2014
    Date of Patent: August 1, 2017
    Assignee: CONTINENTAL STRUCTURAL PLASTICS, INC.
    Inventor: Probir Kumar Guha
  • Patent number: 9580568
    Abstract: There is provided a fiber-reinforced composite material is constituted by reinforcing fibers with an average fiber length of 5 mm to 100 mm and a thermoplastic resin, in which in a viscoelastic characteristic that is defined by following formulas (1) and (2), an average value in a range of ?25° C. of the melting point of a matrix resin to +25° C. of the melting point of a matrix resin satisfies following formula (3): tan ?=G?/G???(1) tan ??=Vf×tan ?/(100?Vf)??(2) 0.01?tan ???0.2??(3) wherein G? represents a storage modulus (Pa) of the fiber-reinforced composite material, G? represents a loss modulus (Pa) of the fiber-reinforced composite material, and Vf represents a volume fraction (%) of the reinforcing fibers in the fiber-reinforced composite material.
    Type: Grant
    Filed: October 14, 2013
    Date of Patent: February 28, 2017
    Assignee: Teijin Limited
    Inventors: Katsuyuki Hagihara, Yuhei Konagai, Naoaki Sonoda, Masatomo Teshima
  • Patent number: 9523992
    Abstract: To prevent loss of controllability associated with the change in total target power value, and suppress power supply voltage fluctuation. An upper limit value calculation section 20 is provided, which adds a correction value Hn calculated by a correction value calculation section 19 to a sum total ?xn of target power values x1n to xMn calculated by a total target power value calculation section 18, so as to calculate a power upper limit value PLIM for every load, such that an appropriate power upper limit value PLIM may be obtained depending on variation of the sum total ?xn of target power values x1n to xMn.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: December 20, 2016
    Assignee: RKC INSTRUMENT INC.
    Inventors: Shigefumi Gotoh, Keisuke Akiho, Hirohisa Yoshikawa
  • Patent number: 9370905
    Abstract: A module (1) for holding at least one bushing (17) within a recess, wherein it comprises two side surfaces (2, 3), an upper (4) and a lower (5) surface and at least one end surface (6), wherein the upper (4) and lower (5) surfaces are of different width and arcs, respectively, in their cross-section, and the side surfaces (2, 3) are of equal height, and when coupled to a second module (8) by its side surfaces (3, 9), which second module (8) optionally may also hold at least one bushing (17), the sum of the angle (alpha) between the optionally imaginary plane side surface (12) of the one module (1) and the tangent (10) to its upper surface (4) at the intersection (A) with the side surface (3) and the angle (beta) between the optionally imaginary plane side surface (13) of the other module (8) and the tangent (11) to its upper surface (15) at the intersection (B) with the side surface (9) is at least 180 degrees and/or a plurality of modules (1), optionally when holding the bushings (17), form at least a sectio
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: June 21, 2016
    Assignees: Hexcel Holding GMBH, Hexcel Corporation
    Inventors: Flemming Moeller Larsen, Johannes Moser, Bruno Boursier
  • Patent number: 9365994
    Abstract: A filter boom for removing surface and submerged oils and for filtering water is described. The filter boom may include multiple panels that may be connected to form a structure. Each of the panels may have a top interface attachable to a deployment mechanism, a bottom interface attachable to a load, a side interface attachable to another panel, and a body for filtering the water. The body may use carbon nanotubes sized to allow the water filtering and the oil retention.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: June 14, 2016
    Inventor: Kevin E. Munro
  • Publication number: 20150107749
    Abstract: The present invention provides in a process for obtaining glued dried fibers suitable for the production of fiberboards, characterized by the following steps: carrying dried fibers in an air stream for the removal of high density contaminants from the dried fibers by means of gravity, and gluing said dried fibers. The invention thereto also provides a modified air density separator comprising one or more injection means for a gluing composition. The invention also relates to a fiber board manufacturing plant comprising an air density separator according to an embodiment of the invention.
    Type: Application
    Filed: October 18, 2013
    Publication date: April 23, 2015
    Applicant: UNILIN, BVBA
    Inventors: Guenter HEYEN, Ric AIKMAN
  • Publication number: 20150103487
    Abstract: In accordance with embodiments of the present disclosure, a method for forming a layered composite structural member may include reducing post-consumable material in size into smaller particles, forming the smaller particles into a core layer of material, and coupling the core layer of material to at least one layer of laminate material.
    Type: Application
    Filed: October 10, 2013
    Publication date: April 16, 2015
    Applicant: Dell Products L.P.
    Inventors: Andrew Thomas Sultenfuss, Nicholas D. Abbatiello, Deeder M. Aurongzeb
  • Patent number: 8986474
    Abstract: Methods related to forming superabsorbent composite core structures using superabsorbent materials, such as superabsorbent polymers (SAP). In one method superabsorbent material is sprayed simultaneously with an adhesive to form a superabsorbent layer adhered to a first flexible sheet of material. A second flexible sheet of material is applied to the superabsorbent layer to position the superabsorbent layer between the first and second flexible sheets of material. At least one of the first or second flexible sheets of material is liquid permeable to allow liquid to penetrate into the superabsorbent layer from outside the composite product.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: March 24, 2015
    Assignee: Nordson Corporation
    Inventors: Hubert Kufner, Ernst Hering
  • Publication number: 20150062779
    Abstract: A method of forming a carbon-based electrode includes forming a mixture of activated carbon particles, carbon black particles, binder, and an optional liquid, fibrillating the binder to form a fibrillated mixture, and forming a carbon mat from the fibrillated mixture, wherein the mixture, during the forming of the mixture, is maintained at a temperature less than 19° C. The low temperature process facilitates dispersive and distributive mixing of the components of the carbon mat.
    Type: Application
    Filed: January 27, 2014
    Publication date: March 5, 2015
    Applicant: Corning Incorporated
    Inventors: Jonas Bankaitis, Atul Kumar, Martin Joseph Murtagh, Obiefuna Chukwuemeka Okafor, Kamjula Pattabhirami Reddy
  • Publication number: 20150033983
    Abstract: Building materials are generated by the simple mixing of cellulose nanofiber (CNF) slurry with typical wood-derived material such as wood meal, optionally with mineral particulate materials, and dried. Particle boards are made with wood meal particulates; wallboards are made with wood particulates and mineral particulates; paints are made with pigment particulates; and cement is made with aggregate particulates. The particle board samples were tested for fracture toughness. The fracture toughness was found to be from 20% higher up to ten times higher than the typical value for similar board, depending on the formulation. For cases of 20% by weight cellulose nanofibers and 80% wood, the fracture toughness was more than double that of typical particle board. The process sequesters carbon and oxygen into the building product for its lifespan—typically decades—and avoid releasing CO2 into the atmosphere.
    Type: Application
    Filed: July 30, 2014
    Publication date: February 5, 2015
    Applicant: University of Maine System Board of Trustees
    Inventors: Michael A. Bilodeau, Douglas W. Bousfield
  • Publication number: 20150030801
    Abstract: A vacuum heat insulating panel comprises outer wrapping material and core material. A getter is provided in the core material. The outer wrapping material is made by compounding wrapped material without aluminum foil on one side or both sides. The core material is made of an aggregate of glass fiber with uniform laminated structure, and the diameter of the glass fiber is 1-3 ?m. A method for manufacturing the vacuum heat insulating panel is also disclosed. Due to very high vacuum degree in the vacuum heat insulating panel, the heat transferring speed is reduced. And, because of the outer wrapping material without aluminum foil layer, the edge thermal bridge effect is eliminated and the heat insulation effect is very good.
    Type: Application
    Filed: December 26, 2012
    Publication date: January 29, 2015
    Inventors: Kui Zhang, Liyan Wang, Xiaobing Zhu, Jingjing Zhang
  • Publication number: 20150024493
    Abstract: A method for preparing a patterned substrate is provided. The method includes melt-spinning at least one biocompatible polymer to form fibers; collecting the fibers on a substrate such that the fibers are aligned on the substrate; and applying a binding agent to the aligned fibers to bond the fibers into the aligned arrangement to obtain the patterned substrate in form of an aligned fiber mat. Use of the patterned substrate in an implant for tissue engineering is also provided.
    Type: Application
    Filed: July 15, 2014
    Publication date: January 22, 2015
    Inventors: Subramanian Venkatraman, Scott Alexander Irvine, Chee Kai Chua, Animesh Agrawal, Jia An
  • Publication number: 20140363645
    Abstract: The invention relates to a layered product containing different types of plastic waste and process for preparing the same. Due to its toughness, weldability, insulation property and chemical resistance the layered product according to the invention is usable among others in construction industry, electric industry and chemical industry.
    Type: Application
    Filed: December 6, 2012
    Publication date: December 11, 2014
    Applicant: Jáger Invest Kereskedelmi, Szolgáltató és Ingatlanhasznosító Kft.
    Inventor: László Csatári
  • Patent number: 8876994
    Abstract: The present invention relates to a porous sheet and a method for manufacturing the porous sheet. A porous sheet including a fine-fiber web layer and a support layer and a method for manufacturing the same are provided, and it is possible to implement a porous sheet with sufficient strength and thickness to be used in peeling and laminating processes of a multilayer ceramic capacitor.
    Type: Grant
    Filed: September 15, 2012
    Date of Patent: November 4, 2014
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Jun Hwan Yoo, Jin Wook Na, Jea Sik Ryoo, Sun Ok Kim
  • Publication number: 20140237968
    Abstract: A bi-component fiber is provided. The bi-component fiber includes a sheath formed of polyphenylene sulfide (PPS) and a core formed of a high glass transition polyester. A PPS material of the sheath has a higher melting point than a high glass transition polyester material of the core. The core is at least partially crystallized whereby the high glass transition polyester material of the core effectively has a higher softening point than a softening point of the PPS material of the sheath.
    Type: Application
    Filed: February 27, 2013
    Publication date: August 28, 2014
    Applicant: BHA Altair, LLC
    Inventors: Vishal Bansal, Jeffery Michael Ladwig, Rana Ghufran Rasheed
  • Publication number: 20140212343
    Abstract: Provided is a composite membrane for western blot, in which the composite membrane is prepared by combining nanofiber webs with nonwoven fabrics, and a basis weight of the nanofibers is in a range of 1 gsm to 50 gsm on the nonwoven fabrics, and an average pore size is in a range of 0.1 ?m to 1.0 ?m. The composite membrane for western blot including nanofibers has advantages such as saving of a production cost, and an excellent response characteristic due to a capillary phenomenon of a double structure, to thereby easily detect even a small amount of a particular substance present in a protein.
    Type: Application
    Filed: April 1, 2014
    Publication date: July 31, 2014
    Applicants: AMOMEDI CO., LTD., AMOGREENTECH CO., LTD.
    Inventors: Chan KIM, Eu Gene CHO, Sang Chul SUH, In Yong SEO
  • Publication number: 20140060330
    Abstract: Taught herein is a venting media laminate having a microporous membrane layer, a fine fiber layer directly coupled to the microporous membrane layer, and a colorant disposed in the fine fiber layer. Also described is an acoustic venting assembly with a microporous membrane layer and a fine fiber layer having an average insertion loss no more than 100% more than the average insertion loss of the microporous membrane layer alone in the frequency range from 300 to 4000 Hz. Methods of manufacturing venting media is also described, where a colorant is added to the polymer solution which is spun to form a fine fiber layer. The fine fiber layer is laminated to an expanded PTFE membrane.
    Type: Application
    Filed: March 15, 2013
    Publication date: March 6, 2014
    Applicant: DONALDSON COMPANY, INC.
    Inventor: DONALDSON COMPANY, INC.
  • Publication number: 20140050894
    Abstract: There is disclosed a laminated, nonwoven fabric and a process for producing such a laminated, nonwoven fabric having desirable fluid holding and fluid release characteristics. The process provides that two sheets of meltblown fiber fabric are produced on forming wire assemblies, cooled at a cooling area, and are then laminated on opposite sides of a sheet of spunbonded fibers using to form the laminated, nonwoven fabric.
    Type: Application
    Filed: August 15, 2012
    Publication date: February 20, 2014
    Inventors: Joseph D. Wahlquist, Michael E. Huss
  • Publication number: 20140000197
    Abstract: Building panels, especially laminated floor panels are shown, which are provided with a locking system and several core grooves at the rear side in order to save material and decrease weight.
    Type: Application
    Filed: July 1, 2013
    Publication date: January 2, 2014
    Inventor: DARKO PERVAN
  • Publication number: 20130331484
    Abstract: The present invention relates to a hybrid adhesive, in particular for use in the production of engineered wood such as particle boards, fiber boards, plywood or glued-laminated timber, comprising at least one polycondensation adhesive, at least one polyaddition adhesive, and at least one particular, in particular a nanoparticle smaller than 500 nm, wherein the at least one particle is modified with at least one compound of the general Formula (I) RaSiX(4-a), or the general Formula (II) ObXc(OH)dReSiO(4-b-c-d-e)/2. The present invention also relates to the use of the adhesive in engineered wood boards and to methods for the production thereof.
    Type: Application
    Filed: October 21, 2011
    Publication date: December 12, 2013
    Applicant: KRONOTEC AG
    Inventors: Roger Braum, Andreas Gier, Joachim Hasch
  • Publication number: 20130280977
    Abstract: A composite fiber having elastomer and method for making the same, and a substrate having the composite fiber and method for making the same are provided. The composite fiber includes a first composition and a second composition. The first composition is thermoplastic non-elastomer, and the second composition is thermoplastic elastomer (TPE). The second composition is in an amount of 5 to 70 weight % of the composite fiber. The first composition and the second composition are alternately distributed in a circumference of a cross-section of the composite fiber, and the length of the second composition is less than 50% of the total length of the circumference. The TPE can be dispersed uniformly and increase the adhesion between fibers, and the segmented fiber cross-section thereof further prevents the TPE from becoming too adhesive and affecting the processing during the fabrication of fibers and non-woven fabric substrates.
    Type: Application
    Filed: June 19, 2013
    Publication date: October 24, 2013
    Inventors: LUNG-CHUAN WANG, CHUNG-CHIH FENG, CHIH-YI LIN, SZU-WEI HUANG, KAO-LUNG YANG, JUI- PENG TUNG
  • Publication number: 20130233463
    Abstract: A method for the wet gluing of wood fibres, which have been previously defibrated in a refiner (4) from wood comminuted into chips, in order that these chips, following the wet gluing in a gluing zone (BZ), can be dried in a dryer (5), then spread, in a spreading arrangement (6), to form a fibre mat and pressed, in a hot press (7), to form a wood-material panel of desired thickness, wherein the wood fibres are transported into the gluing zone (BZ), within a conveying tube (R), in a stream of saturated steam, is distinguished in that:—in order to calm the fibre stream, the conveying tube (R) widens at the start (A) of the gluing zone (BZ), within which a plurality of gluing nozzles (D1, D2, . . . Di, . . . , DL) are situated, as a result of which the speed of the fibre stream is reduced even before the first gluing nozzle D1 has been reached,—the fibres in the calmed fibre stream are glued with adhesive by means of the gluing nozzles (D1, D2, . . . Di, . . . DL), and then—are fed to the dryer (5).
    Type: Application
    Filed: August 30, 2011
    Publication date: September 12, 2013
    Applicant: KRONOTEC AG
    Inventors: Daniel Sperlich, Peter Droege
  • Publication number: 20130115390
    Abstract: A method for producing a component and to a component as such made of a ceramic material having a predefined shape. The method includes providing a plurality of sheets made of carbon material), providing an adhesive containing a carbonizable component and joining the plurality of sheets to each other by the adhesive to form a sheet arrangement. The spatial dimensions of which are such that the predefined shape of the component can be generated from the arrangement by material removal. The sheet arrangement is worked by removing carbon material from the sheet arrangement to obtain a preform which is made of carbon material and has the predefined shape of the component to be produced. The perform is siliconized to obtain the component made of ceramic material.
    Type: Application
    Filed: December 26, 2012
    Publication date: May 9, 2013
    Applicant: SGL CARBON SE
    Inventor: SGL CARBON SE
  • Publication number: 20130017472
    Abstract: Disclosed is a method to manufacture a carbon composite structure. First, a polymer nano fiber net is provided. The polymer nano fiber net is thermal oxidized to form an oxidized nano fiber net. The oxidized nano fiber net and an oxidized micro fiber net are stacked and impregnated in a resin. The resin is oxidized. Finally, the oxidized nano fiber net, the oxidized micro fiber net, and the oxidized resin are carbonized at a high temperature to form the carbon composite structure.
    Type: Application
    Filed: July 12, 2012
    Publication date: January 17, 2013
    Inventors: Wan-Shu Chen, Tzu-Hsien Han, Shu-Hui Cheng
  • Publication number: 20130000813
    Abstract: Method for producing an acoustic and thermal insulation material and installation for implementing the method.
    Type: Application
    Filed: May 25, 2012
    Publication date: January 3, 2013
    Inventor: Oleg MUZYRYA
  • Patent number: 8318062
    Abstract: An industrial absorbent and methods of manufacturing the same. In one embodiment, the industrial absorbent includes a first scrim made from at least one thermoplastic material; a second scrim made from at least one thermoplastic material; and a middle layer positioned between the first and second scrims. The middle layer includes a dry-laid web of fire-retardant treated cellulose and opened, individuated staple bicomponent fiber. At least some of the bicomponent fiber in the middle layer is thermally bonded to at least some of the cellulose in the middle layer, and the first and second scrims are thermally bonded to the middle layer.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: November 27, 2012
    Assignee: Sellars Absorbent Materials, Inc.
    Inventors: John C. Sellars, William R. Sellars, Thomas C. Shutt
  • Patent number: 8318618
    Abstract: A mat having a highly uniform porosity distribution is produced by consolidating 15 or more layers of melt blown webs (or the like) having different orientations. Control over the porosity is provided by using webs that exhibit a narrow, unimodal distribution of fiber diameters over the bulk of its distribution, such as in the top 80%. A compliance of the mats can be chosen by selecting a number and orientation of the webs. It is thus possible to produce mats that are good candidates for vascular grafts, for example. The uniformity of the porosity within the range of 6 ?m to 30 ?m permits seeding of the vascular graft with endothelial and smooth muscle cells. The mats have the demonstrated ability to retain, and support growth of, smooth muscle cells and endothelial cells.
    Type: Grant
    Filed: May 21, 2008
    Date of Patent: November 27, 2012
    Assignee: National Research Council of Canada
    Inventors: Abdellah Ajji, Marie Moreno, Martin Bureau
  • Publication number: 20120273111
    Abstract: A method for manufacturing a vacuum heat insulating material includes: a collecting step for extruding heat-deposited resin in a continuous state from a plurality of aligned nozzles and collecting on a conveyer as a plurality of organic fibers; a reeling step for feeding the conveyer at a predetermined speed, and producing an organic fiber assembly in a reeled sheet state by applying pressure with a roller and applying heat-deposition; a core material processing step for making a core material having a predetermined size by cutting an end face of the organic fiber assembly produced by the reeling step; a decompressing step for inserting the core material into an outer cover material from an insertion opening and decompressing an inside to an almost vacuum; and an outer cover material sealing step for sealing the insertion opening of the outer cover material the inside of which is decompressed to the almost vacuum.
    Type: Application
    Filed: June 22, 2012
    Publication date: November 1, 2012
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Kyoko NOMURA, Syuichi Iwata, Hiroshi Nakashima
  • Patent number: 8273201
    Abstract: A fiber mixture of natural fibers and binder fibers are blown from a storage container onto a first transport belt with a three-dimensional alignment of the fibers resulting in a fiber fleece. Thermally activatable synthetic resin granules are blown onto the fiber fleece and the fleece is defibered and remixed. The remixed fiber mixture is blown onto a second transport belt with a three-dimensional alignment of the fibers resulting in a mat. The thickness of the mat is obtained by the circulating speed of the second transport belt. The mat is transferred to an oven belt and is moved through a heating/cooling oven, for softening of the binder fibers and the synthetic resin granules, resulting in an intimate bonding of the wood fibers, the binder fibers, and the synthetic resin granules. The final thickness and the bulk density are set to specified ranges.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: September 25, 2012
    Assignee: Kronotic AG
    Inventor: Cevin Marc Pohlmann
  • Publication number: 20120172494
    Abstract: A process for producing a composite product comprising fibres of a lignocellulosic material or natural fibres and a plastics material utilises a liquid or particulate binder formulation comprising a thermoset resin and a thermoplastic polymer, monomer, or oligomer. A composite product is formed for use as or in forming a feedstock in plastics manufacture may be broken down under heat and mechanical shearing in a plastics extrusion machine to release the major fraction of the fibres, or the product may be useful as an intermediate product in other form or as an end product.
    Type: Application
    Filed: June 30, 2010
    Publication date: July 5, 2012
    Applicant: NEW ZEALAND FOREST RESEARCH INSTITUTE LIMITED
    Inventors: Jeremy Martin Warnes, Alan Fernyhough
  • Publication number: 20120108714
    Abstract: A process to produce improved polypropylene nonwovens or yarns by extruding a mixture of polypropylene(s) and beta nucleating agent(s), or in the alternative, certain clarifiers, to form the improved polypropylene filaments.
    Type: Application
    Filed: October 28, 2011
    Publication date: May 3, 2012
    Applicant: LUMMUS NOVOLEN TECHNOLOGY GMBH
    Inventor: Manfred Wittner
  • Publication number: 20120070609
    Abstract: A composite panel having bonded nonwoven and biodegradable resinous-fiber layers and method of construction thereof is provided. The panel includes a nonwoven mat including cardboard and heat bondable textile fibers thermally bonded together to a desired thickness. The panel further includes a biodegradable polymeric composition comprising a protein and a first strengthening agent bonded to the mat.
    Type: Application
    Filed: September 20, 2011
    Publication date: March 22, 2012
    Inventors: Clayton Poppe, Marc Daly, Katherine Ard
  • Publication number: 20120040461
    Abstract: Disclosed are composite arrays and methods of forming the arrays. Composite arrays include a hydrogel-forming polymeric network and a network of electrospun fibers embedded within the polymeric network. For instance, the polymeric network can include one or more extracellular matrix proteins. The network of electrospun fibers can describe an open configuration that incorporates sufficient space between adjacent fibers to allow for cellular ingrowth between and among individual fibers. Disclosed composite arrays can be utilized as a supporting scaffold for living cells, for instance in development of bioengineered tissue constructs.
    Type: Application
    Filed: February 23, 2010
    Publication date: February 16, 2012
    Inventors: Vince Z. Beachley, Xuejun Wen
  • Publication number: 20120021026
    Abstract: The personal care compositions of the present invention are in the form of an Article comprising a dissolvable fibrous web structure. The fibers of the dissolvable fibrous web structure comprise a surfactant; a water soluble polymeric structurant; and a plasticizer. Additionally the ratio of the water soluble water soluble polymeric structurant to the active agent in the fiber is 3.5 or less.
    Type: Application
    Filed: June 30, 2011
    Publication date: January 26, 2012
    Inventors: Robert Wayne GLENN, JR., Rajeev Chhabra, William Maxwell Allen, JR., Jonathan Paul Brennan
  • Publication number: 20110308694
    Abstract: The process described herein presents a unique method and means of manufacturing medium density fibreboard (MDF) using agricultural plant stalks. The plant stalks are first depithed. The stalks are then broken down into fiber-like threads and made into fiber bundles. These fiber bundles are then combined with a resin component and a wax component, and the resulting mixture is cured. The MDF is economical to manufacture than prior art fibreboard in that it does not necessitate the use of expensive MDI resin. Further, the fibreboard is environmentally friendly in that it provides a beneficial use for agricultural waste.
    Type: Application
    Filed: June 17, 2011
    Publication date: December 22, 2011
    Applicant: PROMOMCNE, LLC
    Inventors: Thomas Neel, Davis W. Thompson, Timothy McDermott, William Priestly, Barry Monagham
  • Publication number: 20110305878
    Abstract: A reflective panel and method of construction thereof from post consumer mixed Asian cardboard for forming structural and/or acoustic and/or thermal panels is provided. The method includes providing post consumer mixed Asian cardboard and comminuting the cardboard into predetermined reduced sized pieces. Then, combining the reduced sized pieces with a heat bondable textile material to form a substantially homogenous mixture. Further, forming a web of the mixture of a predetermined thickness in a dry nonwoven webbing process. Then, heating the web to bond the heat bondable material with the reduced sized pieces to form a nonwoven sheet having opposite sides. Further, bonding at least one reflective layer to at least one of the opposite sides of the nonwoven sheet.
    Type: Application
    Filed: March 25, 2011
    Publication date: December 15, 2011
    Inventors: Harry F. Gladfelter, Christopher A. Foy, David Briggs, Eric K. Staudt
  • Patent number: 8057614
    Abstract: A method of forming a molding mat formed bundles of reinforcing fibers and bonding materials is provided. The reinforcing fibers are preferably wet use chopped strand glass fibers (WUCS). The bonding materials may be any thermosetting material having a melting point less than the reinforcing fiber. The molding mat may be formed by partially opening the wet use chopped strand glass fibers and filamentizing the bonding materials, blending the reinforcement and bonding fibers, forming the reinforcement and bonding fibers into a sheet, and bonding the sheet. During bonding, the sheet is heated to a temperature above the melting point of the bonding fibers but below the temperature of the glass fibers. The molding mat thus formed may be used as a reinforcement material in sheet molding compounds.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: November 15, 2011
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventor: Enamul Haque
  • Patent number: 8048244
    Abstract: A method of forming an article from a plurality of fiber bundles comprising the steps of providing at least one supply of fiber bundles, the fiber bundles having bonding fibers, supplying the fiber bundles to an injector, sequentially injecting fiber bundles from the fiber bundle feed assembly to predetermined positions within a mold member, heating the fiber bundles within the mold member to facilitate the adhesion of bonding fibers to, in turn, integrate the fiber bundle into an article, and, removing the fiber bundles from the mold member. An article and a system for forming same is likewise disclosed.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: November 1, 2011
    Assignee: SDH, Inc.
    Inventor: Scott Hain
  • Publication number: 20110232822
    Abstract: An apparatus for producing an elastomeric nonwoven laminate including a plurality of elastomeric strands joined to a nonwoven web in a controlled distribution is provided. The apparatus includes an extruder for extruding a plurality of elastomeric strands onto a cooled surface of a rotating drum, which transports the strands in parallel alignment to a nip formed between two rollers rotating about parallel axis. The drum transfers the plurality of strands to the nip in a controlled distribution where it is bonded with the nonwoven. The apparatus also includes elements which automate the apparatus for creating the elastomeric nonwoven laminate.
    Type: Application
    Filed: June 9, 2011
    Publication date: September 29, 2011
    Applicant: The Procter & Gamble Company
    Inventors: Uwe Schneider, Randall Allen Myers, Christoph Johann Schmitz, Martin Geoffrey Scaife
  • Patent number: 8007610
    Abstract: Dried fibers which are designated for the production of fiber boards are supplied to a fiber roller (17) from a metering device through a feed chute (10) which is subjected to negative pressure, which fiber roller is provided on its surface with a plurality of pins (18) and rotates in such a manner that the fibers (14) are deflected by the pins (18), are directed along a chute section (22) defined by means of a partial section (20) of the periphery of the fiber roller (17) and an opposite-lying wall (21) and gluing means and said fibers are accelerated to approximately the peripheral speed of the fiber roller (17) by means of the pins (18) and an air flow generated by said pins. The fibers (36) lie against a section of the wall and are glued in the region of or adjacent to one end of the wall section and exit at an outlet orifice (23) of the chute section (22).
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: August 30, 2011
    Assignee: Dieffenbacher GmbH Maschinen- und Anlagenbau
    Inventor: Fritz Schneider
  • Patent number: 7994081
    Abstract: A nonwoven fabric is provided having a plurality of semi-crystalline filaments that are thermally bonded to each other and are formed of the same polymer and exhibit substantially the same melting temperature. The fabric is produced by melt spinning an amorphous crystallizable polymer to form two components having different levels of crystallinity. During spinning, a first component of the polymer is exposed to conditions that result in stress-induced crystallization such that the first polymer component is in a semi-crystalline state and serves as the matrix or strength component of the fabric. The second polymer component is not subjected to stress induced crystallization and thus remains in a substantially amorphous state which bonds well at relatively low temperatures. In a bonding step, the fabric is heated to soften and fuse the binder component. Under these conditions, the binder component undergoes thermal crystallization so that in the final product, both polymer components are semi-crystalline.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: August 9, 2011
    Assignee: Fiberweb, Inc.
    Inventors: Gregory W. Farell, Edward Keith Willis