Abstract: A method of making a fiber for use in association with an artificial turf system, as well as an artificial turf system having such a fiber. The fiber is made by extruding a fiber, fibrillating the fiber, and storing the fiber, wherein the fiber is not cut longitudinally between the step of extruding the fiber and storing the fiber. After being extruded the fiber may be folded and wrapped with a wrapping yarn.

Abstract: A carpet is having a raschel fabric to the back face. The raschel fabric consists of wefts which are inlay-yarns and warps which are chain-stitched yarns. The warp consists of chain-stitched ground yarns 3a, 3b, and a pile yarn 4 which forms standing loop piles on specified courses and which is chain-stitched with the ground yarns except said specified courses. The pile yarn consists of two mono-filaments 5, 5. The two mono-filaments 5, 5 are twisted at least one time per the length of each loop pile. Cut piles are formed by mechanically cutting the each loop pile near the top thereof. The two mono-filaments in the cut pile are disjoining each other and standing with inclination at random direction on the raschel fabric. When the carpet is placed on the surface of a mat, each mono-filament which is formed on the back face of the carpet, bites into the surface of the mat. Therefore, it is prevented that the carpet is displaced.

Abstract: Device for embedding a thread (F) in a rubber profiled element (P) in a given direction comprising: a continuous thread-feed means (4) arranged on a fixed structure, a moving support (2) able to run along a structure (1) in a reciprocating rectilinear movement between a raised position and a lowered position and comprising a top (21) and a base (22) between which is formed a duct (25) intended to guide the thread (F), A hollow needle (5) comprising a canal (53) in which the said thread (F) is able to run, which needle is fixed by one of its ends (51) to the base (22) of the moving support (2) in the continuation of the duct (25), and comprising at its other end a tip (52) capable of penetrating the said rubber profiled element (P), a cutter (3) arranged on the structure (1), comprising a rotary blade (30) comprising a cutting wire (34) able, when the needle is in the raised position, to cut off the thread (F) at a given distance (d) from the tip of the needle upon each cycle of reciprocating movement of the n

Abstract: A production method according to the present invention is characterized in that the method comprises a step of obtaining a vinyl chloride resin paste sol by mixing a plasticizer and a vinyl chloride resin, a granulated material mixing step of mixing a granulated material having a grain size of 300 ?m or less obtained by granulating a discarded carpet material containing a vinyl chloride resin with the vinyl chloride resin paste sol, a filling material adding step of obtaining a backing composition by mixing an inorganic filling material with a paste sol obtained at the granulated material mixing step, and a step of integrally laminating the backing composition on a back surface of a surface skin member.

Abstract: The present invention relates to provide a method for making square rugs from recycled materials. Firstly, make one piece of surface material: Melt the woven layer of the surface material at a proper temperature. Then, apply a proper pressure to press the surface material till each fluff of the surface material is firmly secured to the woven layer. After that, make one piece of base material and one piece of middle material made of the resilient foam material reclaimed from abandoned waste. Apply a proper pressure to press the base material, the middle material and the surface material till they are stuck on each other. Heat the stuck surface material, the middle material and the base material. The middle material will foam after heating, and produce a force to stick itself on the surface material and the base material. Thus, a square rug is finished.

Abstract: The processes of tufting, spraying coating on backing, and setting yarn been provided in a preferred embodiment as a part of a continuous process. The coating is preferably anhydrous with a tack free time of less than two minutes. The yarn setting station employed in many embodiment sets the yarn in a distance of less than about ten feet by injecting air into the yarn side of the tufted goods, preferably with an air knife while the yarns are spread apart.

Abstract: Disclosed are methods for utilizing reclaimed synthetic turf materials in the manufacture of various second generation floor coverings and floor covering components. Also disclosed are products manufactured by the methods.

Abstract: The invention relates to a method for forming an artificial grass layer on a substrate, comprising the steps of supplying a pack of flat and deformable artificial grass strips, in which the strips are arranged with their flat faces side-by-side and are connected to each other at mutually offset locations, placing the pack of artificial grass strips on or partially in the substrate, pulling apart the artificial grass strips, thus forming a grid, and at least partially filling at least some of the openings in the grid with a stabilizing material. The invention further relates to a method for forming such a pack of flat and deformable artificial grass strips.

Abstract: A method of manufacturing paint roller covers is disclosed in which the paint roller covers are manufactured from a seamless, tubular fabric sleeve knitted in a pile side-in manner and including at least one of a backing material and a pile made, at least in part, from a low melt fiber or yarn component. The seamless, tubular fabric sleeve is inverted to a pile side-out configuration, placed onto a cylindrical member, and heat is applied to cause the low melt fiber or yarn in the backing and/or looped ends of the pile to be activated and to closely conform to the size of the cylindrical member, thereby causing the melted and fused together, re-hardened low melt component of the seamless, tubular fabric sleeve to remain in a cylindrical configuration, forming an integrally formed core member.

Abstract: A method for forming a hook-engageable landing zone on a fibrous surface by selecting a region of the surface to form the landing zone, by raising fibers from the surface in the selected region to form fibrous loops extending from the surface, and by anchoring the fibrous loops in the selected region to secure the loops and resist pullout during hook engagement.

Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.

Abstract: Presently described are loop materials comprising continuous multi-filament textured yarns intermittently bonded to a backing. In one embodiment, the yarn has a denier of less than 50, an energy at break of at least 60 joules/g, and an elongation of less than 45%. The multi-filament textured yarns preferably have a basis weight of no greater than 10 gsm and in some embodiments no greater than 5 gsm. In another embodiment, the loop material has a basis weight of no greater than 5 gsm and is characterized by having a ratio of shear strength to yarn basis weight of at least 300 g(f)/(g/m2). Such loop material preferably comprises a yarn having a denier of less than 50.

Abstract: A structure for use in industrial fabrics such as paper machine clothing and engineered fabrics is disclosed. The structure includes one or more layers of an elastic nonwoven extruded film or sheet, which is elastic, resilient, and compressible in a thickness direction, and extensible, bendable, and resilient in its length and transverse directions, and one or more layers of a plurality of substantially parallel machine direction (MD) yarns in various patterns. The structure can also include one or more layers of a plurality of substantially parallel cross-machine direction (CD) yarns attached on top of or under the MD yarns. The structure has a high degree of both compressibility under an applied normal load and excellent recovery (resiliency or spring back) upon removal of that load.

Abstract: A method for terminating a multifiber connector. A multifiber ribbon is stripped to the appropriate preliminary length A protruding from the ferrule. A cleave is performed for all fibers protruding from the ferrule leaving a residual fiber length A1. Cleaving and fiber end-face forming can be achieved by either laser processing, electrical arch impact, plasma forming, or any other method of similar nature. To achieve the working protrusion of the fibers beyond the ferrule A2, the ferrule is moved forward in a fixture until it stops against stopper B. The fibers are then pushed against the recess in the stopper for alignment until protrusion length A2 is achieved. During the finishing process, the epoxy moves into the fiber holes between the fibers and the walls of the fiber holes by capillary action, without the need to move the ribbon or fibers, or remove epoxy from the contact surface of the ferrule.

Abstract: A production plant for a ground covering structure (6) comprises a plant inlet zone and a plant outlet zone for a grid reinforcing member (10). The plant further comprises movement means (4) designed in operation to move the grid reinforcing member (10) along a predetermined path from the inlet zone to the outlet zone, supply means (11) for the supply of plastics material in the fluid state in the form of threads (7) to the reinforcing member (10) disposed along the predetermined path, and cooling means (2, 3) for cooling the plastics material in the form of threads (7) which are tangled on the grid reinforcing structure. The inlet zone and the outlet zone are disposed opposite one another along the predetermined path with respect to the supply means.

Abstract: A method of manufacturing paint roller covers is disclosed in which the paint roller covers are manufactured from a seamless segment of tubular paint roller cover fabric that is placed onto a cylindrical forming tube having a segment of bonding material temporarily secured on its outer surface under the segment of tubular paint roller cover fabric. The cylindrical forming tube is placed on a heated mandrel to apply heat thereto to cause the bonding material to bond to the interior of the segment of tubular paint roller cover fabric. The cylindrical forming tube is removed from the mandrel and cooled, and the segment of tubular paint roller cover fabric becomes secured to the bonding material to produce a semi-rigid paint roller cover segment. The semi-rigid paint roller cover segment may be finished into paint roller covers.

Abstract: An adhesive material that contains a plurality of setae that include a stalk and spatula extending therefrom is provided. To form the adhesive material, a substantially planar substrate may be initially molded to define the setae. In this initial configuration, the setae are positioned substantially in the plane of the substrate. The substrate is then physically manipulated (e.g., folded, bent, corrugated, rotated, etc.) so that the setae become extended in an outwardly direction from the plane. Among other things, this provides a three-dimensional material having enhanced adhesive properties.

Abstract: The present invention relates to a nylon yarn of a finely dispersed melt blended polymer alloy having i) a polyamide component selected from polyhexamethyleneadipamide, polycaprolactam and mixtures thereof, and ii) a nylon 11 component; wherein the polyamide component is the major component by weight of the total melt blended polymer and wherein the polyamide component has a viscosity of about 2.6 IV or more as measured in 96% sulfuric acid. The resulting nylon yarn shows improved bleach resistance. The present invention also relates to processes of producing the yarn and nylon carpets comprising the yarn described above.

Abstract: A substrate for floorings, such as synthetic grass turf includes: a pad made of a first heat-meltable material, a stabilizing mesh made of a second heat-meltable material, and a connection layer set between said pad and the mesh. The connection layer includes a third heat-meltable material with a melting point lower than the melting point of the first and of the second heat-meltable materials. The connection layer is a discontinuous layer with a granular structure, so that the substrate is permeable to liquids in order to enable, for example, draining-off of rainwater.

Abstract: A lightweight carpet product includes a greige carpet having a primary backing and tufted fibers, a secondary backing including a nonwoven textile of synthetic fibers, and a thermoplastic adhesive composition adhered to the greige carpet and the secondary backing. The thermoplastic adhesive composition includes a modified polyethylene terephthalate (PET) having a crystallinity less than unmodified PET and a melting point from about 90° C. to about 150° C., and a particulate filler. Methods of manufacture include using a thermoplastic adhesive composition to adhere a greige carpet to a secondary backing to form a lightweight carpet product.

Abstract: Described is a method of making a non-porous composite cover material formed of a pile material and an adhesive layer made from polypropylene or predominantly from polypropylene. A width of the pile material is advanced, and a layer of adhesive is applied thereupon. The adhesive is allowed to set, and the width of material is longitudinally cut into strips of composite cover material. Laminated paint rollers are thereafter made by helically one or two strips of polypropylene or strips made predominantly of polypropylene about a mandrel and applying a layer of adhesive made from polypropylene or predominantly from polypropylene on the strip or strips, and applying a non-porous composite cover material.

Abstract: A pile stripping comprising pile extending from a backing is described whereby the pile is made from pile yarns and the backing is bonded to the pile. A synthetic fiber is interlaced with the pile yarns, and the backing traps at least a part of the synthetic fiber in the backing. The stripping can further comprise a fin, whereby the fin can be located within the pile or alongside the pile. The backing and the fin may be constructed so that the backing is inserted in the fin.

Abstract: Embodiments of the present invention relate to a tufted carpet. The carpet may include a pile layer having a bulked continuous filament (BCF) yarn. The BCF yarn may include a polypropylene (PP) yarn with a tenacity between about 2.6 cN/dtex and about 3.2 cN/dtex at an elongation of about 50% to about 70%. Alternatively, the BCF yarn may include a polyethylene terephthalate (PET) with a tenacity between about 2.6 cN/dtex to about 3.4 cN/dtex at an elongation of about 20% to about 40%.

Abstract: Polyurethane carpet backings are made using a polyurethane-forming composition that includes fatty acid amide polyols. The formulation allows a significant replacement of conventional polyols with polyols derived from annually renewable resources, while maintaining important properties like edge curl, tuftbind, viscosity and curing rates.

Abstract: Low weight and non-square carpet tile suitable for use in mass transit vehicles, particularly passenger aircraft. The carpet tile preferably weighs less than about 82 ounces per square yard. The carpet tile of this invention may have a carpet pile and at least one backing layer. The backing layer may use low weight filler material. Secondary backing plastic material may be compressed into the tile structure with pressure rollers or other pressure applying process on an improved tile production line.

Abstract: A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing. The polyurethane monomers are mixed just prior to application to the greige primary backing allowing the relatively low viscosity polyurethane to penetrate the fibers of the primary backing to aid in fiber lock. The polyurethane is puddle between two rollers that coat a layer of polyurethane onto the greige. The polyurethane coated greige is then contacted with the secondary backing before complete polymerization to insure sufficient tack to hold the backings together resulting in a durable carpet requiring a relatively low weight of polyurethane monomers.

Abstract: Method for manufacturing bonding systems for hair prostheses which makes it possible to produce self-adhesive prostheses. The process comprises preparing a thin membrane, from 20 to 80 microns, in a single-spreading operation and from 100 to 400 microns in successive spreading operations, comprising a preformed adhesive to which silver ions having an antibacterial action are added, into which microbubbles of air are blown during the mixing process. This adhesive composition is spread onto readily-removable silicone sheets which have the characteristic of being thermoformable to form caps having the shape of the user's head. The hair prosthesis is made separately by inserting hairs into a polyurethane membrane which is then attached to the adhesive membrane.

Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.

Abstract: Substantially flame retardant-free carpets comprising poly(trimethylene terephthalate) yarn having minimal carrier and, optionally, minimal antistatic agent, are disclosed, as are methods for making such carpets.

Abstract: A method for binding a greige carpet and a secondary backing material using a hot melt adhesive is disclosed. A heated application roll may be provided and the secondary backing material may be contacted with the hot melt adhesive and greige carpet and pressed against the heated application roll.

Abstract: This invention relates generally to flocked articles and methods for making the same, more particularly to flocked elastomeric and/or stretchable articles and methods for making the same.

Abstract: A process for producing a synthetic fiber composition with reclaimed post consumer carpet yarn, wherein face yarn is shaved from post consumer carpet using a shaving device to provide shaved face yarn, the shaved face yarn is reduced in size, contaminants are removed using mechanical screeners, the shave face yarn is melt filtered, and then fiber spun.

Abstract: A process for making a noise absorber carpet including a fabric layer and a resinous backing layer, the process including providing an uncured resinous backing layer within a mold having perforation pins, heating the backing layer to activate the resin, providing a fabric layer, pressing the fabric layer into the backing layer while maintaining the heating process to the backing layer, and providing a cooling medium to cool the mold to fix and cure the perforations within the backing layer thereby forming noise absorber perforations in the resinous backing layer.

Abstract: A process for making a Drylon rug is disclosed, wherein the said process comprises use of dope dyed, micro-denier filament, cabled and heat set polyester yarn or micro denier filament, cabled heat set dyed with antimicrobial treatment for tufting of rugs, thereby eliminating the process of batch dyeing after the formation of rugs and further ensuring that the rugs are bleach safe, quick drying, anti microbial and stain resistant. The present invention also discloses Drylon rugs as manufactured using yarns of invention. Further, the present invention discloses the process for manufacture of Drylon yarns.

Abstract: A support panel structure includes at least one panel which extends in longitudinal and cross direction of the support panel structure and essentially forms one integrated structure, which integrated structure is at least partly built up of at least one composite resin laminate building block comprising at least a first and a second face sheet of a fibrous reinforced material with sandwiched in between a sheet of a foamed core material, wherein the first and second face sheet and the sheet of core material are mutually connected by means of fibrous reinforcing material at least part of which extends in height direction of the resin laminate building block, further with the support panel structure including in height direction a multiplicity of composite resin laminate building blocks stacked on top of each other and bonded to each other, at least a first and a second superposed resin laminate building blocks which sandwich between them a layer of a foamed material, the resin laminate building blocks and foame

Abstract: A method is provided for fabricating a construction (10) having a functional side (12). The method includes the steps of: supplying a flexible substrate (20); attaching one or more structures (30) to the substrate (20) on a surface or side thereof facing the functional side (12) of the construction (10); and forming one or more features, for example, such as fibrils (39), on at least one of the structures (30), wherein the features have at least one dimension which is at least one of micro-sized or nano-sized.

Abstract: Artificial turf stock materials useful for artificial turf stock backfixing, including: a hotmelt made of: a) from 5% to 100% by weight of at least one amorphous poly-?-olefin, b) from 0% to 100% by weight of at least one modified amorphous poly-?-olefin, c) from 0% to 40% by weight of at least one resin, d) from 5% to 15% by weight of at least one modified crystalline polypropylene, e) from 0% to 20% by weight of at least one crystalline polyolefin, f) from 0% to 80% by weight of fillers or pigments, g) from 0% to 20% by weight of at least one flame retardant, and h) from 0% to 20% by weight of at least one wax, where ribbon yarn of polyethylene, polypropene, polyester, polymide, or an interpolymer is bound together with the hotmelt in an artificial turf stock material.

Abstract: The present invention relates to a method for producing a velour rug, comprising the following steps: a) needling of a nonwoven/mali nonwoven on a bristle strip using a needling machine, in the process of which a pile nonwoven/carrier nonwoven is pulled into and partially back out of the bristle strip such that the fibers of the pile nonwoven/carrier nonwoven are located in the plane of the bristle strip, b) separating the nonwoven from the bristle strip by means of a roller brush, c) brushing the pile side prior to cutting the loops, characterized in that, in order to increase the fiber density and enhance the pile stability, an additional nonwoven/mali nonwoven, especially a pile nonwoven/carrier nonwoven, is placed onto the reverse of the nonwoven/mali nonwoven, especially between a first and second needling unit, between steps a) and b).

Abstract: A pile article is provided having a band of textile material, and a plurality of fiber loops defining a pile having sides from ends extending longitudinally along the band. The band is ultrasonically welded to the ends and a portion of the sides of the pile, and is sufficiently wide to support the sides of the pile substantially upright. An interior textile strip may optionally extend longitudinally within the pile at the ends of the pile and within a portion of the pile sides.

Abstract: A cleaning article is provided having a top sheet disposed in a first plane; a plurality of nonwoven fabric ribbons, wherein said ribbons are stacked in a first direction, wherein said first direction is parallel to said first plane; and a seam joining said top sheet to said plurality of nonwoven fabric ribbons, wherein said seam extends in said first direction

Abstract: Fibrous structures having a nonwoven substrate, a scrim material and a plurality of solid additives and methods for making such fibrous structures are provided herein.

Abstract: Fibrous structures having a nonwoven substrate, a scrim material and a plurality of solid additives and methods for making such fibrous structures are provided herein.

Abstract: A flexible strip brush element is constructed from multiple monofiliments arranged in a parallel fashion and attached at one end to a flexible base. The monofiliments are attached to the base by intermingling material from the base with material from the monofiliments. The free ends of the monofiliments collectively form a bristle end zone. A plurality of flexible strip brush elements may be bonded side-by-side so the free ends of the monofiliments form a common bristle end zone. The bonded flexible strip brush elements may take the form of a linear section or may be fashioned into an endless loop or jointless spiral.

Abstract: A hybrid of vinyl flooring and soft cushioned carpet is provided. The hybrid flooring, which is suitable for production into tiles, utilizes woven PVC fabric that is bonded to a flexible backing. The fabric comprises woven solid color and/or multi-color yarns in order to produce different visual styles. These yarns comprise a ceramic fiber core, preferably fiberglass, onto which PVC is extruded in order to form a PVC jacket. The core provides the yarn with sufficient tensile strength so it can be woven while the PVC provides durability, resistance to wear and color. After the fabric is woven, it is sent through a tentering or curing oven which fuses the warp and fill yarns of the fabric, thereby stabilizing the fabric, preserving its integrity and preventing it from unraveling.

Abstract: The invention provides amongst others a light emitting tufted carpet with a primary backing layer permeable to light, an optional adhesive layer, a waveguide comprising a light outcoupling site, and an optional secondary backing layer. The primary backing layer is provided with tufts. The waveguide is arranged to couple light source light of a light source in as waveguide light, and arranged to couple waveguide light out at the waveguide light outcoupling site to provide carpet light. The waveguide light outcoupling site is below the primary backing layer.

Abstract: In some embodiment, a method of manufacturing an automobile floor carpet comprises a step of pressing a nonwoven fabric 4, an adhesive film 3 obtained immediately after extruding thermoplastic resin having a melt flow rate of 10 to 1,000 g/10 min from an extruder 20, and a surface skin material 2 piled together in this order with a pair of rollers 21 and 22. With this manufacturing method, an automobile floor carpet excellent in sound absorption performance and also excellent in sound insulation performance can be manufactured.

Abstract: A static control device suitable for printers, copiers and the like is disclosed with a manufacturing method therefor. A carrier strip of non-metallic, electrically conductive material, such as plastic, is provided with a plurality of spaced bundles of electrically conductive filaments. The bundles extend beyond the carrier strip, in close proximity to media transported along a media path. In the presence of electrical fields, the filaments induce ionization, and establish a conductive path for charges on the media to the carrier strip for grounding. A strand is attached across the bundles, for improving the structural integrity of the device.

Abstract: In one embodiment, a flocked article is provided that includes an elastomeric film and a plurality of flock fibers on a flocked surface of the film. The flock fibers are embedded in the film.

Abstract: A carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one olefin block copolymer, especially ethylene based block copolymers An olefin block copolymer is extrusion coated onto the back surface of a primary backing to provide an adhesive backing Additional steps and procedures can include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents The preferred olefin block copolymer is an ethylene based block interpolymers The constructions and methods are suited for making tufted, broad-loom carpet having improved abrasion resistance.

Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.