Abstract: Pile articles (20,22), especially pile weatherstripping, and a method and apparatus (10) for making such articles where the backing (24) and the pile (26) are of unlike material, especially nylon yarn for the pile (26) and polypropylene containing material for the backing (24), wherein prior to the welding of the pile (26) to the backing (24) the pile is first pre-heated using ultrasonic energy to melt the pile in a region (65) thereof where the pile is ultrasonically welded to the backing and before the weld is made. The ultrasonic melting occurs upstream of the location where the pile (26) is welded to the backing (24) so that the ultrasonically pre-heated melted region (65) of the pile (26) can cool and become at least partially solidified. Then pile (26) at the pre-heated melted region (65) is welded to the backing (24) and causes a reactive or chemical weld to occur, thereby attaching the pile (26) to the backing (24).

Abstract: Elastically stretchable diaper closure elements that each comprise an inelastic and reinforced attachment region for securing a closure component and an adjacent elastic stretch region can be punched from a textile web. A plurality of pairs of elastic film strips of an elastically stretchable polymer are inserted between two cover layers of nonwoven with the film strips parallel and spaced laterally from one another. Between each pair of elastic film strips a strip of a reinforcement film is inserted that has a support layer and an outer layer of polyethylene on at least one side between the cover layers with each reinforcement-film strip overlapping each of the respective elastic film strips at a respective overlap region. The reinforcement-film strips are bonded to the elastic film strips in the overlap regions, and the nonwoven cover layers are bonded to the reinforcement film strips by ultrasonic or thermal welding.

Abstract: A fluid dispenser valve for mounting on a neck (2) of a reservoir (1) containing fluid, said valve comprising a valve body (10) including a metering chamber (15), and a valve member (20) that is movable in said metering chamber (15) between a rest position and a dispensing position, said metering chamber (15) including an upper gasket (30) and a lower gasket (40) that co-operate in leaktight manner with said valve member (20), said valve including a neck gasket (50) that co-operates in leaktight manner with said valve body (10) and with said receptacle neck (2), said neck gasket (50) and/or said upper gasket (30) and/or said lower gasket (40) being welded or adhesively bonded on the valve body (10).

Abstract: A method for assembling a printhead such as an ink jet printhead can include the use of an ultrasonic bonding process to bond two or more printhead layers together. In an embodiment, an ultrasonic frequency is directed to an interface between a first layer and a second layer to generate heat at the interface. In an embodiment, the heat melts at least one of the first layer and the second layer, and the layers are cooled to cure the melted layer. In another embodiment, the heat generated using the ultrasonic frequency cures an adhesive layer between the first layer and the second layer. The ultrasonic lamination process described can result in a fluid-tight seal which requires less processing time and materials over an adhesive-based process.

Abstract: In accordance with an aspect of the present disclosure, a vibratory welder for welding parts together has a vibratory tool made from a material having a low thermal conductivity of no greater than 5 watt/meter degree Kelvin and also having a sufficient strength and toughness for vibratory welding. In an aspect, the vibratory tool is made of a material having a compressive strength of at least 80 MPa (megapascals) tensile and a fracture toughness (Klc) of at least 3 MPa(m)1/2.

Abstract: Solder can be used to wet and bind glass substrates together to ensure a hermetic seal that superior (less penetrable) than conventional polymeric (thermoplastic or thermoplastic elastomer) seals in electric and electronic applications.

Abstract: Microvalves are composed in a stacked design of a plurality of components comprising at least two housing parts, a membrane clamped between the two housing parts, and an actuator. A plurality of identical components are respectively arranged on a common, individual support plate and positioned next to each other in one plane. The manufacturing method for the microvalves comprises the steps of: providing the support plates with respectively identical components positioned in a grid pattern each having with the same grid dimension, inserting the support plates on top of one another in a retaining device, connecting at least some of the stacked components arranged on the support plates on an outer edge delimiting the components by a joining method, separating the microvalves by punching, and punching the membrane from a membrane support plate during connection of the components.

Abstract: The present invention relates to a new method for the production of electrochemical cells, in particular individual cells for fuel cells and stacks, in which the individual components of a membrane electrode assembly are compressed and bonded by use of ultrasonic waves and the absence of any further additional heating. The method according to the invention allows faster cycles during the lamination of the membrane electrode assemblies.

Abstract: The epoxy bleed out prevention method including: providing a lead frame that is manufactured through a shaping process which forms a die pad and a plurality of leads by using a conductive raw material, a pre-plating process performed on the shaped conductive raw material, and a tape attaching process; and performing a bleed out prevention process which prevents an epoxy bleed out of a die bonding epoxy-based resin applied on the die pad after the tape attaching process.

Abstract: Lid for a packaging container comprising an annular member of plastic material, having an opening, engagement means adapted to cooperate with complementary engagement means provided on a container. An inner face is adapted to be oriented toward the container, and an outer face opposite the inner face, and an annular support surface is on one of the inner face and outer face. A panel of plastic material and molded separately from the annular member and comprises an inner face adapted to be oriented toward the container, and an outer face opposite the inner face, one of the inner face and outer face of the panel being positioned on the annular support surface so as to form an overlapping portion and so as to close at least partially the opening of the annular member. A welding joint is formed in the overlapping portion between the panel and the annular support surface to integrally fix the panel to the annular support surface.

Abstract: A connection structure of a housing of an electronic apparatus and a connection method of forming a housing, both of which are able to secure a desired strength by integrally combining even end surfaces of an opening edge portion of a thin-wall housing into one piece with ultrasonic welding is disclosed herein. The connection structure of the housing of the electronic apparatus is formed by matching end surfaces of opening edge portions of a first case and a second case and integrally combining the end surfaces into one piece in a welding manner. Particularly, a welding protrusion rim protruding along an end surface of an opening edge portion of the second case is melted to be welded on a welding fitting groove, on which a crimp process is performed along an end surface of an opening edge portion of the first case, for integration into one piece.

Abstract: A method and apparatus are provided for implementing interleaved-dielectric joining of multi-layer laminates. First and second multi-layer laminates are provided, each having with a laminated portion and an unlaminated portion. The first and second multi-layer laminates are joined together at the unlaminated portions by interleaving a plurality of dielectric layers of the first and second multi-layer laminates. Respective conductors carried by adjacent dielectric layers are connected. The interleaved unlaminated portions are laminated together with heat and pressure, to create a larger laminate of the joined first and second multi-layer laminates.

Abstract: A packaging system includes a container and an unopened lid. The unopened lid includes a central planar region and a lid rim. The lid rim has a lid rim inner wall, a lid rim outer wall, a lid flange and a first tab. The first tab extends in a plane parallel to the central planar region. The first tab also extends outside the lid rim outer wall. A partially cut region is located on the lid rim outer wall, extends around most of the lid rim outer wall, and extends adjacent the first tab. The lid flange extends in a plane parallel to the central planar region. The lid flange also extends outside the lid rim outer wall. The container includes a container flange. The lid flange is welded to the container flange.

Abstract: A method and tooling for introducing a decorative seam between two sections of a thermoplastic top layer for a composite part. The method may be carried out using the tooling according to the steps of: forming a contact surface along which a visible side of the first section of the top layer and a visible side of the second section of the top layer are brought into contact; heating the contact surface at least regionally; and at least partially connecting the two sections of the top layer by at least regionally pressing together the two sections along the contact surface using a pressing tool having tooth-like projections.

Abstract: In a cellular material a first panel having a series of lengthwise accordion folds across the width of the panel, alternate folds projecting toward the front of the panel and the back of the panel is attached to a second panel of material in a manner to create a series of P-shaped cells having a back, an upper cell wall and a lower cell wall in which the upper cell wall and the lower cell wall are curved in a same direction.

Abstract: Provided are a microfluidic device that performs a biochemical reaction using a small amount of a biochemical fluid and detects the result thereof, and a method of fabricating the same. The microfluidic device includes: a substrate which comprises a chamber that is formed as a concave groove and accommodates a fluid in the bottom surface of the substrate, and is formed of polymer; and a film welded on the bottom surface of the substrate to seal the chamber so that the chamber is not open at the bottom surface of the substrate, and formed of polymer. The method of fabricating a microfluidic device includes: preparing a substrate which comprises a chamber that is formed as a concave groove and accommodates a fluid in the bottom surface of the substrate, and is formed of polymer; and welding a film on a bottom surface of the substrate to seal the chamber so that the chamber is not opened at the bottom surface of the substrate, the film being formed of polymer.

Abstract: An apparatus and a method for ultrasonic processing improved so as to prevent a fibrous web from being disfigured due to the ultrasonic processing. In an apparatus to ultrasonically process a fibrous web running in a machine direction MD, a first mechanical element defined by one of an ultrasonic horn and an anvil and a second mechanical element defined by the other of the ultrasonic horn and the anvil are moved forward or backward in a direction crossing the machine direction MD so as to pass transversely across the fibrous web.

Abstract: Mattress assemblies and methods employing foam side support members and cloth members to enclose mattress cores are disclosed. A mattress may include a mattress assembly enclosing a mattress core. The foam side supports of the mattress assembly may be disposed adjacent to a periphery portion of the mattress core to provide additional support, for example, when a user mounts and dismounts from the mattress. The side support members may be thermally bonded to the cloth members to secure the side supports adjacent the periphery portion of the mattress core. In this manner, the side support members may be precisely positioned relative to the mattress core without the need for adhesives or expensive manufacturing equipment to thermally weld the side support members directly to a foam base.

Abstract: An optic light guide test sensor comprises a light guide, a reagent-coated membrane, and a mesh layer. The reagent-coated membrane and the mesh layer are attached to the light guide at an output end of the light guide. The light guide test sensor is adapted to be used to test the level of an analyte in a biological fluid sample when used with a readhead. A method of manufacturing the light guide test sensor involves providing a plurality of light guides, providing a strip of reagent-coated membrane, and providing a strip of mesh layer. The reagent-coated membrane and mesh layer are attached to the light guides by ultrasonic welding. The reagent-coated membrane and mesh layer may also be attached to the light guides by adhesive.

Abstract: A method for surface mounting an electronic component includes providing a conductive circuit on a substrate member, forming a thermoplastic resin layer on a front surface of the conductive circuit, providing a surface of an electrode of an electronic component with a metal layer, and bonding the metal layer of the electronic component and the conductive circuit to each other by melting and partially removing a thermoplastic resin by applying a load generated by ultrasonic vibration that vibrates in a direction substantially parallel to a surface of the metal layer, while pressing the metal layer to the thermoplastic resin layer, and then stopping applying the load generated by the ultrasonic vibration, and hardening the thermoplastic resin thus melted by cooling. The metal layer is configured by a thin layer made of a material having a shear strength lower than that of a material constituting the conductive circuit.

Abstract: A backlight unit integrally formed with conductive, chemically toughened glass and method for fabricating the same is disclosed. The integrally formed backlight unit uses conductive, chemically toughened glass as substrate and comprises a diffusion layer, a light guide layer, an optical microstructure layer, a transparent layer, a reflective layer and a light source module. The integrally formed backlight unit is fabricated using photochemical lithography, printing-coating, and ultrasonic hot melt adhesion processes, and offers the advantages of high luminance, ultra thinness and high efficiency in fabrication. The backlight unit product can be designed as bottom lit or edge lit and used mainly for the illumination of keyboards or non-self-luminous display devices.

Abstract: A method of manufacturing a light guide assembly includes the steps of providing a light guide array made of a light-transmissive material and having a top portion and an integral bottom portion supporting the top portion, wherein grooves are formed on a top surface of the top, providing an optical isolation frame of interconnected slats made of an opaque material wherein the slats are arranged and profiled to correspondingly match the grooves in the light guide array, bonding the light guide array and the optical isolation frame to each other, and removing the bottom portion of the light guide array.

Abstract: A method of fabricating a light guide assembly includes the steps of providing an array of generally frustum-shaped light guides made of a light-transmissive material, providing an optical isolation frame of interconnected slats made of an opaque material, wherein the slats are arranged and profiled to correspondingly match the gaps between the light guides and the outer gap around the periphery of the light guide array, and bonding the light guide array and the optical isolation frame to each other.

Abstract: A reflective roadstud and manufacture of the same including steps of forming an upper and lower cover from mixture of Acrylonitrile-Butadene-Styrene, ABS and basalt fiber with a mixing ratio of 1:0.05˜0.5 by injection molding. The upper cover and the reflective sheet are combined by ultrasonic welding, and the lower cover is arranged to the upper cover as a finish. The finish is further coated by a nanotech inorganic heat dissipating coating (Sio2, Cao).

Abstract: A stand for engaging support of a smart mobile telephone includes a base plate formed of planar thermoplastic polymer generally rectangular in shape having a midline axis and a first and second extreme edges in opposed relationship, parallel and spaced apart from the midline axis. A first and a second flex plate formed of the planar thermoplastic polymer and include an attachment region extending from an extreme edge and to a first root edge and is fused to base plate in a manner to bias the first flex plate toward the base plate. A generally rectangular limb extends beyond the root edge to a living hinge affixed to a generally rectangular first riser defining at least one first tab being configured to engage the registration slot when the first riser is rotated to an attitude perpendicular to the base plate.

Abstract: A disposable absorbent product extends along a longitudinal axis and a transverse axis orthogonal to the longitudinal axis. The product has a topsheet, and a backsheet overlaying the topsheet, with the topsheet and backsheet jointly defining first and second side edges of the product on respective sides of the longitudinal axis. An absorbent core is disposed between the topsheet and the backsheet for storing fluid secreted by the wearer of the product. The absorbent core has first and second lateral edges respectively inboard of the first and second side edges of the product so as to define respective first and second lateral portions of the product that are free of the absorbent core. The product also has a plurality of folds parallel to the transverse axis, and a plurality of bonds in at least one of the first or second lateral portions that secure the plurality of folds in place.

Abstract: Disclosed is a method of forming an article from a unidirectional (UD) tape comprising a continuous unidirectional fibre impregnated with polymer resin. The method includes winding a continuous section of cold UD tape to form a closed loop preform (38) comprising a plurality of stacked layers while discretely welding and consolidating the wound preform by heating and applying pressure.

Abstract: An optical module manufacturing method includes: forming a first waveguide layer and a second waveguide layer on a first substrate and a second substrate respectively, or forming a first waveguide layer and a second waveguide layer on a first surface of a first substrate and a second surface of the first substrate respectively; disposing the first substrate on the second substrate; disposing a filter at an end of the first waveguide layer and the second waveguide layer, so that the filter is aligned with the second waveguide layer; and disposing a prism on the filter, so that a first reflective surface of the prism is aligned with the first waveguide layer, and a second reflective surface is aligned with the second waveguide layer. Embodiments of the present application further disclose an optical module.

Abstract: A method for thermally welding an adhesive tape to a polymeric substrate wherein the backing of the adhesive tape enters into a cured physical connection with the polymeric substrate is disclosed. The adhesive tape is comprises a spunbonded backing that is coated, at least partially, on one side with a pressure sensitive adhesive, preferably natural rubber or acrylate. The spunbonded backing can comprise polyester or polypropylene fibers that do not melt during the welding process, and may optionally include additives such as pigments, UV stabilizers and flame retardants.

Abstract: A system and method for forming a looped suture having a tapered cut is provided. The system includes a base for selectively retaining a portion of thread, a clamping device for receiving a first end of the thread, a tensioning device for receiving a second end of the thread, and a welding/cutting assembly configured to join a first section and second section of the thread to form a loop and to form a tapered end on the first section of the thread. A die for forming a looped suture having a tapered cut is also provided.

Abstract: There is provided a spindle motor including: a sleeve rotatably supporting a shaft; a cover member installed on a lower end portion of the sleeve; and a bonding member disposed between the sleeve and the cover member such that the cover member is installed on the sleeve and formed of an anisotropic conductive material.

Abstract: The invention relates to a torsion sonotrode (S) having a contact surface (1, 1?) for transferring a torsional oscillation directed about a torsion axis (T) onto a component (4) to be welded. To ensure that the welded joint has a uniform strength, it is proposed according to the invention that the contact surface (1, 1?) has a flat stop surface (2, 2?) which runs substantially perpendicular to the torsion axis (T) and from which elevations (3, 3?) of insular design extend with a pointed form.

Abstract: A product, e.g., insulated beverage bottle having a lid, and method of making it are disclosed. The product includes an outer hollow blow molded vessel in which an inner hollow blow molded vessel, is disposed. Each of vessel has a sidewall from which a flange projects. The flange of the outer vessel includes an annular wall. The flange of the inner vessel includes an engagement surface having an annular groove to receive the annular wall of the outer vessel. The inner vessel is arranged to be supported within the outer vessel on the flange of the outer vessel and with portions of the annular wall and annular groove engaging each other. Ultrasonic energy is applied to one of the flanges adjacent the engaging surfaces to concentrate the ultrasonic welding energy at those surfaces to produce a good double sided shear joint weldment thereat.

Abstract: Composite filter media which are highly resistant to thermal degradation and retain filter efficiency and extended lifetime in high temperature environments are disclosed. Methods of making the filter media are also disclosed. A composite filter media for removal of particles from a gas stream includes a layer of a porous polymeric membrane, the layer having an upstream side and a downstream side relative to the direction of the gas stream; and at least one layer of an electrostatic microfiber web containing an antioxidant in an amount ranging from about 0.1% to about 10% by weight; the at least one layer of microfiber web disposed on the upstream side of the porous polymeric membrane layer.

Abstract: The invention relates to a filter material (2) for fluids, in particular hydraulic fluids, comprising a filter medium (4) having at least one layer, and a supporting structure (6) which is partially made of a plastic material and rests flatly in some surface areas on at least one side of the filter medium (4). Said filter material is characterized in that the filter medium (4) and the supporting structure (6) are connected to one another by laminating, covering and/or by a melting process.

Abstract: A printed gas sensor is disclosed. The sensor may include a porous substrate, an electrode layer, a liquid or gel electrolyte layer, and an encapsulation layer. The electrode layer comprises two or more electrodes that are formed on one side of the porous substrate. The liquid or gel electrolyte layer is in electrolytic contact with the two or more electrodes. The encapsulation layer encapsulates the electrode layer and electrolyte layer thereby forming an integrated structure with the porous substrate.

Abstract: A method of assembly of fencing made of thermoplastic materials which can be easily assembled utilizing ultrasonic welding and which can include a unique configuration for the ultrasonic welding surfaces which prevents the flow of melted thermoplastic materials outwardly onto the decorative outer surfaces of the various fencing parts. Any excess thermoplastic material is designed to pass inwardly toward the longitudinally extending bore defined in the various fencing construction parts. This concept is particularly useful for attaching capping fence members which are injection molded onto structural fence members which are extruded.

Abstract: Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

Abstract: A welding assembly for forming a weld along a welding interface of a work piece(s) using vibrations includes a welding tool and a thermal barrier. The thermal barrier is at least a chemical and/or mechanical insulating layer positioned adjacent to the welding tool, which minimizes the rate of dissipation of heat generated by the vibrations at or along the welding interface. The welding assembly may also include a wear-resistant layer adjacent to the thermal barrier, which protects the thermal barrier from damage or wear. The welding tool is a portion an anvil assembly and/or a sonotrode assembly. A method of insulating a welding tool includes applying or connecting a thermal barrier to a surface of the welding tool, and minimizing the rate of dissipation of heat generated by the vibrations at or along the welding interface using the thermal barrier, which includes an insulating layer.

Abstract: A system and method is presented that provides a manual sonic welding device for welding multiple labels or other articles together. The manual sonic welding device includes an anvil and a head. The anvil is where the labels are placed on the welding device and allows the high frequency vibration from the welding device to be directed to the proper interfaces of the labels. The head allows the multiple labels to be assembled under pressure. Additionally, the manual sonic welding device includes a converter, a sonic horn, and a power supply to seal the multiple labels together. The power supply delivers a high power AC signal, the converter converts the electrical signal into a mechanical vibration, and the sonic horn applies the mechanical vibration to the labels to be welded. The manual sonic welding device also includes dual safety switches which activate the device.

Abstract: An absorbent article is disclosed which is designed to protect both a wearer's penis and scrotum from any bowel movement waste. The absorbent article includes a liquid-impermeable outer cover with a first absorbent and a second absorbent longitudinally positioned on the outer cover. The first absorbent has a first end and a second end, and the second absorbent has a first end and a second end. The second end of the first absorbent is spaced apart from the first end of the second absorbent. A liquid permeable bodyside liner covers the first absorbent and the second absorbent. The absorbent article further includes a fenestrated flap disposed between the first and second absorbents. The fenestrated flap has a first end which is bonded directly to the outer cover. A method of forming the absorbent article, a method of securing the absorbent article onto a body, and a method of removing the absorbent article from a body are also disclosed.

Abstract: Structural members are disclosed herein. An example of the structural member includes a primary thermoplastic composite structure and a secondary panel having opposed sides and an aperture extending from one of the opposed sides to another of the opposed sides. The secondary panel is formed of metal or a composite material. An adhesive layer bonds the one of the opposed sides to the primary thermoplastic composite structure. A thermoplastic composite doubler plate is in contact with the other of the opposed sides of the secondary panel. The thermoplastic composite doubler plate has a depression formed therein that extends into the aperture. A weld fixedly attaches the thermoplastic composite doubler plate to the primary thermoplastic composite structure through the aperture. Methods for making a structural joint are also disclosed herein.

Abstract: Disclosed herein is a substrate bonding method including stacking a plurality of bonding objects including anisotropic conductive films (ACFs) and flexible printed circuit boards (FPCBs), which are sequentially stacked, on a substrate including bonding surfaces having a plurality of steps, according to the plurality of steps of the bonding surfaces of the substrate, and pressurizing the plurality of bonding objects to the substrate by a bonding tool of a bonding unit having pressurization surfaces having a shape corresponding to the bonding surfaces of the substrate to bond the plurality of bonding objects to each other.

Abstract: An ultrasonic welding system for securing a first work piece to a second work piece includes a welding assembly and a loading assembly disposed adjacent to the welding assembly. The welding assembly includes an ultrasonic controller, an ultrasonic transducer, and a welding tip. The ultrasonic transducer is configured to impart an ultrasonic vibration to the welding tip in response to an electrical signal received from the ultrasonic controller. The loading assembly is configured to generate a pressure load between the welding tip and the first work piece, and includes a first actuator and a second actuator. The first actuator is configured to apply a substantially constant load to the welding assembly, and the second actuator is configured to apply a dynamically variable load to the welding assembly.

Abstract: Disclosed is a method for making a disk-shaped filtering unit. In the method, there is provided a laminate by sandwiching a screen-related substrate between two permeable membrane-related substrates. There is provided a machine with a conveying unit, a hot-pressing unit and a punching unit. The conveying unit is used to convey the laminate. The hot-pressing unit is used to hot-press and weld the laminate dot by dot to bond the substrates along a closed curve eventually, thus making a semi-product of the filtering unit out of a portion of the laminate within the closed curve. There is made a final product of the filtering unit by using the punching unit to punch the semi-product with an aperture.

Abstract: The present invention provides a structure of a printed circuit board and a manufacturing method thereof. The method includes: (a) forming a circuit pattern on an insulating layer in which a seed layer is formed; (b) embedding the circuit pattern into the insulating layer by a press method; and (c) removing the seed layer. According to the present invention, a fine pattern may be formed without occurring alignment problem by forming a circuit pattern directly on an insulating layer and reliability of the formed fine pattern may be increased by performing a process of embedding protruded circuits into the insulating layer. In addition, possibility of inferior circuit occurring due to ion migration between adjacent circuits may be reduced by performing over-etching a circuit layer to be lower than a surface of the insulating layer during the etching process of removing a seed layer.

Abstract: The method comprises the following steps: provide a first part (5) with a first protruding relief (29); provide a second part (7) with a first orifice (31); insert the first protruding relief (29) through the first orifice (31). The second part (7) has a second protruding relief (35) located in proximity to the first orifice (31), with the first protruding relief (29) and the second protruding relief (35) melted and, after cooling off, assembling together the first and second parts (5, 7) to each other.

Abstract: The invention relates to a device for ultrasonic welding of at least two plastic foil layers for manufacturing for example a package. The device comprises at least one sonotrode and at least one anvil positioned opposite each other and each being provided with a pressure surface. The pressure surfaces can be moved away from each other and towards each other from a position of rest to a welding position and vice versa, the pressure surfaces in the welding position forming a welding section as well as a flow-out section. The pressure surfaces in the flow-out section have at least two pressure surface areas extending substantially parallel to each other for supporting the foil layers.

Abstract: A bonding device, particularly for producing bond connections between electrical conductors made of wire material or strip material and contact points of substrates such as electrical circuits, wherein the bonding device comprises a bonding head (2) which can be rotated about a geometric axis of rotation (D), in particular a vertical axis, and on which a bonding tool (5) and an ultrasonic transducer (35) are disposed for ultrasonic vibration excitation of the bonding tool (5). It is proposed that the main direction of extension (36) of the ultrasonic transducer (35) and/or the direction of extension thereof in the direction of the axis of the minimum moment of inertia extends parallel to the geometric axis of rotation (D) of the bonding head (2). The invention further relates to a bonding device or an ultrasonic transducer.

Abstract: A system and a method for determining whether an ultrasonic horn is aligned with an anvil of an ultrasonic welding system are provided. The first and second accelerometer sensors generate first and second signals indicative of first and second accelerations of first and second positions on a bracket coupled to the anvil when the ultrasonic horn is vibrating and contacting the anvil. The system further includes a microprocessor that receives the first and second signals. The microprocessor determines a difference between an amplitude of the first signal at a first time and an amplitude of the second signal at the first time. The microprocessor stores a first identifier value in a memory device indicating that the ultrasonic horn is aligned with the anvil if the difference between the amplitude of the first signal and the amplitude of the second signal is less than or equal to a threshold value.