Abstract: Insulation panels and methods of use and manufacturing are described herein. The insulation panel may comprise a polymer composite comprising a first polymer and a first filler, wherein the first filler is present in an amount of 40% to 80% by weight, based on the total weight of polymer composite, wherein the polymer composite has a closed cell structure, and wherein the polymer composite has a density of 2 pcf to 30 pcf; and a facer covering at least a portion of the polymer composite, the facer comprising a second polymer and a second filler; wherein the insulation panel has an insulation R-value per inch of at least 2.5.

Abstract: A reinforced insulation assembly is disclosed. The assembly includes insulation, a reinforcement layer, and an adhesive for attaching the reinforcement layer to a surface of the insulation. The reinforced layer is fully immersed within the adhesive and penetrates the surface of the insulation.

Abstract: A composite scaffold having a highly porous interior with increased surface area and void volume is surrounded by a flexible support structure that substantially maintains its three-dimensional shape under tension and provides mechanical reinforcement during repair or reconstruction of soft tissue while simultaneously facilitating regeneration of functional tissue.

Abstract: A method for producing a tubular body with reduced internal stress uses 3D printing. The tubular body has an outer wall with a stiffening structure extending along at least part of the outer wall. The method sets a printing plane for 3D printing with a 3D printer, and prints a tubular body layer in the printing plane with the 3D printer. The tubular body layer has an outer wall layer and a stiffening structure layer extending in the printing plane along a periphery of the outer wall layer. The stiffening structure layer has at least two portions spaced apart from one another. The method produces an outer wall with a stiffening structure for a tubular body with reduced internal stress.

Abstract: A ceramic and polymer composite including: a first continuous phase comprising a sintered porous ceramic having a solid volume of from 50 to 85 vol % and a porosity or a porous void space of from 50 to 15 vol %, based on the total volume of the composite; and a second continuous polymer phase situated in the porous void space of the sintered porous ceramic. Also disclosed is a composite article, a method of making the composite, and a method of using the composite.

Abstract: A composite scaffold having a highly porous interior with increased surface area and void volume is surrounded by a flexible support structure that substantially maintains its three-dimensional shape under tension and provides mechanical reinforcement during repair or reconstruction of soft tissue while simultaneously facilitating regeneration of functional tissue.

Abstract: An RFID magnet including an RFID label or tag applied onto a magnetized or magnetizable sheet or strip.

Abstract: Provided herein is conductive adhesive composition comprising at least one epoxy resin, at least one polymer chosen from polyvinyl phenols and polyvinyl butyrals, at least one melamine resin, a plurality of eutectic metal alloy nanoparticles, and at least one solvent. Also provided herein is an electronic device comprising a substrate, conductive features disposed on the substrate, a conductive electrical component disposed over the conductive features, and a conductive adhesive composition disposed between the conductive features and the conductive electrical component. Further disclosed herein are methods of making a conductive adhesive composition.

Abstract: Polyvinyl difluoride (PVDF) membranes prepared from casting solution including the biopolymer kappa-carrageenan (kCg) as an additive demonstrate improved structure and properties. The resulting asymmetrical structure has a thin layer on the upper surface, a porous sublayer with reduced volume of macro void space and increased porosity, and a spongy layer beneath the sublayer. This results in an increased hydrophilic nature, and provides enhanced wetting, membrane porosity, and water permeability—all important properties making these membranes suitable for a wide range of uses.

Abstract: This invention relates to an intervertebral motion disc having two motion surfaces and. wherein the radius of the upper articulation surface of the core member is greater than the radius of the lower articulation surface of the core member, and wherein the first articulation surface of the core member is spherical and the second articulation surface of the core member is curved and non-spherical.

Abstract: Methods of manufacturing pre-fabricated insulated wall structures are described in this specification. The methods include (a) attaching a foam panel to a front frame surface of a substantially horizontally positioned frame; (b) placing the frame having the foam panel attached thereto on a track conveyor configured to convey the frame having the foam panel attached thereto in a substantially upright position; (c) conveying the frame having the foam panel attached thereto on the track conveyer in a substantially upright position to a spray foam application station; and (d) spray applying a spray foam composition into a cavity of the frame to form a substantially upright positioned wall structure having a foam layer deposited in the cavity in which the foam layer adheres to the foam panel. Also disclosed are track conveyors suitable for use in such methods.

Abstract: Manufacturing methods that combine molding processes and shaping processes are described. The systems and methods described can be used to form composite parts using a single manufacturing process. In some embodiments, the methods involve positioning a workpiece within a mold cavity, then injecting a moldable material within the cavity at pressures sufficient to deform the workpiece such that features, such as protrusions or cavities, are formed within the workpiece. The resultant composite part includes the workpiece molded to a molded material. In some embodiments, the workpiece is a layer of metal material and the molded material is a structurally rigid plastic material, such that the composite part is a structurally rigid plastic with a metal coating. In some embodiments, multiple workpieces are molded within a composite part.

Abstract: There is provided a method for preparing microporous hollow fiber membranes comprising melt-extruding a polymer-salt blend followed by salt leaching. Microporous hollow fiber membranes are also disclosed.

Abstract: Provided is a method for manufacturing a sheet-shaped separation membrane that allows a sheet-shaped separation membrane having uniform separating ability to be manufactured at a high speed, the method comprising manufacturing a sheet-shaped separation membrane by forming a microporous layer on a porous substrate, wherein the method is characterized in having: a membrane-forming solution application step of coating a porous substrate with a membrane-forming solution in which a polymer is dissolved in a solvent, a congealing liquid application step of applying a congealing liquid by a liquid membrane drop method to the porous substrate coated with the membrane-forming solution, and a solvent removal step of removing the solvent from the congealed microporous layer.

Abstract: A method for manufacturing an insulation block, preferably an insulation plate, in which method the casting mold is adjusted to a desired size by moving at least one wall of the casting mold, the pre-expanded polystyrene, polypropylene or polyethylene beads are led to the casting mold, the pre-expanded polymer beads are steamed in the casting mold, and the formed finished insulation block is removed from the mold. In a method according to the invention at least one wall of the casting mold is moved during the steaming and/or during the cooling phase after the steaming.

Abstract: A resin product wherein a resin B has pillar structures or lamellar structures inside a resin A is molded by kneading the resin A and the resin B that serves as a base material in an injection molding machine while heating both of the resins to at least a temperature at which both of the resins are melted at least partially. The resin product is soaked in a solution having higher erosion capability with respect to the resin A than the resin B, thereby dissolving the resin B and forming an uneven structure on the surface. As a result, an uneven structure having various shapes, densities or depths which are precisely adjustable can be formed at low cost. And provided are a resin structure and a production method thereof that can maintain wettability control or optical property control of the molded article over a long period of time.

Abstract: The present invention relates to a polyurethane resin composition including a first polyurethane resin and a second polyurethane resin that are different from each other in their compositions, an organic solvent, and a surfactant, and a polyurethane mounting pad manufactured from the resin composition.

Abstract: A method produces a composite porous membrane including a porous membrane A formed of a polyolefin-based resin; and a porous membrane B containing a heat-resistant resin and laminated on the porous membrane A, including: (i) applying a heat-resistant resin solution onto a base film, followed by passing the coated film through a low-humidity zone, and then through a high-humidity zone to form a heat-resistant resin membrane on the base film; and (ii) bonding together the heat-resistant resin membrane formed in step (i) and a porous membrane A formed of a polyolefin-based resin, followed by converting the heat-resistant resin membrane into a porous membrane B by immersion in a solidification bath, and washing and drying the same to obtain the composite porous membrane.

Abstract: A tissue scaffold includes a first film having a plurality of cell openings and a second film adjacent the first film and having a plurality of cell openings larger than the cell openings of the first film. The cell openings of the first film interconnect with the cell openings of the second film to define pathways extending through the first and second films.

Abstract: Disclosed is a laminated separator including a first polyolefin microporous layer and a second polyolefin microporous layer which is laminated on the first polyolefin microporous layer and which is different from the first polyolefin microporous layer, wherein at least one of the first microporous layer and the second microporous layer includes an inorganic particle having a primary particle size of 1 nm or more and 80 nm or less.

Abstract: Disclosed is a laminated separator including a first polyolefin microporous layer and a second polyolefin microporous layer which is laminated on the first polyolefin microporous layer and which is different from the first polyolefin microporous layer, wherein at least one of the first microporous layer and the second microporous layer includes an inorganic particle having a primary particle size of 1 nm or more and 80 nm or less.

Abstract: The invention relates to a membrane that heals on its own after being damaged mechanically as well as a method for producing said membrane which is used for pneumatic structures featuring an internal operating pressure of 10 mbar to 500 mbar. The inventive membrane is provided with a plastic layer on the pressure side, said plastic layer being interspersed with blisters that have a diameter ranging from 10? to 200?.

Abstract: A toilet lid or seat for use with a toilet includes first and second metallic layers bonded together along an edge to form a shell having a shape and size associated with the toilet lid or seat, the shell having an interior volume. The toilet lid or seat also includes a core structural layer disposed within the interior volume of the shell. The toilet lid or seat further includes a plurality of exterior layers disposed on exterior surfaces of the shell, the exterior layers configured to envelop the toilet lid or seat.

Abstract: A storage element for a solid electrolyte battery is provided. The storage element has a main member having a porous matrix of sintered ceramic particles in which particles that are made of a metal and/or a metal oxide and jointly form a redox couple are embedded. Along a preferred direction, the storage element has a certain concentration gradient of the particles made of the metal and/or the metal oxide and/or a certain gradient of a pore density and/or a pore size, thereby allowing the diffusion behavior of oxygen ions within the main member to be controlled and thus the charge and discharge kinetics, the life and the capacity of the battery to be improved.

Abstract: To provide an ionic electrolyte membrane structure that enables contact between the air pole and the fuel pole in which structure an edge face of the interface between an ion conducting layer and an ion non-conducting layer stands bare on a plane, an ionic electrolyte membrane structure which transmits ions only is made up of i) a substrate having a plurality of pores which have been made through the substrate in the thickness direction thereof and ii) a plurality of multi-layer membranes each comprising an ion conducting layer formed of an ion conductive material and an ion non-conducting layer formed of an ion non-conductive material which have alternately been formed in laminae a plurality of times on each inner wall surface of the pores of the substrate in such a way that the multi-layer membranes fill up the pores completely; the ions only being transmitted in the through direction by way of the multi-layer membranes provided on the inner wall surfaces of the pores.

Abstract: A substrate support assembly comprises a ceramic body and a thermally conductive base bonded to a lower surface of the ceramic body. The substrate support assembly further comprises a protective layer covering an upper surface of the ceramic body, wherein the protective layer comprises at least one of yttrium aluminum garnet (YAG) or a ceramic compound comprising Y4Al2O9 and a solid-solution of Y2O3—ZrO2.

Abstract: A composite structure comprises a closed-cell foam pattern having a skin, and a layer laminated to the skin of the foam pattern. The laminated layer may comprise a continuous layer, a discontinuous layer, a coating, a powder/particulate coating, another closed-cell foam pattern having a skin, etc. Also, the laminated layer may comprise a surface coating applied in-mold or post-mold to provide a composite structure that exhibits wear resistance, corrosion resistance, weather proofing, UV protection, and protection from delaminating or discoloring. A strengthening agent can be present throughout the foam.

Abstract: Provided is an electromagnetic wave shielding structure, including: a substrate; and a porous composite film formed on the substrate, wherein the porous composite film includes a continuous phase network fused from a plurality of metal nanoparticles, a first resin composition coated on a surface of the continuous phase network and a plurality of holes which are void spaces in the continuous phase network coated with the first resin composition.

Abstract: A separator medium for electrochemical cells that contains at least one nonwoven sheet of polymeric fibers. The nonwoven sheet has a surface area of about 0.5 to about 1.5 m2/g and has a maximum pore size that is equal to or more than 2.5 times the mean flow pore size and more than 11 times the minimum pore size. The sheet may be sulfonated to a level of 0.67% and demonstrates superior tensile properties after sulfonation and relative to previously known separators.

Abstract: The invention is a series of soft lithographic methods for the microfabrication of biopolymer scaffolds for use in tissue engineering and the development of artificial organs. The methods present a wide range of possibilities to construct two- and three-dimensional scaffolds with desired characteristics according to the final application. The methods utilize an elastomer mold which the biopolymer scaffold is cast. The methods allow for the rapid and inexpensive production of biopolymer scaffolds with limited specialized equipment and user expertise.

Abstract: The invention offers a microporous modified-polytetrafluoroethylene membrane that is a microporous membrane having a significantly small pore diameter and narrow pore-diameter distribution and that can remove microscopic foreign particles at high efficiency when used as a filtration membrane.

Abstract: The present invention relates safing insulation and, particularly, to safing insulation with pre-applied smoke sealant and methods for using the same. In one exemplary embodiment, safing insulation sheets are formed from individual safing insulation sections having a layer of smoke sealant applied to the upper surface of the safing insulation sections. In order to form the safing insulation sheets, individual safing insulation sections are arranged with the fibers of each individual section extending in a vertical direction and a smoke sealant is applied thereto. The smoke sealant acts to mechanically secure the individual sections of safing insulation to one another and also eliminates the need to apply smoke sealant to the safing insulation after installation. Advantageously, by pre-applying the smoke sealant to the safing insulation, the need to use spraying equipment to apply the smoke sealant to the safing insulation at a job site is eliminated.

Abstract: Plastic panels for motor vehicles and methods for making plastic panels are provided herein. In one example, a plastic panel for a motor vehicle comprises a first molded microcellular polymeric substrate and a second polymeric substrate. The first molded microcellular polymeric substrate has a first outer skin, a second outer skin, a microcellular structured core that is disposed between the first and second outer skins, and a wall that extends between the first and second outer skins to define a support structure in the microcellular structured core. The second polymeric substrate comprises a weld feature that is aligned with the support structure and that is coupled to the second outer skin of the first molded microcellular polymeric substrate.

Abstract: A method for manufacturing multilayer foam where easy generation of dead air and improvement in foam magnification is offered. Multilayer resin that has non-foam layer outside foam layer is pushed out, the innermost side of the multilayer resin is bonded mutually, and multilayer resin laminating body is formed. Multilayer resin laminating body is clamped in the empty space between outermost side of multilayer resin laminating body and cavity side with metal mold. Multilayer resin laminating body is molded in the shape along cavity side, and the multilayer foam is molded.

Abstract: A composite porous membrane is a composite porous membrane, wherein a porous membrane B including a heat-resistant resin is laminated on the surface of a polypropylene resin of an outermost layer of a porous membrane A composed of at least one layer, wherein at least one of the outermost layers comprises the polypropylene resin. The composite porous membrane satisfies a particular range of peeling strength at the interface between the porous membrane A and the porous membrane B and a particular range of difference between air resistance of the whole composite porous membrane and air resistance of the porous membrane A, provided that the porous membrane A satisfies a particular range of average pore size and porosity.

Abstract: Provided are a perfluorinated sulfonic acid polymer membrane having a porous surface layer, which includes a surface layer and a bottom layer present at the bottom of the surface layer, wherein the surface layer is a porous layer, and the bottom layer is non-porous dense layer, and a method for preparing the same through a solvent evaporation process.

Abstract: A foam roofing underlayment is provided with a reinforcement membrane having an array of fastener elements for engaging fastener elements on a flexible roof membrane. The underlayment is formed by molding foam between the reinforcement membrane and a carrier membrane. The underlayment in secured to the roof using washers having fastener elements for engaging the fastener elements of the flexible roof membrane. An anti-peel flap with fastener elements is provided around the periphery of the washers. A slip sheet is used between the underlayment and the flexible roof membrane to permit accurate positioning of the flexible roof membrane prior to engagement of the fastener elements. The interstices between the fastener elements provide lateral moisture paths to vents in the flexible roof membrane.

Abstract: A method for enhancing flexible graphite includes the steps of providing two porous sheets of flexible graphite, impregnating the sheets of flexible graphite with adhesive, removing an excessive portion of the adhesive by drying the sheets of flexible graphite, providing a laminate by sandwiching a reinforcing element between the sheets of flexible graphite, and heating and pressing the laminate.

Abstract: A continuous method for producing a thermoplastically moldable semifinished product of a thermoplastic material and reinforcing fibers, comprises blending thermoplastic fibers and reinforcing fibers together to form a nonwoven blend, consolidating the nonwoven blend by needling or by a thermal treatment, heating the consolidated nonwoven blend to a temperature above the softening temperature of the thermoplastic, compressing the consolidated nonwoven blend successively in a heated compression mold and in a cooled compression mold at a pressure of less than 0.8 bar for at least 3 seconds, and optionally applying functional layers to the semifinished product. The preferred product is a thermoplastically moldable semifinished product of a thermoplastic material and reinforcing fibers with an average length of 20 to 60 mm and an air pore content of 35 to 65 vol %.

Abstract: In a method for manufacturing an ESD protection device and an ESD protection device, on sheets defining insulating layers, portions defining a first connection conductor and a second connection conductor and a portion defining a mixed portion are formed, then the sheets are laminated and heated. The mixed portion is formed using a mixed portion formation material containing a cavity formation material and a solid component containing at least one of (i) a metal and a semiconductor, (ii) a metal and ceramic, (iii) a metal, a semiconductor, and ceramic, (iv) a semiconductor and ceramic, (v) a semiconductor, (vi) a metal coated with an inorganic material, (vii) a metal coated with an inorganic material and a semiconductor, (viii) a metal coated with an inorganic material and ceramic, and (ix) a metal coated with an inorganic material, a semiconductor, and ceramic. The cavity formation material disappears during heating.

Abstract: Technologies are generally described for perforated graphene monolayers and membranes containing perforated graphene monolayers. An example membrane may include a graphene monolayer having a plurality of discrete pores that may be chemically perforated into the graphene monolayer. The discrete pores may be of substantially uniform pore size. The pore size may be characterized by one or more carbon vacancy defects in the graphene monolayer. The graphene monolayer may have substantially uniform pore sizes throughout. In some examples, the membrane may include a permeable substrate that contacts the graphene monolayer and which may support the graphene monolayer. Such perforated graphene monolayers, and membranes comprising such perforated graphene monolayers may exhibit improved properties compared to conventional polymeric membranes for gas separations, e.g., greater selectivity, greater gas permeation rates, or the like.

Abstract: Apparatus and methods for stenting are provided comprising a stent attached to a porous biocompatible material that is permeable to endothelial cell ingrowth, but impermeable to release of emboli of predetermined size. Apparatus and methods are also provided for use at a vessel branching. The present invention further involves porous polymer membranes, suitable for use in medical implants, having controlled pore sizes, pore densities and mechanical properties. Methods of manufacturing such porous membranes are described in which a continuous fiber of polymer is extruded through a reciprocating extrusion head and deposited onto a substrate in a predetermined pattern. When cured, the polymeric material forms a stable, porous membrane suitable for a variety of applications, including reducing emboli release during and after stent delivery, and providing a source for release of bioactive substances to a vessel or organ and surrounding tissue.

Abstract: A method for the production of a breathable multilayer synthetic leather with a backing layer of a textile sheet, at least one intermediate layer applied to the backing layer and based on an at least to some extent open-cell whipped polyurethane foam and, applied full-surface to the at least one intermediate layer, an outer layer based on a polyurethane.

Abstract: This invention provides composite semiconductor substrates and methods for fabricating such substrates. The composite structures include a semiconductor substrate, a semiconductor superstrate and an intermediate layer interposed between the substrate and the superstrate that comprises a material that undergoes a structural transformation when subject to a suitable heat treatment. The methods provide such a heat treatment so that the intermediate layer becomes spongy or porous, being filled with numerous micro-bubbles or micro-cavities containing a gaseous phase. The composite semiconductor substrates with structurally-transformed intermediate layers have numerous applications.

Abstract: A composite porous membrane including a porous membrane A formed of a polyolefin-based resin; and a porous membrane B containing a heat-resistant resin and laminated on the porous membrane A, wherein the porous membrane A satisfies formulas (A) to (C), the composite porous membrane satisfies formula (D), and the composite porous membrane satisfies formulas (F) and (F) wherein thickness of porous membrane A<10 ?m formula (A); 0.01 ?m?average pore diameter of porous membrane A?1.0 ?m formula (B); 30% porosity of porous membrane A?70% formula (C); thickness of entire composite porous membrane?13 ?m formula (a); peel strength at interface between porous membrane A and porous membrane B?1.0 N/25 mm formula (E); 20?Y?X?100 formula CO and wherein X is a gas permeation resistance (seconds/100 ccAir) of porous membrane A, and Y is a gas permeation resistance (seconds/100 ccAir) of the composite porous membrane.

Abstract: The method forms a layered-open-network polishing pad useful for polishing at least one of magnetic, semiconductor and optical substrates. Exposing a first and second polymer sheet or film of a curable polymer to an energy source creates an exposure pattern in the first and second polymer sheet, the exposure pattern having elongated sections exposed to the energy source. Then removing polymer from the exposed first and second polymer sheets to forms elongated channels through the first and second polymer sheets in a channel pattern that corresponds to the exposure pattern. Attaching the first and second polymer sheets forms a polishing pad, the patterns of the first and second polymer sheets cross wherein the first polymer sheet supports the second polymer sheet and the elongated channels from the first and second polymer sheets connect and to form the layered-open-network polishing pad.

Abstract: This invention relates to methods of generating NP gallium nitride (GaN) across large areas (>1 cm2) with controlled pore diameters, pore density, and porosity. Also disclosed are methods of generating novel optoelectronic devices based on porous GaN. Additionally a layer transfer scheme to separate and create free-standing crystalline GaN thin layers is disclosed that enables a new device manufacturing paradigm involving substrate recycling. Other disclosed embodiments of this invention relate to fabrication of GaN based nanocrystals and the use of NP GaN electrodes for electrolysis, water splitting, or photosynthetic process applications.

Abstract: A security and/or authentication device comprising: a compressible photonic crystal having an ordered array of voids, the photonic crystal having a reflection peak, wherein compression against at least a portion photonic crystal results in a decrease of intensity of the reflection peak in at least that portion.

Abstract: The purpose of the present invention is to provide an animal toy and its manufacturing process. The animal is not easily destroyed when bitten by an animal, and its light weight reduces the risk of harm to an animal when the toy is thrown.

Abstract: Provided is a method of manufacturing a wiring board, in which: a composite adhesive sheet 20 is attached to one of the surfaces of a support substrate 10, and a double-sided CCL 30 is attached to the other surface. Then, in an integrated state of the above components, a multilayer wiring structure including a conductive layer and a resin insulating layer is formed on a metal layer 33 of the double-sided CCL 30 by a known build-up method. A thermally foamable adhesive layer 22 of the composite adhesive sheet 20 is then heated, thereby thermally decomposing a thermal foaming agent to generate gas, and the support substrate 10 is separated from the remaining bonded body. Thereafter, a carrier foil layer 32b and a copper foil layer 32a of a carrier-foil coated copper foil 32 are mechanically peeled from each other at a boundary between both the layers, thereby obtaining a wiring board 1.