Layers Of Different Properties Patents (Class 162/125)
  • Patent number: 7563344
    Abstract: Wet-pressed creped tissue sheets exhibit continuous undulating valleys separated by continuous mono-planar macro-ridges running in the machine direction of the sheet, the macro-ridges being of a lower fiber density relative to the fiber density of the undulating valleys. The tissue structure can be created by pressing a densified tissue web against the surface of a Yankee dryer while the web is supported by a texturizing (molding) fabric having a web-supporting surface having highly topographic continuous or substantially continuous ridges and valleys and thereafter creping the web.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: July 21, 2009
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Paul Douglas Beuther, Cristina Asensio Mullally, Jeffrey Dean Holz
  • Patent number: 7503981
    Abstract: Disclosed is a method for removing minerals from a cellulosic biomass. For example, the biomass may be prewashed with an acid solution and rinsed with water to remove minerals prior to acid saccharification. The removal of minerals may reduce overall acid requirements, and decrease pretreatment costs.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: March 17, 2009
    Assignee: The Trustees of Dartmouth College
    Inventors: Charles E. Wyman, Todd A. Lloyd
  • Patent number: 7497923
    Abstract: Tissues are provided as multi-ply tissue products having greater tactile sensation and resiliency in hand. Improved tissues may have a thickened and reduced density middle layer. The tissues may serve as applicators for chemical agents to be released during use of the tissue. A tissue having an improved tactile impression to the consumer, with enhanced resilience and high external bulk is disclosed. In one embodiment, a multi-ply structure having at least three plies is desirable. A middle or intermediate ply is comprised an increased thickness and a greater bulk is employed. In general, the exterior plies of the tissue are smooth and desirable to the consumer.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: March 3, 2009
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Margaret M. Ward, Gary Shanklin, Cynthia W. Henderson, Michael Payne
  • Patent number: 7497925
    Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes. Once formed, the tissue web is subjected to a shear-calendering device that increases the fuzz-on-edge properties of the web and preserves the bulk of the web when wound.
    Type: Grant
    Filed: March 21, 2005
    Date of Patent: March 3, 2009
    Inventors: Michael Alan Hermans, Clayton C. Troxell, Tammy L. Baum, Sharon S. Chang, James Leo Baggot
  • Patent number: 7491293
    Abstract: A multi-layered paperboard having a high brightness and exceptional uniformity. The white topped paperboard has a base layer(s) made from wood pulp and a top fibrous layer made of unbleached wood fiber, filler and a binder to create a top fibrous layer of sufficient uniformity at moderate brightness levels. The top fibrous layer optionally contains a coagulant and/or a retention aid. In a preferred embodiment, the top fibrous layer of the multi-layered paperboard product is coated with a coating of additional fillers and binders to produce the desired level of brightness and uniformity. The invention also includes a process for making a multi-layered paperboard.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: February 17, 2009
    Assignee: MeadWestvaco Corporation
    Inventors: Bruce W. Babcock, Tricia W. Thomas
  • Patent number: 7465373
    Abstract: An unitary stratified composite composed of a first stratum and a second stratum integrally connected by a transition zone is disclosed. The first stratum serves as a liquid acquisition stratum that rapidly acquires and then transfers liquid to the second stratum. The second stratum serves to withdraw liquid from the first stratum and further severs as a temporary storage stratum. Methods for forming the unitary stratified composite are also disclosed.
    Type: Grant
    Filed: May 4, 2006
    Date of Patent: December 16, 2008
    Assignee: National Institute for Strategic Technology Acquisition and Commercialization
    Inventors: Peter A. Graef, Colin Elston, Daniel T. Bunker, Fred B. Howard, Jeffrey D. Mathews, Shahrokh A. Naieni, Charles E. Miller
  • Publication number: 20080251222
    Abstract: The invention relates to a security paper for the production of documents of value which comprises a flat cellulose-containing substrate with a polymeric window included therein, to processes for the production of a security paper of this type and to the use thereof for the production of documents of value.
    Type: Application
    Filed: September 20, 2006
    Publication date: October 16, 2008
    Inventors: Burkhard Krietsch, Matthias Kuntz, Holger Winkler
  • Patent number: 7429307
    Abstract: In a method of forming a layered fibrous web, the method includes the steps of leading at least two different fiber suspensions through a head box (10), separating the fiber suspensions from each other by a blade device (18, 180), supplying the fiber suspensions to a web forming device (24) and forming a water layer having a transversely uniform flow at an outlet at the end of the blade device (18, 180), such that the water layer constitutes an extension of the blade device and thereby prevents mixing of the fiber suspensions. The blade device (18, 180) can be freely movable in a substantially vertical direction in order to permit an equalization of pressure between the fiber suspension layers separated by the blade device and thereby reducing wake effects downstream the edge of the blade device. A paper machine for carrying out the method is also disclosed.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: September 30, 2008
    Assignee: STFI, Skogsindustrins Tekniska Forskningsinstitut AB
    Inventor: Daniel Söderberg
  • Patent number: 7422658
    Abstract: The present invention is generally directed to paper products having great softness and strength. The paper products are formed from one or more paper webs that can be made according to various methods. In one embodiment, the paper web is an uncreped through-air dried web. According to the present invention, at least one side of the paper web is treated with a bonding material according to a preselected pattern and creped from a creping surface. Through the process, a two-sided tissue web is formed having a smooth side and a textured side.
    Type: Grant
    Filed: December 31, 2003
    Date of Patent: September 9, 2008
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Michael Alan Hermans, Mike T. Goulet, Mark Hassman, Rebecca C. Mohr, Jeffrey J. Johnson, Maurizio Tirimacco, Jeffrey Dean Lindsay
  • Patent number: 7399379
    Abstract: The present invention relates to a sheet structure for electrical insulation or flame resistance comprising a barrier ply having a mica-rich face and a mica-poor face and a reinforcing ply containing a saturable backing layer attached to the mica-poor face of the barrier ply.
    Type: Grant
    Filed: August 24, 2005
    Date of Patent: July 15, 2008
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Mikhail R. Levit, Laurence N. Bascom
  • Patent number: 7387702
    Abstract: Paper or paperboard laminate composed of at least one bulk-promoting layer, here termed bulk layer (1), 40-98% of which is composed of cellulose fibers with a freeness value of 550-950 ml CSF, and on at least one side of the bulk layer at least one secondary layer (3a, 3b?), which has a greater density than the bulk layer, the secondary layer and bulk layer being joined indirectly to one another over basically the whole of their opposing surfaces and the laminate having a bending stiffness index greater than 2.5 Nm7/kg3, but less than 14 Nm7/kg3, calculated as a geometric mean value for machine direction and cross direction. According to the invention a thin intermediate layer (2a), which has a higher drainage resistance than the bulk layer and has been formed together with the bulk layer, is arranged between the said bulk layer (1) and secondary layer (3a, 3b?).
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: June 17, 2008
    Assignee: Stora Enso Aktiebolag
    Inventor: Leif Norlander
  • Patent number: 7381299
    Abstract: The fluid intake rate of a tissue product having at least one hydrophobic exterior layer can be increased significantly by the addition of apertures through the hydrophobic exterior layer to the tissue product's hydrophilic interior layer. The apertures allow for fluid to be absorbed by the hydrophilic interior layer, while leaving the hydrophobic exterior layer dry to the touch. The size, number and spacing of the apertures can be controlled to manage the absorbent properties of the tissue product. In one embodiment, a three-ply tissue product has two exterior hydrophobic plies each having a plurality of apertures extending from the surface of both exterior plies through the plies to a hydrophilic interior ply.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: June 3, 2008
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Thomas Gerard Shannon, David Andrew Moline, Tammy Jo Balzar, Jeffrey David Mathews, John J. Urlaub
  • Patent number: 7361253
    Abstract: The present invention is generally directed to paper products having great softness and strength. The paper products are formed from one or more paper webs that can be made according to various methods. In one embodiment, the paper web is an uncreped through-air dried web. The web can contain softwood fibers in combination with high-yield fibers. For example, the high-yield fibers can be contained in the middle layer of a stratified fiber furnish. In accordance with the present invention, a first bonding material is applied to a first side of the web and optionally a second bonding material is applied to a second side of the paper web. The bonding materials are applied according to preselected patterns. At least one side of the paper web is creped after one of the bonding materials is applied. The bonding material applied to the creped side of the web can be an adhesive selected that allows the web to be creped at relatively low temperatures.
    Type: Grant
    Filed: July 18, 2005
    Date of Patent: April 22, 2008
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Maurizio Tirimacco
  • Publication number: 20080087395
    Abstract: A multi-ply paper product is disclosed. The multi-ply paper product is provided with a first play and a second ply. The first ply is a lotioned fibrous structure having a wet burst of less than about 100 grams. The second ply is a non-lotioned fibrous structure having a wet burst of greater than about 100 grams.
    Type: Application
    Filed: October 16, 2006
    Publication date: April 17, 2008
    Inventors: Michael Scott Prodoehl, LaTisha Evette Salaam, Joseph Jay Bullock, Diane R. Neilson
  • Patent number: 7348067
    Abstract: A laminate composite sheet comprising a two-ply base layer comprised of a bottom ply and a top ply, wherein the bottom ply is comprised of unbleached cellulosic fibers and wherein the top ply is comprised of bleached or brightened cellulosic fibers and a further layer attached to the top ply with a layer of adhesive; said further layer having a top and a bottom surface, said further layer selected from the group consisting of paper or film; said layer of adhesive containing no pigment, and said top surface of said further layer having no coating.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: March 25, 2008
    Assignee: The Hoffman Group
    Inventor: Roger P. Hoffman
  • Patent number: 7323085
    Abstract: A method for determining the basis weight of a first ply of a fibrous web, which covers a second ply of the fibrous web including the steps of positioning an electromagnetic transmitter and an electromagnetic receiver, radiating the fibrous web, receiving a measuring signal and a reference signal, and determining the basis weight. The positioning an electromagnetic transmitter and an electromagnetic receiver step includes positioning them proximate to a side of the first ply. The radiating the fibrous web step is accomplished by the electromagnetic transmitter radiating the fibrous web with at least one measuring wavelength and at least one reference wavelength, the second ply having different optical characteristics at the measuring wavelength than at the reference wavelength. The receiver receives a measuring signal, which is returned at the measuring wavelength and the receiver receives a reference signal that is returned at the reference wavelength.
    Type: Grant
    Filed: January 19, 2005
    Date of Patent: January 29, 2008
    Assignee: Voith Paper Patent GmbH
    Inventors: Thomas Ischdonat, Rudolf Muench
  • Publication number: 20080014381
    Abstract: A seal material has double-layer structure and makes use of the respective virtue of each layer. The seal material includes a lettering layer and an ink seeping layer which superposes and bonds together. The method of making the seal material includes the process of heating both layers' material to squeeze and mold. The seal made with the material of the present invention provides the virtues of higher clarity of impressing, higher speed of ink injection, and without the shortcoming of ink scarcity.
    Type: Application
    Filed: February 2, 2007
    Publication date: January 17, 2008
    Inventors: Kin Sun Wong, Kam Hung Wan, Hin Wah Wallace Tsang, Kam Kwong Raymond Wan
  • Publication number: 20080006378
    Abstract: A multi-ply paper tissue includes at least one ply formed of LDPE/HDPE. The LDPE/HDPE ply is thermally bonded to the other ply or plys of the tissue.
    Type: Application
    Filed: July 6, 2006
    Publication date: January 10, 2008
    Inventor: Antonio N. Maciel
  • Publication number: 20070272381
    Abstract: A multi-ply fibrous structure product having two or more plies of fibrous structure where at least one of the plies has a plurality of domes formed during the papermaking process and there are from about 10 to about 1000 domes per square inch of the product. At least one of the plies of the multi-ply fibrous structure has a plurality of embossments thereon with a total embossment area of from about 3% to about 15%. The embossments may be arranged such that they define non-geometric foreground patterns of unembossed cells.
    Type: Application
    Filed: May 2, 2007
    Publication date: November 29, 2007
    Inventors: Ahmed Kamal Elony, Osman Polat, Jeffrey Glen Sheehan, Markus Wilhelm Altmann, Ward William Ostendorf, Kevin Mitchell Wiwi, Steven Lee Barnholtz, Douglas Jay Barkey
  • Publication number: 20070256802
    Abstract: A fibrous structure product having two or more plies of fibrous structure having a High Load Caliper from 17 mils to about 45 mils. In addition a multiply fibrous structure product having two or more plies, a High Load Caliper from about 17 mils to about 45 mils; a basis weight from about 26 lbs/3000 ft2 to about 50 lbs/3000 ft2; and a Flex Modulus from about 0.1 to about 0.8.
    Type: Application
    Filed: May 2, 2007
    Publication date: November 8, 2007
    Inventors: Jeffrey Glen Sheehan, Markus Wilhelm Altmann, Osman Polat, Ward William Ostendorf
  • Patent number: 7291246
    Abstract: The invention relates to liquid board comprising one or more layers of material containing cellulose, one or more of said layers comprising an additive that has the capacity to react with or decompose a disinfectant with which said liquid board is treated, so that a gas is formed that acts as a barrier and thereby prevents the penetration, especially edge penetration, of said disinfectant into the paperboard layer/layers.
    Type: Grant
    Filed: June 19, 2001
    Date of Patent: November 6, 2007
    Assignee: Stora Enso Aktiebolag
    Inventors: Klas Norborg, Mikael Hjerpe, Kajsa von Schalien
  • Patent number: 7211171
    Abstract: A multiply tissue product comprising at least two plies of a tissue interconnected to each other. The multiply tissue further comprises a layer including super absorbent fiber-like particles in at least one interface region in between two adjacent plies of the tissue webs, wherein the basis weight of the layer is between about 0.5% and about 50% of the overall basis weight of the two adjacent plies of tissue.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: May 1, 2007
    Assignee: The Procter & Gamble Company
    Inventors: Horst Alfred Reinheimer, Aniruddha Chatterjee, Joachim von Heimburg
  • Patent number: 7182837
    Abstract: A process and method which ‘locks in’ three-dimensional texturing added to a paper web by virtue of an adhesive material which is printed onto the surface of the web is generally disclosed. The adhesive may be applied to the web either before, during, or after the web is molded to increase the surface texture. The adhesive may be applied at relatively low pressure so as to preserve surface texture without significant deformation of the web. The cured adhesive material inhibits the web from reassuming a two-dimensional state or may contribute additional texture by rising above the surface of the web. This process may not only increase the bulk of the web when dry and wet, but also increase the wet resiliency, the wet strength, and the tactile properties of the web.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: February 27, 2007
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fung-Jou Chen, Jeffrey D. Lindsay, Thomas F. Hunt, Maurizio Tirimacco, John J. Urlaub
  • Patent number: 7156953
    Abstract: A process for producing wiping products and wiping products made by the process are disclosed. According to the present invention, a paper web is treated on both sides with a bonding material. After the bonding material is applied, the web is then subjected to a dry rush transfer process during which the web is conveyed from a first moving conveyor to a second moving conveyor. The second moving conveyor generally has a speed slower than the first moving conveyor causing a shearing force to be exerted on the web. The shearing force decreases the stiffness of the web. In one embodiment, an uncreped throughdried base web is used.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: January 2, 2007
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Maurizio Tirimacco, Mark Burazin
  • Patent number: 7156954
    Abstract: Soft throughdried tissues, which are sufficiently soft to serve as premium bathroom tissues, can be made without the use of a Yankee dryer. The typical Yankee functions of building machine direction and cross-machine direction stretch are replaced by a wet end rush transfer and the throughdrying fabric design, respectively. It is particularly advantageous to form the tissue with chemimechanically treated fibers in at least one layer. The resulting tissues have high bulk (about 6 cubic centimeters per gram or greater) and low stiffness.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: January 2, 2007
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Theodore Edwin Farrington, Jr., Julia Smith Bahlman, Mark Alan Burazin, Fung-jou Chen, Kristin Ann Goerg, Michael Alan Hermans, Robert John Makolin, Michael John Rekoske
  • Patent number: 7125470
    Abstract: A unitary stratified composite composed of a first stratum and a second stratum integrally connected by a transition zone is disclosed. The first stratum serves as a liquid acquisition stratum that rapidly acquires and then transfers liquid to the second stratum. The second stratum serves to withdraw liquid from the first stratum and further serves as a temporary storage stratum. Methods for forming the unitary stratified composite are also disclosed.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: October 24, 2006
    Assignee: National Institute for Strategic Technology Acquisitions and Commercialization
    Inventors: Peter A. Graef, Colin Elston, Daniel T. Bunker, Fred B. Howard, Jeffrey D. Mathews, Shahrokh A. Naieni, Charles E. Miller
  • Patent number: 7118648
    Abstract: Among other things, the present invention provides various apparatus useful in paper manufacturing and recycling. On such apparatus is a paper strap that includes a paper body that is formed of a compound structure. Such a paper strap further includes an adhesive material formed on at least a portion of the paper body. Methods for using the paper strap include methods related to recycling paper products, methods for sealing cartons, and methods for manufacturing paper products.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: October 10, 2006
    Assignee: SDF Group, LLC
    Inventors: Edward Dever, Paul W. Weber
  • Patent number: 7041196
    Abstract: A fibrous structure and method for making the fibrous structure, wherein the method includes the steps of: providing a plurality of cellulosic fibers onto a forming member having a pattern of channels such that at least some of the cellulosic fibers are disposed in the channels; providing a plurality of synthetic fibers onto the cellulosic fibers such that the synthetic fibers are disposed adjacent to the cellulosic fibers; and forming the unitary fibrous structure from the synthetic fibers and the cellulosic fibers.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: May 9, 2006
    Assignee: The Procter & Gamble Company
    Inventors: Timothy Jude Lorenz, Osman Polat, Paul Dennis Trokhan, Dean Phan
  • Patent number: 7041364
    Abstract: The invention relates to security paper (1) including at least one zone (2; 3) that reacts with nonpolar solvents. The paper also includes a barrier (4) that is impermeable to nonpolar solvents between a first outside face (10) of the security paper and the zone (2; 3) that reacts with the solvents.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: May 9, 2006
    Assignee: Arjo Wiggins Security Sas
    Inventor: Sandrine Rancien
  • Patent number: 6998017
    Abstract: An improved method for imprinting a paper web during a wet pressing event is disclosed which results in asymmetrical protrusions corresponding to the deflection conduits of a deflection member. In one embodiment, differential velocity transfer during a pressing event serves to improve the molding and imprinting of a web with a deflection member. Improved deflection members are also disclosed. Improved tissue webs produced are also disclosed having useful sets of physical and geometrical properties, such as a pattern densified network and a repeating pattern of protrusions having asymmetrical structures.
    Type: Grant
    Filed: May 9, 2003
    Date of Patent: February 14, 2006
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jeffrey Dean Lindsay, Mark Alan Burazin, Fung-jou Chen, Michael Alan Hermans, Philip Sim Lin, Kenneth Curtis Larson
  • Patent number: 6989075
    Abstract: A dual intensive property tissue. The tissue has a first set of intensive properties including density, surface area, thickness and void volume as presented to the consumer. The consumer plastically activates the tissue by pulling it in tension. A series of slits 44 or other lines of weakness elongate in a direction parallel to the line of tension, allowing the tissue to achieve a second state of intensive properties. The value of the second state of intensive properties is different after activation. The change in value of the intensive properties allows for economies in shipping, where a higher density product is shipped to the consumer. At the point of use, the consumer activates the product to achieve the increase surface area and lower density. The increase in surface area and concomitant decrease in density provides for increased efficacy in cleaning. The plastically activatable state may be provided by a series of slits 44 or other lines of weakness in the tissue.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: January 24, 2006
    Assignee: The Procter & Gamble Company
    Inventors: Junan Kao, Michelle Renee Gannon, Michael Gomer Stelljes, Jr., Paul Dennis Trokhan
  • Patent number: 6979386
    Abstract: A tissue product containing a cellulosic fibrous material and less than about 10 wt. % of a superabsorbent material (e.g., fibers, particles, etc.) is provided. In some instances, the superabsorbent material can absorb between about 100 to about 350 grams of an aqueous solution per gram of superabsorbent material. In some embodiments, the superabsorbent material can be applied at the stock-preparation stage of a papermaking process, and can be provided in a dry or preswollen state.
    Type: Grant
    Filed: August 22, 2000
    Date of Patent: December 27, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Palani Raj R. Wallajapet, Dale A. Burghardt, Sheng-Hsin Hu
  • Patent number: 6949166
    Abstract: “Products made from a process for increasing the tactile properties of a base web without adversely affecting the strength of the web is disclosed. In general, the process includes the steps of placing a base web in between a first moving conveyor and a second moving conveyor. The conveyors are then wrapped around a shear inducing roll which creates shear forces that act upon the base web. The shear forces disrupt the web increasing the softness and decreasing the stiffness of the web. The shear inducing roll typically has a relatively small diameter. In some applications, more than one shear inducing roll may be incorporated into the system.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: September 27, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Andrew P. Bakken, Troy M. Runge, Kenneth J. Zwick
  • Patent number: 6929714
    Abstract: A method for forming a tissue product that is soft and produces relatively low levels of slough is provided. The method includes providing a liquid furnish of cellulosic fibers and forming a multi-layered wet web therefrom. The web is dried (e.g., through-dried) to a solids consistency of 90% or greater. A latex having a glass transition temperature less than about 30° C. is applied to the dried web (e.g., foamed, printed, sprayed, etc.) such that the latex comprises less than about 3% by weight of the dry weight of the web. The latex remains substantially uncured after being applied to the dried web.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: August 16, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Sheng-Hsin Hu, Strong C. Chuang, Amber Marie Fortune, Jason D. Rottier, Daniel John Vander Heiden
  • Patent number: 6911114
    Abstract: The present invention is a tissue web comprising cellulosic fibers and a semi-synthetic cationic polymer having a molecular weight less than about 5 million. The semi-synthetic cationic polymer can be heterogeneously distributed in the tissue web. The semi-synthetic cationic polymer has a degree of cationic substitution of at least 0.2.
    Type: Grant
    Filed: October 1, 2002
    Date of Patent: June 28, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jeffrey Dean Lindsay, Thomas Gerard Shannon
  • Patent number: 6888045
    Abstract: A fibrous material and a method of producing it, the material is mainly intended to be incorporated in an absorbent article and comprises a layer of continuous fibers, so-called tow, which have been bonded together in points, lines or spots in a bonding pattern, but otherwise are substantially unbonded to each other. The tow layer is bonded with at least two bonding patterns: a first relatively strong and diffuse bonding pattern, and a second more distinct second bonding pattern. Bonding of at least the first bonding pattern takes place by thermobonding, wherein a pattern roll is used which provide the desired bonding patterns. In the first welding step the pattern roll is driven at a higher speed than the feeding speed of the tow layer, so as to create a relatively diffuse and strong bonding pattern.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: May 3, 2005
    Assignee: SCA Hygiene Products AB
    Inventors: Johan Wahlström, Jan Wästlund-Karlsson
  • Patent number: 6887350
    Abstract: A tissue product containing a multi-layered paper web that has at least one outer layer formed from a blend of pulp fibers and synthetic fibers is provided. A polymer latex is also applied to the outer layer of the tissue product. It is believed that the polymer latex and synthetic fibers can fuse together to have a synergistic effect on the strength of the tissue product. In addition, the resulting tissue product can be soft and produce low levels of lint and slough.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: May 3, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Gil Bernard Didier Garnier, Maurizio Tirimacco, Jeremy Richard Beard, Richard Joseph Behm, Sheng-Hsin Hu
  • Patent number: 6797114
    Abstract: In the practice of the invention, a multi-ply paper product or tissue having hardwood layers on the outside and on the inside provides reduced amounts of undesirable sloughing. The multi-ply product includes at least two plies, with three layers in each ply. Hardwood layers, such as for example eucalyptus-containing fiber layers, are provided on the outside surfaces of each ply and also on the interface of one or more plies. The resulting paper product may exhibit reduced sloughing, with little or no sacrifice in softness. A product having two, three, four, or more plies is shown.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: September 28, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Sheng-hsin Hu
  • Publication number: 20040168780
    Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3″ wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3″ per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.
    Type: Application
    Filed: March 3, 2004
    Publication date: September 2, 2004
    Applicant: Fort James Corporation
    Inventors: John H. Dwiggins, Frank D. Harper, Galyn A. Schulz, Pamela J. Wiese, Joseph C. Leege, T. Philips Oriaran, Brian J. Schuh, Michael S. Heath, Greg A. Wendt
  • Publication number: 20040168779
    Abstract: The multi-layer fibrous product and a process for producing it. According to the present invention the fibre product comprises at least two overlapping fibre layers, whereby the one that forms the top layer of the product contains filler and is lighter than the layer under it and is at least essentially opaque. According to the present invention the filler of the top layer consists at least partially of cellulose or lignocellulose fibrils, on which light scattering material particles have been precipitated. The present invention can be used, for example, to produce white surface liner with a lighter top layer without impairment of the strength of the surface. Thus, the grammage of the layer can be at least about 5% by weight less than a top layer, which has the corresponding opacity and formation, and which has been produced from the same fibre material and mineral pigments.
    Type: Application
    Filed: April 22, 2004
    Publication date: September 2, 2004
    Inventors: Petri Silenius, Leena Yliniemi, Jari Meuronen, Markku Leskela
  • Publication number: 20040163785
    Abstract: A tissue web and/or tissue product comprises a polysiloxane composition. The tissue web and/or tissue product has a post-aged AGAT value of about 60% or more of a pre-aged AGAT value after aging the tissue web and/or tissue product at about 25° C. for about 28 days.
    Type: Application
    Filed: February 20, 2003
    Publication date: August 26, 2004
    Inventors: Thomas Gerard Shannon, Matthew Edmund Higgins, Bozena Nogaj, Mary Philip, Darnell Clarence Radtke
  • Publication number: 20040140072
    Abstract: Provided is a paper structure comprised of cellulose pulp fiber, a polymeric binder, and an aramid component comprised of aramid fiber and/or fibrid. The paper structure can also comprise multiple layers of different composition, but at least one layer must comprise the aramid component and polymeric binder.
    Type: Application
    Filed: September 9, 2003
    Publication date: July 22, 2004
    Applicant: FiberMark, Inc.
    Inventor: Homan B. Kinsley
  • Publication number: 20040129396
    Abstract: A fibrous web including a back liner having a higher fines side with a higher fines content, a top liner having a higher fines side with a higher fines content and at least one middle layer having a higher fines side with a higher fines content, and a lower fines side with a lower fines content, at least one middle layer and the top liner being couched together, the back liner having the higher fines side in contact with the lower fines side of at least one middle layer.
    Type: Application
    Filed: September 5, 2003
    Publication date: July 8, 2004
    Inventors: Alexander Wassermann, Manfred Feichtiger
  • Publication number: 20040118544
    Abstract: A process for producing wiping products and wiping products made by the process are disclosed. According to the present invention, a paper web is treated on both sides with a bonding material. After the bonding material is applied, the web is then subjected to a dry rush transfer process during which the web is conveyed from a first moving conveyor to a second moving conveyor. The second moving conveyor generally has a speed slower than the first moving conveyor causing a shearing force to be exerted on the web. The shearing force decreases the stiffness of the web. In one embodiment, an uncreped throughdried base web is used.
    Type: Application
    Filed: March 5, 2003
    Publication date: June 24, 2004
    Inventors: Maurizio Tirimacco, Mark Burazin
  • Patent number: 6752905
    Abstract: A method for forming a tissue product that is soft and produces relatively low levels of slough is provided. The method includes providing a liquid furnish of cellulosic fibers and forming a multi-layered wet web therefrom. The web is dried (e.g., through-dried) to a solids consistency of 90% or greater. A latex having a glass transition temperature less than about 30° C. is applied to the dried web (e.g., foamed, printed, sprayed, etc.) such that the latex comprises less than about 3% by weight of the dry weight of the web. The latex remains substantially uncured after being applied to the dried web.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: June 22, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Sheng-Hsin Hu, Strong C. Chuang, Amber Marie Fortune, Jason D. Rottier, Daniel John Vander Heiden
  • Publication number: 20040084167
    Abstract: A web-making fabric for producing a high caliper fibrous web and the fibrous web produced thereby. The web-making fabric comprises a reinforcing structure and a framework joined to the reinforcing structure. The framework defines a plurality of deflection conduits, at least one deflection conduit is a negatively radiused deflection conduit, and at least one deflection conduit is a positively radiused deflection conduit. The positively radiused deflection conduits are sized, shaped, and arranged to maximize fiber deflection along the periphery of the conduits. The web comprises three regions, a first region a second region and a third region. The first region is immediately adjacent to at least one of the second region and the third region. The second region comprises a plurality of negatively radiused domes. The third region comprises a plurality of positively radiused domes.
    Type: Application
    Filed: November 5, 2002
    Publication date: May 6, 2004
    Applicant: The Procter & Gamble Company
    Inventors: Kenneth Douglas Vinson, John Allen Manifold, Jonathan Andrew Ficke, Yanping Zhang
  • Publication number: 20040084164
    Abstract: The present invention is a tissue product. The tissue product comprises at least one ply. Each ply comprises a first side and an opposing second side. At least one ply comprises a polysiloxane distributed non-uniformly in the z-direction within the ply such that the ply has a % z-directional polysiloxane gradient between the first side of the ply and the second side of the ply of about 20% or greater.
    Type: Application
    Filed: November 6, 2002
    Publication date: May 6, 2004
    Inventors: Thomas Gerard Shannon, Lisa Ann Flugge, David Andrew Moline, Troy Michael Runge, Wade Raymond Thompson
  • Publication number: 20040084165
    Abstract: The present invention is a tissue product comprising at least one tissue sheet. Each tissue sheet comprises a first side and an opposing second side. At least one tissue sheet comprises selectively treated pulp fiber treated with at least one hydrophobic chemical additive distributed non-uniformly in the z-direction within the tissue sheet. The tissue sheet has a % z-directional hydrophobic chemical additive gradient between the first side of the tissue sheet and the second side of the tissue sheet of about 20% or greater.
    Type: Application
    Filed: November 6, 2002
    Publication date: May 6, 2004
    Inventors: Thomas Gerard Shannon, James Daniel Lorenz, David Andrew Moline, Troy Michael Runge, Thomas Hampshire Schulz
  • Patent number: 6723203
    Abstract: The invention concerns a cotton-wool-like cellulose having a basis weight of about 20 to about 80 g/m2 comprising, an embossed ply of 10 to 40 g/m2, including raised designs consisting at least partly of discrete protuberances oriented towards the inside of the structure, and a non-embossed ply. The invention is characterised in that the embossed ply has over at least a surface portion at least 30 protuberances per cm2 whereof the surface is less than 1 mm2, preferably less than 0.7 mm2, and the basis weight of the embossed ply is less than that of the non-embossed ply. Preferably, it is less by 5 to 30%.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: April 20, 2004
    Assignee: Georgia-Pacific France
    Inventors: Gilles Roussel, Michel Basler
  • Publication number: 20040069428
    Abstract: This invention, in one aspect, relates to a multi-ply paperboard having at least three inner plies and, in some aspects, a top liner and a back liner, wherein the multi-ply paperboard is derived from fiber sources comprising at least about 80% by weight recycled fiber. The multi-ply paperboard of the present invention exhibits strength characteristics comparable those of paperboard prepared from virgin board. In further aspects, the invention relates to methods of making the multi-ply paperboard of the present invention.
    Type: Application
    Filed: September 2, 2003
    Publication date: April 15, 2004
    Inventors: James K. Hansen, Richard L. Munson, Roberto Balaguer, Jeffrey M. Leitinger, Thomas F. Barton