Abstract: A suspension of bacterial cellulose having a reticulated structure has been conditioned to remain in suspension when the suspension is under shear so that it may be coated on a substrate. The suspension of bacterial cellulose is homogenized and thereafter filtered to provide a bacterial cellulose component having a size no greater than 125 microns. This allows a process for applying bacterial cellulose as a coating on a substrate on a substantially continuous basis, either by roll coating or spraying. It also provides a coated product in which the bacterial cellulose is substantially uniform, taking into account the normal discontinuities of roll coating and spray coating.

Abstract: The addition of a relatively small amount of a cationic silicone to the aqueous suspension of papermaking fibers in the wet end of the tissue making process provides improved tactile properties (softness) to the resulting tissue.

Abstract: Reinforced polymer composites having a uniform mixture of reinforcing fibers having a polymodal length distribution and having polymer particulates are provided exhibiting a good balance of impact strength and processability/formability. The composites are prepared by forming a dilute aqueous slurry of a solid heat-fusible organic polymer and a reinforcing material having a polymodal length distribution, agitating the slurry and then dewatering the slurry to provide a mat of thermoplastic polymer particles and reinforcing fiber. The mat is dried and then stamped under pressure and heat to consolidate the thermoplastic material and form a sheet-like composite structure.

Abstract: Cellulosic pulps of selected fiber morphology are disclosed having a coarseness less than a threshold coarseness level. The threshold coarseness level is a function of average fiber length. The cellulosic pulps are especially useful for producing paper structures such as tissue paper. A method for producing the cellulosic pulps is also disclosed.

Abstract: The addition of a relatively small amount of a cationic silicone to the aqueous suspension of papermaking fibers in the wet end of the tissue making process provides improved tactile properties (softness) to the resulting tissue.

Abstract: An improved duplex linerboard is formed from old corrugated containers (OCC) by first repulping the OCC and screening it to provide a fine fraction and a coarse fraction. NaHSO.sub.3 or H.sub.2 O.sub.2 is applied to the fine fraction and the fine fraction produce a chemically treated fine fraction which is then refined. Coarse fraction is separately refined and the refined coarse fraction pulp is then used to form the bottom ply of a multi-ply board and the refined fine fraction pulp used to form the top ply of the multiply board.

Abstract: Soft creped tissue paper products comprising papermaking fibers and a biodegradable crepe facilitating composition is disclosed. The crepe facilitating composition is a biodegradable bonding inhibitor, a cationic starch and a carboxymethyl cellulose. Preferably, the biodegradable bonding inhibitor is a biodegradable quaternary ammonium compound. The use of a biodegradable bonding inhibitor, a cationic starch and a carboxymethyl cellulose results in a creped tissue paper that is both strong and soft. A creped paper process comprising the addition of the crepe facilitating composition is also disclosed. The composition offers the potential to improve production capacity.

Abstract: The diaphragm of the electroacoustic transducer is made of a material in which fibers having at least two different radii taken out of wood are mixed together. Two mean radii A and B, among different mean radii of the fibers are set to satisfy the relationship: 0.5.times.A.ltoreq.B.ltoreq.0.5.times.A. By utilizing such a diaphragm, the balance of the density, rigidity, and internal loss of the diaphragm can be improved, and thus the acoustic characteristics of the electroacoustic transducer such as a speaker unit can be improved.

Abstract: Multi-ply facial tissue paper products comprising biodegradable chemical softener compositions and a combination of a wet strength binder, either permanent and/or temporary, and a dry strength binder is disclosed.The multi-ply facial tissue paper products contain a biodegradable chemical softening composition comprising a mixture of a biodegradable quaternary ammonium compound and a polyhydroxy compound. The multi-ply facial tissue paper products also contain an effective amount of a wet strength binder, either permanent and/or temporary, and a dry strength binder to control linting and/or to offset the loss in tensile strength, if any, resulting from the use of the biodegradable chemical softening compositions. The use of both wet strength binder, either permanent and/or temporary, and dry strength binder also improves the retention of the chemical softening composition in the sheet.

Abstract: A single or multi-ply tissue product includes at least one foam-formed ply incorporating at least about 100 ppm of forming-loop-incorporated surfactant, the ply includes from at least about 50% by weight to about 80% by weight of relatively short, high softness cellulosic fiber formed by chemical pulping of hardwood. The fibers have a weight average fiber length of between about 0.5 to about 2.2 mm, a coarseness of about 7 to about 14 mg of fiber per 100 m of fiber length (mg/100 m). The ply includes from at least about 20% by weight to about 50% by weight of relatively long strength-enhancing cellulosic fiber chosen from chemically pulped softwood fiber and chemi-thermo-mechanically pulped softwood fiber and mixtures thereof. The strength-enhancing cellulosic fiber have a weight average fiber length of about 2 to about 4 mm, a coarseness of about 14 to about 28 mg/100 m. Optionally, up to about 30% by weight of bulk-enhancing fibers having a three-dimensional anfractuous character may be provided.

Abstract: A process for forming a self-supporting preform layer of a homogeneous blend of relatively long glass staple length fibers and wettable fine denier staple length thermoplastic filaments wherein a neutral pH aqueous slurry of the glass fibers and filaments are formed into a mat using conventional papermaking equipment. In the preferred process the wettable thermoplastic filaments are dispersed first in the water then followed by the addition of the glass fibers. The self-supporting preform when converted into a molded composite structure results in a substantially void-free structure of individual glass fibers embedded in a thermoplastic resin matrix.

Abstract: Multi-layered tissue paper webs comprising chemical softener compositions and binder materials are disclosed. The multi-layered tissue webs are useful in the manufacture of soft, absorbent paper products such as facial tissues and/or toilet tissues. The multi-layered tissue paper products contain a chemical softening composition comprising a mixture of a quaternary ammonium compound and a polyhydroxy compound. Preferred quaternary ammonium compounds include dialkyl dimethyl ammonium salts such as di(hydrogenated)tallow dimethyl ammonium chloride, di(hydrogenated)tallow dimethyl ammonium methyl sulfate. Preferred polyhydroxy compounds are selected from the group consisting of glycerol, sorbitols, polyglycerols having a weight average molecular weight of from about 150 to about 800, polyoxyethylene glycols and polyoxypropylene glycols having a weight average molecular weight from about 200 to 4000.

Abstract: Cellulosic pulps of selected fiber morphology are disclosed having a coarseness less than a threshold coarseness level. The threshold coarseness level is a function of average fiber length. The cellulosic pulps are especially useful for producing paper structures such as tissue paper. A method for producing the cellulosic pulps is also disclosed.

Abstract: A recycled paper for electrophotography has a fine class pulp containing a fine class waste paper pulp. The fine class pulp is in a content of not less than 90% by weight based on the weight of the whole pulp. The recycled paper has a waste paper pulp content of more than 70% by weight based on the weight of the whole pulp.

Abstract: The invention relates to the manufacture of moulded objects from a fluidized fiber raw material. The fiber raw material used, is a pulp processed from waste paper by slushing the waste paper in a pulper. All or some part of the waste paper added to the pulper is subjected to a separate controlled dry grinding prior to the slushing in the pulper.

Abstract: A paper product having increased thickness, absorbency, and softness without altering product strength wherein a fiber blend is provided being up to 50% softwood fibers and up to 100% Hesperaloe funifera fibers.

Abstract: Archival quality aperture cards manufactured from stock formulation including:1. between 40 and 60% southern softwood kraft pulp;2. between 60 and 40% northern mixed hardwood pulp;3. between 1.5 and 2.5% on total pulp, calcium carbonate for alkaline reserve;4. between 0.05 and 1.0% on total pulp, alkyl ketene dimer as an internal sizing agent;5. between 0.2 and 1.0% on total pulp, cationic potato starch for internal bonding improvements;6. between 0.5 and 2.0% on total pulp, cationic potato starch as a surface sizing agent;7. between 0.5 and 2.5% solids added to the surface sizing agent, alkyl ketene dimer as a slip agent; and8. between 0.01 and 0.3% dyed rayon granitizing fibers.

Abstract: A process for producing high grade polyethylene paper on conventional continuous wet-lay papermaking equipment. In particular, the process comprises preparing a furnish of 75-99 wt. % oriented polyethylene pulp, 0.5-15 wt. % fibrous stabilizing agent and 0.5-10 wt. % strengthening agent and depositing the furnish on the forming screen of a conventional wet-lay papermaking machine. The resulting waterleaf sheet is dried on heated drying cans and then thermally bonded to provide a high grade polyethylene paper having high dry strength and toughness, exceptional dimensional stability and superior uniformity (i.e., no holes). The high grade polyethylene paper made by the inventive process is particularly useful in microfiltration end-uses such as vacuum cleaner bags.

Abstract: Cellulose pulp compositions of selected fiber morphology are disclosed. Of particular interest, are morphological forms of wood fibers with the potential to achieve improved paper strength without suffering the penalty of slow drainage rate. These cellulose pulps are especially useful for efficiently producing paper structures such as tissue paper of requisite strength.

Abstract: A process for reducing the density, increasing the bulk, the hand and the porosity of a sheet material containing fibers by use of a vegetable filler, wherein a pulverulant vegetable filler of density less than 500 kg/m.sup.3 is introduced into the fibrous mass during the manufacture of the material. At least 95% by weight of the particles of the vegetable filler are less than 150 micrometers in size and at least 80% by weight of the particles of vegetable filler are greater than 10 micrometers in size. The process is particularly useful for obtaining paper and cardboard of low density with improved hand (or bulk) and porosity. It is also attractive since it reduces the cost prices and enhances the thermal and acoustic insulation properties.

Abstract: An anti-static paper sheet for use in high pressure laminates comprised of Pontiac hardwood, high alpha hardwood, and cotton linters, the sheet being initially treated with a wet strength resin and saturated with a water soluble polycationic quaternary ammonium polymer which is free from metallic salts in an amount of at least about one pound of polymer to 1000 square feet of sheet material having a basis weight of about 75 pounds per ream, the anti-static polymer being applied at a temperature of from about 135.degree. F. to about 155.degree. F.

Abstract: The tea bag paper comprises a first phase of natural fibers in a weight percentage of from 60% to 85%, and a second phase of heat-sealable synthetic fibers with the remainder of the weight percentage of from 15% to 40%. The second phase penetrates the first phase in such a way that both sides of the paper are adapted to be heat-sealed, with the unit area weight of the paper being between 10 and 15 g/m.sup.2. The tea bag paper exhibits enhanced tea diffusion, and may be processed on special high-speed automatic tea packing machines, because it is heat-sealable on either side thereof.

Abstract: A foam-formed nonlaminated stratified paper tissue includes a first layer of bulky anfractuous fiber blend and a second layer of fiber blend having enhanced softness and caliper as compared to a conventional tissue of equivalent basis weight and strength. In a preferred embodiment, the first layer is a fiber blend of a bulky anfractuous fiber and a chemithermomechanical pulp. A method of forming a foam-formed nonlaminated stratified web of paper tissue material includes supplying a first furnish of a bulky anfractuous fiber blend directly to a foraminous support member. A second furnish of fiber blend is supplied onto the first furnish disposed on the foraminous support member. The furnishes may also be supplied in reverse order depending upon the forming configuration of the machine used. The first and second furnishes form a web of paper tissue material which is dried in a drying device to a predetermined dryness.

Abstract: Multilayer paper having an improved combination of stiffness and smoothness, and the processes for producing such paper products are disclosed. The multilayer papers are formed using chemical pulp, with the outer layers comprised of coarser, stronger fibers and the inner layer of finer but weaker fibers that exhibit a higher compressibility than the fibers of the outer layers. Such multilayer papers exhibit improved stiffness and strength from having the stronger fibers located in the outer layer, without losing the preferable surface smoothness of the finer inner-layer fibers, whose smoothness characteristics are reflected in the final surface smoothness.

Abstract: There is disclosed a tactile imaging paper comprising a tactile sheet and a backing sheet laminated together. The tactile sheet is a cellulosic sheet formed from a highly dilute furnish of from 30% to 60% chemically modified high alpha pulp, 35% to 70% solftwood pulp (or a mixture of softwood pulp and hardwood pulp with the hardwood pulp comprising up to 50% of the mixture), and 0.5% to 6% polyvinyl alcohol fiber. The tactile sheet is formed from the furnish without any wet pressing of the tactile sheet. Once the tactile sheet is dry, it is dry calendered to a density of from 0.3 to 0.9 grams per cubic centimeter. Moreover, the tactile sheet has a porosity of greater than 1000 centimeters per minute. The tactile sheet has a basis weight from 75 to 200 grams per square meter and with a laminated backing sheet the tactile imaging paper has a basis weight of about 190 gsm.

Abstract: Flash expansion of moist multi-layered boards wherein each layer comprises aramid floc bonded by aramid fibrid results in high strength, low density aramid boards.

Abstract: A delaminated stratified paper towel includes a dense first layer of chemical fiber blend and a second layer of a bulky anfractuous fiber blend unitary with the first layer. The first and second layers enhance a rate of absorption and water holding capacity of the paper towel. In a preferred embodiment, the second layer is a fiber blend having a high bulk softwood fiber and a chemi-thermomechanical pulp. A method of forming a delaminated stratified web of paper towel material includes supplying a first furnish directly to a wire and supplying a second furnish of a bulky anfractuous fiber blend directly onto the first furnish disposed on the wire. Drying the first and second furnishes forms a web of paper towel material having a predetermined dryness. The web of paper towel material is thereafter creped off of the drying device and embossed to a predetermined emboss depth. The web of paper towel material has an enhanced rate of absorption and water holding capacity.

Abstract: A sheet having substantially all of the qualities of liner board is formed solely from mechanical pulp using two different stocks to form discrete layers, one of the layers being preferably at least 50% coarse chemi-mechanical pulp and at least one surface layer being preferably of a chemi-mechanical fine pulp. Preferably the coarse layer will be a chemi-thermo-mechanical Douglas Fir pulp and the fine pulp will be a chemi-thermo-mechanical Western red cedar pulp.

Abstract: There is provided a high temperature resistant, insulating inorganic paper for use in high temperature environments. The paper containing a combination of staple ceramic fibers and staple glass fibers interlocked together into a shape sustaining form and having a thickness of from 10 mils to 1 inch. The glass fibers content is from about 0.5 to 10% and the average diameter of the glass fibers is up to about 50 microns.

Abstract: Provided is a moldable sheet comprising a synthetic organic fiber nonwoven fabric for reinforcing resinous molded article and a resin composition having impregnated the nonwoven fabric. The nonwoven fabric comprises opened single filaments having a specific fineness and bundles of filaments laid parallel with one another having a specific total fineness distribution, said single filaments and said bundles of filaments being bonded with a binder of non-fiber form. By employing this construction, the nonwoven fabric can, when used for reinforcing resinous article, improve the impact resistance, i.e. falling ball impact resistance and Izod impact resistance, which have been poor with conventional glass-fiber reinforced resinous shaped articles, while maintaining the high mechanical strength of the resinous article.

Abstract: To remove disturbing wax particles and for increasing the specific volume the short fiber fraction is subjected to a thermal treatment, especially by application of water vapor or steam, in a heater, such as a worm heater throughout a defined residence time and a defined temperature. With relatively low energy expenditure the distrubing wax particles are eliminated in such a manner that no wax spots or speckles can be discerned in the finished product. The specific volume of the short fiber fraction is appreciably increased while obtaining a predetermined strength.

Abstract: A cellulose fiber-reinforced structure useful for building and construction made from a composition including a water-curable, inorganic binder capable of setting to form a matrix and pulped softwood fibrous material having enhanced levels of summerwood fibers.

Abstract: Elastic, heat-insulating shapes of ceramic, refractory or fireproof fibers and, where needed, further refractory or fireproof substances, and temporary or inorganic binders, as well as a process for the preparation thereof. The heat-insulating shapes are characterized by the fact that they contain 5 to 40 weight % of fibrids comprised of organic polymers, as a result of which they have elastic properties and can be formed with ease at moderate temperatures. In preparing these shapes, a customary aqueous dispersion containing the fibers and binder is mixed with the fibrids of the organic polymer, and water is removed therefrom and the shapes are otherwise produced in a known manner.

Abstract: Economical manufacturing of wood powder-molded products becomes possible with the introduction of wood pulp as the binding agent to be used in combination with water. The molded products feature not only high moisture absorbing capability and a unique natural touch of hybrid between wood and paper, but easy and convenient disposability after use. The product can be molded into any shape, but the method would be more suitable for manufacturing small-size pellet products form the practical standpoint to perform drying (dehydration) process. This invention enables to utilize wood powder resources including sawdust, which is currently disposed of in a huge amount as the industrial waste, all over the world.

Abstract: Improved chemimechanical, particularly chemithermomechanical, pulp (CTMP), is produced by defibrating or refining wood chips to produce pulp, and then screening the pulp and separating out at least 30% by weight of the incoming fiber suspension as a first long-fiber fraction, and also separating out a first fine-fiber fraction, screening the first fine fiber fraction a second time, and separating out a second long-fiber fraction which is combined with the first long-fiber fraction to form a long-fiber fraction of improved properties, and a second fine-fiber fraction of improved properties.

Abstract: A method of producing a multi-ply paperboard comprising at least one ply high bulk fibers sandwiched between at least two plies of conventional papermaking fibers. In a preferred embodiment, high bulk fibers characterized by twists, kinks and curls are produced by mechanical deformation without substantial fibrillation or breakage of the fibers, as by dry hammermilling or wet milling of the fibers. An aqueous foam furnish is preferred for laying the ply containing high bulk fibers.

Abstract: An air and water vapor permeable, toxic vapor absorptive non-woven fabric material comprising a web-laid sheet containing fibrillated acrylic fiber, and an activated carbon constituent selected from the group consisting of activated carbon fiber, activated carbon particles, and mixtures of activated carbon fiber and activated carbon particles.

Abstract: Disclosed is a liquid-impermeable, gas-permeable nonwoven material comprising a thermally consolidated blend of (1) 5% to 30% of a first polyolefin pulp, (2) 15% to 90% of a second polyolefin pulp having a melting point at least 20.degree. C. higher than the first polyolefin pulp, and (3) 5% to 55% of a staple fiber. Also disclosed is a wet forming method for making such a nonwoven material without the use of surfactants.

Abstract: In continuous pulping processes for cellulosic fiberous material pulp, a changeover from deciduous wood raw material to coniferous wood raw material without interruption of the production process, and with a minimum waste of pulp, is provided. The pulp mixture during changeover, having a consistency of about 8-15% is fed to a screen in which the pulp is separated into two pulp fractions depending upon fiber length. A fiber length analyzer is placed in the pulp stream between a treatment or storage vessel and the screen, and controls the rejects line from the screen to determine the amount of pulp passing out the screen rejects conduit. The screen may be directly in a production line from a continuous digester, refiner, or like device for producing the pulp, or it may be connected to a storage vessel to which pulp from a digester or the like has been fed.

Abstract: The invention relates to a method and apparatus for manufacturing paper or like products which contains retention agent and inorganic filler. The retention and technical properties of the paper are enhanced by coflocculating the filler with a cellulosic material having a large specific surface area (fine pulp) prior to introducing floc suspension into the stock, and by subjecting the flocs to a floc size-controlling shearing process in a particular reaction vessel to produce flocs that have a mean particle size within the range of 2-4 mm. The particular reaction vessel used herefor incorporates a mixing zone, a flocculation zone, separator means located between the mixing zone and flocculation zone, a shearing zone and a sedimentation zone.

Abstract: The present process produces a long fiber suitable for making various paper products. The long fiber is derived from Crotalaria juncea. The processing consists of a particular technique for preparing the fiber for digestion and a particular digestion sequence. In the preparation of the fiber for digestion it is dried to less than about 30 percent moisture, moist depithed, washed and wet depithed. The fiber is then processed at a high caustic concentration using a sequence of digestion-pressure reduction-digestion. Optionally there can be a third stage of digestion with a pressure reduction prior to the digestion. After digestion has been completed the fiber is refined and sent to blowdown. The fiber is then screened, washed and bleached. The resulting long fiber will product a high quality paper or is admixed with short fibers and various paper products can be made.

Abstract: A paper sheet comprising a primary sheet having a layer of pulp fines on a surface thereof. The disclosed paper sheet has improved smoothness and hold out, and is particularly useful in carbonless record sheets and as a basesheet for high quality coated papers.

Abstract: A method of producing paperboard and a paperboard structure wherein the grain lines of upper and lower chipboard panels are aligned at right angles in relation to the undulations formed in a midstratum layer to yield an overall panel assembly having a high degree of bending resistance.The invention also relates generally to a panel method of assembly having a particular novel layered construction. In place of a conventional solid chipboard laminated construction, an undulated midstratum layer is utilized in such manner that air cells or pockets are formed within the structure. An overlayer and an underlayer are adhesively applied to the undulated midstratum layer. The invention results in a panel assembly which may be much more economically manufactured while yielding superior end product strength and durability. The invention has widespread utility as a superior substitute for the currently used solid laminated chipboard design.

Abstract: A culvert having a corrosion resistant composite coating and a method of producing the corrosion resistant composite coating. The coating method is for use in a conventional hot dip coating line of the type wherein a steel strip, having been appropriately pretreated so as to be at or above the coating temperature and have its surface free of oxides, is caused to pass through a bath of molten coating metal. A fibrous aramid paper is bonded to the surface of the steel strip by pressing the fibers into the molten coating layer immediately after the steel strip exits the coating bath. The steel strip may be fabricted into construction products such as culvert which may be further protected with bituminous type coatings.

Abstract: High strength, cellulosic-gel-containing kraft paper is made by mechanically refining kraft papermaking pulp to a freeness of CSF 500-800, mixing the resulting refined pulp with from 1 to 10% hydrated cellulosic gel binder, running the resulting fluid mixture into a felted sheet and pressing and drying the sheet to form the kraft paper product.

Abstract: The tearing strength of paper is improved by providing a furnish in which the fiber content is predominantly refined fiber with a minor amount, preferably 2 to 10 wt. %, of added unrefined fiber having incorporated therein a heat activatable bonding agent, particularly starch. The bonding agent adheres to and coats the added fiber without chemically reacting with the fiber. A cationic material, particularly polyethyleneimine, is premixed with the raw starch to cause it to adhere to the added fiber. During heat drying of the formed paper the starch is gelatinized to effect enhanced bonding of the added fiber.

Abstract: The invention relates to a cigarette paper having the conventional burning additives and fillers containing from 20 to 50% by weight of bast fibres of fine fibrillation, with which a degree of grinding of at least 85 SR is produced. The cigarette paper produced according to this formulation has a pore structure which greatly promotes diffusion, in particular diffusion of carbon monoxide.

Abstract: Sheet type felt material comprising 5-20 wt % glass fibers, 40-80 wt % cellulose fibers, 5-25 % binder and 3-20 wt % asphalt. The felt is made on conventional felt making equipment and may be used as siding or roofing underlayment or as facer for foam insulating boards.

Abstract: A two-stage chemical treatment process is disclosed for increasing the density, strength and brightness properties of mechanical wood pulp. The method comprises the steps of: applying an aqueous solution of sodium sulfite in the range of about 1%-10% sodium sulfite based on bone dry weight of wood to wood particles, the solution having a pH in the range of about 4.5-11; heating the sodium sulfite treated wood particles to a temperature in the range of about 100.degree.-160.degree. C.

Abstract: A high efficiency, toxic vapor absorptive non-woven filter material comprising a wet-laid sheet containing fibrillated binder fiber, active carbon and submicron size glass fiber.