Inorganic Patents (Class 162/181.1)
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Patent number: 7311802Abstract: Composite compounds of co-structured or co-adsorbed organic or mineral fillers or pigments containing at least two organic or mineral fillers or pigments of a different nature and the use thereof in the paper industry for manufacturing paper, filling or coating or for any other surface treatment of the paper as well as wood or metal or plastic or cement surface treatment compounds in the fields of aqueous and non-aqueous prints and plastics materials. Coating colors, uncoated filling compound and sheets of base paper for coating containing them.Type: GrantFiled: April 20, 2004Date of Patent: December 25, 2007Assignee: Omya AGInventors: Patrick A. Gane, Matthias Buri
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Patent number: 7282116Abstract: Disclosed is a composition for softening an absorbent tissue. The composition includes an effective amount of a softening active ingredient; a vehicle in which the softening active ingredient is dispersed; an electrolyte dissolved in the vehicle; and a bilayer disrupter. The electrolyte and the bilayer disrupter cooperate to cause the viscosity of the composition to be less than the viscosity of a dispersion of the softening active ingredient in the vehicle alone. Preferably, the softening active ingredient is a quaternary ammonium compound with the formula: (R1)4?m—N+—[(CH2)n—Y—R3]mX? the vehicle is water, the electrolyte is calcium chloride, and the bilayer disrupter is a nonionic surfactant.Type: GrantFiled: May 23, 2003Date of Patent: October 16, 2007Assignee: The Procter & Gamble CompanyInventors: Kenneth Douglas Vinson, Amy Jo Karl, Errol Hoffman Wahl, Gayle Marie Frankenbach
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Patent number: 7241508Abstract: An improved pigment-coated paper is provided which enables the use of a non-acidic basesheet in the manufacture of a fragrance release paper. The non-acidic basesheet, compared to the conventionally used acidic basesheet, is brighter and less brittle, and therefore imparts improved visual effects and reduces the likelihood of cracking. The clay-based coating composition is mildly alkaline when wet (pH between 7.5 and 8.5) and upon drying on the basesheet, becomes mildly acidic (pH between 6.0 and 7.0). A method of making the improved pigment-coated paper using a non-acidic basesheet in the manufacture of a fragrance release paper is provided, comprising the steps of preparing the basesheet, applying the premixed pigment coating composition using rollers and blade leveling devices, and drying the pigment coating composition. A fragrance sample construction, for use in magazines, catalogs, leaflets, etc.Type: GrantFiled: October 12, 2005Date of Patent: July 10, 2007Assignee: West Linn Paper CompanyInventors: Christopher James Corrigan, David Randolph Goss
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Patent number: 7211608Abstract: A modified filler used in the making of paper or the like, preparation of the filler and its use. The modified filler comprises a filler known as such, e.g. Calcium carbonate, kaolin, talc, titanium dioxide, sodium silicate and aluminum trihydrate or their mixture, and a hydrophobic polymer made of polymerisable monomers, which is added to the filler as a polymer dispersion or a polymer solution.Type: GrantFiled: April 17, 2001Date of Patent: May 1, 2007Assignee: Ciba Specialty Chemicals CorporationInventors: Mari Niinikoski, Olof Malmstrom, Markku Nurminen, Kenneth Sundberg, Claes Zetter
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Patent number: 7208068Abstract: A dull coated printing paper that is bulky (low in density) having a density of 0.90 to 1.15 g/cm3 and yet offers excellent pliability, superior surface smoothness, high degree of print gloss and minimal small-scale gloss variations in the image area are obtained by forming a coating layer comprising a pigment and an adhesive on a base paper which contains an organic compound having an action to inhibit binding between pulp fibers and then carrying out calender treatment at a line pressure for the treatment of 50 to 150 kg/cm.Type: GrantFiled: December 26, 2002Date of Patent: April 24, 2007Assignee: Nippon Paper Industries Co., Ltd.Inventors: Hideaki Nisogi, Jun Makihara, Yukiko Ohira, Hirokazu Morii
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Patent number: 7201825Abstract: Discrete particles of cellulosic material are flowable and meterable. They are easily dispersible in an aqueous or a dry medium. The particles comprise singulated cellulose fibers that have been densified. The particles have a density of at least 0.3 g/cc.Type: GrantFiled: October 25, 2002Date of Patent: April 10, 2007Assignee: Weyerhaeuser CompanyInventors: Ramon C. Dezutter, Michael R. Hansen
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Patent number: 7179347Abstract: A method for the preparation of fiber stock for the production of paper or cardboard, including the steps of: a) Supplying fibers in the form of a suspension that has a predetermined solids content, b) Loading of the fibers with a precipitation product, without refining the stock, c) Refining of the fibers after completion of the loading process, in order to improve the freeness value and/or to alter the fiber characteristics, and d) Transporting of the fiber stock suspension in direction of the paper machine.Type: GrantFiled: September 26, 2003Date of Patent: February 20, 2007Assignee: VOITH Paper Patent GmbHInventors: Joerg Rheims, Oliver Heise, Klaus Doelle, Ronald Sigl, Werner Witek
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Patent number: 7160420Abstract: Starch dispersions comprising discrete particles of crosslinked cationic starch in an aqueous liquid can be used in papermaking. They can be used as a wet-end additive or in surface coating. The starch dispersions can be prepared by a process comprising: (a) obtaining a mixture of cationic starch and an aqueous liquid, (b) processing the mixture using shear forces in the presence of a crosslinker: and (c) adding and mixing in a hydroxylic liquid to obtain the starch dispersions.Type: GrantFiled: July 24, 2001Date of Patent: January 9, 2007Assignee: Ecosynthetix Inc.Inventors: Andre Marcel Helbling, Michael Robert Hills, Friederike Theresia Stollmaier
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Patent number: 7144475Abstract: The present invention discloses a paper coated with a new coating formulation. The coating formulation comprises a stable pigment slurry prepared without an acid-based dispersant. The coating formulation may be applied to the paper using a variety of methods: In general, an aqueous cationic pigment slurry is prepared comprising an alumina pigment slurry, a nonionic wetting agent, and a cationic interfacial modifier (dispersant). The aqueous cationic pigment slurry is then added to one or more additional conventional coating ingredients, such as binders, pigments, and additives to form a coating formulation. The coating formulation is then applied to at least one side of a paper and the coating is mechanically treated.Type: GrantFiled: July 17, 2003Date of Patent: December 5, 2006Assignee: Newpage CorporationInventors: Jonathan L. Snover, Richard Y. Ryu
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Patent number: 7144474Abstract: Fiber treated with an organic nonpolymeric binder is combined with superabsorbent particles in order to bind the particles to the fiber. The nonpolymeric organic binder comprises binder molecules that include at least one functional group capable of forming a hydrogen bond or a coordinate covalent bond with the particles and at least one functional group capable of forming a hydrogen bond with the fiber. The superabsorbent particles have a hydrogen or coordinate covalent bonding functional site. The binder serves to bind the particles to the fiber through formation of hydrogen and/or coordinate covalent bonds.Type: GrantFiled: August 15, 2000Date of Patent: December 5, 2006Assignee: Weyerhaeuser Co.Inventors: Michael R. Hansen, Richard H. Young, Sr.
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Patent number: 7083703Abstract: A filler comprising cellulose or lignocellulose fibrils on which light-scattering material particles have been deposited, and a process for the manufacture thereof. In the filler according to the invention, an alkyl derivative of cellulose, such as CMC, has been sorbed to the fibrils. Such a filler can be prepared from a source material containing cellulose or lignocellulose fibrils by first forming a fibril suspension, into which there are fed source materials forming an inorganic or organic salt that, when precipitating, forms a light-scattering pigment. The filler according to the invention has very good strength properties; in particular, good bond strength is achieved by means of it. The concentration of mineral pigment in paper can be increased and, furthermore, the grammage of paper can be lowered without the other important properties of the paper deteriorating.Type: GrantFiled: April 24, 2002Date of Patent: August 1, 2006Assignee: M-real OyjInventors: Outi Aho, Petri Silenius, Maija Pitkänen, Soili Hietanen
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Patent number: 7060127Abstract: Silica-calcium carbonate composition particles having the characteristics of both synthetic silica and calcium carbonate are described along with paper having the particles internally filled therein and a method for making the particles. In the carbonation reaction, which typically involves a step of forming calcium carbonate, while agitating a calcium hydroxide slurry, a mixed gas of carbon dioxide and air is introduced thereinto and synthetic silica, such as colloidal silica or the like, is added before the carbonation rate arrives at 95% but after commencement of the carbonation reaction, followed by further introduction of the mixed gas to continue the carbonation reaction and completion of the carbonation reaction at the time when the pH of the slurry reaches 7, thereby providing the composite particles.Type: GrantFiled: March 2, 2001Date of Patent: June 13, 2006Assignee: Nittetsu Mining Co., Ltd.Inventors: Katsuyuki Tanabe, Kouhei Mitsuhashi
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Patent number: 7056419Abstract: Carbon dioxide may be used to adjust the electrical properties of papermaking compositions. Such papermaking compositions may contain a colloid phase, an aqueous phase, and optionally, pulp fibers. Examples of electrical properties whose values may be adjusted include zeta potential, electrical charge demand, conductivity, and streaming potential. The carbon dioxide may be introduced at many different points in a papermaking process, including calcium carbonate slurry feeds, pulp fiber slurries, diluted pulp fibers slurries, broke, and whitewater. When a value or range of values based upon an electrical property is predetermined, such as an optimal value or range, introduction of carbon dioxide may be used to adjust the value such that it is closer to the predetermined value.Type: GrantFiled: September 6, 2003Date of Patent: June 6, 2006Assignee: American Air Liquide, Inc.Inventors: V. S. Meenakshi Sundaram, Daniel Duarte, Steven Fisher
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Patent number: 7052581Abstract: A process for converting the more easily synthesized and stored AMP hexahydrate into monohydrate of high purity. The resultant monohydrate (dittmarite) can then be either dried to stabilize it, or used directly in cigarette production such as paper making as filler or a filler component together with calcium carbonate.Type: GrantFiled: July 25, 2002Date of Patent: May 30, 2006Assignee: Philip Morris USA Inc.Inventors: Warren D. Winterson, John F. Cunningham
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Patent number: 6998015Abstract: A method is disclosed for reducing or inhibiting alkaline darkening of mechanical pulp caused by the presence of calcium carbonate filler during production; the method comprises adding a sulfite, or sulfur-containing reducing agent, especially a sulfite to the mechanical pulp and the filler; the method is usefully applied in the production of mechanical pulp and paper in which calcium carbonate is used as a filler and also in the production of paper at neutral or mildly alkaline conditions.Type: GrantFiled: November 27, 2001Date of Patent: February 14, 2006Assignee: Pulp and Paper Research Institute of CanadaInventors: Xujun Hua, Makhlouf Laleg
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Patent number: 6979386Abstract: A tissue product containing a cellulosic fibrous material and less than about 10 wt. % of a superabsorbent material (e.g., fibers, particles, etc.) is provided. In some instances, the superabsorbent material can absorb between about 100 to about 350 grams of an aqueous solution per gram of superabsorbent material. In some embodiments, the superabsorbent material can be applied at the stock-preparation stage of a papermaking process, and can be provided in a dry or preswollen state.Type: GrantFiled: August 22, 2000Date of Patent: December 27, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Palani Raj R. Wallajapet, Dale A. Burghardt, Sheng-Hsin Hu
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Patent number: 6966972Abstract: A paper product is described that includes a paper substrate having a first surface and a second surface; a coating layer provided on the first surface of the paper substrate, the coating layer comprising a binder component and a pigment component, wherein the weight ratio the binder component to the pigment component is between about 0.25:1 to about 1:1; and wherein the paper product exhibits a gloss of at least about 20 to 75 according to TAPPI T480 om-92, a Print-surf roughness of at least about 0.5 to 2.5 according to TAPPI T555 pm-94, and a density of at least about 12 to 18 according to TAPPI T410 om-93 and TAPPI T411 om-89. A method for manufacturing a paper product is provided.Type: GrantFiled: November 25, 2002Date of Patent: November 22, 2005Assignee: Wausau Paper Corp.Inventors: Thomas R. Trochlil, John A. Theisen, Bruce C. Unruh, John E. Katchko
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Patent number: 6939609Abstract: The present invention relates to the use of calcium oxalate as a filler or pigment. In particular described herein is a method of reducing the combustion residue of coated paper or cardboard products by replacing at least a part of the conventional pigments and filler needed for achieving predetermined optical properties with calcium oxalate.Type: GrantFiled: March 12, 1999Date of Patent: September 6, 2005Assignee: Metsä-Serla OyjInventor: Petri Silenius
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Patent number: 6890652Abstract: A decorative base paper for decorative coating materials having a pigment component of 10 to about 65% by wt., comprises a modified titanium dioxide containing silicon and aluminum, in mixture with a further white pigment.Type: GrantFiled: February 9, 2002Date of Patent: May 10, 2005Assignee: Technocell Dekor GmbH & Co. KGInventor: Hartmut Schulz
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Patent number: 6884321Abstract: A flame and heat resistant paper is disclosed having high burnthrough prevention capability, as required in aircraft applications. The paper is prepared from modified aluminum oxide silica fibers, in addition to other components, and has exceptional tensile strength and flexibility as compared to conventional inorganic papers.Type: GrantFiled: September 20, 2002Date of Patent: April 26, 2005Assignee: Tex Tech Industries, Inc.Inventors: David F. Erb, Jr., Eric D. Ritter, Lisa B. Stang
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Patent number: 6872246Abstract: This invention discloses a new technology related to cellulose fiber reinforced cement composite materials using the loaded cellulose fibers. This invention discloses four aspects of the technology: fiber treatment, formulation, method and final product. This technology advantageously provides fiber cement building materials with the desirable characteristics of reduced water absorption, reduced rate of water absorption, lower water migration, and lower water permeability. This invention also impart the final products improved freeze-thaw resistance, reduced efflorescence, reduced chemical dissolution and re-deposition, and improved rot and fire resistances, compared to conventional fiber cement products. These improved attributes are gained without loss in dimensional stability, strength, strain or toughness.Type: GrantFiled: January 9, 2004Date of Patent: March 29, 2005Assignee: James Hardie Research Pty LimitedInventors: Donald J. Merkley, Caidian Luo
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Patent number: 6863775Abstract: A paper having an improved print quality comprises a paper substrate having a surface with a surface roughness of less than 6 microns and a surface gloss of 5-80% which surface has been coated with a light-weight, low solids content, top coat. The top coat may comprise (i) a rheology modifier/binder component and at least one pigment or (ii) at least one binder coated pigment. The top coat provides a significant improvement to the delta gloss of the so-treated paper.Type: GrantFiled: March 6, 2003Date of Patent: March 8, 2005Assignee: Rohm and Haas CompanyInventors: Barrett Richard Bobsein, James Tinney Brown, Zhenwen Fu, Janet Drobits Windisch
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Patent number: 6855404Abstract: A laminate of inorganic sheet and polyester resin having an overall thickness of 5 to 25 mils and having an elongation at break in both the cross direction and machine direction of at least 25%.Type: GrantFiled: March 13, 2003Date of Patent: February 15, 2005Assignee: E. I. du Pont de Nemours and CompanyInventors: David Wayne Anderson, Dariusz Wlodzimierz Kawka
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Patent number: 6852198Abstract: Disclosed is a resin composition for water-resistant and moisture-proof paper comprising 40 to 75 parts by weight of a polyolefin (A), 25 to 60 parts by weight of a tackifier (B) and 0 to 20 parts by weight of a compatibilizing agent (C), the total of (A), (B) and (C) being 100 parts by weight, and further blending 20 to 300 parts by weight of an inorganic filler (D) to 100 parts by weight of the sum of (A), (B) and (C). According to the present invention, the water-resistant and moisture-proof paper is provided at low cost which is disaggregated with ease by a pulper and recycled as paper materials.Type: GrantFiled: July 6, 2000Date of Patent: February 8, 2005Assignee: Goyo Paper Working Co., Ltd.Inventors: Yukinobu Yamazaki, Michinori Nakamoto, Hiroshi Okamura, Takeshi Yoshida, Hiroshi Kawahara
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Patent number: 6824648Abstract: The present invention is a method of making a near-premium quality paper product having good strength and absorbency characteristics and a product made by that method. The invention is also a method for retaining a high ash content within a paper web formed by conventional wet pressing. The present invention is also a method for retaining a high percentage of softening agent within a paper web that includes such an agent. Further, the present invention is a soft absorbent paper product having a high void volume. Finally, the invention is also a method for producing a soft, absorbent, and near premium paper product having a high void volume using an undulatory crepe blade having a multiplicity of serrulations in its rake surface which presents differentiated creping angles and/or rake angles as to the paper being creped.Type: GrantFiled: November 12, 2002Date of Patent: November 30, 2004Assignee: Fort James CorporationInventors: Steven L. Edwards, David W. White, Frank D. Harper, John H. Dwiggins
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Publication number: 20040226674Abstract: A coating for finishing paper or cardboard, with pigments in an aqueous dispersion including a binding agent in a portion of at least 7 percent by weight, preferably 9 to 15 percent by weight (depending on the pigment percentage). Also included is a thickener in a portion of 0.05 to 0.5 percent by weight, preferably 0.2 to 0.4 percent by weight (depending on the pigment percentage) and one surfactant in a portion of at least 0.1 percent by weight (depending on the pigment percentage), preferably 0.2 to 1 percent by weight. The solid content amounts to 50 to 75 percent by weight, preferably 55 to 65 percent by weight, and wherein the viscosity exhibited is no greater than 2500 mPas, preferably less than 500 mPas (Brookfield 100 UPM, 20° C.). A method for producing coated papers or cardboards, where the coating is thoroughly degassed prior to application.Type: ApplicationFiled: June 23, 2004Publication date: November 18, 2004Applicant: Voith Paper Patent GmbHInventors: Ingo Becker, Bernd Bohnenkamp, Volker Faethke, Werner Kogler
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Patent number: 6811653Abstract: A multi-purpose paper, a manufacturing method thereof, and an application thereof are provided. The method of manufacturing the multi-purpose paper comprises steps of (a) providing a papermaking material and obtaining a clean paper pulp by treating the papermaking material, (b) adding at least one functional additive into the clean paper pulp to form the multi-purpose paper, and (c) processing the multi-purpose paper to form thereon an uneven surface structure. The cultivating paper has the combined functions of weed control, pest control, supplying the required nutrients to plants to help develop the root system, maintaining moisture and breath for the root system. The multi-purpose paper can be carriers of agricultural antagonistic microorganisms and serve as the basic functional substrate for weed control, pest control, sowing, growing seedlings, fertilization, fertilizer saving, manpower saving and organic cultivating.Type: GrantFiled: October 26, 2001Date of Patent: November 2, 2004Assignee: Yuen Foong Yu Paper MFG Co., Ltd.Inventor: Ching-Chung Huang
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Publication number: 20040178142Abstract: Disclosed is an integrated paper wherein the paper has capabilities and functionalities provided by both the fiber and the active agent ingredients, and a method of immobilizing the active agents within the integrated paper. The tight pore structure of the integrated paper of the present invention, a mean pore diameter of less than about 2 microns, provides short diffusion distances from a fluid to the surface of the paper ingredients by adsorption or diffusive interception making it an excellent medium for fluid filtration. The integrated paper of the present invention can further include a microbiological interception enhancing agent. The integrated paper can be formed using, preferably, wet laid paper-making processes for speed and efficiency. Also disclosed are devices utilizing the integrated paper useful in fluid filtration.Type: ApplicationFiled: September 19, 2003Publication date: September 16, 2004Inventor: Evan E. Koslow
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Publication number: 20040173329Abstract: The present invention relates to a coated fibrous web and a method for producing it. According to the present invention, a coated fibrous web comprises a filler-containing base web that has a pigment-containing coating layer on at least one surface. The filler of the base web consists at least partially of cellulose or lignocellulose fibrils, on the surface of which light scattering material particles have been deposited. The filler comprises cellulose or lignocellulose fibrils having an average thickness less than 5 &mgr;m produced from plant fibres by refining and screening. Considerable advantages are achieved with the present invention. With the help of the composite filler, the formation of the fibrous web can be improved significantly without impairing the retention, which makes is possible to achieve an extremely smooth substrate for the coating. The smoothness of the surface can also be improved.Type: ApplicationFiled: April 22, 2004Publication date: September 9, 2004Inventors: Petri Silenius, Jari Meuronen, Markku Leskela
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Publication number: 20040168782Abstract: The invention relates to a fiber web and a method for preparing it. The fiber web comprises a filler-containing base web, which is possibly coated with a pigment-containing coating layer. According to the invention, 5-100% of the filler in the base web is made up of cellulose fibrils or lignocellulose fibrils with light-scattering material particles deposited thereon. These coated cellulose fibrils or lignocellulose fibrils constitute at maximum approx. 70% of the weight of the base web. The base web according to the invention contains more than 20% less retention agents than does a web which has the same formation but in which more than 95% of the filler is made up of filler particles known per se.Type: ApplicationFiled: April 22, 2004Publication date: September 2, 2004Inventors: Petri Silenius, Jari Meuronen, Markku Leskela
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Publication number: 20040168779Abstract: The multi-layer fibrous product and a process for producing it. According to the present invention the fibre product comprises at least two overlapping fibre layers, whereby the one that forms the top layer of the product contains filler and is lighter than the layer under it and is at least essentially opaque. According to the present invention the filler of the top layer consists at least partially of cellulose or lignocellulose fibrils, on which light scattering material particles have been precipitated. The present invention can be used, for example, to produce white surface liner with a lighter top layer without impairment of the strength of the surface. Thus, the grammage of the layer can be at least about 5% by weight less than a top layer, which has the corresponding opacity and formation, and which has been produced from the same fibre material and mineral pigments.Type: ApplicationFiled: April 22, 2004Publication date: September 2, 2004Inventors: Petri Silenius, Leena Yliniemi, Jari Meuronen, Markku Leskela
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Patent number: 6783631Abstract: A decorative base paper for decorative coating materials contains a pigment mixture of titanium dioxide and talc, wherein the talc has a particle size distribution D50 of less than approximately 3.0 &mgr;m, and both the decorative base paper and the decorative paper have a high capacity.Type: GrantFiled: November 13, 2001Date of Patent: August 31, 2004Assignee: Technocell Dekor GmbH & Co. KGInventor: Hartmut Schulz
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Patent number: 6777103Abstract: A fiber cement composite material providing improved rot resistance and durability, the composite material incorporating biocide treated fibrous pulps to resist microorganism attacks. The biocide treated fibers have biocides attached to inner and outer surfaces of individualized fibers to protect the fibers from fungi, bacteria, mold and algae attacks. The biocides selected have strong affinity to cellulose and do not interfere with cement hydration reactions. This invention also discloses the formulation, the method of manufacturing and the final fiber cement products using the biocide treated fibers.Type: GrantFiled: October 2, 2001Date of Patent: August 17, 2004Assignee: James Hardie Research Pty LimitedInventors: Donald J. Merkley, Caidian Luo
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Publication number: 20040154771Abstract: A method and a device for loading of fibers that are contained in a fibrous suspension, with a filler by way of a chemical precipitation reaction. A fibrous suspension is supplied to a pump disperger where it is treated by shear forces in order to break down larger fiber agglomerates into smaller ones, and/or into individual fibers. At the same time the pump disperger serves as a reactor for the chemical precipitation reaction.Type: ApplicationFiled: August 14, 2003Publication date: August 12, 2004Inventors: Joerg Rheims, Oliver Heise, Klaus Doelle, Ronald Sigl, Werner Witek
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Patent number: 6773550Abstract: The present invention relates to a method for coating of a fibrous web. According to the method a coating color with pigments is applied to the surface of the web and dried in order to form a coated web. The invention comprises using a coating color which contains pigments having a steep particle size distribution, a maximum of 35% of the pigment particles being smaller than 0.5 &mgr;m. The coating color is spread on the surface of the web with a coating speed of at least 1450 m/min, preferably over 1600 m/min. The coating pigment having a steep particle size distribution gives rise to a coating color which solidifies at much lower dry substance than conventional coating colors. In this way coating can be controlled at high speed without runnability and quality problems.Type: GrantFiled: April 16, 2002Date of Patent: August 10, 2004Assignee: M-Real OyjInventors: Stina Nygärd, Markku Leskelä, Maija Pitkänen
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Publication number: 20040149406Abstract: The present invention concerns a method of producing a calendered, coated fibrous web, according to which method a fibrous web is coated with a coating colour containing a coating pigment, and the coated fibrous web is calendered. According to the invention, at least 1%, preferably 10 to 100% of the weight of the pigment comprises calcium oxalate, and calendering the coated web by online calendering. The properties of the calcium oxalate pigment are so advantageous for calendering that it is possible to obtain a reasonably high gloss already with a machine calender (online calendering), which will eliminate need for a separate offline calender in the production line of matt surface papers.Type: ApplicationFiled: November 25, 2003Publication date: August 5, 2004Inventors: Kirsi Nissinen, Petri Silenius
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Publication number: 20040149409Abstract: A conventional paper product used for printing or for fabrication into envelopes, file folders, forms and the like, is prepared by having antimicrobial agents added into the sizing during the manufacturing process. The antimicrobial agent provides protection to the paper from fungi, mildew and bacteria that could otherwise destroy the paper or be harmful to the user thereof.Type: ApplicationFiled: June 27, 2003Publication date: August 5, 2004Inventors: Fred Klimpl, Ken Sonenberg
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Patent number: 6770170Abstract: Methods of making paper or paperboard are described. According to one method, fibrous cationic colloidal alumina microparticles and a polymer are introduced to a papermaking pulp to form a treated pulp having improved retention properties. The fibrous cationic colloidal alumina microparticles are preferably a fibrous cationic acetate salt of boehmite alumina having a zeta potential of greater than about 25 and a weight ratio of alumina to acetate of less than about 4. The polymer can be a cationic polymer, a nonionic polymer, an amphoteric polymer under cationic conditions, or combinations thereof. The pulp may also be treated with at least one coagulant, at least one flocculant, at least one cationic starch, at least one cellulytic enzyme, and/or other conventional papermaking pulp additives. The resulting pulp is formed into a sheet of pulp and then drained to form a paper or paperboard. Other papermaking processes are also described as is a papermaking apparatus for carrying out the methods.Type: GrantFiled: March 9, 2001Date of Patent: August 3, 2004Assignee: Buckman Laboratories International, Inc.Inventor: Rosa Maria Covarrubias
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Publication number: 20040118539Abstract: Carbon dioxide may be used to adjust the electrical properties of papermaking compositions. Such papermaking compositions may contain a colloid phase, an aqueous phase, and optionally, pulp fibers. Examples of electrical properties whose values may be adjusted include zeta potential, electrical charge demand, conductivity, and streaming potential. The carbon dioxide may be introduced at many different points in a papermaking process, including calcium carbonate slurry feeds, pulp fiber slurries, diluted pulp fibers slurries, broke, and whitewater. When a value or range of values based upon an electrical property is predetermined, such as an optimal value or range, introduction of carbon dioxide may be used to adjust the value such that it is closer to the predetermined value.Type: ApplicationFiled: September 6, 2003Publication date: June 24, 2004Inventors: V.S. Meenakshi Sundaram, Daniel Duarte, Steven A. Fisher
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Publication number: 20040099390Abstract: A paper product is described that includes a paper substrate having a first surface and a second surface; a coating layer provided on the first surface of the paper substrate, the coating layer comprising a binder component and a pigment component, wherein the weight ratio the binder component to the pigment component is between about 0.25:1 to about 1:1; and wherein the paper product exhibits a gloss of at least about 20 to 75 according to TAPPI T480 om-92, a Print-surf roughness of at least about 0.5 to 2.5 according to TAPPI T555 pm-94, and a density of at least about 12 to 18 according to TAPPI T410 om-93 and TAPPI T411 om-89. A method for manufacturing a paper product is provided.Type: ApplicationFiled: November 25, 2002Publication date: May 27, 2004Inventors: Thomas R. Trochlil, John A. Theisen, Bruce C. Unruh, John E. Katchko
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Publication number: 20040099391Abstract: The present invention relates to a process of manufacturing a high bulk, low weight paper product produced by using a high level of groundwood containing sheet, blade coating with specifically formulated coatings then passing the paper web between two extended-nip calenders, one calender for each side of paper. As a result, densification of the resulting coated paper product is reduced, while maintaining stiffness and opacity comparable to heavier weight sheets.Type: ApplicationFiled: July 10, 2003Publication date: May 27, 2004Inventors: Bob Ching, Xiao-Qin Wang, Peter Veverka
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Patent number: 6740202Abstract: A speaker diaphragm is formed from a material combining a fiber-type material and a ceramic-type-coating agent including metal alkoxide, metal hydroxide, and a colloidal or fine-particulate inorganic substance. The combining process for the ceramic-type-coating agent is performed before or after the fiber-type material is formed into a shape of the diaphragm.Type: GrantFiled: March 29, 2002Date of Patent: May 25, 2004Assignees: Pioneer Corporation, Tohoku Pioneer Corporation, Nippan Kenkyujo Co., Ltd.Inventors: Toshihiro Ishigaki, Hideo Sekikawa, Koji Maekawa, Tomoyuki Shimada
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Publication number: 20040094279Abstract: The invention provides a process for the production of a coated and pressed cellulosic fibrous flat substrate of loose, optionally bonded fibers, by application of (M) an aqueous coating composition, containing a binder (B), a white pigment (W) and a dispersant (D), wherein at least a part of the white pigment (W) is (A) a particulate ammonium polyphosphate of crystalline form II of average particle size<40 &mgr;m and with a water solubility<10 g/l at 25° C., to the face of the substrate and subjecting to pressure, in particular for the production of coated and pressed substrates of outstanding surface properties, particularly suitable for graphic processing, and of outstanding non-flammability properties, suitable coating compositions, their production, the coated and pressed substrates and their use as substrates for graphic processes, especially printing.Type: ApplicationFiled: May 23, 2003Publication date: May 20, 2004Inventor: Scott Myatt
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Publication number: 20040079499Abstract: Discrete particles of cellulosic material are flowable and meterable. They are easily dispersible in an aqueous or a dry medium. The particles comprise singulated cellulose fibers that have been densified. The particles have a density of at least 0.3 g/cc.Type: ApplicationFiled: October 25, 2002Publication date: April 29, 2004Inventors: Ramon C. Dezutter, Michael R. Hansen
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Patent number: 6719862Abstract: A highly densifiable wood pulp product is disclosed. In one embodiment, the densifiable product includes fibers having low coarseness, preferably having a fiber coarseness less than about 22 mg/100 m, and a densifying agent. In another embodiment, the densifiable product further includes fibers having coarseness greater than about 22 mg/100 m. Juvenile wood fibers are the preferred source of fibers having low coarseness. A densified pulp product formed by compacting a fibrous composite that includes fibers having a fiber coarseness less than about 22 mg/100 m, a densifying agent, and optionally, fibers having coarseness greater than about 22 mg/100 m is also disclosed. The pulp products can be advantageously incorporated into absorbent articles and can optionally further include superabsorbent material. Methods for forming the densifiable and densified fibrous products are also disclosed.Type: GrantFiled: May 30, 2003Date of Patent: April 13, 2004Assignee: Weyerhaeuser CompanyInventors: Robert H. Quick, Daniel M. Shellhammer, Michael R. Hansen, Richard H. Young, Sr.
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Publication number: 20040065423Abstract: The invention provides a three layered reprographic paper having improved strength, stiffness and curl resistance properties, and a method for making same. The paper has a central core layer made largely of cellulose and bulked with a bulking agent such as a diamide salt. A starch-based metered size press coating is pressed on both sides of the core layer, wherein the starch has a high solid content. The coating forms a three layered paper having an I-beam arrangement with high strength outer layers surrounding a low density core.Type: ApplicationFiled: September 15, 2003Publication date: April 8, 2004Inventors: Agne Swerin, Jay C. Song
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Patent number: 6716314Abstract: A method for forming an abrasion resistant sheet which comprises forming a web of cellulosic fibers on a papermaking machine and applying a slurry including an encapsulated abrasion-resistant grit to the upper surface of the web on the papermaking machine.Type: GrantFiled: February 27, 2001Date of Patent: April 6, 2004Assignee: MeadWestvaco CorporationInventors: Mark A. Johnson, John Benson, Mahendra Mehta, Steve Canary, Eric Girardin
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Publication number: 20040060677Abstract: A method of manufacturing a multi-purpose functional agricultural mulching paper is disclosed. The method comprises steps of (a) providing a papermaking material, (b) treating the papermaking material to form a cleaned paper pulp, and (c) adding at least one functional additive into the cleaned paper pulp and treating the cleaned paper pulp to form the multi-purpose functional agricultural mulching paper. The multi-purpose functional agricultural mulching paper of the present invention can be applied in week control, pest control, bacterial control, plant disease control, growing seedling, fertilizer supply and seed sowing to increase the economic benefits.Type: ApplicationFiled: September 27, 2002Publication date: April 1, 2004Inventor: Ching-Chung Huang
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Patent number: 6712932Abstract: Described is a micro-structured paper or paper-like material having a self-cleaning and/or non-adhesive effect whereby the paper or paper-like material is hydrophobic across the entire cross-section of the material and which is micro-structured in such a way that the surface is provided with elevations and depressions whereby the distance between the elevations ranges from 0.04 to 100 microns and the height of the elevations ranges from 0.04 to 100 microns, and whereby the paper or paper-like material is characterized in that it contains particles having the size of 0.04 to 50 microns that are bound to the paper or paper-like material by means of a binder, and whereby the paper or paper-like material is hydrophobic across the entire cross section of the material, as well as a method for the production thereof.Type: GrantFiled: February 12, 2002Date of Patent: March 30, 2004Assignee: Papierfabrik Schoeller & Hoesch GmbH & Co. KGInventors: Martin Büchsel, Manfred Kaussen, Sabine Schroft
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Publication number: 20040050512Abstract: A flame-retarded paper product comprises as a fire-retardant (FR) ingredient a compound selected from among inorganic and organic flame-retardant compounds. A method of making a flame-retarded paper product is described, which comprises: a) producing a base paper; b) applying to the paper base at least one FR compound, to form a layer comprising said compound; and c) applying to the base paper, over said layer, a coating color and/or laminate and/or surface sizing.Type: ApplicationFiled: October 22, 2003Publication date: March 18, 2004Inventor: Yossef Gohary