Abstract: A machine for one of producing and treating, and separately treating a material web including a material web dispensing device, at least one application apparatus, a drying device, a processing device and a material web smoothing device. The material web dispensing device dispenses a material web continuously. The at least one application apparatus is arranged along a material web path after the material web dispensing device. The application apparatus applies a liquid or a pasty application medium to at least one side of the web as it moves along the material web path. The at least one application apparatus including at least one contactless application unit discharging the application medium as a free application medium jet, an application medium curtain, an application medium veil or an application medium droplet spray.

Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes. Once formed, the tissue web is subjected to a shear-calendering device that increases the fuzz-on-edge properties of the web and preserves the bulk of the web when wound.

Abstract: Method and apparatus for manufacturing a hygiene paper product includes: providing a continuous paper web, moving the continuous web in the direction of its longitudinal extension, applying a repetitive creative structure relative to the longitudinal extension of the web as a first pattern to the web with a first roll, applying a repetitive functional structure relative to the longitudinal extension of the web as a second pattern to the web with a second roll, while enabling the first pattern to be in register with the second pattern by concurrently controlling the repetitive surface speed of continuous web and the phasing between the first roll and the second roll.

Abstract: Two axially parallel rolls are pressed against each other in a device for producing and/or treating a moving material web. Sensor elements are arranged in the force transmission path running from the force-producing elements via the rolls, outside roll bodies of the two rolls. As a result of displacing the sensor elements out of the roll bodies of the rolls, the production of the rolls is less complicated and less expensive. No sensors have to be embedded in the roll bodies, which opens up the possibility of using standard rolls. In addition, the occasional grinding of the rolls can in this way be performed without any regard to the sensor elements. Nevertheless, the pressure prevailing between the rolls can continue to be measured directly, since the sensor elements are arranged in the transmission path of the pressing force.

Abstract: The present invention relates to an apparatus for producing a deep-nested embossed paper product comprising two embossing cylinders, each cylinder having a plurality of protrusions on its surface. The protrusions on each cylinder are disposed in a non-random pattern where the respective non-random patterns are coordinated to each other. The two embossing cylinders are aligned such that the respective coordinated non-random pattern of protrusions nest together such that the protrusions engage each other to a depth of greater than about 1.016 mm. The protrusions each comprise a top plane and sidewalls, with the top plane and sidewalls meeting at a protrusion corner. The protrusion corners of the protrusions of the embossing cylinders of the apparatus of the present invention have a radius of curvature ranging from about 0.076 mm to about 1.778 mm.

Abstract: A method and assembly is disclosed for moistening a web of paper or paperboard, the assembly comprising a steam blow cavity open toward a moving web (1). The steam blow cavity houses spray nozzles (5, 6, 7) at least for injecting steam into the cavity so as to form a steam atmosphere therein. Additionally, the steam blow cavity houses spray nozzles (5, 6, 7) for spraying a mist of a heated liquid onto the web (1) within the thus formed steam atmosphere.

Abstract: The present invention relates to processes for producing a deep-nested embossed paper products. The invention relates to a process for producing a deep-nested embossed paper products comprising one or more plies of paper where the resulting embossed ply or plies of paper comprise a plurality of embossments having an average embossment height of at least about 650 ?m and have a high finished product wet burst strength relative to the unembossed wet strength.

Abstract: A method of forming a structured web including the steps of providing a fiber slurry through a headbox to a nip formed by a structured fabric and a forming fabric and collecting fibers from the fiber slurry in at least one valley of the structured fabric.

Abstract: A process is described for manufacturing a paperboard from a high consistency slurry containing high levels of crosslinked cellulosic fibers by dispersing the fibers in a screen with a rotor in the screen and then passing the fibers through the screen basket with a hole diameter of at least 2 mm and forming the cellulosic fibers on a foraminous support. Another slurry of regular cellulosic fibers is deposited on at least one side of the first slurry during the formation process. The formed web is dewatered and dried.

Abstract: A method of imparting bulk and/or visual aesthetics to a tissue basesheet involves pressing the basesheet with a felt having a raised pattern on it so that the pattern becomes inherent in the sheet. A pattern is stitched into a carrier layer which is joined to a substrate to form the felt. As the basesheet is pressed into the felt, the raised pattern displaces fibers in the sheet, effectively inducing the pattern in the basesheet. The novel felt with a raised patterned layer is also disclosed.

Abstract: The present invention relates to an acoustical tile that includes a core and a surface treatment. The surface treatment comprises a formaldehyde-free latex binder, the binder including at least one formaldehyde-free biocide. The present invention also provides a process of manufacturing an acoustical tile.

Abstract: Disclosed is a composition for softening an absorbent tissue. The composition includes an effective amount of a softening active ingredient; a vehicle in which the softening active ingredient is dispersed; an electrolyte dissolved in the vehicle; and a bilayer disrupter. The electrolyte and the bilayer disrupter cooperate to cause the viscosity of the composition to be less than the viscosity of a dispersion of the softening active ingredient in the vehicle alone. Preferably, the softening active ingredient is a quaternary ammonium compound with the formula: (R1)4?m—N+—[(CH2)n—Y—R3]mX? the vehicle is water, the electrolyte is calcium chloride, and the bilayer disrupter is a nonionic surfactant.

Abstract: Papermaking processes and more particularly to papermaking processes for foreshortening fibrous structures are provided.

Abstract: A process for manufacturing a cellulosic paper product is provided. The process comprises forming an aqueous suspension of papermaking fibers; depositing the aqueous suspension onto a sheet-forming fabric to form a wet web; dewatering the wet web to form a partially dewatered web; topically applying a glycol compound selected from the group consisting of polyethylene glycol, triethylene glycol, glycerol and mixtures thereof to the partially dewatered web; and drying said wet web. The present invention also provides for cellulosic paper products exhibiting a reduced malodor upon wetting.

Abstract: Machine for producing a fibrous material web and process for guiding the web through the machine. The machine includes a wire section, a drying section, arranged downstream of the wire section with regard to a web travel direction, having at least one free web draw, a first and second shoe press separated in the web travel direction, and an upper felt and a lower transfer belt arranged to guide the fibrous material web through the second shoe press. The lower transfer belt is structured and arranged to transfer the fibrous material web to the drying section, and the material web is guided in a closed draw from the wire section to a first free web draw, with regard to the web travel direction, in the drying section. At least one high-performance drying device is positioned before the first free web draw.

Abstract: A process and method which ‘locks in’ three-dimensional texturing added to a paper web by virtue of an adhesive material which is printed onto the surface of the web is generally disclosed. The adhesive may be applied to the web either before, during, or after the web is molded to increase the surface texture. The adhesive may be applied at relatively low pressure so as to preserve surface texture without significant deformation of the web. The cured adhesive material inhibits the web from reassuming a two-dimensional state or may contribute additional texture by rising above the surface of the web. This process may not only increase the bulk of the web when dry and wet, but also increase the wet resiliency, the wet strength, and the tactile properties of the web.

Abstract: A dry end of a tissue machine is made shorter by close-coupling a reel-up to the drying section and supporting the web from the drying section to the reel-up by a foil or a belt such that web stability is maintained, thus allowing high-speed operation. The foil's downstream edge can form a nip with the paper roll and nip load can be controlled by controlling pivotal movement of the foil. The reel-up can include a calendering belt for calendering the web as it passes through a nip between the belt and a reel drum supported on the belt, and a rotatable reel spool on which a paper roll is wound in nipping engagement with the reel drum. Alternatively, the reel drum can be eliminated and the paper roll can be supported on the belt. A composite shaftless core for winding is also disclosed.

Abstract: The roll properties of tissue sheets are improved either by imparting cross-machine direction dominant bar-like protrusions to the air side of the tissue by using specially woven transfer fabrics and/or by offsetting recurring surface features of the sheet relative to the surface features of adjacent sheets within the roll, such as by providing a throughdryer fabric with an offset seam. Both techniques provide the resulting tissue sheets with improved capabilities for providing an improved combination of roll bulk and roll firmness.

Abstract: A process for producing wiping products and wiping products made by the process are disclosed. According to the present invention, a paper web is treated on both sides with a bonding material. After the bonding material is applied, the web is then subjected to a dry rush transfer process during which the web is conveyed from a first moving conveyor to a second moving conveyor. The second moving conveyor generally has a speed slower than the first moving conveyor causing a shearing force to be exerted on the web. The shearing force decreases the stiffness of the web. In one embodiment, an uncreped throughdried base web is used.

Abstract: The method is for treating a liquid or slurry with an ultrasonic energy. A movable endless member is provided that is permeable to a liquid. A transverse foil is disposed below the member and extends across the member and a transducer is in operative engagement with the foil. The member is moved about rollers. The transducer generates pressure pulses into the foil to form implosion bubbles in the liquid disposed above the member. The implosion bubbles have a first diameter (d1). A gap is formed between the member and the foil. The gap represents a distance (d2) that is less than the diameter (d1) of the bubbles to prevent any bubbles of critical size to be captured in the gap.

Abstract: An apparatus and method for conditioning a moving porous web on a papermaking machine is disclosed. The web has a first and a second surface and a high temperature gaseous boundary layer adjacent at least the second surface.

Abstract: A method is disclosed for topical application of compositions containing a chemical additive onto a paper web. The present invention is also directed to paper products formed from the method. In general, the method includes the steps of extruding a composition containing a chemical additive through a melt blown die and then applying the composition to a moving paper web. In particular, the method provides for the application of tacky compositions to a web through a melt blown die while avoiding die tip clogging. In one embodiment, the chemical composition is extruded into fibers and applied to the paper web. The chemical composition may contain, for instance, various additives, such as a polysiloxane softener and one or more beneficial agents.

Abstract: The invention teaches a method of manufacturing a high bulk, high gloss paperweb using a supercalender operation. A paperweb surface is coated with a plastic pigment. The paperweb is run through a multi-nip calender device wherein the nip load of the paperweb is maintained at a load of about 1,000 pounds per linear inch at each nip. The temperature of the hard rolls are about 450 degrees Farenheit or less.

Abstract: A variable representing runnability of a paper web to be manufactured with a paper machine or processed with a finishing apparatus is measured and the speed difference between operational groups of the paper machine and/or the finishing apparatus is adjusted on the basis of the measurement of said variable such that the moisture profile of the paper web is measured substantially along the entire width of the paper web, the minimum and maximum values for moisture are defined on the basis of the moisture profile, a drawing window describing the allowable tension to be directed to the paper web is defined, the lower and upper limits of the drawing window being defined on the basis of the minimum and maximum values for moisture, and the speed difference between the operational groups is adjusted so that the paper web tension is within the range defined by the drawing window.

Abstract: An air processing cylinder useful in drying, curing, thermal bonding, cooling, and web transferring materials such as fabrics, papers, and the like. Air is exhausted out of the cylinder surface through a plurality of conduits equipped with distribution means for profiling the flow of air. The drying cylinder further includes a duct network on its outer shell for exhausting air out of one axial area only or, alternatively, the drying cylinder may contain multiple duct networks for exhausting air out of several axial areas, each having its own flow characteristics.

Abstract: Provided is a process for preparing a smooth and glossy surfaced paper web. The process comprises subjecting the paper web to shear by using calender rolls driven at different speeds or calender rolls with different diameters. The resulting paper has a totally different structure than the original paper, as it has a much smaller void structure and a much higher degree of bonding between the elements of the sheet. The process is particularly applicable to improving the electrical insulation properties of an aramid paper web.

Abstract: A method for treating a web of paper or board with a wetting substance or calendering the web prior to the cylinder dryer section of a paper- or boardmaking machine while the solids content of the web is still very low, typically in the range of 10–60%, wherein the web can be conveyed when so desired fully supported from the wire section of the paper- or boardmaking machine up to the winder, while simultaneously utilizing the quality benefits obtained from a controlled reduction of the web moisture content and dewatering of the same. The web is conveyed supported by a transfer belt (9) through at least one web surface treatment apparatus such as a coater station (S1B) or a calender prior to passing the web to the first dryer cylinder group (1) of the paper- or boardmaking machine. One nip (11, 13) supported by a transfer belt (9) is suitable for dewatering simultaneously with the application of a treatment substance to the web.

Abstract: A method for forming a tissue product that is soft and produces relatively low levels of slough is provided. The method includes providing a liquid furnish of cellulosic fibers and forming a multi-layered wet web therefrom. The web is dried (e.g., through-dried) to a solids consistency of 90% or greater. A latex having a glass transition temperature less than about 30° C. is applied to the dried web (e.g., foamed, printed, sprayed, etc.) such that the latex comprises less than about 3% by weight of the dry weight of the web. The latex remains substantially uncured after being applied to the dried web.

Abstract: The invention relates to coated printing paper which contains mechanical pulp and whose opacity is at least 89%, brightness at least 65% and surface roughness not more than 4.5 ?m. The printing paper contains mechanical pulp at least 90 weight-% of the total fiber content of the paper.

Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3? wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3? per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.

Abstract: The invention relates to a process for producing a coated paper web, According to the process, a paper web is formed from a fibrous raw material in a paper machine, the paper web is coated with a pigment-containing coating mix, and the coated paper web is calendered. According to the invention, the paper web is coated with a coating composition that contains as the mineral pigment mainly a mixture of gypsum and calcium carbonate, the amount of gypsum being at minimum 10% by weight of the total amount of gypsum and calcium carbonate. With mixtures of calcium carbonate and gypsum, such as mixtures of PCC and gypsum and mixtures of PCC, ground carbonate and gypsum, there are obtained simultaneously a sufficient gloss and smoothness as well as a brightness and opacity better than with PCC-kaolin pastes.

Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.

Abstract: A method and an arrangement for controlling evaporation and moisture in a multinip calender (10) when a continuous fibrous web (W) is calendered in calendering nips (1,_2,—3,—4,—5) placed one after the other before the fibrous web is wound on a reel-up/winder (9). With a view to making the net evaporation from and the final moisture content of the web (W) constant when the running situations in the calender (10) change, the web is passed in the calender from the outlet of at least one nip into an air-float chamber (20) of the turning airborne type.

Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.

Abstract: Surface finishing of paper or board by applying an aqueous solution (LW) of a surface-finishing active ingredient (W) to a hydrophilic paper or board sheet (B), in which (W) consists of (W1) polyethylene glycol with an average molecular weight {overscore (M)}W of >1500 and optionally at least one further additive which is a further finishing additive and/or a formulation additive, and the paper or board sheet surface-treated with (LW) is fed through snoothing rolls and dried, the surface-finished paper and surface-finished board (BW) produced, surface finishing agent for this purpose, and the use of the surface-finished paper or board as substrate for graphic processing.

Abstract: A paper having an improved print quality comprises a paper substrate having a surface with a surface roughness of less than 6 microns and a surface gloss of 5-80% which surface has been coated with a light-weight, low solids content, top coat. The top coat may comprise (i) a rheology modifier/binder component and at least one pigment or (ii) at least one binder coated pigment. The top coat provides a significant improvement to the delta gloss of the so-treated paper.

Abstract: Tension variations in the paper web on a paper machine are caused by successive draws and moisture fluctuations. Good strength properties require optimization of the draws. In addition, the tension variation induced by moisture must be minimized. The analysis of local modulus and the strain components can be used for determining optimal locations for profiling actuators in order to achieve good tension profile. Longitudinal strain components of the web, i.e. reversible elastic strain, permanent plastic strain and frozen-in strain relievable with water are continuously measured and determined and the variation of said longitudinal components is minimized by correcting the moisture content of the paper web in a dryer section of the paper machine and/or by optimizing the draws between dryer groups in the dryer section.

Abstract: Disclosed is a composition for softening a wet laid cellulosic structure. A particularly preferred structure is an absorbent tissue. Further disclosed are tissue structures softened using the composition. The composition includes an effective amount of a softening active ingredient; a vehicle in which the softening active ingredient is dispersed; an electrolyte dissolved in the vehicle; and a bilayer disrupter. The electrolyte and the bilayer disrupter cooperate to cause the viscosity of the composition to be less than the viscosity of a dispersion of the softening active ingredient in the vehicle alone. Preferably, the softening active ingredient is a quaternary ammonium compound with the formula: (R1)4-m—N+—[(CH2)n—Y—R3]mX? the vehicle is water, the electrolyte is calcium chloride, and the bilayer disrupter is a nonionic surfactant. Also disclosed is a method of using the compound by adding it at a use concentration to the wet end of a papermaking process.

Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.

Abstract: A method for applying a foam to a paper web is provided. Specifically, a foam is first formed from a liquid-based composition and a gas, such as air. Once formed, the foam is applied by a foam applicator to the web. In one embodiment, for example, the foam applicator applies the foam without substantially contacting the web. When applied with the foam, the web typically has a solids consistency less than about 95% by weight of the web. In some embodiments, one or more vacuum slots can be utilized in conjunction with the foam applicator to facilitate uniform application of the foam to the paper web.

Abstract: A method and machine for the manufacture of a fiber web, in particular of a tissue web or of a hygienic web, in which the fiber web is formed on a soft clothing with fine pores and the clothing is guided over a surface subject to suction and in which the fiber web is transferred from a soft clothing with fine pores directly onto a TAD wire of a TAD drying apparatus. An optimum quality of the respective final product is achieved with an energy effort which is as low as possible, in particular, the energy effort required with vacuum generation in the dewatering of the fiber web is reduced.

Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3″ wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3″ per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.

Abstract: Embossed and rolled tissue products are disclosed. In particular, an embossing pattern is used that enhances the softness and bulk of a tissue product without a substantial degradation in strength. The embossing patterns of the present invention are particularly well suited for use with bath tissues and with webs that have not been through-air dried. The web can be, for instance, a wet-pressed web that has been creped.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains 1) from more than about 0 to less than about 30 percent, by weight, of a nonwoven layer of conjugate spun filaments, the filaments containing at least one low-softening point component and at least one high-softening point component and having at least some exterior surfaces of the filaments composed of at least one low-softening point component; 2) more than about 70 percent, by weight, of pulp fibers; and 3) regions in which the low-softening point component at the exterior surfaces of the filaments is fused to at least a portion of the fibrous component. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: The present invention relates to a method for coating of a fibrous web. According to the method a coating color with pigments is applied to the surface of the web and dried in order to form a coated web. The invention comprises using a coating color which contains pigments having a steep particle size distribution, a maximum of 35% of the pigment particles being smaller than 0.5 &mgr;m. The coating color is spread on the surface of the web with a coating speed of at least 1450 m/min, preferably over 1600 m/min. The coating pigment having a steep particle size distribution gives rise to a coating color which solidifies at much lower dry substance than conventional coating colors. In this way coating can be controlled at high speed without runnability and quality problems.

Abstract: Provided is a process for preparing a smooth and glossy surfaced paper web. The process comprises subjecting the paper web to shear by using calender rolls driven at different speeds or calender rolls with different diameters. The resulting paper has a totally different structure than the original paper, as it has a much smaller void structure and a much higher degree of bonding between the elements of the sheet. The process is particularly applicable to improving the electrical insulation properties of an aramid paper web.

Abstract: The present invention provides a process for improving smoothness of a web surface by subjecting the web surface to an untreated smooth roll traveling at a different speed than the web and thereby producing heat generated by friction to plasticize the very top fibers in the mat. Surprisingly, the inventors found that no abrasive was needed to generate the amount of heat required to achieve the smoothness gain.

Abstract: Disclosed is a soft tissue paper product, said soft tissue product comprising one or more plies of a tissue paper; and a chemical softening composition deposited on at least one outer surface of a dried or overdried tissue web, said chemical softening composition comprising a dispersion of a softening active ingredient in a vehicle, wherein said dispersion has a liposomal liquid crystalline structure; an electrolyte, and a bilayer dirupter.

Abstract: A process for manufacturing a cellulosic paper product (e.g., paper hand towels) exhibiting reduced malodor upon wetting. The process includes introducing a vanilla compound (e.g., vanillin) into the aqueous suspension of papermaking fibers from which the paper product is made, depositing the aqueous suspension of papermaking fibers onto a sheet-forming fabric to form a wet web and drying the wet web at high temperature in an oxidative environment to form a dried base sheet. The process of the present invention is particularly suited for reducing malodor released from cellulosic paper products made from through-air dried base sheet material.

Abstract: A process for producing wiping products and wiping products made by the process are disclosed. According to the present invention, a paper web is treated on both sides with a bonding material. After the bonding material is applied, the web is then subjected to a dry rush transfer process during which the web is conveyed from a first moving conveyor to a second moving conveyor. The second moving conveyor generally has a speed slower than the first moving conveyor causing a shearing force to be exerted on the web. The shearing force decreases the stiffness of the web. In one embodiment, an uncreped throughdried base web is used.