Pressure Forming Patents (Class 162/214)
  • Patent number: 7241364
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics moves over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A final forming fabric is arranged to operated at a lower speed than the penultimate forming fabric so that a rush transfer and creping like action takes place.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: July 10, 2007
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6890407
    Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: May 10, 2005
    Assignee: Metso Paper, Inc.
    Inventors: Pekka Koivukunnas, Matti Lares, Mika Leino
  • Patent number: 6875311
    Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: April 5, 2005
    Assignee: Metso Paper, Inc.
    Inventors: Pekka Koivukunnas, Matti Lares, Mika Leino
  • Patent number: 6863777
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: March 8, 2005
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6706151
    Abstract: A pulp moulding process including the steps of pulp stock, forming wet products by means of forming die (7), transferring the wet products from the forming die by means of a heated transferring die-and-heated pressing tool arrangement (13)(14) for in-mould pressing and drying of the wet product, and delivering the dried products to a down line facility (18). The invention encompasses a pulp moulding system, a pulp moulding apparatus, and a pulp moulded product made by such a process, system and/or apparatus.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: March 16, 2004
    Assignee: Southern Pulp Machinery (PTY) Limited
    Inventors: Johan Jacob Oosthuizen, Jonathan David Taljaard
  • Patent number: 6613194
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: September 2, 2003
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6461479
    Abstract: The invention relates to a process for distributing an especially medium-consistent fibrous suspension in front of a dewatering device. It is distinguished in that the fibrous suspension is taken to the dewatering device in fluidized form and evenly distributed. The invention also relates to a device for implementing the process in which there is a closed device with a fluidizing rotor in front of the dewatering device.
    Type: Grant
    Filed: May 10, 1999
    Date of Patent: October 8, 2002
    Assignee: Ádritz-Patentverwaltungs-Gesellschaft m.b.H.
    Inventors: Franz Petschaurer, Reinhard Pinter, Adolf Engler
  • Patent number: 6458246
    Abstract: A web of tissue is formed in a crescent former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A second upper fabric or transfer fabric operating at a lower speed then the first can be used to form a rush transfer between the forming fabrics and the Yankee dryer which increases web bulk and absorbency. Instead of a second fabric, a vacuum pressure roll may perform the rush transfer between the lower forming fabric and the Yankee dryer.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: October 1, 2002
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6419793
    Abstract: Method for forming a continuous web on a forming fabric includes providing a pressurized chamber, processing the forming fabric through the pressurized chamber, and distributing a pressurized flow of a slurry having a first composition in the pressurized chamber across the width of the forming fabric to form the continuous web.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: July 16, 2002
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventor: David A. Beck
  • Patent number: 6342125
    Abstract: A multi-ply web forming method and apparatus are disclosed for forming a top ply onto a base ply. A fiber suspension jet is by means of a secondary headbox (21; 21′, 26) delivered into a twin-wire roll nip created by two tensioned wires (16, 22; 16′, 22′; 22, 27) one of which (16; 16′, 22) carries the moist base ply.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: January 29, 2002
    Inventor: Bengt Nordström
  • Patent number: 6231723
    Abstract: A web of tissue is formed in a crescent former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A second upper fabric or transfer fabric operating at a lower speed then the first can be used to form a rush transfer between the forming fabrics and the Yankee dryer which increases web bulk and absorbency. Instead of a second fabric, a vacuum pressure roll may perform the rush transfer between the lower forming fabric and the Yankee dryer.
    Type: Grant
    Filed: June 2, 1999
    Date of Patent: May 15, 2001
    Assignee: Beloit Technologies, Inc
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 5800766
    Abstract: The present invention relates to a method of compacting a plurality of flat, stacked, non-woven cotton and cotton blend articles from a normal size to a greatly reduced size to form a package of such articles that saves exterior packaging, shipping, handling and warehouse costs. The pressure and time dwell are selected to compact the stacked articles to the extent necessary to cause the desired size reduction, but not sufficient to either damage the articles or compact them to the degree that a liquid or other means is required to recover them from their compacted to their original size.
    Type: Grant
    Filed: March 4, 1997
    Date of Patent: September 1, 1998
    Inventor: Wayne M. Merry
  • Patent number: 5160583
    Abstract: In a papermaking machine, a method and mechanism for delivering stock to a dewatering web including a pressure headbox with a narrowing slice opening, a receiving throat either with a single traveling forming wire or a pair of traveling forming wires, bridging the space between the headbox opening and the wire so that the stock jet is contained without a free surface, and applying a trailing flexible element opposite the stock in a single wire machine or against one wire in a twin wire machine with the force and location of the trailing element controlled by a series of push rods arranged parallel in a cross machine direction.
    Type: Grant
    Filed: December 2, 1991
    Date of Patent: November 3, 1992
    Assignee: Beloit Corporation
    Inventors: Daniel J. Eaton, Roger A. Kanitz
  • Patent number: 5160584
    Abstract: A papermaking machine is constructed as a barrier former in which a fiber slurry is received and placed in turbulence on one side of the screen plate for fluidizing the slurry and distributed through the screen plate onto a collecting wire, under tension, for immediately starting dewatering of a web formed in a wedge-shaped forming zone between the screen plate and the wire.
    Type: Grant
    Filed: May 28, 1991
    Date of Patent: November 3, 1992
    Assignee: Beloit Technologies, Inc.
    Inventor: Borje Fredriksson
  • Patent number: 5129988
    Abstract: The uniformity of layered paper sheets produced using a layered headbox can be improved by confining the outer layers between parallel surfaces within the headbox immediately prior to leaving the headbox.
    Type: Grant
    Filed: June 21, 1991
    Date of Patent: July 14, 1992
    Assignee: Kimberly-Clark Corporation
    Inventor: Theodore E. Farrington, Jr.
  • Patent number: 4995988
    Abstract: Method and drum filter for thickening of slurry and for treatment of the slurry with liquid. The slurry to be thickened is passed onto the filter face of a drum (3) revolving in a basin (3), and the treatment liquid is passed through the pulp web formed on the drum. The consistency of the pulp web is increased by pressing a compression plate (10) against the pulp web. The compression force of the compression plate (10) is produced by means of the pressure of a liquid and/or gas passed to the convex side of the plate. The compression force can be adjusted by adjusting the pressure prevailing in the gas space outside the drum (3).
    Type: Grant
    Filed: December 14, 1988
    Date of Patent: February 26, 1991
    Assignee: Sunds Defibrator Rauma Oy
    Inventor: Aaro Ahlgren
  • Patent number: 4430159
    Abstract: A twin-wire papermaking machine contains a region having two wires guided in mutual contact with one another and at which there is located at least one stock infeed device. The stock infeed device possesses the form of a box or cabinet member having an open side along which move both of the wires. Within the stock infeed device there is located a fibrous stock suspension suitable for the fabrication of paper and which is at an excess pressure in relation to the atmosphere. At the side of the wires facing away from the stock infeed device there can be arranged a suction device.
    Type: Grant
    Filed: April 9, 1982
    Date of Patent: February 7, 1984
    Assignee: Escher Wyss Limited
    Inventors: Alfred Bubik, Siegfried Reutter
  • Patent number: 4349414
    Abstract: A method for forming a multilayer jet by delivering a plurality of superposed, spaced apart jets of stock through a slice opening towards a web forming zone, keeping the jets separated for part of the distance between the slice opening and the forming zone, and thereafter, but not later than the arrival of the jets at the forming zone, allowing the jets to come into direct contact to produce a stratified jet. Separation of the jets in this fashion is effected by forming and maintaining gaseous wedges in the spaces between them after delivery through the slice opening.
    Type: Grant
    Filed: September 23, 1981
    Date of Patent: September 14, 1982
    Assignee: AB Karlstads Mekaniska Werkstad
    Inventor: Erik G. Stenberg
  • Patent number: 4125429
    Abstract: Turbulence is generated within a headbox nozzle passage in such close adjacency to the slice opening as to assure thorough and substantially uniform dispersion of the fibers in a jet stream delivered to the forming area on a travelling paper web forming surface. Substantial suppression of turbulence in the jet stream is effected without interferring with the substantial uniformity of fiber dispersion in the suspension as delivered to the forming surface.
    Type: Grant
    Filed: March 8, 1977
    Date of Patent: November 14, 1978
    Assignee: Beloit Corporation
    Inventors: Richard E. Hergert, Charles L. Sanford
  • Patent number: 4045281
    Abstract: A method for preventing web rewetting in a paper making machine of the type comprising a forming cylinder with an apertured or perforated periphery, with or without a foraminous belt wrapped around the cylinder, on which cylinder there is formed, during rotation of the cylinder, a paper web by a pressure slice to which paper slurry or stock is supplied, the paper web remaining on the periphery of the cylinder or belt over a major portion thereof, while water is drawn from the web by means of one or more suction boxes located within the cylinder and extending from the pressure slice to a transfer zone where the web is transferred from the cylinder or belt onto a felt or wire cloth for subsequent processing. In the remainder of the paper making machine there is provided a suction box extending over an arc from said web transfer zone to the area of said pressure slice to prevent rewetting of the withdrawn web.
    Type: Grant
    Filed: July 28, 1975
    Date of Patent: August 30, 1977
    Assignee: Sulzer Bros. (U.K.) Limited
    Inventor: Eberhard Wassermann
  • Patent number: 4024016
    Abstract: A former for cylinder mold, paper making, machines, of the type now known as B.R.D.A., and having a pressure lid, an explosion chamber with a central imperforate baffle, and a manifold feeding stock to the chamber is characterized by the flow box unitarily containing an explosion chamber separated from a tapered manifold by an apertured plate. Stock is directed from the plate apertures in a direction normal to the baffle for improved mixing. The pressure lid includes a forward cantilevered tip end with a predetermined tip clearance, and is unusually elongated to increase drainage effect. The lower plate of the slice is rubber with an inner bulb and it is slidable axially outward for replacement. The curvature and clearances of the lid are changeable during operation and the lid acts as an adjustable gate for controlling pooling under the lid.
    Type: Grant
    Filed: December 18, 1975
    Date of Patent: May 17, 1977
    Assignee: J. H. Horne & Sons, Inc.
    Inventors: John Herbert Gordon, Frank A. Duchnowski
  • Patent number: 4021296
    Abstract: A method and device for manufacturing a continuous material of elongated fibrous particles from a suspension of the fibrous articles with a concentration at least twice as high as the sediment concentration of the fibrous particles, in which the highly concentrated suspension is distributed and deflected in a chamber before the suspension is passed to a decay channel from which the suspension is deposited, is disclosed wherein the suspension is exposed in an intermediate forming channel between the chamber and the outlet channel to a plurality of changes of direction to change the direction which in turn contributes to the local variations of the fibre concentration in the suspension becoming more even.
    Type: Grant
    Filed: November 7, 1974
    Date of Patent: May 3, 1977
    Assignee: A. Ahlstrom Osakeyhtio
    Inventor: Per Lennart Reiner