Abstract: A method and apparatus is provided for treating water with already-slaked lime to arrive at a lime slurry that is in a solution or suspension, and delivering the thus treated water to a separating device which separates grit particles therefrom, to recover a high quality lime/water solution or suspension. An automated system controls the addition of lime and water to a lime mixing vessel. An acid wash system is provided which comprises an automated method and apparatus for removing scale buildup, for delivering an acid wash solution to the lime mixing vessel, the lime slurry holding tank and/or the delivery system, or any of them, thereby dissolving the scale buildup.

Abstract: Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods involve a first system for forming a fiber web (e.g., a wet laid system or non-wet laid system) and additionally one or more coating units. The first system for forming a fiber web may be used to form one or more fibrous layers of the fiber web, and the coating unit may be used to form an additional fibrous layer of the fiber web. In some embodiments, the systems and methods can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.

Abstract: A web-forming section of a paper or board machine has a first web-forming unit with a first fiber layer (W1) formed on a first wire (10); a second web-forming unit with a second fiber layer (W2) formed on a second wire (30); and a couch shoe (39) over a curved deck (40) of which the fiber layers (W1, W2) are guided for joining them together. The second fiber layer (W2) is brought to the couch shoe (39) at an angle (?) of less than 20°, advantageously less than 15° in relation to the approach direction of the first fiber layer (W1). The couch shoe (39) is provided with underpressure and the radius of curvature of its deck (40) is usually larger than the radius of curvature of a guide roll (38) preceding it. By the couch shoe, the fiber layers can be joined together wetter than usual.

Abstract: A paper former comprises two wires which converge for defining a paper production gap and a plurality of dewatering blades arranged in the paper production gap in a paper producing direction and brought into sliding contact with one of the two wires so that a stock is dehydrated while being conveyed in a state put in the paper production gap. Each of the plurality of dewatering blades is shaped into a convexly curved surface configuration bent along a traveling direction of the wires and equipped with a wire sliding contact surface brought into sliding contact with said wire for guiding the traveling of said wire, and grooves are made in said wire sliding contact surfaces as a moisture run-off opening for running off moisture developing through the dewatering from the wire side. This paper former thus constructed can suppress the occurrence of paper defects stemming from the landing of a material jet or paper defects stemming from the dewatering property, thus improving the paper quality.

Abstract: A multi-ply web forming method and apparatus are disclosed for forming a top ply onto a base ply. A fiber suspension jet is by means of a secondary headbox (21; 21′, 26) delivered into a twin-wire roll nip created by two tensioned wires (16, 22; 16′, 22′; 22, 27) one of which (16; 16′, 22) carries the moist base ply.

Abstract: An apparatus for obtaining watermarks or patterns in paper or cardboard while being formed on a formation tape or table in a paper or cardboard manufacturing plant, comprising: a primary fibrous mix source for storing a primary fibrous mix; at least one manifold, which can be arranged proximate to the formation table; at least one jet nozzle which can be fed by the at least one manifold and is arranged above the formation table so that it can be angularly adjusted with respect thereto; a feeding duct for a secondary fibrous mix and a return duct from the at least one manifold; and a secondary fibrous mix source arranged to supply the feeding duct and to receive material discharged from the feeding duct for return from the at least one manifold.

Abstract: A wet part of a paper making machine includes a distributor to which a main stream of a stock suspension is fed and which has a number of connections. The connections are connected by means of split stream lines to a machine-wide flow box which has a machine-wide slice nozzle (headbox). The split stream lines are connected (directly or indirectly) to the flow box. The slice nozzle is connected to at least one continuous web-forming screen. At least one collection trough is connected to the screen, as well as, optionally, to a backwater tank to accept the backwater trapped by the collection trough. Dilution water lines are provided to introduce backwater into the split stream lines to adjust the stock density of the split streams. The dilution water lines are connected directly to the collection trough.

Abstract: A paper forming apparatus has a lower looped forming wire disposed for a portion of its travel over a curved apron board. The paths of forming wire travel upstream and downstream of the apron board diverge. Such divergence allows a secondary headbox to be brought into such a juxtaposition with the forming wire coming off the apron board as to permit the stock stream to impinge the forming wire both at a low angle and at a short distance to enhance formation of an additional web ply over a previously formed web ply. In one embodiment, an upper looped forming wire is brought into co-running engagement with the lower forming wire over the downwardly extending downstream path of travel.

Abstract: A papermaking machine including the combination of an endless moving screen having an upwardly-inclined run, a primary open headbox for supplying a moving stream of a primary liquid slurry into contact with the screen for forming a first sheet-like structure on the screen, the primary headbox including a pond regulator for cooperantly defining a discharge end for enhancing the discharge of the stream of liquid slurry into the upwardly-inclined run of the screen, a secondary closed headbox in a piggyback relation to and integrated with the pond regulator for supplying a moving stream of a secondary liquid slurry into contact with the screen and the advancing first sheet-like structure.

Abstract: In order to produce a reduction in the content of suspended matter in the surplus white water in a twin-wire machine with a curved forming zone, an outer saveall for collecting white water thrown outwardly from the curved forming zone is divided up into at least two separate saveall compartments arranged after each other in the direction of travel of the wires. The white water that is caught in the separate saveall compartments is removed as separate fractions for reuse.

Abstract: A conventional Oliver board forming machine is provided with a second trough which places a second slurry of fibrous material on the Oliver roll to form a board structure of two separate distinct layers.The second trough has an inclined chute forming the side of the trough adjacent the Oliver roll. The chute is pivoted at one end to the second trough and its opposite end rests against the top surface of the fiber deposition on the circumference of the Oliver roll.

Abstract: A twin-wire papermaking machine contains a region having two wires guided in mutual contact with one another and at which there is located at least one stock infeed device. The stock infeed device possesses the form of a box or cabinet member having an open side along which move both of the wires. Within the stock infeed device there is located a fibrous stock suspension suitable for the fabrication of paper and which is at an excess pressure in relation to the atmosphere. At the side of the wires facing away from the stock infeed device there can be arranged a suction device.

Abstract: A jet of liquid (3) is deposited from a reservoir outlet (2) on to a moving surface (4) located below the outlet. Deposition is effected by discharging a jet of the liquid on to the underside of a curved guide member (5) which is disposed between the outlet and the moving surface and which is oriented so as to cause the liquid to flow down the member on its underside so that its direction of flow approaches the direction of travel of the moving surface.The invention is particularly advantageous in the production of paper webs, especially multi-layer paper webs on a Fourdrinier paper-making machine.

Abstract: A twin-wire papermaking machine contains a headbox for forming a first fiber ply which is essentially downwardly dewatered at a section of a first wire. At the end of this wire section, forwardly or upstream of the inbound or on-running location of a second wire there is arranged a second headbox for forming a second fiber ply which is essentially upwardly dewatered along a subsequently arranged common path of both wires. The common path advantageously extends over an essentially water impervious, convex domed contact surface of a slide shoe and/or a jacket surface of a guide cylinder or roll. During operation, the second fiber ply is deposited upon the already extensively dewatered first fiber ply and upon passage through the common path of both wires this second fiber ply is dewatered upwardly away from the first fiber ply.

Abstract: The disclosure concerns the wire end section of a paper making machine. The wire belt is an endless loop and the pulp suspension is supplied by one or more head boxes. The head box has an upstream and a downstream flow guide wall defining a pulp outlet opening between them. The downstream guide wall has a convexly curved slide shoe which cooperates with the passing wire belt to define a web-forming zone. At the other side of the wire belt, upstream of the outlet opening, another convexly curved wire support surface is defined for leading the wire belt into the web-forming zone. Both of the convexly curved surfaces are displaceable transversely to the direction of pulp flow from the head box. The radius of curvature of the slide shoe is greater at the outlet opening and smaller away from the outlet opening. The radius of curvature of the cooperating supporting surface on the other side of the belt is smaller than the mean radius of curvature of the slide shoe.

Abstract: A headbox arrangement for a papermaking machine contains a plurality of headboxes forming a group, these headboxes being arranged either essentially in parallelism with regard to one another or in fan-like or spread apart configuration. Between each two neighboring headboxes there is located a flexible divider, particularly in the form of a foil member, which extends past the outlet gap or slice of the headboxes.

Abstract: A machine and method of forming fiberglass mats. Chopped glass fibers are mixed with water in a slurry and a movable screen is passed, generally upwardly, through a slurry. As the screen is moved, its surface is uniformly coated with the glass fibers in a uniformly increasing depth, dependent upon the length of travel of the screen through the slurry. Longitudinally oriented and randomly oriented continuous strands are projected onto the fibers captured on the screen at different locations in order to provide the resultant mat with tear strength in all directions. The screen passes over a vacuum for removal of most of the water from the workpiece; subsequently, a binder is added to the workpiece and the continuous mat is passed through an oven for curing of the binder. The mat is then wound upon a spool for later transport to a location in which the mat can be processed into a final product.

Abstract: A non-laminated paper sheet product characterized by regions or islands of increased thickness, usually located in the center of the sheet for more economical use of the paper product and for conservation of wood pulp. The regions of increased thickness are formed by depositing or laying additional pulp stock onto a generally uniform thickness paper web in the web-forming area of a paper machine in either wet or dry methods of paper production. Continuous regions of increased thickness in the web can be formed by corresponding variations in the width of the web or by spraying the additional pulp onto the forming web. Islands of increased web thickness can be formed by periodically interrupting pulp stock depositing sprayheads disposed at spaced locations across the width of the forming web, with timing devices or web thickness sensors controlling the sprayheads.

Abstract: Fiber reinforced cement is continuously prepared by forming a conveyor by connecting a plurality of suction boxes each having a perforated plate, contacting the perforated plates of the suction boxes with a filter cloth and moving the suction boxes with the filter cloth at a synchronous speed, feeding a cementitious slurry and a fiber on the filter cloth, removing excess water by suction from the cementitious slurry through a suction trough connected to a suction device, and releasing the suction on the suction boxes to separate the filter cloth from the perforated plates of the suction boxes.

Abstract: An apparatus and method of forming a continuous fibrous paper web by depositing the stock onto a forming run of a fourdrinier wire while dewatering the stock and collecting water beneath the wire and depositing the stock onto the wire from a spray or flooded area through a distribution wire extending parallel and in closely spaced relation to the forming run of the fourdrinier wire with the distribution wire aiding in the distribution of the stock and random orientation of the fibers and giving the stock a velocity essentially the same as the forming wire to encourage and maintain the random orientation of the fibers as droplets of the stock are deposited on the fourdrinier wire.

Abstract: An improvement in the method and apparatus for fabricating asbestos-cement boards, wherein a felt band coated with fiber fleece is fed to a pair of press rollers in nip relationship and wherein the coating of the felt band with fiber fleece is effected by wet deposition on the felt band and by suction from the side opposite same.The fiber fleece obtained by wet deposition on the felt band following the deposition is condensed and dehydrated by a system consisting of a sieve cylinder and of an associated suction roller operating in nip relationship.

Abstract: A technique for forming single or multi-layer sheets of fibrous material having a controllable fiber distribution is described. A pair of spraying rollers each having a system of circumferentially spaced radial vanes on its surface are supported within the upper portion of a working zone defined between a pair of continually advancing, downwardly converging sieves that are disposed symmetrical to a longitudinal axis. The rollers are rotated in respectively opposite directions to intercept at least one fibrous suspension downwardly directed into the working zone, and to thereafter propel the intercepted liquid outwardly and downwardly toward the sides of the working zone in symmetrical fashion. The fibrous layers thus built up on the advancing sieves converge into the final sheet in the lower portion of the working zone. Separate facilities are associated with the upper and lower portions of the working zone for drawing liquid from the formed layers outwardly through the sieves.

Abstract: A coating of liquid starch is applied to a travelling paper web by an application comprising an elongate hollow box structure having a horizontal slot outlet along one side. Starch solution is forced from the chamber horizontally through the slot outlet then flows downwardly under gravity across an upright wall surface to establish a falling curtain of the starch solution. The wall surface terminates at a bottom blade edge and the curtain falls away from the surface at the blade edge to drop onto the paper web.

Abstract: A paper forming machine includes at least one porous rotatable cylinder. An inner forming fabric or media in mesh form (hereinafter referred to as "inner forming media") is guided through a path around the cylinder and has a straight portion immediately before the cylinder. An outer forming fabric or media in mesh form (hereinafter referred to as "outer forming media") is guided so as to form a closing angle over the straight path of the inner forming media toward the uppermost portion of the cylinder, and is guided around a portion of the cylinder over the inner forming media and through a path in juxtaposition with the inner forming media leading away from the cylinder. Paper is formed by depositing a paper forming material slurry on the straight portion of the inner forming media which is porous so that the slurry becomes partly dehydrated and the fibers become oriented in the direction of movement.

Abstract: A secondary headbox is described which is capable of handling water slurries of relatively high solids consistencies and applying the slurries to a base sheet as it is being formed on conventional fourdrinier equipment in the manufacture of a board product. The secondary headbox includes means whereby the slurry is mixed and evenly distributed across its width and means whereby the thus treated slurry is further treated to remove any turbulence and to controllably feed the slurry onto the base sheet on a fourdrinier wire passing beneath the secondary headbox.

Abstract: A paper making apparatus for producing sheets of paper at speeds in excess of 200 m/minute. A breast roll and a wire cage turning cylinder are disposed above and below a forming roll. The forming roll is a hollow roll having a smooth surface. A belt passes in an S-shape over the forming roll and turning cylinder and a wire belt passes over the breast roll, forming roll and turning cylinder. The head box discharges raw material between the wire belt and the S-shaped belt, and a web is formed along the circumference of the forming roll over an angle of about 100.degree.. A web pick-up device is provided under the turning cylinder to separate the formed web from the wire belt.