With Separate Heated Drying Means Patents (Class 162/359.1)
  • Patent number: 6440273
    Abstract: A compact multilevel paper making machine is provided comprising a web-receiving region where a web of paper is received on a fabric forming a continuous loop, a reel-up for winding the paper web onto a roll, and a web transfer point disposed between the web-receiving region and the reel-up. The fabric receives the web at the web-receiving region and then supports and transports the web from the web-receiving region to the web transfer point in a first direction on a first defined vertical level. At the web transfer point, the web is separated from the fabric. The fabric loop further includes a return run from the web transfer point to the web-receiving region over which the fabric then travels. A cleaning section is also disposed along the return run of the fabric loop for cleaning the fabric.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: August 27, 2002
    Assignee: Metso Paper Karlstad Aktiebolag (AB)
    Inventor: Dennis E. Jewitt
  • Patent number: 6436239
    Abstract: Method to reduce adhesion of a damp fibrous material web, e.g., a paper or material web, to a rotating roll. The method includes producing a steam cushion between the rotating roll and the fibrous material web.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: August 20, 2002
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventor: Martin Kustermann
  • Patent number: 6428655
    Abstract: The invention concerns an integrated paper machine, which comprises, in the running direction of the web, a multi-layer headbox (100), a gap former (200), in which there is at least one pre-press (303, 304), a press section (300), in whcih there is at least one extended-nip press (308, 309), a pre-dryer section (400), in which the web (W) is dried by means of a high-capacity dryer unit, a dryer section (500), in which there is at least one dryer group (R1, R2, R3) which makes use of single-wire draw, as well as a surface treatment device (P) for the web. Further, the paper machine is provided with a closed web draw at least to the end of the dryer section (500).
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: August 6, 2002
    Assignee: Metso Paper, Inc.
    Inventor: Reima Kerttula
  • Publication number: 20020088595
    Abstract: The present invention is a method for maximizing water removal from an absorbent web in a press nip. The present invention uses a pressing unit having a blanket with a void volume and with a pressure profile that maximizes water removal in the press section or on the Yankee dryer of a paper machine. The pressure profile of the pressing unit according to the present invention has a very steep pressure drop at and/or following the exit of a pressure distribution curve in order to maximize water removal by minimizing rewet of the web. The improved pressure profile according to the present invention results in increased water removal and/or improved line speed. The void volume further increases water removal and/or improves line speed.
    Type: Application
    Filed: November 14, 2001
    Publication date: July 11, 2002
    Applicant: Fort James Corporation
    Inventors: Steven L. Edwards, Robert J. Marinack, Jeffrey Charles McDowell, Gary L. Worry
  • Publication number: 20020079078
    Abstract: Device for producing a paper having a three dimensional pattern which has been given the paper web in connection with drying the paper web. The device comprises at least one press nip (12) comprising a rotatable heated roll (13) and a counter means (11, 14), at which either the heated roll (13) along its periphery alternatively a member surrounding the roll or a patterned wire, band or belt is provided with said three dimensional pattern, and wherein the wet paper web (10) is intended to pass through said press nip (12) and is given said pattern. A detaching roll (16) is arranged at a certain distance from the press nip (12) for taking off the paper web from the heated roll (13), and creping means (17) are arranged for creping the paper from said detaching roll (16).
    Type: Application
    Filed: December 19, 2001
    Publication date: June 27, 2002
    Inventors: Janerik Odhe, Bengt Jarrehult, Holger Hollmark, Lennart Reiner, Thomas Billgren, Ingvar Klerelid
  • Patent number: 6402892
    Abstract: In a method at the end of the drying section of a paper machine, drying cylinders (1, 2) are arranged in two substantially horizontal cylinder rows, wherein the first drying cylinders (1) are placed substantially higher than the second drying cylinders (2). In the method, the web (W) to be dried is conveyed alternately between the cylinder rows of the drying cylinders (1, 2). Further in the method, the transfer of the web (W) between the drying cylinders (1, 2) is supported by a wire run arrangement, and the web is guided after the last drying cylinder (1, 2) of the drying section (A) by a transfer arrangement in between the rolls of a pair of rolls in the calender section (B) of the paper machine.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: June 11, 2002
    Assignee: Valmet Corporation
    Inventors: Jukka Kilpiä, Robert Baril
  • Patent number: 6398909
    Abstract: An apparatus for imprinting, drying, and reeling a fibrous web comprises a hot press including a pair of press members forming a nip therebetween for passage of the web therethrough and at least one clothing arranged to pass through the nip of the press with one side of the web in contact with a surface of the at least one clothing. The apparatus also includes a heat transfer device defining a heatable surface, the heat transfer device being arranged to pass through the nip of the press with the opposite side of the web in contact with the heatable surface, and a heating device operable to heat the heat transfer device such that the heat transfer device heats and dries the web during contact therewith. The apparatus further includes a reel-up including a rotatable reel spool onto which the web is reeled to form a finished roll of web material.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: June 4, 2002
    Assignee: Valmet-Karlstad Aktiebolag
    Inventor: Ingvar Klerelid
  • Patent number: 6398916
    Abstract: A through-air drying paper making apparatus is provided comprising a twin-fabric forming section, a water-removing section arranged downstream of the forming section, and a web transfer device disposed between the forming section and the water-removing section. The forming section includes a forming roll, a pair of fabrics guided to travel about a portion of the circumference of the forming roll, and a headbox operable to deposit a slurry between the fabrics so as to form a paper web therebetween. Preferably, one of the fabrics in the forming section comprises a through-air drying (TAD) fabric arranged to carry the paper web through the water-removing section, while the other fabric comprises a forming wire. At the web transfer device, the paper web is separated from the forming wire and the paper web then carried on the TAD fabric through the water-removing section. The water-removing section includes at least one through-air dryer for at least partially drying the paper web.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: June 4, 2002
    Assignee: Valmet Karlstad AB
    Inventor: Berndt Erik Ingvar Klerelid
  • Publication number: 20020060053
    Abstract: Described is a machine for manufacturing a continuous web, in particular a paper or cardboard web, the machine having a number of rolls that may include press rolls, drying cylinders, suction rolls, or the like. At least one transport belt is guided with the web around the rolls and is characterized by the fact that a metallic screen is guided between the web and the respective roll surface. The metallic screen may be formed of metal, formed as a metallized drying screen, or formed from metal and synthetic threads.
    Type: Application
    Filed: October 15, 2001
    Publication date: May 23, 2002
    Applicant: VOITH SULZER PAPIERMASCHINEN GmbH
    Inventors: Tri Chau Huu, Markus Oechsle, Robert Wolf, Wolfgang Mayer, Karlheinz Straub
  • Patent number: 6368466
    Abstract: A press section of a paper making machine for dewatering a paper web (W) formed in a preceding forming section in which dewatering felts (11, 28) are applied to both surfaces of the paper web (W) as the paper web (W) travels in a closed draw from the forming section through a first extended nip press (NP1), thereby drawing a substantial amount of water simultaneously and symmetrically from both surfaces of the paper web (W). The upper felt (11) transports the paper web (W) from the first extended nip (NP1) to a smooth surfaced center roll (30) where the paper web (W) passes through at least one roll nip (N1, N2) or extended nip (NP2′, NP3′). The center roll (30) is positioned at an elevation higher than the first extended nip (NP1) thereby reducing the length of the press section. In a second roll nip (N2), a press fabric (33) is substituted for the upper felt (11) to efficiently remove additional water.
    Type: Grant
    Filed: November 15, 1995
    Date of Patent: April 9, 2002
    Assignee: Valmet Corporation
    Inventor: Jorma Laapotti
  • Patent number: 6365004
    Abstract: A method and apparatus effect drying of a paper web using a plurality of heated drying cylinders and at least one air impingement module having a hood. The paper web is brought into operative contact with the heated drying cylinders, and at least one of the final moisture content, quality, and cross-direction profile of the paper web is regulated. The regulation is effected by adjusting the efficiency of air impingement drying of the paper web, by adjusting at least one of the blowing velocity of the medium (typically air) blown against the paper web, the humidity of the blowing medium, and the distance of the hood of the impingement module from the paper web. At least one of the final moisture content of the paper web and its quality may also be regulated by adjusting the steam pressure of one or more drying cylinder groups.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: April 2, 2002
    Assignee: Metso Paper, Inc.
    Inventors: Kristian Hamstr{haeck over (o)}m, Harri Happonen, Antti Kuhasalo, Juha Lipponen, Järkko Nurmi, Juha Ojanen, Hans Sundqvist
  • Patent number: 6351896
    Abstract: A method and apparatus for drying a fiber web, in which the fiber web is dried between two tight bands moving in the same direction and turning around turning rolls. The first band is heated and the second band is cooled by a cooling chamber. The cooling chamber includes at least one cooling element and the cooling element includes at least one inlet chamber and at least one outlet chamber. The fiber web is arranged to run through a drying zone, with at least one felt or wire, such that the fiber web is in contact with the surface of the first, heated band and the felt or wire is between the fiber web and the second, cooled band. The pressure of the cooling element is balanced by a pressure balancing means, and the second band is provided with a hydraulic bearing for allowing the band to slide evenly and with little friction on the cooling chamber.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: March 5, 2002
    Assignee: Metso Paper, Inc.
    Inventor: Veli-Matti Vainio
  • Patent number: 6346171
    Abstract: Described is a machine for manufacturing a continuous web, in particular a paper or cardboard web, the machine having a number of rolls that may include press rolls, drying cylinders, suction rolls, or the like. At least one transport belt is guided with the web around the rolls and is characterized by the fact that a metallic screen is guided between the web and the respective roll surface. The metallic screen may be formed of metal, formed as a metallized drying screen, or formed from metal and synthetic threads.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: February 12, 2002
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Tri Chau Huu, Markus Oechsle, Robert Wolf, Wolfgang Mayer, Karlheinz Straub
  • Patent number: 6334932
    Abstract: A press arrangement and process for treatment of a fibrous material web. The press arrangement includes a press shoe unit, a press suction roll, at least one first press nip elongated in a web travel direction, the first press nip being formed between the shoe press unit and the press suction roll, the press suction roll being arranged as a web pick-up roll, at least one second press nip elongated in the web travel direction and positioned downstream of the first press nip relative to the web travel direction, at least first and second felts being arranged to be guided through the at least one first press nip, the first felt being arranged to loop around the press suction roll to pick-up the web from a screen belt whereby the web is transferred from the screen belt to the first felt, wherein the web is guided to the first press nip by the first felt and the web is guided through the first press nip between the first and second felts.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: January 1, 2002
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventor: Andreas Meschenmoser
  • Patent number: 6306258
    Abstract: A pressurized box is positioned opposite a vacuum box. The pressurized box has a leading cross machine direction baffle with a ceramic shoe which engages a forming fabric, and a trailing cross machine direction baffle of similar construction. Two end deckles complete the pressurized box. The leading cross machine direction baffle presses against a resilient seal which causes a web contained between upper and lower forming fabrics to wrap about the baffle shoe a few degrees forming an effective end seal which does not allow air to bypass the baffle. The trailing cross machine direction baffle is positioned over a vacuum box which prevents air from leaking around the trailing baffle. A vacuum box draws air through the forming fabrics and the web, from the pressurized box increasing the total pressure gradient across the web to 20 to 30 psi or more. The pressure box and opposed vacuum box form an air press. The pressure box is positioned and held against the forming fabrics by opposing air tubes.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: October 23, 2001
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd., Kimberly-Clark Worldwide, Inc.
    Inventors: David V. Lange, Roger A. Kanitz, Richard D. Hauser, Patrick W. Murry, Doug A. Rounds, Robert L. Clarke, Frank S. Hada, Michael A. Hermans, Charles R. Tomsovic
  • Patent number: 6306257
    Abstract: An air press for noncompressively dewatering a wet web to consistency levels not previously thought possible at industrially useful speeds without thermal dewatering.
    Type: Grant
    Filed: April 23, 1999
    Date of Patent: October 23, 2001
    Assignees: Kimberly-Clark Worldwide, Inc., Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Frank Stephen Hada, Michael Alan Hermans, Charles Robert Tomsovic, David Vincent Lange, Roger Allen Kanitz, Richard D. Hauser, Patrick William Murry, Doug A. Rounds, Robert Lawrence Clarke, Brian Wade Isenhart, Lowell Everett Thoms
  • Patent number: 6294050
    Abstract: Drying end of a machine for the production of a material web such as paper or cardboard. The drying end includes at least one impact flow drier configured to bombard at least one surface of the material web with hot air or hot steam impact flow. Also provided is a method for drying a material web including bombarding the material web on at least one surface with hot air or hot steam impact flow, via at least one impact flow drier.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: September 25, 2001
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventors: Markus Oechsle, Tri Chau-Huu, Roland Mayer
  • Patent number: 6231723
    Abstract: A web of tissue is formed in a crescent former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A second upper fabric or transfer fabric operating at a lower speed then the first can be used to form a rush transfer between the forming fabrics and the Yankee dryer which increases web bulk and absorbency. Instead of a second fabric, a vacuum pressure roll may perform the rush transfer between the lower forming fabric and the Yankee dryer.
    Type: Grant
    Filed: June 2, 1999
    Date of Patent: May 15, 2001
    Assignee: Beloit Technologies, Inc
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6207019
    Abstract: A calender hood for a paper machine having a dryer section and a calender section the hood extending along a portion of the paper path from the dryer section through the calender section to restrict movement of the ambient air into the region between the surface of the paper sheet and the calender hood and thereby reduce heat losses to the ambient air by the paper sheet.
    Type: Grant
    Filed: August 18, 1995
    Date of Patent: March 27, 2001
    Assignee: Abitibi-Price, Inc.
    Inventors: Jake Zwart, Derek A. Twitchen
  • Patent number: 6197159
    Abstract: In a paper making machine for manufacturing a material web (10), such as in particular a paper or cardboard web, the material web (10) to be manufactured is transferred on the surface of a transfer means (24) to a take-off position (30) in the region of which a preferably air-permeable belt (32) having an at least substantially open surface is guided over a take-off roll (34) or the like and takes off the material web (10) from the surface of the transfer means (24). A pressing gap (36) extended in the web running direction (L) is formed at the take-off position (30) with the surface of the transfer means (24, 60) facing the material web (10) being deflected in the region of the extended pressing gap, while forming an at least substantially concave depression (38), and also being pressed by a pressing force intentionally generated in the region of this deflection against the take-off roll (34) in order to thereby assist the take-off of the material web (10) from the surface of the transfer means.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: March 6, 2001
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventors: Albrecht Meinecke, Helmut Heinzmann