Abstract: A paper machine for manufacturing textured soft paper comprises a press section with a press nip, through which an impermeable belt and a felt run with the fibrous web between them, a drying cylinder and a transfer roll forming a nip for transfer of the web to the drying cylinder. According to the invention the belt is a texturing belt having a back layer and a web-contacting layer having depressions with surface portions situated between them to form a relief pattern in the web upon passage through the press nip, the texturing belt running from the press to the drying cylinder in order to carry the textured web to the transfer nip. The felt runs away from the texturing belt before a water film formed in the press nip on the texturing belt breaks up. A device is provided before the transfer nip to apply adhesive on the drying cylinder.

Abstract: An apparatus and process for removing water from a cellulosic web. The papermaking apparatus comprises imprinting member having an absolute void volume that enables a hydraulic connection to be formed between a cellulosic web and a capillary dewatering member when compressed in a nip. The absolute void volume is predetermined based on an estimate of the volume of water expressed from the cellulosic web.

Abstract: The invention relates to apparatus clamping at least one paper or non-woven sheet and including two cylinders which run substantially tangent to one another. At least one of the cylinders has on its surface and in a zone that makes contact with the sheet a clamping band having first salient elements. The interaction of the two cylinders in the presence or absence of the sheet subtends an active surface during the rotation of the cylinders. In the invention, at least one of the cylinders has on its surface and in a zone (nip) that makes contact with the other cylinder by means or not of the sheet a load compensating band having second salient elements. This band is selected so that the variation of the consecutive instantaneous active surfaces of the clamping band and of the load compensating band is less than the variation of the consecutive instantaneous active surfaces of the clamping band alone.

Abstract: A device for embossing and laminating a multiple-web web material, comprising: a first and second embossing cylinder (1, 3), provided with tips and arranged with parallel and adjacent axes so as to farm a nip (G) between them; a pair of pressure rollers, (5, 7), each of which cooperates with one of the embossing cylinders; an adhesive applicator (17) associated with the first embossing cylinder; and a laminating roll (13) arranged downstream of the nip (G) between the embossing cylinders (1, 3) and cooperating with the first embossing cylinder (1). Planes (P3, P5) contain axis (1A, 3A) of each embossing cylinder (1, 3) and the axis (5A, 7A) of the corresponding pressure roll (5, 7) are both inclined with respect to the plane. (P2) containing the axes (1A, 3A) of the embossing cylinders at an angle different from 0 and 90 degrees.

Abstract: A device for applying an embossing to a web of tissue paper (12) comprises a full width anvil roller (14) and a plurality of small widths embossing rollers (16) which are rotationally movable around rotational axes which run parallel to the rotational axis of the anvil roller. The embossing rollers (16) have a width which is substantially smaller than the width of the anvil roller (14) and can be individually positioned against the anvil roller.

Abstract: The present invention is a method of making an ultra soft, multi-ply tissue from non-premium furnish using wet press technology and the product produced thereby.

Abstract: Method of producing a paper having a three dimensional pattern which has been given the paper web in connection with drying the paper web, at which the wet paper web (10) is passed through at least one press nip (12) comprising a rotatable roll (13) which is heated and that the paper web during the passage through the press nip is given said three dimensional pattern either by means of a pattern provided on the heated roll (13), alternatively on a member surrounding the roll or by means of a patterned wire, band or belt and where said pattern is pressed into the paper web against a counter means (11,14). After said press nip (12) the paper web (10) is taken off from the heated roll (13) by means of a detaching roll (16) and is creped against said detaching roll.

Abstract: A novel paper article, a method of making a paper product, and an embossing roll are disclosed for providing a paper surface region having a minority of fiber to fiber bonds broken in the paper surface region to a depth less than about 0.02 mm from the paper surface. In one aspect, the roughened embossing roll includes protuberances or depressions sized at less than about 0.1 mm. In one aspect, the roughened embossing roll includes protuberances or depressions adapted to produce paper product surface deformations in the paper surface, wherein the paper product surface deformations are invisible to an unaided human eye. The present invention provides a paper product having higher perceived softness while maintaining tensile strength.

Abstract: Device for producing a paper having a three dimensional pattern which has been given the paper web in connection with drying the paper web. The device comprises at least one press nip (12) comprising a rotatable heated roll (13) and a counter means (11, 14), at which either the heated roll (13) along its periphery alternatively a member surrounding the roll or a patterned wire, band or belt is provided with said three dimensional pattern, and wherein the wet paper web (10) is intended to pass through said press nip (12) and is given said pattern. A detaching roll (16) is arranged at a certain distance from the press nip (12) for taking off the paper web from the heated roll (13), and creping means (17) are arranged for creping the paper from said detaching roll (16).

Abstract: Tissue products such as facial tissue, bath tissue, paper towels and the like are wet molded and dried using a through-air-drying fabric which has a three dimensional, sculptured, textured background accentuated with decorative signature patterns. The textured background is woven into the fabric. The decorative patterns are created by using a smooth polymeric substance or by yarn stitches. The decorative patterns on the through air drying fabric provide enhanced aesthetics, while the textured background provides improved properties such as absorbent capacity, absorbent rate, stretch, flexibility, drape, bulk, and hand feel when used in tissue making.

Abstract: Method of producing a paper having a three-dimensional pattern of alternating raised and recessed portions which has been provided in connection with impulse drying, at which the wet paper web (10) is passed through at least one press nip (12) comprising a rotatable roll (13) which is heated and that the paper web during the passage through the press nip is given a three-dimensional pattern of alternating raised and recessed portions either by means of a pattern wire, band or belt and/or by a pattern on the heated roll (13) and where the paper web (10) after said press nip (12) is led around an essential part of the periphery of the heated roll (13) in order to provide an additional drying of the paper web while this is still in contact with said three-dimensional pattern.

Abstract: The invention relates to an absorbent paper product, such as a napkin or tissue, including at least two tissue paper plies which are superposed and joined, cut or precut into a desired format and connected to one another at least over a segment of a peripheral zone. The plies are joined along the segment by marking patterns without resort to glueing and at least one ply is fitted with embossing patterns in a central zone. The invention applies to sanitary and household papers, in particular disposable napkins and tissues.

Abstract: Method of producing a paper having a three-dimensional pattern of alternating raised and recessed portions which is given the paper in connection with impulse drying. The paper web has a varying material composition as seen in its thickness direction, so that it at least in an outer layer contains an amount of a material that softens, melts or hardens in the temperature interval 100-400° C. or in some other way contributes in stabilizing the pattern structure that has been given the paper. It is further referred to an impulse-dried paper produced according to the method.

Abstract: A paper machine for manufacturing a structured soft paper web are described, which machine has a wet section, a press section, a drying section and a web-carrying clothing running around a suction device close to a smooth impermeable belt in the press section for the creation of a transfer point. In accordance with the invention, structuring means for structuring the web are arranged between the press section and the drying section.

Abstract: Webs can be embossed using matched embossing elements with shoulders located off-centered. Such a configuration increases the bulk of the web and maintains the web's strength. The shoulder of one roll is located above or below the embossing surface mid-plane. The shoulder of the second roll substantially matches the off-centered elements of the first roll.

Abstract: A method for can drying wet webs for tissue products to preserve web bulk includes, in one embodiment, restraining a partially dewatered wet web between a pair of sheet molding fabrics. The restrained wet web is processed over a plurality of can dryers to dry the wet web, for example from a consistency of at least about 40 percent to a consistency of at least about 70 percent. The sheet molding fabrics in this embodiment protect the wet web from direct contact with the can dryers and impart an impression in the web. A can drying assembly and tissue machine for accomplishing the method are also disclosed.

Abstract: An improved system for embossing a pattern on an absorbent consumer paper product such as a paper towel includes a first pair of embossing rollers that are patterned to impress a relatively fine preparatory base pattern onto the web, and a second pair of embossing rollers that are patterned to impress a final pattern onto the web. The final pattern is of a type that would cause bursting of the absorbent paper web if the absorbent paper web was passed through the second pair of embossing rollers without first being passed through the first set of embossing rollers. As a result, the formation of the preparatory base pattern by the first set of embossing rollers creates stretchability in the absorbent paper web that enables the final pattern to be impressed thereon by the second pair of embossing rollers without bursting the absorbent paper web.

Abstract: The multi-layer paper composed of at least three embossed plies of paper (1,2,3) having regularly distributed projections characterized in that it includes two so-called external plies (1,3) of which the respective projections (10,30) are in tip-to-tip positions and a third embossed so-called middle ply (2) of which the projections (20) nest between projections of one of the two external plies (1 or 3).

Abstract: An apparatus and process for making the fibrous structure, having three four, and more regions. The process is similar to known papermaking techniques, but comprises the additional steps of applying a differential pressure to selected regions of the fibrous structure which are not coincident with the regions of the fibrous structure defined by the apparatus in prior steps of the papermaking process. The selective application of noncoincident differential pressure to selected regions of the fibrous structure may result in densification or dedensification of such regions.

Abstract: Tissue sheets, such as are useful for facial or bath tissue, can be embossed with a fine scale embossing pattern to increase bulk with a minimal loss in strength. The fine scale embossing pattern contains at least about 15 discrete intermeshing embossing elements per square centimeter (100 per square inch) and can enable the tissue manufacturer to produce premium quality tissues having adequate softness, bulk and strength from conventional tissue basesheets without layering or throughdrying equipment. Depending on the starting basesheet material, tissues having a unique balance of properties can be produced, especially for conventional wet-pressed basesheets.

Abstract: A process for making a cellulosic fibrous structure such as paper. In one embodiment, the fibrous structure has high and low basis weight regions. The high basis weight region is subdivided into low density regions, so that a fibrous structure having three regions is produced. In a second embodiment, the fibrous structure has four regions. Both the high and low basis weight regions are further subdivided into high and low density regions. The process comprises applying noncoincident differential pressure to selected regions of an embryonic fibrous structure.

Abstract: The present invention is directed to a single lamina tissue paper having visually discernible, large scale patterns made during the drying step of the papermaking process. Particularly, the tissue is made on a blow through drying belt having a pattern of alternating knuckles and deflection conduits. This pattern produces a like pattern of regions in the paper having alternating values of crepe frequencies, opacities and elevations. The differences in these values produces a visually discernible pattern.

Abstract: The present invention is directed to an embossed ply suitable for use in a multi-ply, embossed paper. The embossed ply has bosses of two different depths wherein the bosses having a greater depth or the "big bosses" alternate with the more shallow bosses or "small bosses". When the embossed ply is used to form a multi-ply paper, the small bosses are arranged in a tip-to-tip relation with bosses in a second embossed ply, while the big bosses of the first ply are positioned to nest between the bosses of the second ply. Furthermore, a method and apparatus for manufacturing the embossed, multi-ply paper is described.

Abstract: A method and apparatus for making an embossed or dimpled combined board is disclosed. The combined board has two outer or facing layers or webs of paperboard which sandwich an embossed or dimpled middle paperboard layer or web. The middle web is embossed by passing it over two apertured vacuum drums. Embossments extending in one direction are vacuum formed on one surface of the middle web by the first vacuum drum, while embossments extending in the opposite direction are formed on the other surface of the middle web by the second vacuum drum. The embossments, i.e., concave and convex impressions, are located in a generally chess board pattern. The vacuum openings or apertures of the second drum are larger (larger average diameter) than those of the first drum, to thereby compensate for diminishing flexibility of the middle web due to drying as it passes sequentially over the first and second vacuum drums.

Abstract: The invention comprises a modular pattern roll for embossing a cellulosic fibrous structure. The pattern roll is made by assembling separate components, rather than being one piece and chemically etched according to the prior art. The pattern roll comprises a cylindrically perforate outer shell having radially extending protuberances inserted through the holes in the cylindrical shell. The protuberances are provided with an interference fit and/or, if desired, a shoulder at the proximal end to prevent the protuberances from being extruded and expelled through the hole and creating a missile hazard during operation. The center of the hollow cylindrically perforate shell is filled with a base roll and a radially expanding internal locking assembly, to prevent the protuberances from moving radially inwardly under the compressive forces which occur during operation.

Abstract: A method and apparatus for making an embossed or dimpled combined board is disclosed. The combined board has two outer or facing layers or webs of paperboard which sandwich an embossed or dimpled middle paperboard layer or web. The middle web is embossed by passing it over two apertured vacuum drums. Embossments extending in one direction are vacuum formed on one surface of the middle web by the first vacuum drum, while embossments extending in the opposite direction are formed on the other surface of the middle web by the second vacuum drum. The embossments, i.e., concave and convex impressions, are located in a generally chess board pattern. The vacuum openings or apertures of the second drum are larger (larger average diameter) than those of the first drum, to thereby compensate for diminishing flexibility of the middle web due to drying as it passes sequentially over the first and second vacuum drums.

Abstract: A sheet of fibrous web material having one textile-like surface and an opposite substantially smooth surface, a grain depth memory factor greater than 80, an apparent density in the range of about 4 to about 7 pound ream/caliper point in mils, a caliper (at a basis weight between about 50 and about 75 pounds/3000 square feet) greater than 0.008 inch, and a machine-direction sheet stretch of at least 5%.

Abstract: A method for simultaneously drying a moist fibrous web and imprinting a pattern in each side thereof by passing the web through the nip between a patterned heated roll and a pressing roll, on a carrier having a nonplanar imprinting surface.

Abstract: The absorbent laminated sheet is composed of at least two plies (1.9), embossed, constituted essentially of cellulose fibers, bonded together at least partially by means of protruding elements relative to the surface of said plies and pointing inward to the sheet; it is characterized in that the protruding elements (101) are positioned essentially according to lines or combinations of lines reproducing spaced motifs (100), which recur indefinitely.Application as domestic or sanitary paper.

Abstract: A flexible, cushioning dunnage product producible on a converter mechanism from a roll of sheet-like stock material, such as biodegradable paper. As the stock material is pulled off the roll by the converter, the edges of the stock material are rolled inwardly to form pillow-like portions which are urged by the converter mechanism laterally inwardly with respect to one another into confronting abutting relation, with the pillow-like portions being then connected together along their engaged abutting sides by in the preferred embodiment, transversely extending coined sections extending transversely of the product and defining a generally central connecting portion running in a direction lengthwise of the product.

Abstract: A bulky, embossed, fibrous web material having a basis weight in the range of 5 to 50 lbs./ream and geometric means tensile strength (TS) (kg/3" width), apparent bulk (AB) (cal. pts./lb. ream), and oil holding capacity (OH) (ml/gm fiber) substantially satisfying, in absolute values, the relationships (0.27 BW-1) TS>(0.17 BW-1), AB>[0.7-(TS.div.20)], and OH 0.063TS.sup.2 -1.13TS+8.6. The invention includes an apparatus and a method of manufacturing the product comprising wet pressing a fibrous web to about 30% to 50% solids, conveying the web to a transfer position proximate the three-dimensional surface of an embossing fabric moving at a speed less than that of the web at the transfer position, and applying a vacuum to the web through the embossing fabric to transfer and conform the web to the three-dimensional surface of the fabric, the vacuum magnitude being in the range of 1 to 20 inches Hg.

Abstract: A sheet of fibrous web material having opposite smooth surfaces, an apparent bulk in the range of about 0.10 to about 0.20 caliper pts/lb ream and a machine direction stretch of at least 8%, wherein surface undulations on the opposite smooth surfaces of the sheet have an amplitude variance of less than 0.0002 inch. The invention includes an apparatus and a method of manufacturing the product comprising partially dewatering a wet fibrous web to about 30% to 50% solids, conveying the web to a compression nip defined by a smooth-surfaced roll and a smooth-surfaced fabric material, moving the fabric material at a speed of about 10% to 20% less than the surface speed of the smooth-surfaced roll, compressing the web in the nip with a compression force of less than 15 lbs/linear inch, with an average pressure of less than about 50 psi in the compression nip, and drying the web. The dried web has an apparent bulk less than 0.20 caliper pts/lb ream.

Abstract: A material (1) in the form of sheets or a web is provided with a watermarklike pattern (12) in form of a text, figure or similar identification mark visible or displayable in transmitted light by means of relieflike mechanical working off of material, for example grinding, milling etc., corresponding to the desired pattern (12).

Abstract: A papermachine fabric for the production of tissue paper or porous batts has a two layer fabric comprised of a fine upper fabric layer and a coarser lower fabric layer. Both fabric layers have a large open area. The two fabric layers are firmly interconnected so that the upper fabric layer exhibits depressions at the sites of interweaving which are distributed in the manner of a pattern. The papermachine fabric is especially suited as an embossing fabric for after drying the paper web coming from a sheet forming fabric or as a second sheet former of a twin wire former.

Abstract: A dry-formed web is transferred at speeds in excess of 300 feet per minute onto a stable, porous, endless belt and both the dry-formed web and the belt are conveyed through the embossing nip. The combination of the dry-formed web and the belt are guided into the embossing nip so that the web and belt partially wraps the embossing roll before entering the embossing nip. As the embossing roll contacts the web, some of the air in the web is forced through the porous belt.

Abstract: The invention relates to a papermaking machine employing a differential pressing felt for simultaneously dewatering the paper web and imprinting the paper web as the web is deposited onto the surface of a heated drying cylinder. The felt has a felt facing material greater than about 153 grams/m.sup.2 and imprinting yarn strands forming knuckles adjacent to the felt facing. The yarn strands have a spacing of about 6 to about 25 0.0254 meters.

Abstract: Elongated hollow members or tubes frictionally engage the interior wall of a hollow corrugating roll or a hollow pressure roll of a single facer so as to minimize the elastic vibration thereof and thereby to minimize the noise developed and transmitted during the operation of the single facer. A plurality of such tubes of a given diameter are arranged circumferentially about the interior wall of the shell of a roll of a single facer in such manner that each of the tubes frictionally engages the interior wall and so that each of the tubes also engages the adjacent tubes on either side thereof, thereby providing an assembled structure in which the plurality of tubes resist the elastic deformation of the roll and the resultant elastic vibratiion and thereby reduce the noise level.

Abstract: In the manufacture of a multi-ply fibrous web structure, each of a pair of plies of fibrous web material is provided with a pattern of relatively deep, primary, spot embossments each adherent to the opposite ply and surrounded by a pattern of relatively shallow, secondary, non-adherent spot embossments.

Abstract: Softness and bulk are imparted to untextured dry sanitary tissue sheet web by advancing it under ordinary support point tension through the nip of spaced grooved rotary texturing rolls having complementary partially interdigitated texturing ribs acting on both sides of the web with progressive wave-stretch texturing deformation of the web to release the hydrogen bonds between some of the fibers in the network of fibers in the web without breaking the fibers, and while maintaining the elasticity of the web.

Abstract: Apparatus is described for adjusting backlash clearances between the flutes of two meshing corrugating rolls, while the rolls are rotating, permitting minimization of noise levels. The corrugating rolls are driven through a pair of meshing helical gears, one of which is free to move axially on its drive shaft. A mechanism moves the helical gear axially, resulting in a slight rotation of the corrugating roll drive shaft, relative to the other corrugating roll. The preferred mechanism is mounted about the drive shaft of the movable helical gear. A hand wheel adjuster is threaded onto a sleeve fixed to a frame or other support and contacts the rotating helical gear through a bearing mounted on a second sleeve fixed to the gear. Rotation of the hand wheel adjuster causes the adjusting axial movement of the helical gear system.

Abstract: A machine for manufacturing paper, such as tissue paper, includes a twin-wire former made up of a rotary forming roll and a pair of endless fabrics, each of which may be a wire or felt, lapped around the rotary forming roll to provide twin-wire web formation therewith. At the location where these endless fabrics travel beyond the forming roll they diverge from each other to define between themselves a diverging space where one of the endless fabrics has an upwardly directed surface on which the web is carried beyond the forming roll. This latter endless fabric carries the web to a press section where this latter endless fabric travels with the web through a first press nip of the press section defined between an inner press roll situated within the loop of the latter endless fabric and an outer press roll situated outside of the latter loop.

Abstract: A continuously advancing tissue paper web is separated from a Yankee dryer roll and creper, and then received and transported on an endless fabric conveyor and embossing belt travelling toward and over a reel drum. At the reeling station the web is threaded onto a reel spool and wound into a parent roll pressing against the conveyor and embossing belt running over the reel drum and thereby embossing the web in the roll/drum nip. Means are provided for automatically air threading the web onto the reel spool. For higher bulk tissue creped sheet, additional dry embossing may be effected while the sheet is being transported by the conveyor belt.

Abstract: A system for treating paper webs and the like including a platen roller and a plurality of support rollers angularly spaced thereabout. At least one of the support rollers is an embossing roller cooperative with the platen roller to emboss a web advanced between the facing juxtaposed surfaces of the platen and embossing rollers. The platen roller is floatingly confined by the support rollers and has no rigidly fixed axis of rotation. Such platen roller is also hollow, including a cylindrical wall component defining a gaseous fluid pressurized chamber. The cylindrical wall component of the roller is of resilient construction and is inwardly depressible by the support rollers against the force of the gaseous pressure fluid acting outwardly thereagainst within the pressurized chamber. The web material to be treated is passed through the nips defined by one or more support rollers, including at least one embossment roller, and the platen roller.