Chlorine Dioxide Patents (Class 162/67)
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Patent number: 10894715Abstract: Chlorous acid is generated from a chlorite salt precursor, a chlorate salt precursor, or a combination of both by ion exchange. The ion exchange material facilitates the generation of chlorous acid by simultaneously removing unwanted cations from solution and adding hydrogen ion to solution. Chlorine dioxide is generated in a controlled manner from chlorous acid by catalysis. Chlorine dioxide can be generated either subsequent to the generation of chlorous acid or simultaneously with the generation of chlorous acid. For catalysis of chlorous acid to chlorine dioxide, the chlorous acid may be generated by ion exchange or in a conventional manner. Ion exchange materials are also used to purify the chlorous acid and chlorine dioxide solutions, without causing degradation of said solutions, to exchange undesirable ions in the chlorous acid and chlorine dioxide solutions with desirable ions, such as stabilizing ions, and to adjust the pH of chlorous acid and chlorine dioxide solutions.Type: GrantFiled: February 12, 2014Date of Patent: January 19, 2021Inventors: Allison H. Sampson, Richard L. Sampson
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Patent number: 8980051Abstract: This invention relates to the delignification of lignocellulosic pulp. More particularly, the invention relates to sulfonation and bleaching of the alkali pulping produced by Kraft pulp processes or produced through combination of alkali pulping processes and extended delignification stages.Type: GrantFiled: April 24, 2009Date of Patent: March 17, 2015Assignee: International Paper CompanyInventor: Xuan T. Nguyen
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Patent number: 8920603Abstract: The present invention relates to a process of bleaching pulp derived from an alkaline pulping process having a hexenuronic acid content prior to the final bleaching stage from about 1 to about 80 mmol/kg dry pulp, said process comprising three chlorine dioxide stages D0, D1, and D2, wherein the chlorine dioxide charges based on the total chlorine dioxide charge in a) D0 is from about 40 to about 60%; b) D1 is from about 30 to about 55%; c) D2 is from about 4 to about 20%, and wherein the final chlorine dioxide stage D2 is performed at a pH from about 2 to about 4.5. The invention also relates to a bleached pulp obtainable by the process.Type: GrantFiled: October 10, 2007Date of Patent: December 30, 2014Assignee: Akzo Nobel N.V.Inventors: Magnus Björklund, Thomas Christopher Greschik, Håkan Fägersten
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Publication number: 20140284008Abstract: A modified kraft pulp fiber with unique properties is provided. The modified fiber can be a modified bleached kraft fiber that is almost indistinguishable from its conventional counterpart, except that it has a low degree of polymerization (DP). Methods for making the modified fiber and products made from it are also provided. The method can be a one step acidic, iron catalyzed peroxide treatment process that can be incorporated into a single stage of a multi-stage bleaching process. The products can be chemical cellulose feedstocks, microcrystalline cellulose feedstocks, fluff pulps and products made from them.Type: ApplicationFiled: June 2, 2014Publication date: September 25, 2014Applicant: GP Cellulose GmbHInventors: Arthur J. NONNI, Charles E. Courchene, Christopher Michael Slone, Peter R. Abitz
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Patent number: 8778136Abstract: A modified kraft pulp fiber with unique properties is provided. The modified fiber can be a modified bleached kraft fiber that is almost indistinguishable from its conventional counterpart, except that it has a low degree of polymerization (DP). Methods for making the modified fiber and products made from it are also provided. The method can be a one step acidic, iron catalyzed peroxide treatment process that can be incorporated into a single stage of a multi-stage bleaching process. The products can be chemical cellulose feedstocks, microcrystalline cellulose feedstocks, fluff pulps and products made from them.Type: GrantFiled: May 28, 2010Date of Patent: July 15, 2014Assignee: GP Cellulose GmbHInventors: Arthur J. Nonni, Charles E. Courchene, Christopher Michael Slone, Peter R. Abitz
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Patent number: 8524038Abstract: A process for the bleaching of chemical pulp, wherein the initial bleaching of the pulp includes a first chlorine dioxide treatment (D0) and a following alkaline treatment with oxygen and hydrogen peroxide (EOP), which stages are separated from each other with a washing stage, and a treatment of the pulp to reduce the content of transition metals of the pulp prior to the peroxide treatment. The process is characterized in that alkali is added to the pulp after addition of chlorine dioxide in the D0 stage to adjust the pH of the pulp to neutral or basic (N stage) prior to the washing stage following the chlorine dioxide stage, whereby the initial bleaching includes the sequence D0N EOP.Type: GrantFiled: March 27, 2007Date of Patent: September 3, 2013Assignee: Oy Lannen Tutkimus—Western Research Inc.Inventors: Aki Vilpponen, Panu Tikka
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Patent number: 8317975Abstract: An omnibus process of pulping and bleaching lignocellulosic materials in which a charge of a lignocellulosic material is biopulped and/or water extracted prior to pulping and bleaching. The lignocellulosic material may be mechanically pulped and bleached in the presence of an enzyme that breaks lignin-carbohydrate complexes. The aqueous extract in embodiments including a water extract step is separated into acetic acid and hemicellulose sugar aqueous solutions.Type: GrantFiled: April 27, 2006Date of Patent: November 27, 2012Assignee: The Research Foundation of the State University of New YorkInventors: Thomas E. Amidon, Raymond Francis, Gary M. Scott, Jeremy Bartholomew, Bandaru V. Ramarao, Christopher D. Wood
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Patent number: 8257550Abstract: Methods for bleaching oxygen delignified and washed pumps having a consistency of between 8 and 20% are disclosed including a first chlorine dioxide bleaching step, washing the bleached pulp, subjecting the washed pulp to an alkaline extraction step to obtain an alkali-containing pulp, adding chlorine dioxide and adjusting the pH in a second chlorine dioxide bleaching step performed directly after the alkaline extraction step without an intermediate washing step, and subjecting the bleached alkali-containing pulp to a peroxide treatment step directly after the second chlorine dioxide bleaching step or with an intermediate washing step prior to the peroxide treatment step.Type: GrantFiled: February 12, 2009Date of Patent: September 4, 2012Assignee: Metso Paper, Inc.Inventors: Mårten Dahl, Sara Eriksson, Solveig Nordén
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Publication number: 20120175073Abstract: A modified kraft pulp fiber with unique properties is provided. The modified fiber can be a modified bleached kraft fiber that is almost indistinguishable from its conventional counterpart, except that it has a low degree of polymerization (DP). Methods for making the modified fiber and products made from it are also provided. The method can be a one step acidic, iron catalyzed peroxide treatment process that can be incorporated into a single stage of a multi-stage bleaching process. The products can be chemical cellulose feedstocks, microcrystalline cellulose feedstocks, fluff pulps and products made from them.Type: ApplicationFiled: May 28, 2010Publication date: July 12, 2012Applicant: GP Cellulose GMbHInventors: Arthur J. Nonni, Charles E. Courchene, Christopher Michael Slone, Peter R. Abitz
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Patent number: 8152956Abstract: Steam stripper off gas from chemical pulp mills, for example kraft or sulphite pulp mills is rich in methanol and totally reduced sulphur (TRS) compounds. This gaseous stream is usually burned to avoid further handling of this TRS-rich, odorous stream. We found that once this gaseous stream is condensed, it can be used as a reducing agent in the chlorine dioxide generator, in place of purchased methanol. Surprisingly, we found that, in addition to the methanol component, the TRS components act as reducing agents during the production of chlorine dioxide or, at the very least, do not consume chlorine dioxide. The use of this stream in the ClO2 generator will allow pulp mills to reduce or eliminate the consumption of purchased methanol while providing a new approach to deal with TRS compounds in the chlorine dioxide generator rather than employing a dedicated TRS incinerator or any other combustion device.Type: GrantFiled: November 12, 2008Date of Patent: April 10, 2012Assignee: FpinnovationsInventors: Naceur Jemaa, Michael Paleologou, George Sacciadis, Richard M. Berry
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Patent number: 8128784Abstract: A process for the bleaching of chemical pulp, comprising a first chlorine dioxide treatment (D) of the initial bleaching and chelation (Q) to be carried out in connection therewith, forming together a DQ treatment. The process is characterized in that the chelation is carried out at the pH of from 2 to 7, and it is followed by an alkalizing stage (N) of the pulp, without intermediate washing for raising the pH of the pulp to above 7 and at most to 12 prior to a following stage which is a washing step.Type: GrantFiled: March 27, 2007Date of Patent: March 6, 2012Assignee: Oy Lannen Tutkimus—Western Research Inc.Inventors: Aki Vilpponen, Panu Tikka
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Publication number: 20110265964Abstract: This invention relates to an improved bleaching process for bleaching pulp comprising at least one bleaching stage which comprises treating a softwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5. The invention is also relates a bleaching process for bleaching pulp having two or more bleaching stages, at least one of which and preferably two of which comprises treating a pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 4.5.Type: ApplicationFiled: June 21, 2011Publication date: November 3, 2011Applicant: INTERNATIONAL PAPER COMPANYInventors: CAIFANG YIN, KENT WITHERSPOON
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Publication number: 20110240238Abstract: This invention relates to an improved bleaching process for bleaching pulp comprising at least one bleaching stage which comprises treating a hardwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5. The invention is also relates a bleaching process for bleaching pulp having two or more bleaching stages, at least one of which and preferably two of which comprises treating a pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5.Type: ApplicationFiled: June 17, 2011Publication date: October 6, 2011Applicant: INTERNATIONAL PAPER COMPANYInventors: CAIFANG YIN, KENT WITHERSPOON
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Patent number: 8007636Abstract: The present invention relates to methods of modifying cellulose fibers and of producing paper which methods include providing a pulp suspension of cellulose fibers and adding a cellulose derivative during the bleaching of the cellulose fibers in an acidic bleaching stage.Type: GrantFiled: September 29, 2005Date of Patent: August 30, 2011Assignee: Akzo Nobel N.V.Inventors: Thomas Christopher Greschik, Jan Nordin, Hans-Ake Baltsen
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Publication number: 20110174451Abstract: The delignification and bleaching of chemical pulp by a bleaching stage, in which the chemical pulp is reacted first with chlorine dioxide and, after reaction of the chlorine dioxide, is further reacted without intermediate washing with hydrogen peroxide in the presence of a molybdate or tungstate, permits the production of chemical pulp having a whiteness of at least 89.5%, having improved stability to yellowing and reduced oxidative damage.Type: ApplicationFiled: January 16, 2011Publication date: July 21, 2011Applicant: EVONIK DEGUSSA GMBHInventor: Thomas Dietz
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Patent number: 7976677Abstract: This invention relates to an improved bleaching process for bleaching pulp comprising at least one bleaching stage which comprises treating a hardwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5. The invention is also relates a bleaching process for bleaching pulp having two or more bleaching stages, at least one of which and preferably two of which comprises treating a hardwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5.Type: GrantFiled: December 18, 2006Date of Patent: July 12, 2011Assignee: International Paper CompanyInventors: Caifang Yin, Kent Witherspoon
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Patent number: 7976676Abstract: This invention relates to an improved bleaching process for bleaching pulp comprising at least one bleaching stage which comprises treating a softwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5. The invention is also relates a bleaching process for bleaching pulp having two or more bleaching stages, at least one of which and preferably two of which comprises treating a softwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5.Type: GrantFiled: December 18, 2006Date of Patent: July 12, 2011Assignee: International Paper CompanyInventors: Caifang Yin, Kent Witherspoon
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Patent number: 7368036Abstract: The present invention discloses methods of bleaching chemical pulp that use xylanase enzymes after chemical bleaching. The method comprises the steps of carrying out a chlorine dioxide stage to produce a partially bleached pulp, treating the partially bleached pulp with a xylanase enzyme, optionally in the presence of oxygen and hydrogen peroxide, in a mild extraction stage, then bleaching the pulp with a second chlorine dioxide stage. The method allows the mill to decrease the usage of sodium hydroxide or other alkali, while decreasing the use of chlorine dioxide, and possibly improving the yield and strength of the pulp, while maintaining a similar level of bleached brightness of the pulp. The pulp bleaching method of the present invention may be performed in a pulp mill as part of a complex pulp bleaching process.Type: GrantFiled: March 5, 2003Date of Patent: May 6, 2008Assignee: Iogen Bio-Products CorporationInventors: Jeffrey S. Tolan, Corina Popovici
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Patent number: 7090744Abstract: A process for making a composition for conversion to lyocell fiber where the process comprises pulping a raw material in a digester to provide an alkaline pulp, wherein the raw material comprises sawdust in an amount greater than 0 % up to 100 %; and contacting the alkaline pulp comprising cellulose and at least about 7 % hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to within the range of from about 200 to about 1100, without substantially reducing the hemicellulose content of the pulp or substantially increasing the copper number.Type: GrantFiled: April 23, 2002Date of Patent: August 15, 2006Assignee: Weyerhaeuser CompanyInventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Brian Wester
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Patent number: 7083704Abstract: The present invention provides compositions, useful for making lyocell fibers, having a high hemicellulose content, a low copper number and including cellulose that has a low average degree of polymerization (D.P.) and a narrow molecular weight distribution. Further, the present invention provides processes for making compositions, useful for making lyocell fibers, by contacting an alkaline pulp having a high hemicellulose content of at least about 7% with an oxidant sufficient to reduce the average degree of polymerization to about 200 to 1100 without substantially reducing the hemicellulose content or increasing the copper number of the pulp.Type: GrantFiled: October 10, 2001Date of Patent: August 1, 2006Assignee: Weyerhaeuser CompanyInventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi
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Patent number: 7014684Abstract: A process and a device for cleaning waste gas from pulp production, especially for cleaning waste gases from a bleaching reactor. Aerosols contained in the waste gas are removed and the gaseous impurities are scrubbed out of the waste gas by a scrubbing liquid.Type: GrantFiled: November 30, 2001Date of Patent: March 21, 2006Assignee: Linde AktiengesellschaftInventors: Wolfgang Dietrich, Hans Hiller
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Patent number: 7001483Abstract: An apparatus for carboxylating wood pulp which utilizes the wood pulp bleach plant and the method of carboxylating the pulp which takes place in the bleach plant.Type: GrantFiled: August 5, 2003Date of Patent: February 21, 2006Assignee: Weyerhaeuser CompanyInventors: David E. Severeid, Richard A. Jewell, Joseph L. Komen, S. Ananda Weerawarna, Bing Su
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Patent number: 6787574Abstract: Alkenyl succinic anhydride (ASA) size emulsions are prepared using a grafted cationic acrylamide starch co-polymer as an emulsification agent. The ASA size emulsions of the present invention exhibit significantly greater stability compared to presently available ASA size emulsions. The grafted starch co-polymer also is a more efficient emulsification agent for ASA size, permitting the use of less emulsification agent, thereby saving cost.Type: GrantFiled: October 24, 2000Date of Patent: September 7, 2004Assignee: Georgia-Pacific Resins, Inc.Inventors: Charles E. Farley, George Anderson, Karla D. Favors
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Patent number: 6752904Abstract: The present invention relates to a process for the removal of lignin from lignocellulose containing material comprising treating the lignocellulose containing material prior to a high-yield pulping process with a delignifying gas comprising gaseous compounds comprising at least one oxygen atom such as chlorine dioxide containing gas.Type: GrantFiled: March 2, 2001Date of Patent: June 22, 2004Assignee: Akzo Nobel N.V.Inventors: Patrick S. Bryant, John C. Sokol, Dwane S. Hutto
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Patent number: 6736934Abstract: The present invention relates to a method of pretreating, by acidification and chelation, of pulp to be bleached with peroxide. Especially, the invention relates to intensifying, and at the same time simplifying the pretreatment required by peroxide bleaching. It is characteristic of the invention to introduce pulp into an acid tower (14, 112) where the pressure is 0 to 20 bar, preferably 1 to 10 bar, and the temperature 75 to 130° C. preferably 80 to 110° C., to treat the pulp in acid tower (14, 112) at a pH of 2 to 6, preferably 3 to 4, for 20 to 240 minutes, for decreasing the kappa number by 1-9, preferably 2-6 kappa units, to transfer the pulp from acid tower (14, 112) to a tower (24) of a second treatment stage, to treat the pulp with either a complexing agent at a pH of 4 to 9, preferably 5 to 6, or with an oxidizing chemical such as chlorine dioxide, Caro's acid, peracids or equivalent, and to wash and/or press the pulp.Type: GrantFiled: July 28, 1997Date of Patent: May 18, 2004Assignee: Andritz OyInventors: Kaj Henricson, Olavi Pikka
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Publication number: 20030155086Abstract: The invention relates to improvements in the bleaching of a lignocellulosic pulp by adding carbon dioxide to provide a beneficial pH profile in the chlorine dioxide bleaching or delignification. The resulting bleached pulp is used in the production of paper or pulp. The invention also relates to the use of carbon dioxide for providing a desired pH profile in a chlorine dioxide bleaching stage.Type: ApplicationFiled: March 3, 2003Publication date: August 21, 2003Inventors: Krister Sjoblom, Malena Rennel
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Patent number: 6569285Abstract: The present invention relates to a process for the removal of lignin from lignocellulose containing material comprising treating the lignocellulose containing material prior to a chemical pulping process with a delignifying gas, wherein the gas comprises chlorine dioxide.Type: GrantFiled: March 2, 2001Date of Patent: May 27, 2003Assignee: Akzo Nobel N.V.Inventors: Patrick S. Bryant, John C. Sokol
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Patent number: 6491788Abstract: The present invention is directed to a process for making a lyocell fiber by contacting an alkaline pulp having cellulose and at least about 7% hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to the range of from about 200 to about 1100 without substantially reducing the hemicellulose content of the pulp or increasing the copper number and then forming fibers from the pulp.Type: GrantFiled: October 10, 2001Date of Patent: December 10, 2002Assignee: Weyerhaeuser CompanyInventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi
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Publication number: 20020088573Abstract: The present invention relates to a process for the removal of lignin from lignocellulose containing material comprising treating the lignocellulose containing material prior to a chemical pulping process with a delignifying gas, wherein the gas comprises chlorine dioxide.Type: ApplicationFiled: March 2, 2001Publication date: July 11, 2002Inventors: Patrick S. Bryant, John C. Sokol
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Publication number: 20020088569Abstract: The present invention relates to a process for the removal of lignin from lignocellulose containing material comprising treating the lignocellulose containing material prior to a high-yield pulping process with a delignifying gas comprising gaseous compounds comprising at least one oxygen atom such as chlorine dioxide containing gas.Type: ApplicationFiled: March 2, 2001Publication date: July 11, 2002Inventors: Patrick S. Bryant, John C. Sokol, Dwane S. Hutto
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Patent number: 6398908Abstract: A process for delignification and bleaching of chemically digested lignocellulose-containing pulp. In a first embodiment, the pulp is acid treated at a pH of between about 1 and about 6, whereupon a water-soluble compound containing an alkaline earth metal is added at a pH of between about 1 and about 7 before the pulp is treated with a chlorine-free bleaching agent. In a second embodiment, the acid and alkaline earth metal treatments are carried out in a single step. The chlorine-free bleaching agent includes peroxide compounds, ozone, oxygen and sodium dithionite in an optional sequence or mixture. After the treatment according to the invention, the pulp may be finally bleached to the desired brightness, suitably with a chlorine-free bleaching agent, such as ozone, to completely avoid formation and discharge of AOX.Type: GrantFiled: November 22, 1996Date of Patent: June 4, 2002Assignee: Eka Nobel ABInventors: Wenche Elisabeth Hermansson, Lennart Andersson, Magnus Linsten, Jiri Basta, Lillemor Holtinger
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Publication number: 20020056533Abstract: A method of bleaching chemical cellulose pulp from an alkaline (e.g. kraft) pulping process in a chlorine dioxide stage includes (without between step washing) bleaching the pulp in a first chlorine dioxide step, and adjusting the pH of the pulp in the first chlorine dioxide step so that the final pH of the step is over 4; and then (b) effecting acid treatment of the chemical cellulose pulp at a pH of between 2-5 (preferably 2.5-4) and a temperature of over 80° C. (preferably between about 90-110° C.). The temperature in the first chlorine dioxide stage is preferably over 75° C., e.g. between about 80-100° C., and for a time of less than ten minutes, with a chlorine dioxide dosage of between about 0.5-1.5% active chlorine. Preferably a second chlorine dioxide step is practiced after the acid treatment, preferably at substantially the same conditions as the first chlorine dioxide step.Type: ApplicationFiled: March 5, 1999Publication date: May 16, 2002Inventors: TAPANI VUORINEN, SARI JUUTILAINEN, AKI VILPPONEN
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Patent number: 6322768Abstract: A method for recovering chlorine dioxide from a gas. The method involves contacting gas containing chlorine dioxide with an alkaline metal base and peroxide to form an alkaline metal chlorite solution, and oxidizing the alkaline metal chlorite solution to generate chlorine dioxide.Type: GrantFiled: October 13, 1998Date of Patent: November 27, 2001Assignee: International Paper CompanyInventors: Robert L. Graff, Larry A. Couture, Al G. Lewis
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Patent number: 6306253Abstract: In the treatment of cellulose pulp in connection with bleaching, the pulp is first cooked and, if necessary, oxygen delignified in order to reduce the Kappa number below 24, preferably below 14, and after that the pulp is treated in an acid stage at a pH of 2-5 and at a temperature range of 75-130° C. in order to reduce the Kappa number by 2-9 units. To prevent essential weakening of the strength properties of the pulp in the acid stage treatment tower, the retention time, t min, is 30 to 300 minutes and the treatment temperature, T° C. is Tmin<T<Tmax, in which T min = 10517 24 + ln ⁡ ( 2 ⁢ t ) - 273 and Tmax=Tmin+23° C.Type: GrantFiled: April 14, 1998Date of Patent: October 23, 2001Assignee: Andritz-Ahlstrom OyInventor: Kaj O. Henricson
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Publication number: 20010020521Abstract: In the treatment of cellulose pulp in connection with bleaching, the pulp is first cooked and, if necessary, oxygen delignified in order to reduce the Kappa number below 24, preferably below 14, and after that the pulp is treated in an acid stage at a pH of 2-5 and at a temperature range of 75-130° C. in order to reduce the Kappa number by 2-9 units. To prevent essential weakening of the strength properties of the pulp in the acid stage treatment tower, the retention time, t min, is 30 to 300 minutes and the treatment temperature, T° C.Type: ApplicationFiled: February 27, 2001Publication date: September 13, 2001Applicant: Andritz-Ahlstrom Inc.Inventor: Kaj O. Henricson
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Publication number: 20010017196Abstract: An aqueous alkaline slurry of cellulose pulp is bleached with oxygen or peroxide by using a compound represented by general formula (1), (2) or (3) as a bleaching assistant:Type: ApplicationFiled: April 13, 2001Publication date: August 30, 2001Applicant: SANYO CHEMICAL INDUSTRIES, LTD.Inventors: Hiroaki Maeda, Daisuke Nakamura, Nobuo Hisada
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Patent number: 6258208Abstract: A method for the manufacture of bleached cellulose pulp, in conjunction with which lignocellulose material is digested to form cellulose pulp by means of an alkaline digestion liquor, and the cellulose pulp in the form of a suspension is screened, if necessary, and subjected in series to at least oxygen gas delignification/bleaching (O), if required, chlorine dioxide bleaching (D) and bleaching with non chlorine-containing, oxidative bleaching agent (O, P, Z), with the various bleaching stages interspersed with washing and/or reconcentration of the cellulose pulp in at least one stage, characterized in that complexing agents are added to the cellulose pulp in conjunction with the chlorine dioxide bleaching. It is also important for the mol quotient of the cellulose pulp for magnesium/manganese, during bleaching with a non chlorine-containing, oxidative bleaching agent, to be maintained at or brought to a value exceeding 20, and preferably exceeding 40.Type: GrantFiled: September 27, 1996Date of Patent: July 10, 2001Assignee: Mo Och Domsjo AktiebolagInventors: Otto S. A. G. Lindeberg, Lars A. G. Ahlenius, Jan G. Lidén, Sture E. O. Noréus
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Patent number: 6136145Abstract: A method of treating pulp and an apparatus for practicing the method are particularly suitable for the bleaching of medium consistency pulp when bleaching stages of varying temperature are used. Chemical pulp is treated in such a way that the pulp is allowed to flow prior to a bleaching reactor, in the reactor itself, and/or after the reactor, at a velocity of less than 5 m/s through an indirect heat exchanger in order to change the pulp temperature more than 5.degree. C., preferably more than 10.degree. C.Type: GrantFiled: December 16, 1997Date of Patent: October 24, 2000Assignee: Andritz-Ahlstrom OyInventors: Kaj O. Henricson, Olavi E. Pikka
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Patent number: 6042690Abstract: A process for bleaching cellulosic pulp to a G.E. brightness of at least about 75 and a viscosity of at least about 14 wherein the effluent from the bleaching process is of reduced colored matter content and exhibits reduced COD. The process comprises DZD stages without interstage treatment of the pulp other than by an optional water wash.Type: GrantFiled: April 13, 1998Date of Patent: March 28, 2000Assignee: International Paper CompanyInventors: Shyam S. Bhattacharjee, Jean J. Renard
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Patent number: 5908532Abstract: A method for destroying chlorine dioxide includes irradiating the chlorine dioxide to effect conversion to chlorine and then reacting at least part of the resulting chlorine to form chloride.Type: GrantFiled: October 30, 1996Date of Patent: June 1, 1999Assignee: EKA Chemicals, Inc.Inventor: Joel Tenney
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Patent number: 5900113Abstract: The present invention provides a method of monitoring a papermaking system and unit operations contained therein to optimize the overall papermaking process. The method comprises employing a fluorescent tracer that is selectively carried through the entire papermaking system or in a specific unit operation and is sufficiently inert and sufficiently stable under the environmental and chemical conditions of the system from its addition point to the sampling point. A sample is withdrawn from the papermaking environment (either via `grab` or on-line side stream sampling) and the withdrawn sample subjected to analysis. The analysis comprises comparing the tracer concentration to a standard to determine the concentration of tracer in the sample and/or determining the time of first appearance of said tracer from addition point to the sampling point and/or subsequent decay of said tracer concentration at the sampling point.Type: GrantFiled: December 16, 1996Date of Patent: May 4, 1999Assignee: Nalco Chemical CompanyInventor: Karen R. Tubergen
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Patent number: 5474654Abstract: A process for gas phase delignifying wood pulp comprising: contacting wood pulp in the first stage of pulp bleaching with chlorine dioxide-containing gas to delignify said wood pulp; wherein(a) said wood pulp has a consistency of at least about 15 percent;(b) said chlorine dioxide-containing gas contains less than about 3% by weight chlorine gas, based on the weight of chlorine dioxide in said gas; and(c) said contacting is conducted at a subatmospheric pressure from about 15 to about 750 mm Hg. This process reduces the formation of chloroform and significantly reduces the amounts of toxic by-products such as dioxin and other organic chlorides. These undesirable by-products, collectively identified as absorbable organic halides (AOX), require effluents from pulp bleaching processes to undergo expensive treatment methods to eliminate AOX's prior to discharges to sewers. The effluent discharge from this process generally has less than 2.0 kg adsorbed organic halides (AOX) per ton of wood pulp.Type: GrantFiled: October 25, 1993Date of Patent: December 12, 1995Assignee: Olin CorporationInventors: Sudhir K. Mendiratta, David W. Cawlfield
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Patent number: 5091166Abstract: A process for the production of chlorine dioxide by reacting in a reaction vessel an alkali metal chlorate, mineral acid and a reducing agent in such proportions that chlorine dioxide is produced in a reaction medium which is maintained at a temperature of from about 50.degree. C. to about 100.degree. C. and at an acidity within a range of from about 2 to about 5N. The reaction medium is subjected to subatmospheric pressure sufficient for evaporating water, a mixture of chlorine dioxide, oxygen and water vapor being withdrawn from an evaporation zone in the reaction vessel, and alkali metal sulfate being precipitated in a crystallization zone in the reaction vessel. As the reducing agent hydrogen peroxide is used.Type: GrantFiled: September 4, 1990Date of Patent: February 25, 1992Assignee: Eka Nobel ABInventors: Jorgen Engstrom, Maria Norell
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Patent number: 5091167Abstract: A process for the production of chlorine dioxide by reacting in a reaction vessel an alkali metal chlorate, mineral acid and a reducing agent in such proportions that chlorine dioxide is produced in a reaction medium which is maintained at a temperature of from about 50.degree. C. to about 100.degree. C. and at an acidity within a range of from about 5N to about 11N. The reaction medium is subjected to subatmospheric pressure sufficient for evaporating water, a mixture of chlorine dioxide, oxgen and water vapour being withdrawn from an evaporation zone in the reaction vessel, and alkali metal sulfate being precipitated in a crystallization zone in the reaction vessel. As the reducing agent hydrogen peroxide is used.Type: GrantFiled: September 4, 1990Date of Patent: February 25, 1992Assignee: Eka Nobel ABInventors: Jorgen Engstrom, Helena Falgen
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Patent number: 5030324Abstract: An improved process for bleaching cellulosic pulp in a first chlorination stage of a multi-stage bleaching process is provided, which involves an improved process for bleaching cellulosic pulp in a first chlorination stage of a multi-stage bleaching process, comprising: (a) admixing cellulosic pulp with a first chlorine dioxide charge and reacting the cellulosic pulp and said chlorine dioxide for a period of time ranging from about 1 second to about 10 minutes; (b) admixing the cellulosic pulp effluent obtained after step (a) wtih chlorine and chlorine dioxide and reacting the thus-obtained cellulosic pulp for a period of time ranging from 1 second to about 10 minutes; and then (c) admixing the cellulosic pulp effluent obtained after step (b) with a second chlorine dioxide charge and reacting the thus-obtained cellulosic pulp effluent for a period of time ranging from about 1 second to about 10 minutes, wherein the pH of the reaction mixture is maintained throughout the bleaching process at from about 5.Type: GrantFiled: January 29, 1990Date of Patent: July 9, 1991Assignee: Champion International CorporationInventor: Charles E. Green
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Patent number: 4959124Abstract: A method of enhancing the quality of a pulp which has been subjected to a chlorine-based bleaching agent, by subjecting the chlorinated pulp to ozonation prior to an extraction stage in the bleaching sequence. The improved pulp of the present invention includes reduction of total organically bound chlorine residues in the wood pulp and adsorbed organic halides (AOX) in the effluent, and has good brightness and viscosity. The advantages of the present invention may be accomplished by means of a bleaching sequence that employs as few as four stages, namely DZED with attendant relatively lower capital investment than heretofore possible.Type: GrantFiled: May 5, 1989Date of Patent: September 25, 1990Assignee: International Paper CompanyInventor: Ted Y. Tsai
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Patent number: 4298426Abstract: A wood pulp slurry is treated with oxygen in a mill with little change to the process or structure of the mill. No special pressure tanks are required. The consistency of the pulp need not be altered for the treatment step. It may be treated at the usual process consistency of the pulp; e.g., it may be treated at the usual consistency of the pulp leaving a washer or subsequent steam mixer without additional dewatering or additional dilution.The oxygen is added into a closed section of the system so that it cannot immediately vent to the atmosphere. Alkali should also be present when the oxygen is mixed with the slurry. The mixing should occur near to the point of oxygen addition.The mixing occurs in a relatively small mixer that intensively mixes the slurry and gas. The mixer has a mixing zone with a swept area of 10,000 to 1,000,000 square meters per metric ton of oven-dry pulp.Type: GrantFiled: June 15, 1979Date of Patent: November 3, 1981Assignee: Weyerhaeuser CompanyInventors: Louis O. Torregrossa, Jozef M. Bentvelzen, Gerald D. Crosby, Michael D. Meredith, Henry Bepple
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Patent number: 4274912Abstract: The invention relates to a process for bleaching preoxidized paper pulp enabling a pulp having a very high degree of whiteness to be obtained with a limited number of treatment steps and enabling pollution to be reduced without degrading the qualities of the pulp; such a process essentially comprises the combination of the three successive treatment steps, namely:(a) a first step of hot chlorination with gaseous chlorine at a temperature of between about 30.degree. and 80.degree. C., and preferably between 35.degree. and 50.degree. C., in the presence of urea used at a rate of 0.5 to 5% by weight of the chlorine used, and preferably from 1 to 3%, with a concentration of pulp of between 3 and 30%, and a duration of retention of the chlorine of 30 seconds to 45 minutes;(b) a second step of alkaline extraction in the presence of an oxidizing agent of the hypochlorite or peroxide type, at a temperature of between about 30.degree. and 70.degree. C., and at a pH of between about 8 and 12, and preferably between 10.Type: GrantFiled: July 19, 1979Date of Patent: June 23, 1981Assignee: Groupement Europeen de la CelluloseInventors: Jacques E. Carles, Michel Durand
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Patent number: 4244777Abstract: Chlorine dioxide is a specific bleaching agent for stilbene yellow dye which has been used to dye paper stock. Chlorine dioxide may be used in amounts as low as 0.25% based on the oven dry weight of the pulp fiber.Type: GrantFiled: November 7, 1979Date of Patent: January 13, 1981Assignee: Weyerhaeuser CompanyInventor: Maharaj K. Gupta
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Patent number: 4222818Abstract: A pulp containing lignocellulosic fibers is treated with chlorine in two steps. In the first step, chlorine in the amount of 0.6-0.9 grams per gram of lignin in the fibers, is mixed in the gaseous state into the pulp and in a second step the reaction products, which contain chlorinated lignin, are removed by displacing the liquid in the pulp with a chlorine solution, the amount of active chlorine in the solution in the second step being between 0.1 and 0.3 grams per gram of the lignin initially present in the pulp. In this manner 92% delignification is achieved without any intermediate washing between the two steps and with a total amount of chlorine between 0.7 and 1.2 grams per gram of lignin. The consistency of the pulp in both steps is the same and is between 6 and 12%.Type: GrantFiled: July 3, 1978Date of Patent: September 16, 1980Assignee: A. Ahlstroom OsakeyhtioInventors: Johan Gullichsen, Frey V. Sundman