Abstract: In a process for producing bleached mechanical woodpulp, said process comprising the steps of a) delaminating comparatively large particles of wood, which have optionally been pretreated with chemicals and/or water, into modified particles of wood, b) grinding the modified particles of wood from a) in one or more refiners, c) optionally treating the stalk obtained in step b) with oxidative or reductive bleaching agents, a composition Z is present during step a) and/or step b), said composition Z comprising one or more of the following components (Z1) to (Z3): a salt of dithionous acid H2S2O4 (Z1), a dithionous acid or dithionous acid derivative generator compound (Z2), a salt of sulfurous acid (sulfite) plus sodium tetraborohydride (Z3) and also optionally additives (Z4).

Abstract: Modified lignin having covalently attached phosphorous containing groups and methods for preparing such compounds are described herein. The modified lignin described herein provides a renewable source of flame retardant material.

Abstract: In general, the present disclosure is directed to compositions and processes to increase pulp yield, reduce extractives, and reduce scaling in a chemical pulping process. In one particular embodiment, for instance, the present disclosure is directed to a composition comprising a surface active agent, an alkaline mixture, at least one polymer, the polymer having a linear backbone segment having two ends, at least one phosphorus component, the phosphorus component chemically linked along the linear backbone segment of the polymer, and at least one end component, the end component chemically linked to one or both ends of the linear backbone segment of the polymer.

Abstract: The invention provides methods and compositions for enhancing the digestion of pulp in a chemical pulping process. The method uses ultra-low, economically feasible dosages of BH applied right before the pulping process begins, in a stable alkaline solution fed into white liquor line, to improve the process by saving pulping chemicals, increasing pulp brightness and yield and reducing the kappa number.

Abstract: Modified lignin having covalently attached phosphorous containing groups and methods for preparing such compounds are described herein. The modified lignin described herein provides a renewable source of flame retardant material.

Abstract: A method for inhibiting the formation, deposition and adherence of calcium salt scale to metallic and other surfaces in the equipment, vessels and/or piping of a chemical pulp process facility comprising adding an effective scale inhibiting amount of a composition to the alkaline aqueous mixture in the digester of said chemical pulping process. Said composition consists of at least one phosphonate component (I) and at least one component (II) consisting of at least one carboxylated fructan compound.

Abstract: Modified lignin having covalently attached phosphorous containing groups and methods for preparing such compounds are described herein. The modified lignin described herein provides a renewable source of flame retardant material.

Abstract: The present invention relates to a method for treating a lignocellulose biomass in order to dissolve the lignin therein, while the cellulose does not dissolve. The cellulose pulp obtained can be used to produce glucose. In addition the lignin can be isolated for subsequent use in the renewable chemical industry as a source for aromatic platform chemicals.

Abstract: A method for treating a cellulosic material comprising extracting the cellulosic material with an extractant to selectively extract hemicellulose therein and separating the extracted hemicellulose to form a cellulosic product comprising less hemicellulose than the cellulosic material. The extractant comprises an amine oxide and a non-solvent. The cellulosic product retains the cellulosic fiber morphology.

Abstract: Provided is a process for manufacturing shaped cellulose materials from lignocellulose where a dissolving grade pulp is manufactured and dissolved in an aqueous alkaline or acidic solvent system forming a solution suitable for shaping new cellulose structures including fibers, films and cellulose derivatives. At least a part of the spent cellulose dissolving or cellulose shaping chemicals are recovered in one or more unit operations in a pulp mill chemical recovery cycle.

Abstract: Compositions and processes that enhance the brightness and improve color of pulp or paper when applied during different stages of the papermaking process involving optical brighteners are identified. Used in combination with optical brighteners and/or chelants the described agents produce a synergistic effect not previously identified in the paper process.

Abstract: A method for producing pulp by extracting hemicellulosic materials from lignocellulosic materials using water in an extraction stage, wherein the extraction stage is either a single extraction or a double extraction process; treating the lignocellulosic materials with an oxidizing agent in a treatment stage, wherein the treatment stage is selected from the group consisting of a second extraction process, an agent impregnation process, and a first pretreatment process; treating the lignocellulosic materials with a reducing agent in the treatment stage, wherein the treatment stage is selected from the group consisting of the second extraction process, the agent impregnation process, and a second pretreatment process; and then subjecting the lignocellulosic materials to a modified Kraft pulping process to produce pulp.

Abstract: Described herein are improved methods of pretreating lignocellulosic biomass. One aspect of the invention relates to a two-stage pretreatment process comprising a relatively low severity steam treatment, a controlled pH pretreatment, or autohydrolysis, followed by hydrolysis with dilute acid or hot water at a relatively low temperature. In certain embodiments, the methods increase hemicellulose sugar yields, substrate digestibility, and suitability for fermentation as compared to steam explosion or acid hydrolysis alone. The two-stage pretreatment processes also employ few chemicals, minimizing the costs associated with pretreatment of lignocellulosic biomass. Moreover, the two-stage pretreatment process may expand the range of suitable feedstocks for bioethanol production.

Abstract: A process of treating a lignocellulosic material includes a pre-extraction step in which hemicellulose is extracted from the lignocellulosic material. In one embodiment, the pre-extraction step involves contacting the lignocellulosic material with an aqueous solution under conditions that release acidic material from the lignocellulosic material into the aqueous solution, and the aqueous solution includes a basic material that at least partly neutralizes the acidic material so that the aqueous solution at the end of the pre-extraction step has a pH within a range of from 4.5 to 11. The process also includes a pulping step, after the pre-extraction step, in which the lignocellulosic material is separated into pulp. The process further includes an adsorption step, after the pulping step, in which hemicellulose is adsorbed on the pulp.

Abstract: A method of monitoring and inhibiting scale precipitation and deposition from spent liquor in pulp mill evaporators and concentrators is disclosed. The method includes connecting a black liquor deposition monitor to a pulp mill evaporator or concentrator and measuring the thermal conductivity on the outer surface of the monitor. A controller interprets the measured thermal conductivity and determines a level of scale deposition. If the level of scale deposition is above a predetermined level, the controller is operable to introduce a scale-inhibiting composition to the spent liquor. The scale-inhibiting composition may include organic polycarboxylic acids; organic fatty acids; low molecular weight and polymeric aromatic acids; organic acid esters, anhydrides, and amides; low molecular weight and polymeric aliphatic and aromatic sulfonic acids; and low molecular weight and polymeric amines; and any combinations.

Abstract: Systems and methods for purifying wood pulp by caustic-borate extraction. The systems and method include a method for recovering both the caustic and borate compounds from the resultant hemicaustic effluent, so that they may be recycled and re-used. Efficient recovery of these components is enabled by a nanofiltration system that has one or more alkali-resistant nanofiltration membranes.

Abstract: In general, the present disclosure is directed to compositions and processes to increase pulp yield, reduce extractives, and reduce scaling in a chemical pulping process. In one particular embodiment, for instance, the present disclosure is directed to a composition comprising a surface active agent, an alkaline mixture, at least one polymer, the polymer having a linear backbone segment having two ends, at least one phosphorus component, the phosphorus component chemically linked along the linear backbone segment of the polymer, and at least one end component, the end component chemically linked to one or both ends of the linear backbone segment of the polymer.

Abstract: The invention provides a composition of matter and a method, which enhance the process of mechanically pulping paper precursors. The composition of matter includes a small quantity of a reducing agent and a source of alkali. When added to the pulped material, e.g., wood chips, before or during mechanical pulping, the composition reduces the energy cost of the operation. In addition, not only does the composition also does not reduce the brightness of pulp, the composition can also enhance the effectiveness of subsequent bleaching processes.

Abstract: The present invention relates to processes for enhancing a refiner's production rate and/or reducing the specific energy consumption for a freeness target through the use of lubricant(s) or carrier(s)/frictionizer(s), respectively.

Abstract: The present invention relates to a process for the control of pitch in an aqueous medium by adding surface-reacted natural calcium carbonate or an aqueous suspension comprising surface-reacted calcium carbonate and having a pH greater than 6.0 measured at 20° C., to the medium, wherein the surface-reacted calcium carbonate is a reaction product of natural calcium carbonate with carbon dioxide and one or more acids, the use of the surface-reacted natural calcium carbonate for pitch control, as well as to a combination of a surface-reacted natural calcium carbonate and talc for pitch control, and the resulting composites.

Abstract: Materials and a method are provided whereby polymers with least 0.5 mole % of the pendant group or end group containing —Si(OR?)3 (where R? is H, an alkyl group, Na, K, or NH4) are used to control aluminosilicate scaling in an industrial process having an alkaline process stream such as a pulping mill process stream. When materials of the present invention are added to the alkaline process stream, they reduce and even completely prevent formation of aluminosilicate scale on equipment surfaces such as evaporator walls and heating surfaces. The present materials are effective at treatment concentrations that make them economically practical.

Abstract: Systems and methods for purifying wood pulp by caustic-borate extraction. The systems and method include a method for recovering both the caustic and borate compounds from the resultant hemicaustic effluent, so that they may be recycled and re-used. Efficient recovery of these components is enabled by a nanofiltration system that has one or more alkali-resistant nanofiltration membranes.

Abstract: This invention provides a composition and method for improving a mechanical pulping process by decreasing freeness and amount of shives, providing energy and chemical savings, and enhancing brightness and mechanical strength of a paper product made from a pulp material in the process. The composition includes formulations, such as surfactants, chelants, hydrotropes, reductive and oxidative pulp modifiers, and pH-controlling chemicals. The method includes selectively introducing these formulations to the pulp material in the mechanical pulping process.

Abstract: Oxidative compositions and processes that preserve and enhance the brightness and improve color of pulp or paper when applied during different stages of the papermaking process are identified. The oxidative composition and method maintains and/or enhances brightness, prevents yellowing, and enhances the performance of paper products. Used in combination with optical brighteners and/or chelants the oxidative agents produce a synergistic effect not previously identified in the paper process.

Abstract: In general, the present disclosure is directed to compositions and processes to increase pulp yield, reduce extractives, and reduce scaling in a chemical pulping process. In one particular embodiment, for instance, the present disclosure is directed to a composition comprising a surface active agent, an alkaline mixture, at least one polymer, the polymer having a linear backbone segment having two ends, at least one phosphorus component, the phosphorus component chemically linked along the linear backbone segment of the polymer, and at least one end component, the end component chemically linked to one or both ends of the linear backbone segment of the polymer.

Abstract: Compositions and method of improving inhibition of calcium salt scale formation under the conditions found in chemical pulp processes in which an effective amount of selected phosphonates or phosphonate blends is admixed with the black liquor composition recovered from the digester in a chemical pulping process. The compositions and method are especially well suited for use in the Kraft pulping process.

Abstract: A method for the bleaching and brightness stabilization of lignocellulosic materials is described. The method involves the treatment of lignocellulosic materials, in particular, (a) wood pulps such as thermomechanical pulps (TMP) and chemithermomechanical pulps (CTMP), and (b) papers made from wood pulps, with a water-soluble phosphine or a phosphonium compound preferably containing at least one phosphorus hydroxyalkyl bond/linkage, for example a phosphorus hydroxymethyl bond/linkage (P—CH2OH). One example of such a water-soluble phosphine is the commercially available, tris(hydroxymethyl)phosphine (THP), P(CH2OH)3. One example of such a phosphonium compound is the commercially available, tetrakis(hydroxymethyl)phosphonium chloride (THPC), [P(CH2OH)4]Cl.

Abstract: Compositions and method for improving inhibition of calcium salt scale formation under the conditions found in chemical pulp processes in which an effective amount of selected phosphonates or phosphonate blends is admixed with the aqueous digester composition in a chemical pulping process during the digestion stage. The compositions and method are especially well suited for use in the Kraft pulping process.

Abstract: Compositions and method for improving properties of pulp produced or reducing the digester cycle time in alkaline chemical pulping processes in which an effective amount of at least one selected phosphonate or carboxylate compound or mixtures thereof is admixed with the alkaline aqueous mixture in the digester of the chemical pulping process. The compositions and method are especially well suited for use in the Kraft pulping process.

Abstract: Wood pulp is bleached using hydrogen peroxide as the oxidative bleaching agent in the presence of magnesium hydroxide or magnesium oxide. The bleaching process is carried out in the presence of magnesium hydroxide as the predominant, and preferably essential, source of alkali. The process optionally includes transition metal chelants, such as DTPA or EDTA in the bleaching slurry. The process eliminates the need for added caustic and silicate in such systems and can be carried out at or near neutral pH of 5.0 to 8.5.

Abstract: A method for brightening pulp at a pH from 4.5 to 9. The method comprises the steps of: (a) combining an alkali metal borohydride, an alkali metal hydroxide, an alkali metal bisulfite and phosphoric acid to form a reducing solution; and (b) adding the reducing solution to a pulp slurry in an amount from 0.1% to 4% of hydrosulfite based on dry pulp fiber.

Abstract: The present invention relates to a new and environmentally sound process for the manufacturing of a chemical pulp from lignocellulosic material with an integrated recovery system for recovery of pulping chemicals. The process is carried out in several stages involving a pre-treatment stage followed by one or more delignification stages using an alkaline buffer solution comprising alkali metaborate and sodium carbonate as major components. The alkaline components of the pulping liquor are recovered from a chemicals recovery furnace and at least a portion of the alkali is recycled and used for delignification without any prior reactions with lime or calcium compounds for generation of alkali hydroxide. A quinone based delignification catalyst may be added to be present during delignification.

Abstract: The invention relates to a process for treating bleaching liquors from pulping processes based on organic acids. The process is characterized in that inorganic acid, such as nitric acid, phosphoric acid and/or sulphuric acid, is added into a bleaching liquor obtained from the bleaching or a stage closely associated with bleaching, whereby organic acids contained in the bleaching liquor are released into the bleaching liquor. The organic acids are then separated from the bleaching liquor and recycled to the cooking stage to be used as cooking chemicals. The nitrogen-, phosphor- and/or sulphur-containing product thereby produced, from which organic acids have been separated, is recovered to be used as a fertilizer or as raw material for a fertilizer.

Abstract: Disclosed is a method for pulp bleaching. The method comprises the steps of providing a pulp sample for bleaching, the pulp sample stemming from a pulp producing process, providing a bleaching liquor comprising water and an organic component as solvent components constituting a bleaching medium, dissolved within are at least a bleaching agent, and a basic agent; and subjecting the pulp sample to the bleaching liquor for a predefined amount of time at predefined bleaching conditions. A preferred bleaching agent is hydrogen peroxide. The organic component amounts to at least 5% in weight of the bleaching medium.

Abstract: Chemical species (e.g., metaborate, carbonate, hydroxide and sulfide) in a boron-containing alkaline wood pulping liquor sample are determined quantitatively by (i) subjecting a first aliquot portion of the sample to a primary acid titration analysis to derive multiple equivalence points at different respective pH values; (ii) subjecting a second aliquot portion of the sample to an analysis to determine the quantitative presence of boron or sulfide ions therein, and then (iii) determining the quantitative presence in the sample of at least one of the chemical species. Wood pulping parameters may thus be determined on the basis of the quantitative presence of the chemical species to assist in process and/or quality control of the wood pulping operation.

Abstract: Compositions and method for improving properties of pulp produced or reducing the digester cycle time in alkaline chemical pulping processes in which an effective amount of at least one selected phosphonate or carboxylate compound or mixtures thereof is admixed with the alkaline aqueous mixture in the digester of the chemical pulping process. The compositions and method are especially well suited for use in the Kraft pulping process.

Abstract: Compositions and method of improving inhibition of calcium salt scale formation under the conditions found in chemical pulp processes in which an effective amount of selected phosphonates or phosphonate blends is admixed with the black liquor composition recovered from the digester in a chemical pulping process. The compositions and method are especially well suited for use in the Kraft pulping process.

Abstract: A method for bleaching and color stripping recycled fibers by treating the fibers with a mixture of sodium borohydride and sodium bisulfite.

Abstract: A process for applying chemicals, such as an alkaline peroxide pretreatment (1) to lignocellulosic material before chemical refining and at the primary refiner (3). The preferred embodiment comprises (i) preconditioning at temperatures below 95° C., especially below 80° C., (ii) limiting the time and/or temperature in the refiner, (iii) reaction quench to maintain temperatures below 80° C., and (iv) subsequent high consistency bleaching (4).

Abstract: Disclosed is a method for pulp bleaching. The method comprises the steps of providing a pulp sample for bleaching, the pulp sample stemming from a pulp producing process, providing a bleaching liquor comprising water and an organic component as solvent components constituting a bleaching medium, dissolved within are at least a bleaching agent, and a basic agent; and subjecting the pulp sample to the bleaching liquor for a predefined amount of time at predefined bleaching conditions. A preferred bleaching agent is hydrogen peroxide. The organic component amounts to at least 5% in weight of the bleaching medium.

Abstract: A fiber cement composite material providing improved rot resistance and durability, the composite material incorporating biocide treated fibrous pulps to resist microorganism attacks. The biocide treated fibers have biocides attached to inner and outer surfaces of individualized fibers to protect the fibers from fungi, bacteria, mold and algae attacks. The biocides selected have strong affinity to cellulose and do not interfere with cement hydration reactions. This invention also discloses the formulation, the method of manufacturing and the final fiber cement products using the biocide treated fibers.

Abstract: A substantially sulfur free process for the manufacturing of a chemical pulp with an integrated recovery system for recovery of pulping chemicals is carried out on in several stages involving physical and chemical treatment of lignocellulosic material in order to increase accessibility of the lignocellulosic material to reactions with an oxygen-based delignification agent. Spent cellulose liquor comprising lignin components and spent chemical reagents is fully or partially oxidized in a gas generator wherein a stream of hot raw gas and a stream of alkaline chemicals and chemical reagents is formed for subsequent recycle and reuse in the pulp manufacturing process.

Abstract: Chemical species (e.g., metaborate, carbonate, hydroxide and sulfide) in a boron-containing alkaline wood pulping liquor sample are determined quantitatively by (i) subjecting a first aliquot portion of the sample to a primary acid titration analysis to derive multiple equivalence points at different respective pH values; (ii) subjecting a second aliquot portion of the sample to an analysis to determine the quantitative presence of boron or sulfide ions therein, and then (iii) determining the quantitative presence in the sample of at least one of the chemical species. Wood pulping parameters may thus be determined on the basis of the quantitative presence of the chemical species to assist in process and/or quality control of the wood pulping operation.

Abstract: The invention relates to methods for reducing the amount of halogenated organics produced during a halogen bleaching process for lignocellulosic pulp fibers. According to the disclosed invention, it has been discovered that the use of a chelating agent prior to a non-halogen containing bleaching stage of a pulp bleaching process is effective to increase the brightness of the resulting bleached pulp without the need to increase the amount of halogen compounds required to obtain the same pulp brightness and without adversely affecting the pulp viscosity and yield.

Abstract: A method for brightening chemical pulps with less than 18% lignin utilizing a magnesium compound in a sodium silicate solution to form a higher percentage of high molecular weight silicates. Such high molecular weight silicates preferentially adsorb transition metal impurities, which, if left in solution, would tend to decompose hydrogen peroxide and organic peroxides. Hydrogen peroxide is added to peroxide and peroxide/oxygen stages, while it is generated, along with organic peroxides during an oxygen stage.

Abstract: A method for brightening pulp at a pH from 4.5 to 9. The method comprises the steps of: (a) combining an alkali metal borohydride, an alkali metal hydroxide, an alkali metal bisulfite and phosphoric acid to form a reducing solution; and (b) adding the reducing solution to a pulp slurry in an amount from 0.1% to 4% of hydrosulfite based on dry pulp fiber.

Abstract: A method is provided for the use of borates in the recausticization of alkali-containing liquors such as those produced in the chemical and semi-chemical pulping of wood and in the oxidation and bleaching of wood pulp. Sodium hydroxide is regenerated from sodium carbonate-containing smelts in such pulp processes by autocausticization through the addition of limited amounts of borate. Autocausticization may be carried out at boron to carbonate molar ratios below 2:1 and at sodium to boron molar ratios exceeding 3:1, resulting in high reaction efficiency. Partial autocausticization using borate may also be combined with conventional lime recausticization for the regeneration of sodium hydroxide from sodium carbonate-containing smelts.

Abstract: Compositions and method for improving properties of pulp produced or reducing the digester cycle time in alkaline chemical pulping processes in which an effective amount of at least one selected phosphonate or carboxylate compound or mixtures thereof is admixed with the alkaline aqueous mixture in the digester of the chemical pulping process. The compositions and method are especially well suited for use in the Kraft pulping process.

Abstract: A method of producing a high quality paper pulp slurry from high silica content lignocellulosic agricultural waste materials is provided. The method includes combining the agricultural waste materials with a chemical composition to form a mixture, sautéing the mixture, and grinding the sautéed mixture to provide the pulp slurry. The method results in greater than 55 percent solids recovery in the pulp slurry relative to the starting lignocellulosic agricultural waste materials, and removes substantially none of the lignin from the agricultural waste materials.

Abstract: Compositions and method for improving properties of pulp produced or reducing the digester cycle time in alkaline chemical pulping processes in which an effective amount of at least one selected phosphonate or carboxylate compound or mixtures thereof is admixed with the alkaline aqueous mixture in the digester of the chemical pulping process. The compositions and method are especially well suited for use in the Kraft pulping process.