Abstract: A plunger for strengthening spoke root R angle cooling. A plunger main body is step-shaped and provided with a blind hole, and vent holes are uniformly distributed around the blind hole; an annular groove is formed in the plunger main body, and connects the blind hole with the vent holes; air outlet pipes are inserted into the blind hole, the distance between the air outlet pipes and the bottom of the blind hole is 1-1.5 times the radius of the blind hole, an annular air pipe connects the air inlet pipe with the air outlet pipes and distributes cooling air entering from an air inlet pipe to each air outlet pipe, and the diameter of the air inlet pipe is not smaller than two times that of the air outlet pipe.

Abstract: The melting induction furnace comprises, together with a casing (7) to which a lower sole plate (11) is added to form the central part of the structure, a removable inner crucible (1) composed of an internal layer (4) resisting heat and aggressiveness of the molten bath (20), an external layer (6) delimiting the crucible and an insulating intermediate layer (5). The crucible (1) is a disposable crucible and can be stored with its charge in an appropriate container. Heat losses are low, even when the casing (7) is cooled. Stresses due to differential thermal expansions are also very much reduced.

Abstract: An automatic pouring method whereby a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. The method includes: a step wherein a pouring hopper, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from the hopper into a casting mold; a step wherein the pouring hopper is tilted backward, thereby stopping the aforementioned pouring into the casting mold; and a step wherein a set of casting molds, including the casting mold for which the aforementioned pouring has been completed, are moved at intervals. During the period from the beginning of the step in which molten metal is poured into the casting mold to the end of the step in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring hopper is less than a prescribed weight, molten metal is continually supplied to the pouring hopper by tilting a holding furnace forward.

Abstract: A mold system and method for producing a casting. The mold system utilizes multiple channels, each channel comprising a sprue and gating system, to feed the mold cavity at different heights. When a lower portion of the mold is filled, a controller is signaled to initiate filling of the mold through a second channel positioned above the lower portion. This mold system desirably provides the hottest molten metal to the last portion of the casting to freeze with or without the use of risers, eliminating casting defects. The system also enables the controlled pouring of dissimilar metal castings.

Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.

Abstract: The invention relates to an exothermic molding material mixture for producing feeders for casting aluminum, comprising at least: - a fireproof base molding material; - a binder; - a proportion of an oxidizable metal of from 5 to 18% by weight relative to the molding material mixture; - an oxidizing agent at a proportion of 10 to 50% by weight relative to the quantity of oxidizing agent required for completely oxidizing the oxidizable metal; and - an igniter for oxidizing the oxidizable metal at a proportion of 15 to 50% by weight relative to the quantity of the oxidizable metal. A feeder made of the exothermic molding material mixture ignites reliably, even at low temperatures, and is characterized by low heat emission. It is therefore particularly suitable for casting aluminum.

Abstract: Disclosed a method of a metallic-molding-material runner system for filling a metallic-molding material into a mold cavity of a mold, the metallic-molding material includes a metallic component, the method including: substantially equilibrating flow of the metallic-molding material through a collection of branches from a molding system into the mold by; (i) receiving the metallic-molding material from the molding system through an input being defined by a conduit assembly, the conduit assembly including the collection of branches each being configured to pass the metallic-molding material from the input over to outputs of the collection of branches; (ii) conveying the metallic-molding material from the input through the collection of branches of the conduit assembly over to the outputs; (iii) forming plugs in the outputs; and (iv) chronological blowing out the plugs from the outputs into the mold cavity of the mold.

Abstract: This invention relates to apparatus for connecting a battery plate to a metal strap or post or to moulds therefore. In contrast to existing arrangements lead is fed to the feed passage (17) via an opening (20) which is positioned immediate the ends of the aligned cavities in the set (14) of the mould. This arrangement enables the cavities to be fed with lead at approximately the same time and hence the dip of the lugs into the cavities can be optimised without any significant difficulties. In itself this substantially increases productivity. It has also been found that up to three batteries can be cast simultaneously, particularly if bypasses (16c) are used for fine tuning the lead supply.

Abstract: A method for injection molding a metallic material is disclosed in which an injecting material comprised of a half-solidified metallic material and a molten metallic material is injected into a cavity of a die from an injection cylinder through a gate thereof. A non-product portion remaining at the gate of the die is separated from a product portion while it is still hot. The separated high-temperature non-product portion is press-formed into a billet in the injection cylinder. Utilization of heat from the injecting material in melting the high-temperature billet enables reuse of the non-product portion remained at the gate and reduction of heat energy required in melting the billet.

Abstract: A wax runner is provided having risers along the edge of the surface which is melted to attach the wax gates of wax patterns to the wax runner. The risers prevent the flow of molten wax over the edge of the wax runner. In addition to the risers or separately, at least one locator extends from both ends of the wax runners, the locators are aligned with one another and assure a constant distance between the ends of the wax runner and the wax pattern being affixed to it. The locators further provide a fixed reference point.

Abstract: A die particularly for on-road vehicle wheels, of the type that comprises lower, upper and lateral die parts that form an impression to be filled with molten material, comprising at least two die filling points arranged at two openings of the design of a wheel where the lower die part and the upper die part are in contact when the die is in the closed configuration.

Abstract: The method relies on the simultaneous filling of mold (1) from its bottom through main casting gutter (3) and rising of molten metal (2) in a secondary gutter (6) which branches off from the start of casting gutter (3), with said molten metal (2) rising in secondary gutter (6) in the same amount as in mold (1), so that when the latter is full the main casting gutter (3) is sealed and feeding from the secondary gutter (6) continues, causing it to overflow and fill the corresponding feed head (5) provided on top of mold (1), with secondary gutter (6) communicating at the top with said feed head (5) so that once said feed head is full secondary gutter (6) is sealed. In this manner, the most liquid metal will reach the top part of mold (1) and may be fed to it to compensate contraction of the metal as it cools. A further object of the invention is the device (7) which seals the main casting gutter (3) and the secondary gutter (6), with these two sealing devices (7) being identical and independent.

Abstract: A melting method and a melting crucible assembly involve positioning a disposable (non-reusable), self-supporting refractory liner body in a refractory host crucible and melting a metallic charge in the liner residing in the host crucible. The melted metallic charge is poured from the refractory liner body, and the used refractory liner body is removed from the host crucible for discarding and replaced with a clean, new (unused) refractory liner body in the host crucible for melting the next metallic charge therein.

Abstract: An improvement in the after-cast operation of removing the casting gate from an investment casting comprising a formed locator on the gate, the formed locator being capable of locating the casting in a desired position and of being gripped to hold the casting in place while the gate is severed near the casting. An investment casting pattern and gate attached thereto, the pattern gate being distinguished by a locator formation on the gate at a location spaced from the casting pattern.

Abstract: A casting method and casting mold able to easily produce a casting having an island and connecting portion at a high quality. A casting (1) having a body (11), a opening (12) provided so as to pass through the body, an island (121) arranged separated from the body in the opening, and a connecting portion (22) joining the island and body is cast using a casting mold (2). The casting mold is provided with a body gate (311) connected to a body cavity for forming the body and a opening gate (321) connected to an island/connecting portion cavity (32) for forming the island and the connecting portion. The body gate and opening gate are connected to a runner (33) through body pin gates (312) and opening pin gates (322).

Abstract: The invention relates to a camshaft made of cast steel having an inner cavity with a cylindrical inner shape, especially a profiled cylindrical inner shape produced rationally according to a lost-foam casting method known per se. A steel camshaft thus produced exhibits a long service life and can withstand extremely high hertzian surface pressures on its bearing surfaces without any damages.

Abstract: A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52).

Abstract: The method relies on the simultaneous filling of mold (1) from its bottom through main casting gutter (3) and rising of molten metal (2) in a secondary gutter (6) which branches off from the start of casting gutter (3), with said molten metal (2) rising in secondary gutter (6) in the same amount as in mold (1), so that when the latter is full the main casting gutter (3) is sealed and feeding from the secondary gutter (6) continues, causing it to overflow and fill the corresponding feed head (5) provided on top of mold (1), with secondary gutter (6) communicating at the top with said feed head (5) so that once said feed head is full secondary gutter (6) is sealed. In this manner, the most liquid metal will reach the top part of mold (1) and may be fed to it to compensate contraction of the metal as it cools. A further object of the invention is the device (7) which seals the main casting gutter (3) and the secondary gutter (6), with these two sealing devices (7) being identical and independent.

Abstract: A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52).

Abstract: The apparatus includes a cylinder for holding molten material and a plurality of molds each having a plurality of cavities for receiving molten material. As the cylinder is rotated by a driving mechanism, the molten material is passed through a plurality of holes in a cylindrical wall which surrounds the holding area where the molten material is located, and into the cavities in the molds, which are transported in series beneath the cylinder as the cylinder rotates.

Abstract: Process for the production of structurally strong papers (or paper-like materials) which have a terminable strength by treatment of paper in the pulp or of finished paper in the surface with 0.0001 to 50% by weight, preferably 0.01-25% by weight (based on the pulp), of a mixture of isocyanates which contain on average at least two isocyanate groups and of which at least 20% by weight (preferably at least 50%) are those in which the NCO groups are bonded via an organic radical which contains at least one ester and/or amide group in the main chain.

Abstract: Method of multi-color jewelry items production is based on a simultaneous casting of two metal alloys of different colors (yellow-red, white-yellow, etc.), as well as two different metals, with a purpose of obtaining jewelry art-works of high-quality and unique artistic impression. To serve that purpose, the following apparatus has been constructed: rubber base with two inlets, two-chamber ceramic crucible with two identical outlets, and a model of the jewelry item with two sprues connected to two separate tree stems, with each sprue connected to a separate stem thus ensuring flow of different colors or different metals. Simultaneous casting of two different metal alloys of different colors in two separate chambers of crucible is achieved by using a specially constructed two-head torch. Usage of this invention in the process of jewelry work casting ensures a unique natural effect of smooth transition from one color to another in a jewelry piece (ring, brooch, pendant, charm, etc.

Abstract: A method for centrifugally casting a multi-alloy low adhesion furnace roll, includes separately casting each layer and then solidifying the layers when all layers have been cast.

Abstract: This invention relates to apparatus for assembling battery plates and includes mould, generally indicated at 10 which defines a pair of ducts 11, 12 which supply respective sets of mould cavities 13, 14 via weirs 15. Each feed duct 11,12 has a respective pair of feed passages 16, 17 and 18, 19 extending beneath it and is interconnected to the respective feed passages by generally vertical passages 20, 21. The feed passages 16-18 are fed by a pump.

Abstract: Al base - Si hypereutetic alloys can exhibit problems of variable and unwanted microstructure throughout the section of the article being cast. This problem is overcome by controlled cooling of the mold in critical areas, to remove or prevent excessive accumulation of heat energy and avoid the formation of intense convection currents in still molten alloy. Consequently, the necessary coupled growth of the Al-Si eutectic is promoted and the resultant microstructure is substantially free of primary Si. The 3HA and modified 3HA alloys of the applicant are considered on the basis of their wear resistance and improved machineability for automotive applications, such as engine blocks and cylinder heads. A first feature of the controlled cooling procedure is supply of coolant to regions in the mold, above and extending from the gate, such that solidification progresses uniformly from the remote regions of the mold spaces towards the gate to give a substantially uniform microstructure throughout the casting.

Abstract: Controlling the linear velocity of melt discharge from the discharge outlets of a melt distribution device so as to essentially negate reverse flow from the walls of the mold has been found to produce less oxides and less surface defects in an ingot, particularly an aluminum ingot. This discharge is controlled from the outset of the casting of an ingot because it has been found most defects occur within the initial phase of a cast. A melt distribution device, referred to as a "bag-in-a-bag", is provided which is a pressureless interiorly partitioned receptacle. The partitioning of the receptacle provides an outer bag and a melt-impermeable inner bag in which a pool of melt collects. The pool is deep enough to submerge the discharge end of a spout, to dissipate the kinetic energy of the incoming melt, and to distribute melt from a central zone to discharge zones on either side of the central zone.

Abstract: A body frame for a motor bicycle includes a main frame, a head tube provided at a front end of the main frame and down tubes extending rearward from the main frame. The main frame, head tube and down tubes are cast with a light alloy into an integral form of a hollow and thin-wall structure. A production process of the body frame, wherein an integrally-formed core, which is formed into a shape similar to that of the body frame, is hollow and has good permability. A molten metal is charged into the mold and a vacuum is applied to the interior of the core. The molten metal is charged into a cavity defined between the core and the molding surface of the mold by a low-pressure casting method, and the molten metal is solidified so as to cast the body frame.

Abstract: A casting mold is provided for a body frame for a motorcycle including a head pipe for supporting a rotary shaft for a handle, a pair of left and right main body frame elements, connected to the head pipe and extending rearwardly of a car body, a pair of left and right engine supporting members, connected to and extending downwardly from the main body frame elements adjacent to said head pipe, and a horizontally extending frame element connecting said left and right main body frame elements to each other at intermediate portions in the longitudinal direction. The engine is supported at least at a lower end portion of the left and right engine supporting members and intermediate portions in the longitudinal direction of the left and right main body frame elements and an upper end portion of a shock absorber is connected to the horizontally extending frame elements.

Abstract: Molten metals or alloys are poured into a stationary plate mold from at least one elongated pouring device such that melt overflows the length of the mold. The pouring energy is dissipated by flowing the elongated flow from one stationary device against an energy dissipating plate adjacent the pouring device in proximity to either one of the mold center lines such that the flow forms two balanced streams on the bottom of the mold. Alternatively, an elongated flow is poured from each of two stationary pouring devices positioned in opposing directions along the opposite sidewalls of the mold. Alternatively, the two pouring devices may move from one of the mold center lines towards the sidewalls while pouring molten metal. The pouring energy is dissipated by flowing two of the balanced streams formed on the bottom of the mold towards each other. The dissipation of pouring energy results in the substantial elimination of wave action and flash whereby castings with an even thickness are produced.

Abstract: In the continuous manufacturing of metal strip from molten alloy, the nozzle from which the melt issues to form the continuous strip by rapid-cooling solidification has an orifice that is discontinuous in the width direction of the strip; i.e., it is a multiple orifice. This enables amorphous and crystalline continuous metal strip to be produced in much greater widths than has hitherto been possible, and the strip thus produced is more uniform in thickness.

Abstract: A casting method and an apparatus therefor are disclosed, in which a molten material in a retaining furnace is poured through a supplying conduit directly into a cavity of a mold at a low pressure. A portion of the conduit is provided with an electromagnetic induction pump while the furnace is provided movably therein with a level-detecting sensor for detecting a level of the molten material in the furnace and generating a signal which provides instructions of computing, commanding and controlling an excitation voltage of the electromagnetic induction pump, thereby to optimize the injection pressure and the amount of the molten material in the conduit when the molten material is poured into the cavity of the mold through the conduit.

Abstract: A technique for forming a composite mixture of materials, at least one of which is a metal, in which each of the materials is supplied in a molten or slurry state to separate channels. The materials are then supplied to one or more mixing regions substantially simultaneously where they are caused to impinge upon each other to form a composite mixture thereof. The composite mixture is supplied to one or more cooling regions for casting, the supplying of the materials to the separate channels, the forming of the composite mixture and the casting being performed in a substantially continuous operation.

Abstract: In a dual roll type continuous casting machine, molten-metal-pouring passages for feeding molten metal into a molten bath or pool are so disposed and oriented that molten metal is fed toward the side seal plates in the directions tangential to a pair of cooling rolls, whereby only solidified shells formed on the side seal plates at the so-called triple points are effectively melted.

Abstract: A machine for casting battery grids in a continuous manner includes a rotary cylindrical drum in the outer peripheral surface of which the battery grid pattern is machined as a cavity. A shoe is arranged against an arcuate segment of the peripheral surface of the drum. An orifice slot in the shoe has an opening at the peripheral surface of the drum. Molten lead under superatmospheric pressure is directed into the orifice slot in an amount in excess of that required to fill the grid cavity on the drum through the opening in the orifice slot as the drum rotates. Means are provided in the shoe for maintaining the molten lead in the orifice slot in a highly fluid condition and for causing the lead filling the grid cavity to solidify rapidly as it advanced beyond the opening of the orifice slot.

Abstract: Apparatus for the continuous casting of metal from a substantially stationary vessel wherein molds having elongated pouring basins are filled in increments via a plurality of serially arranged and sequentially actuated pouring spouts.

Abstract: Battery plates are assembled into stacks forming positive and negative rows of lugs and the stacks are placed within the cells in a battery case. Molding channels are automatically formed around the positive and negative rows of lugs and molten lead alloy is automatically introduced into the molding channels to cast the straps and intercell connections simultaneously within the battery case.

Abstract: This invention relates to an improvement in the process for performing aluminothermic rail connection weldings, in which the rail ends to be welded together and being laid with a gap are enclosed with a fireproof, prefabricated casting mold producing a weld reinforcement covering the gap, and aluminothermically-produced steel is poured into the casting mold cavity, the improvement comprising pouring the steel melt into the casting mold in the form of at least two separate casting streams positioned opposite each other in the longitudinal rail direction, whereby the casting streams are so guided that they will intermix approximately in the area of the rail head center of the two rails to be welded together. The invention also relates to a casting mold for performing the process.

Abstract: A composite article and method of forming the same wherein an inner casting is separated from an outer casting by an insulative portion defining the pattern for the outer surface of the inner casting and the pattern for the inner surface of the outer casting. The insulative portion is captured between the castings to define a thermal barrier therebetween. The castings are formed by gasifying an expendable gasifiable pattern corresponding to the inner and outer castings, respectively. The patterns are assembled with the insulative portion of the article disposed therebetween and a mold is formed about the assembled patterns and insulative portion. Upon pouring of molten casting metal into the mold, the expendable patterns are gasified into the mold, permitting the inner and outer portions of the article to be cast about the insulative portion to form the desired final composite article.

Abstract: Battery plates are assembled into stacks forming positive and negative rows of lugs and the stacks are placed within the cells in a battery case. Molding channels are automatically formed around the positive and negative rows of lugs and molten lead alloy is automatically introduced into the molding channels to cast the straps and intercell connections simultaneously within the battery case.

Abstract: Battery plates are assembled into stacks forming positive and negative rows of lugs and the stacks are placed within the cells in a battery case. Molding channels are automatically formed around the positive and negative rows of lugs and molten lead alloy is automatically introduced into the molding channels to cast the straps and intercell connections simultaneously within the battery case.

Abstract: An arrangement for casting foundry pieces comprising a source of liquid metal under low pressure in the form of a pressurized furnace, a column of metal or any other arrangement feeding a metal-distributing chamber connected to the mold cavities by gates, the distribution chamber being vertical and parallel to the faces of the pieces being cast, the gates running horizontally from the chamber to the mold cavities and transmitting the pressure of the metal in the chamber to the castings during solidification after filling of the mold cavities.

Abstract: A method for casting an insoluble anode for use in the electrowinning of copper, the anode being formed by casting molten lead alloy preferably including calcium as an alloying agent in a suitable mold, necessary flow of the molten alloy being minimized within the mold, the temperature of the molten alloy and the temperature of the mold being selected to minimize the time necessary for solidification of the molten alloy within the mold, the lead alloy anode preferably being removed from the mold substantially as soon as it is mechanically self-supporting and rapidly cooling the anode in an unstressed configuration to freeze its grain structure and develop dimensional stability. The present invention also relates to a lead alloy casting produced by the above method as well as to an insoluble anode formed from a lead alloy including calcium as an alloying agent, the anode being characterized by the uniform precipitate distribution illustrated in FIG. 7 and the surface finish illustrated in FIG. 9.