By Movement Of Mold, Charger, Or Part Thereof Patents (Class 164/136)
  • Patent number: 11952225
    Abstract: A stacking storage arrangement that includes multiple container receiving spaces; a loading space located below the container receiving spaces; and a frame arrangement arranged between the container receiving spaces and the loading space.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: April 9, 2024
    Assignee: JUNGHEINRICH AKTIENGESELLSCHAFT
    Inventors: Elmar Harting, Jörg Cavelius, Michael Becker
  • Patent number: 11905576
    Abstract: A method of vacuum arc remelting an ingot provided in a crucible assembly having an electrode includes generating a rotating magnetic field normal to a longitudinal axis of the ingot and localized to an arc region during remelting. The rotating magnetic field interacts with a melting current to produce a rotating arc directed radially outward.
    Type: Grant
    Filed: September 2, 2022
    Date of Patent: February 20, 2024
    Assignee: TITANIUM METALS CORPORATION
    Inventors: Ashish D. Patel, Jeremy L Sensenig, Robert James McFarland, Jr., James Leroy Phillips
  • Patent number: 11654478
    Abstract: The invention provides a casting equipment (1) for casting melt (15) into a cast product (80) comprising a supply reservoir (10) for supplying the melt (15), a distribution reservoir (20), a casting apparatus (25) having a melt inlet connected to the distribution reservoir (20) for producing the cast product (80), a supply conduit (30) fluidly connecting the supply reservoir (10) and the distribution reservoir (20), an electromagnetic pump (35) provided on the supply conduit (30) and operable to generate a force in the melt (15) in the supply conduit (30), a level sensor (40) for measuring a level of the melt (15) in the distribution reservoir (20) and/or in the supply reservoir (10), a controller operably connected to the pump (35) and the level sensor (40), wherein the supply conduit (30) is sealed or sealable from a pressure of the atmosphere, wherein the controller is configured to control an operation of the pump (35) based on a level signal from the level sensor (40), and wherein, at least during a stea
    Type: Grant
    Filed: August 19, 2019
    Date of Patent: May 23, 2023
    Assignee: NORSK HYDRO ASA
    Inventors: Arild Håkonsen, Rune Ledal
  • Patent number: 11185916
    Abstract: The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: November 30, 2021
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventors: Paul V. Cooper, Vincent D. Fontana
  • Patent number: 11167345
    Abstract: The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: November 9, 2021
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventors: Paul V. Cooper, Vincent D. Fontana
  • Patent number: 9993868
    Abstract: A device is provided for controlling the advancing movement of a casting plunger in a casting chamber of a cold-chamber die casting machine by way of an actuating signal, the advancing movement comprising a chamber filling movement phase from a partial filling position, with a partially filled casting chamber starting volume, to a full filling position, with a filled casting chamber remaining volume. In the device, a respective associated progression of an actuating signal is provided for different specified sets of values of a plurality of process parameters that influence the movement of the molten material in the casting chamber during the chamber filling movement phase, which progression is defined as the most suitable actuating signal progression for the particular set of parameter values.
    Type: Grant
    Filed: January 10, 2013
    Date of Patent: June 12, 2018
    Assignee: Oskar Frech GmbH + Co. KG
    Inventors: Norbert Erhard, Peter Maurer
  • Patent number: 9981310
    Abstract: A degassing and grain refinement system for a cast aluminum-based component and a method of achieving both hydrogen gas presence reduction and grain size reduction in a cast aluminum-based component. Ultrasonic vibrations are imparted to both the liquid metal travel path from its source to the mold to achieve the reduction in hydrogen gas in the molten metal, as well as to one or more locations within the mold to achieve relatively small and equiaxed grains in the component upon solidification.
    Type: Grant
    Filed: September 1, 2015
    Date of Patent: May 29, 2018
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Qigui Wang, Devin R. Hess, Jason R. Traub, Christopher D. Cogan, Andrew J. Genualdi
  • Patent number: 9968995
    Abstract: A puller head mold for receiving molten metal or alloy during the casting of an ingot, the puller head mold having a tapered screw thread structure. The tapered threaded puller head is used to pull and withdraw a cast ingot from a casting furnace, and can be particularly useful for the handling of ingots having a relatively narrow diameter. The tapered threaded puller head profile provides for full release of the tapered threaded puller head from a cast ingot in a fraction of a turn. The size and profile of the cast ingot formed with the tapered threaded puller head is resilient to thermal gradients while cooling.
    Type: Grant
    Filed: April 27, 2016
    Date of Patent: May 15, 2018
    Assignee: Retech Systems LLC
    Inventors: Matthew A. Charles, Paul G. Meese
  • Patent number: 9925586
    Abstract: A method for casting a cast part according to the tilt pouring principle includes pouring a molten metal from at least one tiltable casting vessel into a casting mold including a mold cavity which forms the cast part. The molten metal is ladled directly out of a bale-out furnace using the casting vessel, and a metal oxide skin forms in the casting vessel on the surface of the molten metal. The casting vessel containing the molten metal and the metal oxide skin floating thereon is brought to the casting mold. The molten metal is poured from the casting vessel into the casting mold by a common rotation of the casting vessel and casting mold about an axis of rotation. The metal oxide skin rises to the top of the molten metal during the pouring process, floating predominantly on top and on the surface of the molten metal.
    Type: Grant
    Filed: January 2, 2015
    Date of Patent: March 27, 2018
    Assignee: Fill Gesellschaft m.b.H.
    Inventor: Wolfgang Rathner
  • Patent number: 9545666
    Abstract: A casting mold is pivoted about a horizontal pivot axis for casting cast parts in a casting machine. The casting mold has a lid and a reference side wall. A main plane is placed into the reference side wall. A tundish is coupled to the casting mold and the casting mold is then pivoted into a pouring-in position. The tundish filled with a molten metal portion is pivoted with the casting mold about the pivot axis, so that the molten metal flows into the casting mold. An angle ?1 enclosed between the main plane of the reference side wall and a bath level of the molten metal portion in the tundish is constantly <180° until the melt hits the bottom of the casting mold.
    Type: Grant
    Filed: December 2, 2014
    Date of Patent: January 17, 2017
    Assignee: Nemak, S.A.B. de C.V.
    Inventors: Liviu Calin, Friedrich Irauschek, Walter Hartl, Reinhard Mann
  • Patent number: 9534846
    Abstract: The invention relates to a method for manufacturing a melt launder to be used for transferring molten phase such as slag, matte, or metal formed in a process for the production of metals. The invention also relates to a melt launder to be used for transferring molten phase such as slag, matte, or metal formed in a process for the production of metals. The melt launder comprises a launder body of metal, a flow channel for molten phase, a refractory lining for lining the launder body of metal so that the refractory lining at least partly forms a flow surface for molten phase in the flow channel for molten phase, and a layer of steel between the launder body of metal and the refractory lining.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: January 3, 2017
    Assignee: Outotec (Finland) Oyj
    Inventors: Eero Hugg, Kari Pienimaki, Mika Ketola, Mikael Jafs
  • Patent number: 9346098
    Abstract: A method for manufacturing a bolster of a railway car truck includes providing a drag portion and a cope portion of a mold. In a main body section of the mold, a parting line that separates the drag portion from the cope portion is substantially centered between portions of the mold that define brake window openings in sides of the bolster. One or more cores are inserted into the mold and a molten material is poured into the mold to thereby case the bolster.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: May 24, 2016
    Assignee: Nevis Industries LLC
    Inventors: Erik Gotlund, Vaughn Makary
  • Publication number: 20150122448
    Abstract: A process for casting a piston for an internal combustion engine including tilting, the mould portions which define the casting cavity through at least 45 degrees about a horizontal axis after filling and before solidification in such a manner that the axis of rotation of the component moves in the direction of the vertical. A casting mould for casting a piston for an internal combustion engine includes mould portions which define the casting cavity that are tiltable through at least 45 degrees about a horizontal axis after filling and before solidification in such a manner that the axis of rotation of the piston moves in the direction of the vertical.
    Type: Application
    Filed: April 26, 2013
    Publication date: May 7, 2015
    Inventors: Celestine Obuna, Jacques Guyon, Thomas Hutzler
  • Patent number: 8944140
    Abstract: BMG may be squeeze cast in a squeeze cast machine. The squeeze cast machine may have a vacuum chamber, a transfer sleeve entirely located inside the vacuum chamber, and a plunger inside the transfer sleeve. The transfer sleeve may be configured to receive BMG feedstock from outside the vacuum chamber. The vacuum chamber may prevent contamination of a BMG in a molten state. The plunger may push a BMG in a molten state into a mold.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: February 3, 2015
    Assignee: Crucible Intellectual Property, LLC
    Inventor: Joseph W. Stevick
  • Patent number: 8770264
    Abstract: A device for casting components preferably made of light metal, according to the tilt-casting principle, has a casting mold that can be tilted about its longitudinal axis, a casting channel that is disposed on the casting mold, in the longitudinal direction of the casting mold, the longitudinal side of which, facing the casting mold, has at least two outlets to the mold cavity, or at least one outlet, in each instance, to at least two mold cavities that are disposed next to one another and do not stand in a flow connection with one another. The casting channel has a subdivision device that is configured in such a manner that when the casting mold, together with the casting channel, is tilted, predetermined volumes of the casting melt flow through the outlets.
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: July 8, 2014
    Assignee: KSM Castings Group GmbH
    Inventors: Uwe Lange, Holger Oppelt, Andreas Strube
  • Patent number: 8763677
    Abstract: A method for producing articles in a mold includes bringing a material into a free-flowing state, introducing the material into the mold via a bottom-casting principle, and solidifying being carried out according to a top-casting principle. The material, viewed in a flow direction of the material, is first introduced into a pouring basin of a runner, then flows through the runner, thereafter through a storage space that is located upstream from a cavity and that is arranged underneath the cavity, and from there into the cavity. Thereafter the mold including the sub-parts of the mold is pivoted so that the storage space takes over the function of a feeder or riser.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: July 1, 2014
    Assignee: KSM Castings Group GmbH
    Inventors: Marc Menge, Holger Oppelt, Uwe Lange
  • Publication number: 20140116567
    Abstract: A pipe with a rib includes a pipe portion, and a rib portion formed inside the pipe portion. The rib portion includes a plurality of bent portions in accordance with bending of the pipe portion.
    Type: Application
    Filed: October 31, 2013
    Publication date: May 1, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Tetsuya NAKAJIMA, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
  • Patent number: 8602086
    Abstract: A method for producing an amorphous alloy foil strip having a large sheet thickness in an industrial scale includes: a pair of cooling rolls; a driving unit configured to rotate the pair of cooling rolls; and a crucible configured to supply a molten alloy sequentially to an outer circumferential surface of the pair of cooling rolls. The crucible is movable along a moving unit. A molten alloy is supplied alternately to the pair of cooling rolls while rotating and water-cooling the pair of cooling rolls.
    Type: Grant
    Filed: October 15, 2012
    Date of Patent: December 10, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventor: Takashi Sato
  • Patent number: 8522857
    Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: September 3, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: David D. Goettsch, Jason R. Traub
  • Patent number: 8418745
    Abstract: A method of forming a casting using a casting apparatus is disclosed, the method including the steps of lowering a ladle having a hollow interior into a source of molten material and an aperture facilitating flow into the hollow interior, filling the interior of the ladle with the molten material through the aperture, introducing an inert gas into a portion of a nozzle, removing the ladle from the source of molten material, causing the nozzle to contact a casting mold, and pressurizing the hollow interior with an inert gas to cause the molten material to flow into the casting mold.
    Type: Grant
    Filed: October 10, 2012
    Date of Patent: April 16, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Christopher D. Cogan, Stephen M. Fitch, Qigui Wang
  • Patent number: 8408278
    Abstract: An automatic pouring method whereby a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. The method includes: a step wherein a pouring hopper, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from the hopper into a casting mold; a step wherein the pouring hopper is tilted backward, thereby stopping the aforementioned pouring into the casting mold; and a step wherein a set of casting molds, including the casting mold for which the aforementioned pouring has been completed, are moved at intervals. During the period from the beginning of the step in which molten metal is poured into the casting mold to the end of the step in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring hopper is less than a prescribed weight, molten metal is continually supplied to the pouring hopper by tilting a holding furnace forward.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: April 2, 2013
    Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.
    Inventors: Kouichi Banno, Toshiyuki Hyoudo, Tadashi Nishida
  • Patent number: 8327912
    Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: December 11, 2012
    Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.
    Inventors: Hideto Terada, Chiaki Kato
  • Patent number: 8327917
    Abstract: An apparatus and a method for producing an amorphous alloy foil strip, which are capable of producing an amorphous alloy foil strip having a large sheet thickness in an industrial scale, are provided. A production apparatus 101 for an amorphous alloy foil strip S includes: a pair of cooling rolls 113a and 113b; a driving unit 111 configured to rotate the cooling rolls; and a crucible 114 configured to supply a molten alloy sequentially to an outer circumferential surface of the cooling roll 113a and an outer circumferential surface of the cooling roll 113b. The crucible 114 is movable along a moving unit 116. A molten alloy is supplied alternately to the cooling roll 113a and the cooling roll 113b while rotating and water-cooling the cooling rolls 113a and 113b.
    Type: Grant
    Filed: February 20, 2009
    Date of Patent: December 11, 2012
    Assignee: Nippon Steel Corporation
    Inventor: Takashi Sato
  • Patent number: 8327915
    Abstract: A casting apparatus and a method of forming a casting using the casting apparatus is disclosed, the casting apparatus comprising a ladle having a hollow interior adapted to receive a molten material therein; a nozzle in fluid communication with the hollow interior, the nozzle having a first portion disposed outside of the ladle and a second portion disposed within the hollow interio; an additive feeder in fluid communication with the hollow interior of the ladle; and a gas conduit in fluid communication with the hollow interior of the ladle.
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: December 11, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Christopher D. Cogan, Stephen M. Fitch, Qigui Wang
  • Patent number: 8302659
    Abstract: A method and a device for casting a cast part from a metal melt. A casting mould in a pivoted mounting comprising a mould cavity shaping the cast part, a feed system and a pour channel, is rotated into a fill position and filled with metal melt. Due to the effect of gravity, the melt flows through the pour channel, wherein the main flow direction of the melt makes an angle relative to the acting direction of gravity. Filling is continued until the casting mould, including the pour channel, is completely filled. Then, the casting mould is sealed with a stopper and rotated into a solidification position, in which the melt in the feed system is pushed against the melt in the mould cavity. The casting mould is held in the solidification position until the metal melt has reached a solidification state in which the cast part can be de-moulded.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: November 6, 2012
    Assignee: Nemak Dillingen GmbH
    Inventors: Herbert Smetan, Klaus Lellig
  • Patent number: 8245759
    Abstract: An apparatus and method for quiescently filling of a ladle with molten material and transferring of the molten material from the ladle is disclosed, wherein the molten material is transferred from the ladle to a casting mold to minimize turbulence in the molten material to minimize defects in a desired cast object.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: August 21, 2012
    Assignee: GM Global Technology Operations LLC
    Inventor: David D Goettsch
  • Patent number: 8141616
    Abstract: A gravity casting method includes: situating a molding die having a feeder portion in communication with a cavity above the cavity to a horizontal state and pouring a molten metal from a runner in communication with the cavity; putting the molding die to a state inclined at a predetermined angle during pouring of the molten metal from a stage where the molten metal is filled in the runner and prevailing the molten metal while pouring to the inside of the cavity and the feeder portion; and returning the molding die to the horizontal state after the molten metal has been poured completely, and solidifying the molten metal.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: March 27, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Katsumi Iwasa, Yuji Tai, Takahiro Tsunemi, Hiroki Takeuchi
  • Publication number: 20120058710
    Abstract: Alloy cast iron for a seal, a seal, and a method of manufacturing the seal are provided. The alloy cast iron for a seal includes 3.8 wt % to 4.2 wt % of carbon, 3.3 wt % to 4.7 wt % of nickel, 2 wt % to 5 wt % of molybdenum, 1.2 wt % to 2.0 wt % of silicon, 16 wt % to 18 wt % of chrome, 0.8 wt % to 1.5 wt % of manganese, and the remaining of iron. Therefore, a seal can be produced using a centrifugal casting method and thus productivity of the seal is improved and the seal having excellent abrasion resistance is produced.
    Type: Application
    Filed: March 10, 2010
    Publication date: March 8, 2012
    Inventor: Young Jin Ma
  • Patent number: 8127824
    Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: March 6, 2012
    Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.
    Inventors: Hideto Terada, Chiaki Kato
  • Patent number: 7971627
    Abstract: A process and a device for easily and rapidly producing a metal sample for analysis for determining the content of impurities in a molten metal with high accuracy. More particularly, according to the metal sample production process, a metal sample for high accuracy analysis is produced by solidifying a collected molten metal without segregating impurities contained in a molten metal, by rapidly cooling a collected molten metal using a metal sample production device having a thin-walled mold having a thin sample collection space for collecting a molten metal, and an opening/closing operation part with which the mold can be freely opened/closed.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: July 5, 2011
    Assignee: Panasonic Corporation
    Inventor: Yasuji Kawashima
  • Patent number: 7926544
    Abstract: In a casting method for producing a cast part, a melt to be cast is filed into a container and the mold is connected seal-tightly to the container. The mold and the container are rotated together so that the melt flows from the container into the mold. The mold and the container are separated from another and the cast part is removed from the mold. The casting plant for performing the method has a mold that is pivotably supported about a first axis of rotation to perform a first movement that is a pivot movement in a first movement direction. A container is pivotably supported about a second axis of rotation. The mold is supported so as to be movable by a second movement in a second movement direction.
    Type: Grant
    Filed: July 8, 2006
    Date of Patent: April 19, 2011
    Assignee: ads-tec GmbH
    Inventors: Andreas Greif, Thomas Speidel
  • Patent number: 7854251
    Abstract: The invention makes it possible to manufacture high-quality cast parts in a productive manner in that a casting mould with a filling opening pointing in the direction of gravity is provided during the casting of molten metal. The casting mould with the filling opening is coupled to a melt container containing the molten metal, and the molten metal is conveyed from the melt container into the casting mould counter to the direction of gravity. The casting mould is sealed directly after filling with molten metal using a locking means which is at least temporarily connected to the casting mould in a fixed manner, in that the casting mould is decoupled from the melt container directly after closure of the casting mould and in that the casting mould is rotated about a horizontal axis of rotation, wherein the casting mould remains in a sealed position with respect to the locking means.
    Type: Grant
    Filed: September 2, 2005
    Date of Patent: December 21, 2010
    Assignee: Hydro Aluminium Alucast GmbH
    Inventor: Herbert Smetan
  • Patent number: 7775257
    Abstract: The invention concerns a casting apparatus which includes a crucible support and induction heating means (14, 16, 18) arranged to receive and support a crucible (10) containing material which is to be melted and poured from an outlet (38). The outlet is positioned on a vertical axis (40). The support and induction heating means also operates to apply induction heating to the material to melt it in the crucible. There is also a translation mechanism which tilts the crucible while the crucible is still supported and while heat is continuously applied to it. This mechanism operates in such a way that during tilting, the outlet of the crucible is maintained on the vertical axis so that the molten material pours from the outlet on the vertical axis. In the embodiments described, the crucible is simultaneously moved vertically towards the mould into which the melt pours.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: August 17, 2010
    Assignee: University of Cape Town
    Inventors: Irshad Khan, Wessel Marthinus Cronje
  • Publication number: 20090056903
    Abstract: A die cast mold release lubricant comprises a silicone compound. A method of application of the lubricant to a die cast mold as a release agent is disclosed where a die casting machine has a mold with mold halves forming a mold cavity when the mold halves abut against one another, a shot sleeve and a plunger which pushes molten material through the shot sleeve and into the mold cavity. The mold release agent is placed into the shot sleeve remote from the mold cavity, molten material is introduced into the shot sleeve, and the molten material and the mold release agent are forced into the mold cavity by movement of the plunger into the shot sleeve. The silicone compound preferably has a melting point of about 90-220° F., and a molecular weight of about 5500-50,000.
    Type: Application
    Filed: October 31, 2008
    Publication date: March 5, 2009
    Applicant: Cross Chemical Company, Inc.
    Inventors: Dennis A. Kendall, SR., Mark D. Brown
  • Publication number: 20080314548
    Abstract: A system for transferring molten metal from a vessel and into one or more of a ladle, ingot mold, launder, feed die cast machine or other structure is disclosed. The system includes at least a vessel for containing molten metal, an overflow (or dividing) wall, and a device or structure, such as a molten metal pump, for generating a stream of molten metal. The dividing wall divides the vessel into a first chamber and a second chamber, wherein part of the second chamber has a height H2. The device for generating a stream of molten metal, which is preferably a molten metal pump, is preferably positioned in the first chamber. When the device operates, it generates a stream of molten metal from the first chamber and into the second chamber. When the level of molten metal in the second chamber exceeds H2, molten metal flows out of the vessel and into another structure, such as into one or more ladles and/or one or more launders.
    Type: Application
    Filed: June 21, 2007
    Publication date: December 25, 2008
    Inventor: Paul V. Cooper
  • Publication number: 20080257519
    Abstract: Apparatus for gravity flow and feeding of alloy in a casting operation has a supply vessel for holding a supply of alloy, a furnace in which the vessel is contained and in which the vessel is heatable to maintain the supply of alloy at suitable casting temperature, and a die mounted laterally outwardly from the vessel in relation to the furnace. A conduit provides communication between the vessel and the die. The apparatus further includes means for reversibly tilting an assembly including the furnace, the vessel and the die about a substantially horizontal axis to enable or prevent the flow of the alloy from the vessel to a die cavity defined by the die.
    Type: Application
    Filed: September 1, 2005
    Publication date: October 23, 2008
    Inventors: John Francis Carrig, Geoffrey De Looze, Thang Tran Nguyen, Vladimir Nikolai Alguine
  • Publication number: 20080196856
    Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.
    Type: Application
    Filed: November 30, 2007
    Publication date: August 21, 2008
    Inventors: Hideto TERADA, Chiaki Kato
  • Publication number: 20080185119
    Abstract: A die-casting machine using an electric servo motor as a driving source for injecting/filling molten metal into a cavity of a mold through an injection sleeve. The molten metal in the injection sleeve is injected/filled into the cavity by an injection member. During the course between the stage when the molten metal has not reached a gate of the mold yet and the stage when the molten metal begins to pass the gate of the mold, the speed of the injection member is controlled to be accelerated in a smooth speed characteristic curve which does not have a broken-line characteristic. Thus, rising to a high injection speed can be attained rapidly and smoothly.
    Type: Application
    Filed: February 5, 2008
    Publication date: August 7, 2008
    Applicant: Toyo Machinery & Metal Co., Ltd.
    Inventor: Yoshiya Taniguchi
  • Publication number: 20080169078
    Abstract: The present invention has an object of preventing segregation during the casting of Mg alloy or the like containing additive elements having a great difference of specific gravity to obtain a cast having a good quality. A casting mold 1 having a molten metal received therein is rotated in one direction by a rotary device 7 with the vertical axis as a rotary axis while solidifying the molten metal for a predetermined period of time, and, after the predetermined period of time is lapsed, the casting mold 1 is rotated in the direction opposite the direction of rotation for a predetermined period of time, and the rotation in the opposing directions is repeated so that the molten metal is solidified. The molten metal can be shaken and agitated without roughening the surface of the molten metal to uniformalize the distribution of temperature of the molten metal in the casting mold. The production of segregates can be minimized and a fine homogenous structure can be obtained.
    Type: Application
    Filed: March 15, 2006
    Publication date: July 17, 2008
    Applicant: JAPAN STEEL WORKS, LTD., THE
    Inventors: Yuuichi Ienaga, Tadayoshi Tsukeda, Hitohisa Yamada, Masahiko Muro, Yasuhiro Aoki
  • Patent number: 7296612
    Abstract: A process for counter gravity sand casting including providing precision cores in a sand mould supported in a casting machine for rotation about a horizontal axis through the center of the mould, providing primary casting risers fed by a launder section, a pressure riser connected to the launder section and the primary risers, rising upwardly beside the mould, whereby on rotation the molten metal in the pressure riser will maintain an internal constant pressure in the mould until the casting risers are upper most, so as to maintain the internal pressure during the cooling of the mould.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: November 20, 2007
    Assignee: Equipment Merchants International Inc.
    Inventor: Robert J. Bend
  • Patent number: 7270169
    Abstract: In a method for pouring several moulds in a mould-string plant in the pouring operation, the moulds are produced by compression of sand or similar mould material in a pressing chamber comprising pattern plates 3, 4 for providing impressions in the surfaces of the mould parts for forming the mould cavities 11 and inlet runners 8. The moulds are advanced to a pouring track or guideway, on which the casting moulds are formed by positioning the mould parts close together and the advancement of the casting moulds is stepwise through a pouring station, in which the moulds are filled with molten metal. By providing at least one runner 7 for mutually connecting at least two inlet runners 8 for consecutive mould cavities 11, the mutually connected mould cavities can be filled through a single pouring inlet 8, and unused pouring inlets 8 may be plugged by a suitable plug 14 in order to minimise the amount of molten metal needed to fill the mould cavities 11.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: September 18, 2007
    Assignee: Disa Industries A/S
    Inventors: Huseyin Erol Ergin, Henning Rahlf Nielsen
  • Patent number: 7232015
    Abstract: A method of manufacturing the caliper body of a vehicular disc brake by the gravity casting method. The caliper body is used for the vehicular disc brake wherein a pair of frictional pads are disposed opposite to each other with a disc rotor held therebetween. The caliper body has a cylinder disposed on one side of the disc rotor, a reaction pawl disposed on the other side of disc rotor, and a bridge for coupling the cylinder and the reaction pawl on the outer peripheral side of the disc rotor. A sprue is provided in the bottom portion of the cylinder, and the caliper body is cast by a cavity with the side of molding the bottom portion of the cylinder disposed in the upper part of and in the vertical direction of the cavity and with the side of molding the reaction pawl disposed in the lower part of and in the vertical direction thereof.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: June 19, 2007
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Yoshiaki Umehara, Syoji Kaiume, Takenori Tsuchiya
  • Patent number: 7137435
    Abstract: An injection apparatus in a cold chamber die casting molding machine, where a melting device of the injection apparatus includes a billet supplying device for replenishing a light metal material in the form of a billet, a melting cylinder for melting the billet from its front end and forming a molten metal for several shots, an inserting device for inserting a billet into the melting cylinder, and a plunger injection device. The amount of a molten metal for one shot is measured via an opening and shutting device of a molten metal feeding member and is fed from the melting device to the plunger injection device. In particular, the sealing of the molten metal in the melting cylinder is achieved by the contact of the side surface of a portion of the billet having an enlarged diameter with the hole of the cylinder, or by the contact of a circular solidified material formed in a circular groove in a cooling sleeve with the billet.
    Type: Grant
    Filed: November 17, 2003
    Date of Patent: November 21, 2006
    Assignee: Sodick Plustech Co., Ltd.
    Inventor: Misao Fujikawa
  • Patent number: 7134479
    Abstract: A process for counter gravity sand casting including providing precision cores in a sand mould supported in a casting machine for rotation about a horizontal axis through the center of the mould, providing primary casting risers fed by a launder section, a pressure riser connected to the launder section and the primary risers, rising upwardly beside the mould, whereby on rotation a the molten metal in the pressure riser will maintain a internal constant pressure in the mould until the casting risers are upper most, so as to maintain the internal pressure during the cooling of the mould.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: November 14, 2006
    Assignee: Equipment Merchants International Inc.
    Inventor: Robert J. Bend
  • Patent number: 7108043
    Abstract: The invention relates to a method for the weight-accurate filling of ingot molds in a non-iron casting machine, e.g. a copper anode casting machine or a zinc anode casting machine, which is configured in the form of casting wheels that are use for production in a fully mechanized casting operation and are provided with the ingot molds. The aim of the invention is to obtain the desired precise-weight quality of a piece and exact plane parallelism of the bordering surfaces thereof. Said aim is achieved by carrying out the following steps: first, a liquid metal is introduced into an intermediate trough (4, 4?) at a regulated mass flow rate, the continuous dynamic weight increase being simultaneously determined; second, liquid metal is fed into a dosing trough (4, 4?) which is located on each side of the intermediate trough (4, 4?) by alternately tilting the intermediate trough (4, 4?) on one side followed by the other.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: September 19, 2006
    Assignee: SMS Demag AG
    Inventors: Erich Willems, Adolf Gustav Zajber, Heinz Josef Leuwer, Ronald Wilmes
  • Patent number: 7025115
    Abstract: A method and apparatus for the quiescent-fill dip of a foundry ladle and the transportation of molten material from a crucible to a mold through a foundry pour basin. Advantages from this process include, among others, a design which minimizes or eliminates turbulence in the molten material, especially in regard to the folding of one stream of molten material into another, as a means to provide undamaged metal to casting molds.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: April 11, 2006
    Assignee: General Motors Corporation
    Inventor: Herbert W. Doty
  • Patent number: 7021361
    Abstract: A molten metal feed apparatus of a die casting machine preventing shortening of the lifetime of a sleeve due to local heating of the sleeve, provided with a ladle having a receptacle for holding the molten metal and a conveyor system for conveying the ladle to a predetermined feed position of the sleeve of the die casting machine and tilting the ladle to pour the scooped up molten metal into the sleeve, wherein the position of a front end of a pouring spout of the ladle with respect to the sleeve is changed in accordance with a change in posture of the ladle while pouring the molten metal into the sleeve.
    Type: Grant
    Filed: December 24, 2003
    Date of Patent: April 4, 2006
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Kazuya Hara, Isamu Oonuma
  • Patent number: 7004229
    Abstract: An apparatus is described for starting and stopping a horizontal casting machine, e.g. a caster for continuous casting of metal ingots. The caster comprises a feed trough for carrying molten metal, at least one casting mould and a connecting trough separately connecting each casting mould to the feed trough. A shutoff gate is associated with each connecting trough and movable between an open position and a closed position. Each connecting trough includes a drop-down portion located between the shutoff gate and the casting mould, this drop-down portion being adapted to swing downwardly and thereby rapidly drain molten metal from the connecting trough and an entrance of the mould. The apparatus may also include an elongated starter block, adapted to be inserted into the casting mould and having a threaded recess formed therein for receiving molten metal. An O-ring is fitted to the starter block to seal the block against the casting mould.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: February 28, 2006
    Assignee: Novelis, Inc.
    Inventors: David A. Salee, Jack Hamby, Wade Lee Bowles, John Steven Tingey
  • Patent number: 6998535
    Abstract: A method for casting articles from metal foam includes a molten metal bath and a foam forming means. The foam is drawn into a ladle, within a heated chamber, which transports a foam sample to a mold. The ladle deposits the foam sample into the mold and the mold is closed. Once cooled and hardened the formed article is removed. The system of the invention comprises a molten metal bath, a heated foam collecting chamber, a ladle for drawing a sample of the foam and for transporting the sample to a mold. The present invention provides an apparatus for carrying out.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: February 14, 2006
    Assignee: Cymat Corporation
    Inventor: Scott Nichol
  • Patent number: 6973955
    Abstract: A trough is described for carrying molten metal, comprising an outer shell defined by a bottom wall and two side walls, an insulating layer filling the outer shell and a conductive U-shaped refractory trough body for carrying molten metal, the trough body being embedded in the insulating layer. At least one heating element is positioned in the insulating layer, adjacent to but spaced apart from the trough body, to provide an air gap between the heating element and the trough body.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: December 13, 2005
    Assignee: Novelis Inc.
    Inventors: John S. Tingey, David A. Salee, Wade Lee Bowles